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Catalogue 2009-10

GLASS FACADE FITTINGS

Spider Fittings With Fin Splice Plates Fin Plates Spider Fittings Without Fin Point Fixed Routels Tension Cable System Glass Canopy System

SPIDER & CANOPY FITTINGS

INDEX

Spider Fittings (With Fin) Splice Plate Fin Plate Spider Fittings (Without Fin) Point Fixed Routels Tension Bar/Cable (Bracing Glass Curtain Wall) Screw Cable Junction Tension Cable/Rod Suspension Bar Canopy Fittings

ARCHITECTURAL SPIDER FITTINGS

STRUCTURAL GLAZINGS-SPIDER FITTINGS: (SS 316) Transparent glass is now being increasingly used to enhance visibility of the interior elements of buildings from the outside. Transparent glass facades also serve to create an concept of space and openness give the signature of modern design. With continuous advances in architectural technology. Glass Curtain Walls are finding increased usage in more and more applications. Glass curtain walls have evolved from to singular aluminium alloy frame to serialized frameless glass curtain walls. These would include Fin type, Hanger Type, Hanger plus spider fitting type and full spider fitting type. Suspended frameless glass curtain walls is achieved by using spider fittings and accessories, thus creating an open space feeling and providing clear vision. UNIQUENESS OF A SPIDER FITTING LIES IN: Flexibility in forming structures which withstand wind pressure, also allowing larger areas to be covered. Eliminate disadvantages of Aluminium Frame. Provide unobstructed, full, neat and bright outlook to the Architectural Structure. Such systems also enhances the Artistic and Technical capabilities of Designers and Architects. CUSTOMISED FITTINGS FOR PROJECTS Ozone also offers Customized Stainless Steel Spider Fittings for special applications (These are however subjected to design, quantity and lead time limitations.) DESIGNING AND INSTALLATION SERVICES Ozone also provides Structural Design Solutions for Spider applications including load calculations, wind pressure and deflection along with offering 2D and 3D designs for actual facade. Ozone, through its subsdiary (Ozone Matrix Infracon Private Limited) also provides turnkey spider installation services.

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SPIDER FITTINGS

Spider Fittings (With Fin)

Spider Fittings (Without Fin)

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SPIDER FITTINGS (With Fin)

Typical Installation Diagram

OSP-FP-200/300/400

OSP-A22

OSP-SP-250/ 300/350

OSP-A22

OSP-SP-250/300/350

OSP-FP-200/300/400

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SPIDER FITTINGS

SINGLE POINT SPIDER FOR HOLDING GLASS WITH CEILING.

94

OSP-A22

Application To Hold glass with ceiling (single point)

Specification Text

One way spider Installed with articulated routels Teflon washers prevent glass damage For ceiling to glass installation Flexibility in installation Stainless steel grade 316

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SPIDER FITTINGS (With Fin)

2 WAY Spider Fitting with FIN for Structural Glazing to Suit 2 Panel Glass Assembly.

94

19

94

OSP-A2

Application To Hold Two Glasses with Fin

Specification Text

Material:
SS-316

Two way spider Installed with articulated routels Teflon washers prevent glass damage Firm holding with fin Flexibility in installation Stainless steel grade 316

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SPIDER FITTINGS

TWO POINT SPIDER FOR HOLDING GLASS WITH WALL.

94

OSP-A44

Application To Hold glass with wall (Two point)

Specification Text

Two way spider 90 Installed with articulated routels Teflon washers prevent glass damage For wall to glass installation Flexibility in installation Stainless steel grade 316

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SPIDER FITTINGS (With Fin)

4 WAY Spider Fitting with FIN for Structural Glazing to Suit 2 or 4 Panel Glass Assembly.

94

19

94

OSP-A4

Application To Hold Four Glasses with Fin

Specification Text

Material:
SS-316

Four way spider Installed with articulated routels Teflon washers prevent glass damage Firm holding with fin Flexibility in installation Stainless steel grade 316

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SPIDER ACCESSORIES SPLICE PLATES

OSP-SP-250

Application To Hold Two Pieces of Fin together

Specification Text

Splice Plate Three point holding with each fin part Elongated holes allows installation flexibility Teflon washers to prevent damage to glass

OSP-SP-300

Application To Hold Two Pieces of Fin together

43 90 60

300

84 43

60

90

Specification Text

Splice Plate Three point holding with each fin part Elongated holes allows installation flexibility Teflon washers to prevent damage to glass

OSP-SP-350

Application To Hold Two Pieces of Fin together

44 60 115

350

170

82

115

60

Specification Text

Splice Plate Three point holding with each fin part Elongated holes allows installation flexibility Teflon washers to prevent damage to glass

44

OSP-SP-400

Application To Hold Two Pieces of Fin together

44 170 50 82 44 100

400

100

100

50

Specification Text

Splice Plate Three point holding with each fin part Elongated holes allows installation flexibility Teflon washers to prevent damage to glass

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SPIDER ACCESSORIES FIN PLATES

OSP-FP-200

Application To Hold Fin with Ceiling or Floor

45 93 50

200

100

50

Hole diameter- 20mm

Specification Text

Fin plate Two point holding of fin Elongated holes allows installation flexibility Teflon washers to prevent damage to glass Flat base to hold strongly with floor or ceiling

OSP-FP-300

Application To Hold Fin with Ceiling or Floor

Hole diameter- 20mm

Specification Text

Fin plate Three point holding of fin Elongated holes allows installation flexibility Teflon washers to prevent damage to glass Flat base to hold strongly with floor or ceiling

OSP-FP-400

Application To Hold Fin with Ceiling or Floor

Hole diameter- 20mm

Specification Text

Fin Plate Three point holding of fin Elongated holes allows installation flexibility Teflon washers to prevent damage to glass Flat base to hold strongly with floor or ceiling

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SPIDER FITTINGS (Without Fin)

OSP-B-221

Application To Hold Glass at one point without fin

Specification Text

One Way Spider Attached to a fixed structure Installed with articulated routels Designed for holding with a fixed structure Flexibility in installation Stainless steel grade 316

OSP-B-222

Application To Hold Two Glasses without Fin at 180

Specification Text

Two Way Spider-180 Attached to a fixed structure Installed with articulated routels Designed for holding with a fixed structure Flexibility in installation Stainless steel grade 316

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SPIDER FITTINGS (Without Fin)

OSP-B-222A

Application To hold Two Glasses without fin at 90

Specification Text

Two Way Spider-90 Attached to a fixed structure Installed with articulated routels Designed for holding with a fixed structure Flexibility in installation Stainless steel grade 316

OSP-B-223

Application To Hold three Glasses without Fin

310

220

220

Specification Text

Three Way Spider Attached to a fixed structure Installed with articulated routels Designed for holding with a fixed structure Flexibility in installation Stainless steel grade 316

OSP-B-224

Application To Hold Four Glasses without Fin

Specification Text

Four Way Spider Attached to a fixed structure Installed with articulated routels Designed for holding with a fixed structure Flexibility in installation Stainless steel grade 316

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SPIDER FITTINGS (Without Fin)

OSP-B-301

Application To Hold Glass at one point without fin

Specification Text

One Way Spider Attached to a fixed structure Installed with articulated routels Designed for holding with a fixed structure Flexibility in installation Stainless steel grade 316

OSP-B-302

Application To Hold Two Glasses without Fin at 180

Specification Text

Two Way Spider-180 Attached to a fixed structure Installed with articulated routels Designed for holding with a fixed structure Flexibility in installation Stainless steel grade 316

OSP-B-302A

Application To hold Two Glasses without fin at 90

Specification Text

Two Way Spider-90 Attached to a fixed structure Installed with articulated routels Designed for holding with a fixed structure Flexibility in installation Stainless steel grade 316

12

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SPIDER FITTINGS (Without Fin)

OSP-B-303

Application To Hold three Glasses without Fin

220 Specification Text

220

Three Way Spider Attached to a fixed structure Installed with articulated routels Designed for holding with a fixed structure Flexibility in installation Stainless steel grade 316

OSP-B-304

Application To Hold Four Glasses without Fin

Specification Text

Four Way Spider Attached to a fixed structure Installed with articulated routels Designed for holding with a fixed structure Flexibility in installation Stainless steel grade 316

OSP-B-SH-01

Application To hold without fin spiders to structure

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POINT FIXED ROUTELS

ARTICULATED FLAT HEAD

OSP-AFB-36-FL
Application To use along with Spiders

Specification Text

Articulated Routel Flat head bolt Teflon washers to prevent damage to glass Adjustable up to 15 mm thickness of glass Stainless steel grade 316

ARTICULATED COUNTER SUNK HEAD

OSP-AFB-36-CS
Application To use along with spiders

Specification Text

Articulated Routel Countersunk head bolt Teflon washers to prevent damage to glass Adjustable up to 15 mm thickness of glass Stainless steel grade 316

FIXED COUNTER SUNK HEAD

OSP-FB-CS
Application To use along with spiders

Specification Text

Fixed Routel Countersunk head bolt Teflon washers to prevent damage to glass Adjustable up to 15 mm thickness of glass Smaller in size

FIXED FLAT HEAD

OSP-FB-FL
Application To use along with spiders

Specification Text

Fixed Routel Flat head bolt Teflon washers to prevent damage to glass Adjustable up to 15 mm thickness of glass Smaller in size

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TENSION CABLE TYPICAL DESCRIPTION

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TENSION CABLE / ROD SUSPENSION BAR

OSP-TCSB-1

OSP-TCSB-2

OSP-TCSB-3

Tension Cable Suspension Bar OSP-TCSB Series Fluoride Carbon Spray Coating

Tension Rod Suspension Bar OSP-TRSB Series OSP-TRSB-1 OSP-TRSB-2 16 OSP-TRSB-2 18

OSP-TRSB-1

OSP-TRSB-2 -

16

OSP-TRSB-2 -

18

Tension Bar Type Suspension Bar Pivot

16

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TENSION BAR BRACING GLASS CURTAIN WALL

TENSION BAR LOAD RATING

Axial load for tension bar assembly to be selected according to table below: Table 1. Designed value for tension bar pulling force

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TENSION BAR BRACING GLASS CURTAIN WALL

A TYPE TENSION BAR HEAD

OSP-TBH X XX

Tension bar diameter Tension bar serial number Tension bar

Datasheet

Simplified Diagram

B TYPE TENSION BAR HEAD

Datasheet

Simplified Diagram

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TENSION CABLE BRACING GLASS CURTAIN WALL

Technical Parameters For Frequently Used Stainless Steel Tension Cable

Technical Parameters For Frequently Used Stainless Steel Tension Cable

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TENSION CABLE BRACING GLASS CURTAIN WALL

SERIES 1 - A TYPE TENSION CABLE HEAD

Simplified Diagram
Datasheet

1A.: MATERIALS FOR SLEEVE PIPE CONNECTOR Materials for sleeve pipe connector should have tensile strength 520 MPa , shrinkage rate 40% and elongation rate 25% as specified in GB/T1220, GB/T699, GB/T3077 and GB/T1591; the ratio of tensile strength and yeild strength should be greater than 1.4. Meanwhile, quality certificate for material should be provided. Materials for sleeve pipe connector should be austenite stainless steel OCr18Ni9 (304) or OCr17Ni12Mo2 (316). 1B.: MATERIALS FOR STEEL STRANDS Steel strands or steel cables to match sleeve pipe connectors should be steel strands or steel cables specified in GB/T9944 and GB/T8918. Meanwhile, quality certificate for material should be provided. Materials for steel strands in this

standard chart are austenite stainless steel OCr18Ni9 (304) or OCr17Ni12Mo2 (316) where nominal diameter range is 6mm-28mm, tensile strength range is 1000MPa ~ 1400MPa and actual value is 1300MPa. 2.0: CONDITIONS FOR USE 2.a Ambient operating temperature for tension bars is -20 C-+320 C. It is strictly prohibited to use over 320 C. 2.b Tension bars should not be bent or cut while in use. 2.c Anticorrosive measures should be taken when tension bars are used in corrosive environment.

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TENSION CABLE BRACING GLASS CURTAIN WALL

SERIES 1 - B TYPE TENSION CABLE HEAD

Datasheet

Simplified Diagram

ABCD are the specification of the tension cable head, which is used as the data of producing the cable ring. A = size of the slot in the tension cable head, and this is the thickness of the cable / bar ring (max. length ) B = diameter of the tension cable head C = upper size of the cable ring (max. size ) D = underside size of the cable ring (min. size) G+- = that the adjustable length range can be reduce or increase L-F = bolt + steel cable+ fixed end -----this is to evaluate the steel cable length when they produce the tension cable E = the diameter of the forelock 2 G--- = as the B type tension sling is two ends can be adjustable, so the total length can be adjusted 2G range

1 series A type: one end is fixed, another end is adjustable ; 1 series B type: both ends can be adjustable ; F = Length of the tension sling head + pressing part + bolt head (center to center) G = Range of the adjustable length L = Total length of the tension cable / bar

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TENSION CABLE BRACING GLASS CURTAIN WALL

SERIES II A TYPE TENSION CABLE HEAD

Datasheet

Simplified Diagram

SERIES II B TYPE TENSION CABLE HEAD

Datasheet

Simplified Diagram

ABCD are the specification of the tension cable head, which is used as the data of producing the cable ring. A = size of the slot in the tension cable head, and this is the thickness of the cable / bar ring (max. length ) B = diameter of the tension cable head C = upper size of the cable ring (max. size ) D = underside size of the cable ring (min. size) G+- = that the adjustable length range can be reduce or increase L-F = bolt + steel cable+ fixed end -----this is to evaluate the steel cable length when they produce the tension cable E = the diameter of the forelock 2 G--- = as the B type tension sling is two ends can be adjustable, so the total length can be adjusted 2G range

2 series A type : one end is fixed, another end is adjustable ; 2 series B type : both ends can be adjustable ; F = Length of the tension sling head + pressing part + bolt head (center to center) G = Range of the adjustable length L = Total length of the tension cable / bar

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SCREW CABLE JUNCTION

Simplified Diagram Datasheet

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CANOPY FITTINGS

Concept-1
OCF-03 OC-316 OCF-02 OCF-01 OCF-01 OSP-B-222 OC-316 OC-316

Concept-5
OCF-03 OSP-B-222 OCF-02

OCF-01
OSP-AFB-36-FL

Concept-6 Concept-2

OSP-AFB-36-FL

OCF-01

OCF-02

Concept-7

Concept-3

OCF-03 OCF-02

OSP-AFB-36-FL OCF-01 OSP-B-224

Concept-4

OCF-03

Concept-8

Suggestive Product Installation & Concept

OCF-02 OSP-AFB-36-FL OCF-01

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CANOPY FITTINGS

Suggestive Product Installation & Concept OCF-03 OCF-316 OCF-ROD

OCF-01

OCF-02

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CANOPY FITTINGS

OCF-01

Application To Hold Glass with the Wall at 90 degrees

160 10

80

26

17

Specification Text

Glass to Wall Connector for Canopy Threaded portion to adjust the height Suitable for small sized canopy Stainless steel grade 316

95 +10

120

OCF-02

Application To Hold Glass for Canopy with cable /rod with OCF-03

16.

Specification Text

Glass Connector for Canopy To be used with OCF-03 with a cable or rod Length adjustable More gripping surface Flat head bolt Suitable for a canopy of 2mx2m with two pairs Stainless steel grade 316

42

22

120

45

90+10 22 36

OCF-03

Application To Hold the Cable or Rod with the Wall. To be used as a pair with OCF-02

100

10

43

Specification Text

Glass Connector for Canopy To be used with OCF-02 with a cable or rod More gripping surface Firm base to have a secure seating Suitable for a canopy of 2mx2m with two pairs Stainless steel grade 316

17 26 10

6.5

OC-316

Application To couple OCF-02 and OCF-03 using connecting rod or cable

Specification Text

Cable/Rod Connector for OCF-02 or OCF-03 To be used with OCF-02/03 with a cable or rod Supplied in pairs with clock wise and counter clock wise threads Recommended with 16 mm connecting rod Stainless steel grade 316

OCF-ROD

Application To attach canopy fittings

16mm

Specification Text

Connecting rod for canopy Coupling element between OCF 2 and OCF 3 Diameter of the rod 16 mm Stainless steel grade 316

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CANOPY FITTINGS

OCF-03-S

OCF-01-S

OCF-02-S

Suitable For Small Canopies In Interiors/Exteriors Applications

OCF-01-S

Application To Hold Glass with the Wall at 90

Specification Text

Glass Connector for Canopies Adjustable in angle and distance Firm base to have a secure seating Allows gradient for canopies

OCF-02-S

Application To Hold Canopy Glass with Cable or Rod along with OCF-03-S

Specification Text

Glass Connector for Canopies Adjustable in nature To be used with OCF-03-S Allows gradient for canopies Teflon washers to prevent damage to the glass Flat head bolt

OCF-03-S

Application To Hold the Cable or Rod with the Wall. To be used as a pair with OCF-02-S

Specification Clause Wall Connector for Canopy To be used with OCF-02-S with a cable or rod More gripping surface Firm base to have a secure seating Suitable for a canopy of 2mx2m with two pairs

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GLASS CANOPY SYSTEM

OCF-11-DE OCF-11-DE
Dolphin eye design Wall mounted Canopy Fitting with Glass on Bottom.

Specification Text

Stainless Steel 304 Grade Brushed Finish Plate Thickness (Base And Fin) = 10 mm Wall Mounted With Fastners Max Glass Size (using 2 fittings)=1800 mm X 1100 mm Slope = 5 Available along with Laminated Safety Glass of 12.52 mm (Thickness)

DESIGN PENDING

OCF-22-TR OCF-22-TR
Trio shaped Wall mounted Canopy Fitting with Glass on Top.

Specification Text

Stainless Steel 304 Grade Brushed Finish Plate Thickness (Base And Fin) = 10 mm Wall Mounted With Fastners Max Glass Size (using 2 fittings)=1800 mm X 1100 mm Slope = 5 Available along with Laminated Safety Glass of 12.52 mm (Thickness)

660

DESIGN PENDING 28

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GLASS CANOPY SYSTEMS

OCF-33-SW OCF-33-SW
Sword type Wall mounted Canopy Fitting with Glass slided in Center Slot.

Specification Text

Stainless Steel 304 Grade Brushed Finish Plate Thickness (Base And Fin) = 10 mm Wall Mounted With Fastners Max Glass Size (using 2 fittings)=1800 mm X 1100 mm Slope = 5 Available along with Laminated Safety Glass of 12.52 mm (Thickness)

DESIGN PENDING

DESIGN PENDING

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