Cooper Crouse-Hinds is a global leader across the industrial, commercial and residential markets because of a strategic focus that combines the highest quality and reliability with technical support to minimize downtime, reduce repair incidence, and spur growth. In a worldwide marketplace, Cooper Crouse-Hinds provides solutions and products that are certified to meet local standards. When it comes to quality, engineering and service, however, our commitment to continuous reinvention sets a global standard.
Introduction to Obstruction Lighting Guidelines .........................................................................................................3 FAA and ICAO Configurations .......................................................................................................................................4-11 Electrical Equipment Guidelines for Hazardous Atmospheres ..................................................................................12-15 LED Technology ..............................................................................................................................................................16-17 Obstruction Lights (L-810) .............................................................................................................................................18-27 LED General Use LED Class I, Div 2 LED ATEX Visual Signals ..................................................................................................................................................................28-35 LED General Use LED Class I, Div 2 LED ATEX Beacons L-864 ................................................................................................................................................................36-45 LED General Use Medium Intensity Red LED Class I, Div 2 Medium Intensity Red Incandescent (FCB Series) Medium Intensity Red Xenon Medium Intensity Red Beacons L-864/L-865 ....................................................................................................................................................46-49 LED Dual Medium Intensity Red/White Xenon Dual Medium Intensity Red/White Beacons L-865/L-866 .....................................................................................................................................................50-51 Xenon Medium Intensity White Beacons L-856/L-857 .....................................................................................................................................................52-58 Xenon High Intensity White Xenon Flashheads Medium Intensity Xenon Controllers for High Intensity Control Systems .............................................................................................................................................................59-63 Accessories ....................................................................................................................................................................64-73 Index ................................................................................................................................................................................74-75
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Table of Contents
FAA
FAA Lighting System Configuration
TYPE A TYPE B TYPE C TYPE D TYPE E TYPE F Red Lighting System High Intensity White High Intensity White/Medium Intensity White Beacon on appurtenance over 40' tall Medium Intensity White Dual Lighting System/Red Medium Intensity White Dual Lighting System Red High Intensity White (Dual Beacon on appurtenance over 40' tall)
ICAO
ICAO Lighting System Configuration
Type A Low Intensity, Red Steady Medium Intensity, White Flashing High Intensity, White Flashing Low Intensity, Red Steady Medium Intensity, Red Flashing High Intensity, White Flashing Low Intensity (Mobile), Yellow/Blue Flashing Medium Intensity, Red Steady
Type B
Type C
FAA Configurations
1751' 2200' *
CONFIGURATION KEY
1401' 1750' *
1051' 1400' *
701' 1050' *
351' 700' *
151' 350' *
0' 150' *
A-6
A-5
A-4
A-3
A-2
A-1
A-0
This illustration is meant to be used as a guideline only. Please refer to FAA Advisory Circular 70/7460-1K * Including any appurtenance
FAA Configurations
FAA White Lighting Type C and Type DWhite Lights for Day/ White Lights for Night
1751' 2200' **
CONFIGURATION KEY
L-865 Medium Intensity Flashing Beacon L-856 High Intensity Flashing Beacons
1401' 1750' **
1051' 1400' **
701' 1050' **
501' 700' **
351' 500' *
200' 350' *
C-6
C-5
C-4
C-3
C-2
D-2
D-1
This illustration is meant to be used as a guideline only. Please refer to FAA Advisory Circular 70/7460-1K * Including any appurtenance ** Excluding appurtenance
FAA Configurations
FAA Dual Lighting Type E and Type FWhite Lights for Day/ Red Lights for Night
1751' 2200' **
CONFIGURATION KEY
L-864/L-865 Medium Intensity Dual Red/White Flashing Beacon
1401' 1750' **
1051' 1400' **
701' 1050' **
501' 700' **
351' 500' *
200' 350' *
F-6
F-5
F-4
F-3
F-2
E-2
E-1
This illustration is meant to be used as a guideline only. Please refer to FAA Advisory Circular 70/7460-1K * Including any appurtenance ** Excluding appurtenance
FAA Configurations
A1
A2
A3
A4
Type of Lighting and xture location
1400 (427)
P TO
5/6
7/8
3/4
5/8
1/2
3/8
1/4
1/8
2/3
3/4
1/2
1/2
1/3
1/6
1/2
1/4
Feet (meters)
150 (46)
350 (107)
700 (213)
1050 (320)
NOTE: Lowest level of lights must be raised above the height of adjacent structures. If your structure is not represented, allow us to assist you with selecting the proper products for your specific structure. Example: For structure A1 requires one L-864 beacon at top and at tower height mount L-810 sidelights. 8
ICAO Configurations
521m 624m*
CONFIGURATION KEY
Medium Intensity Type B (flashing) or Type C (steady) L-864
Low Intensity Type B (steady) L-810
417m 520m*
313m 416m*
NOTE: Spacing between levels must not exceed 52m. For more information on specific applications, call Technical Support.
209m 312m*
105m 208m*
46m 104m*
0m 45m*
This illustration is meant to be used as a guideline only. Please refer to ICAO (Annex 14) May use low intensity Type B or medium intensity Type B at this level * Including any appurtenance
ICAO Configurations
526m 630m**
CONFIGURATION KEY
Medium Intensity Type A L-865/L-866 High Intensity Type A L-856/L-857
421m 525m**
316m 420m**
211m 315m**
151m 210m**
106m 150m*
45m 105m*
This illustration is meant to be used as a guideline only. Please refer to ICAO (Annex 14) * Including any appurtenance ** Excluding appurtenance
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ICAO Configurations
521m 624m**
CONFIGURATION KEY
Medium Intensity Type A and Type BL-864/L-865 Medium Intensity Type B (flashing) or Type C (steady) L-856/L-857 or L-864 (Use all Type B or all Type C) High Intensity Type A L-856/L-857
417m 520m**
313m 416m**
209m 312m**
151m 208m**
105m 150m*
45m 104m*
This illustration is meant to be used as a guideline only. Please refer to ICAO (Annex 14) * Including any appurtenance ** Excluding appurtenance
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Area Classification
Plants are divided into Zones (European and IEC method) or Divisions (North American method) according to the likelihood of a potentially explosive atmosphere being present. Note: North American legislation now allows Zones to be used to classify areas, where this practice is used it follows the NEC and CEC. European & IEC Classification Zone 0 (gases) Zone 20 (dusts) Zone 1 (gases) Zone 21 (dusts) Zone 2 (gases) Zone 22 (dusts) Definition of zone or division An area in which an explosive mixture is continuously present or present for long periods An area in which an explosive mixture is likely to occur in normal operation An area in which an explosive mixture is not likely to occur in normal operation and if it occurs it will exist only for a short time North American Classification Class I, Division 1 (gases) Class II, Division 1 (dusts) Class I, Division 1 (gases) Class II, Division 1 (dusts) Class I, Division 2 (gases) Class II, Division 2 (dusts) Class III, Division 1 (fibers) Class III, Division 2 (fibers)
There are two main gas groups, Group IMining only and Group IISurface Industries These categories are used in European and IEC groupings. Group I is concerned only with underground mining where methane and coal dust are present. Group II gases occurring in surface industries, are sub-grouped according to their volatility. This enables electrical equipment to be designed to less onerous tolerances if it is to be used with the least volatile gases. Typical Gas/material Methane Acetylene Hydrogen Ethylene Propane Metal dust Coal dust Grain dust European/IEC Gas Group I IIC IIC IIB IIA North American Gas Group A B C D E F G
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Hot surfaces can ignite explosive atmospheres. To guard against this, all electrical equipment intended for use in a potentially explosive atmosphere is classified according to the maximum surface temperature it will reach in service. This temperature is normally based on a surrounding ambient temperature of 40 Centigrade (104 Fahrenheit). This temperature can then be compared to the ignition temperature of the gas(es) which may come into contact with the equipment and a judgment reached as to the suitability of the equipment to be used in that area.
Temperature Classification
European/IEC T1 T2 North American T1 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6
T3
T4 T5 T6
e.g. Butane has an ignition temperature of 365 Centigrade, equipment used in the vicinity of this gas would need a T rating of T2 or better.
Zones 1 & 2 EExm EN60079-18 Zones 1 & 2 EExo EN50015 Zones 1 & 2 EExq EN50017 Zone 2 EExn EN60079-15
Zones 1 & 2 Exm IEC60079-18 Zones 1 & 2 Exo IEC60079-6 Zones 1 & 2 Exq IEC60079-5 Zone 2 Exn IEC60079-15
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Cooper Crouse-Hinds advises that all explosionproof electrical equipment is maintained, by suitably trained personnel, in accordance with the manufacturers recommendations. Any spare parts used should be purchased from the original manufacturer and repairs should be carried out by the manufacturer or under his supervision, in order that the item remains in conformance with the certification documents.
All electrical equipment, intended for use in a potentially explosive atmosphere, should be certified as suitable for such use. The methods of obtaining certification differ in detail, see below, between each certifying body or group of bodies (e.g. CENELEC). Basically this process consists of supplying a representative sample of the equipment along with a set of drawings to a recognized test/certification body e.g. PTB who in turn test the equipment against a recognized standard e.g. EN60079-1 and issues a certificate. The user of the equipment can then refer to this certificate to enable him to safely put the item into service in a zone appropriate to the certification.
European Practice
ALL EQuIPmENT, BOTH ELECTRICAL AND mECHANICAL, INTENDED TO BE PuT INTO SERVICE WITHIN THE Eu HAS TO BE CERTIFIED IN ACCORDANCE WITH THE ATEX DIRECTIVE. It should be noted also that mECHANICAL equipment is covered by the ATEX Directive so for the first time items such as gearboxes will have to carry ATEX certification. The equipment coding signifying compliance with ATEX is as follows: II2G i.e. Explosionproof in accordance with ATEX. II Group II surface industries. 2 Category 2 equipment (suitable for use in Zone 1) note: Category 1 is suitable for Zone 0. Category 3 is suitable for Zone 2.
G Suitable for atmospheres containing gas (D is suitable for atmospheres containing dusts). Equipment will be CE marked when certified to ATEX.
Sample equipment and supporting documentation are submitted to the appropriate authority e.g. U.L., F.M., C.S.A. The equipment is tested in accordance with relevant standards for explosion protection and also for general electrical requirements e.g. light fittings. After successful testing, a listing is issued allowing the manufacturer to place the product on the market. The product is marked with the certification details such as the gas groups A,B,C,D and the area of use e.g. Class I, Division 1. NEC is a registered trademark of the National Fire Protection Association.
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Electrical EquipmentGuidelines
Worldwide Certifications
Most countries outside Europe or North America use the IEC Standards as a basis for their own national standards. The Russian Federation certifies equipment to GOST R standards, these closely follow CENELEC practice. In Russia, certain products used in fire alarm systems may be required to carry the Russian fire approval (VNIIPO). Note that not all Cooper Crouse-Hinds products that have been certified to GOST R are VNIIPO approved. Check specification on technical data sheets before ordering. Kazakhstan has a certification process (GOST K) where approval is normally based on compliance with CENELEC standards. Certification in China is based on compliance with international standards such as CENELEC or UL, or their own CQST standard. There is a scheme in place which will, when fully adopted, allow for internationally recognized certification to become a reality, this is the IEC EX SCHEME. This uses the IEC standards and IEC recognized test and certification bodies to issue mutually recognized test reports and certificates. The scheme is in its infancy and its level of success cannot yet be measured.
Ingress Protection
2 digits are used to denote the level of ingress protection that a piece of apparatus provides:
IP
Solids
0 1 No protection. Protected against solid objects up to 50mm, e.g. hands. Protected against solid objects up to 12mm, e.g. fingers. Protected against solid objects up to 2.5mm, e.g. tools. Protected against solid objects over 1mm, e.g. wires. Protected against dusts. (No harmful deposits). Totally protected against dust. 0 1 2 3 4 5 6 7 8 No protection. Protected against vertically falling drops of water. Protected against water spray up to 15 from vertical. Protected against water spray up to 60 from vertical. Protected against water sprays from all directions. Protected against water jets from all directions. Protected against strong water jets from all directions, e.g. offshore. Protected against immersion between 15cm and 1m in depth. Protected against long immersion under pressure.
Liquids
NEmA Standards
North American practice is to use NEMA standards to describe ingress protection, i.e.: NEMA 3 NEMA 4 NEMA 4X NEMA 6 is similar to is similar to is similar to is similar to IP 54 IP 55 IP 56 IP 67
2 3 4 5 6
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Cooper Crouse-Hinds is leading the innovation efforts to make LED technology a viable alternative in luminaires for use in industrial and hazardous areas. The Solid State LED growth initiative is one integral part of a company-wide plan to drive innovation and technology within our business to broaden our solutions to our customers.
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Semiconductor material converts electricity into light Basic structure consists of semiconductor, reflector wire bond and epoxy dome Color of the light is dependent on the semiconductor material
Low Heat
Conventional lighting technologies waste a significant portion of energy producing visible white light. This translates to excessive heat energy. LED technology is efficient at converting electrical energy into light energy while generating very little heat. In hazardous locations, this relates to a more favorable T-rating.
Environmentally Friendly
Unlike conventional light sources such as fluorescent and HID that use mercury to generate light, LED lighting uses no mercury, thus eliminating the issues surrounding disposal of hazardous substances. Additionally, LEDs save energy, therefore reducing the overall impact of fossil fuels on the environment.
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Obstruction Lighting
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VE
R IF I E D
FEATuRES/BENEFITS
ORDERING INFORmATION
Voltage 120VAC 240VAC 12VDC 48VDC 24VDC Single Fixture OWLFSR/120 OWLFSR/240 OWLFSR/12 OWLFSR/48 OWLFSR/24 Dual Fixture OWLFDR/120 OWLFDR/240 OWLFDR/12 OWLFDR/48 OWLFDR/24
Available as a single or dual unit Available in 12VDC, 24VDC, 48VDC, 120VAC, and 240VAC versions (50 or 60Hz) Earth grounding provisions provided Unique optically designed lens to enhance LED operation and provide 360 visibility State-of-the-art high-flux LED technology Weather/corrosion resistant lamp assembly and housing Self-contained wiring compartment eliminates additional boxes Threaded 1" and 3/4" bottom hub for mounting Can be operated steady or flashed (controller not supplied) Resistant to shock and vibration NEMA 4X rated and IP66
Standard product meets both 32cd and 10cd requirements 240VAC lights are also available in 50cd and 10cd only. For 50cd only, remove F from catalog number and add ICAO50CD to end. For 10cd only remove F from catalog number and add ICAO10CD to end. Ex. OWLSR/240 ICAO50CD
APPLICATION
The Cooper Crouse-Hinds LED Obstruction light is a type FAA L810 red obstruction light. Designed for steady burning, this fixture is used to mark any obstacle that may present hazards to aircraft navigation.
SPECIFICATIONS
FINISH
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PHOTOmETRIC DATA
mECHANICAL DImENSIONS
PF 120VAC UNITS 240VAC UNITS (60Hz) 240VAC UNITS (50Hz) 12VDC UNITS (STANDARD) 24VDC UNITS 48VDC UNITS .3 .17
WATTS (W)
Typ 15 15 14 25 22 14 max 18 18 17 29 29 16
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Compliant to: FCC Rules and Regulations Canadian Standards Association (CSA) ICAO (Annex 14) Low Intensity Type A or Type B Canadian Aviation Regulation CAR 621.9 (Transport Canada) FEATuRES/BENEFITS
EOL SERIES
ORDERING INFORmATION*
ETL Certified to FAA (EOL with 116W, 120V Lamp(s) only) Red fresnel glass globes for 360 visibility
VE
R IF I E D
Operates on 120 or 220-240V and 60 or 50Hz frequency power supply when used with proper voltage lamp Threaded 1" hub for mounting Pre-wired leads Cast aluminum housing with yellow finish Globes with tether & clamp band Accepts traffic signal lamps with USA medium screw base and European E27 base O-Ring globe seal Lamp life 8000 hours at 120V and 4000 hours for 220-240V applications Lamp Type: No symbols mean lamp(s) not included 116 = 116W 120V 10047-1577 100 = 116W 230V 10047-2145 Options: GR = Ground Wire(s) *Other colored globes are available for non-obstruction lighting applications (contact factory). Fixture Type: 40940 = Single, Bottom Entry 50033 = Single, Side Entry 50021 = Double, Bottom Entry
APPLICATION
The EOL Series incandescent obstruction light is used for nighttime obstruction marking of tall structures that may present hazards to air navigation. The EOL is designed for steady burning applications.
mECHANICAL DImENSIONS
50033
5.1 (130)
50021
15.5 (394)
40940
5.1 (130)
11.0 (280)
8.8 (224)
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VAW SERIES
ORDERING INFORmATION*
Compliant to US Military Specification MIL-L-7830 as well as USAF ANA Standards Red fresnel glass globes for 360 visibility Threaded bottom 1" hub for mounting Cast aluminum housing with natural finish Threaded globes Accepts traffic signal lamps with USA medium screw base and European E27 base Operates on 120 or 220-240V and 60 or 50Hz frequency power supply when used with proper voltage lamp Gasket for globe seal Lamp Life 8000 hours at 120V and 4000 hours for 220-240V applications Optional wire guards (-GG option) Fixture Type: 43958 = Single 43961 = Double 43950A = Double** Lamp Type: No Symbols Mean Lamp(s) Not Included 116 = 116W 120V 10047-1577 100 = 116W 230V 10047-2145 Options: GG = Wire Globe Guard(s): Factory Installed Only GR = Ground Wire(s) * Other colored globes are available for non-obstruction lighting applications, (contact factory). ** Includes brackets for lowering device. Cooper Crouse-Hinds also offers the complete Obstruction Light Lowering System (contact factory).
APPLICATION
The VAW Series incandescent obstruction light is used for nighttime obstruction marking of tall structures that may present hazards to air navigation. The VAW is designed for steady burning applications.
mECHANICAL DImENSIONS
43961
15.00 (381)
43958
5.75 (146)
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