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Concrete Engineering Products Berhad

(Co. No. 88143-P)

CEPCO PC Poles
Structural Details

Concrete Engineering Products Berhad


(Co. No. 88143-P)
HEAD OFFICE
Tingkat 22, Menara Promet, Jalan Sultan Ismail,
P.O. Box 11919, 50762 Kuala Lumpur.
Tel: +6 (03) 2144 1066 Fax: +6 (03) 2144 4885
SG PETANI FACTORY &
NORTHERN BRANCH SALES OFFICE
Lot 63, Bakar Arang Industrial Estate,
08000 Sungai Petani, Kedah.
Tel: +6 (04) 421 0891, 421 5587, 422 3548
Fax: +6 (04) 422 1263

WIRE ARRANGEMENT DRAWING

PASIR GUDANG FACTORY &


SOUTHERN BRANCH SALES OFFICE
PLO 337, Jalan Suasa,
Pasir Gudang Industrial Estate,
81700 Pasir Gudang, Johor.
Tel: +6 (07) 251 1048, 251 1050, 252 3110
Fax: +6 (07) 251 4066

SECTIONAL DRAWING AT G.L.


RAWANG FACTORY
PT 643, Batu 20, Jalan Ipoh,
48000 Rawang, Selangor Darul Ehsan.
Tel: +6 (03) 6091 4201, 6091 4314
Fax: +6 (03) 6091 4287

STRUCTURAL DRAWINGS
STANDARD POLE PROPERTIES
Dimensions
Pole
Marking

PC Wire
(Nos.)

NT Wire
(6.0 mm )

Design
Load
(kN)

Design
Bending
Moment
(kg-m)

Nominal
Weight
(kg)

1.1

650

220

7.1

9.0

L1

L2

Embedded
Length (m)
EL

175

4.0

1.30

140

240

4.0

1.30

2.0

1190

350

140

260

5.0

3.5

1.50

2.0

1450

450

190

323

4.0

1.70

5.0

4030

780

Length
(m)
L

Top End
Diameter
DT (mm)

Bottom End
Diameter
DB (mm)

7.5M-1.1 KN

7.5

100

7.5M-2.0 KN

7.5

9.0M-2.0 KN

9.0

10M-5.0 KN

10.0

Poles of other specifications can be manufactured on order

NILAI FACTORY
Lot 7106, Kaw. Perindustrian Nilai,
71800 Nilai, Negeri Sembilan.
Tel: +6 (06) 799 2841, 799 2842
Fax: +6 (06) 799 2839

SIRIM
CERTIFIED TO MS ISO
9001:2000
Registration No. AR0126,
AR0318, AR0989 &
AR0367

Prestressed Spun
Concrete Piles and Poles

Concrete Engineering Products Berhad


(Co. No. 88143-P)

CEPCO PHC Piles

CEPCO PHC Piles

CEPCO PHC Piles

Structural Details

Structural Properties (Grade 80)

Typical Connection Details

REINFORCEMENT DETAILS

WELDED JOINT DETAIL

CLASS A ( Effective Prestress 4.0 N/mm 2 )


Outer
Diameter
D
(mm)
300
350

Wall
Thickness
(mm)
60
60

Length
L
(m)
6-12
6-12

PC Bar
Diam
(mm)
7.1
7.1

Num
(pcs)
6
6

Area
(cm2)
2.40
2.40

Area of
Concrete
(cm2)
452
547

Moment
of Inertia
Concrete
(cm4)
34,608
59,925

Calculated
Bending Moment
Cracking
(t-m)
2.1
2.8

Ultimate
(t-m)
3.5
4.1

*Allowable
Axial
Load
(t)
85
104

Nominal
Weight
(kg/m)
118
142

Outer
Dia. of
Pile D
(mm)

Effective
Prestress
(N/mm2)
4.9
4.1

Numbers

250

15

600

75

300

15

600

75

350

15

750

75

400

20

900

75

450

20

900

75

500

20

1050

75

6-12

7.1

3.20

684

99,577

4.2

6.3

129

178

4.4

450

70

6-12

7.1

10

4.00

836

155,956

6.0

8.9

158

217

4.5

500

80

6-12

7.1

12

4.80

1,056

241,199

8.1

11.8

200

274

4.3

600

20

1200

75

600

90

6-12

9.0

12

7.68

1,442

483,427

14.6

22.7

270

375

4.9

700

25

1350

75

800

25

1500

75

900

25

1650

75

1000

25

10

1800

75

Outer
Diameter
D
(mm)

Wall
Thickness
(mm)

Length
L
(m)

250

55

300
350

PC Bar

Calculated
Bending Moment

Area of
Concrete
(cm2)

Moment
of Inertia
Concrete
(cm4)

Cracking
(t-m)

Ultimate
(t-m)

*Allowable
Axial
Load
(t)

Nominal
Weight
(kg/m)

Effective
Prestress
(N/mm2)

62

88

6.3

Diam
(mm)

Num
(pcs)

Area
(cm2)

6-12

7.1

2.40

337

17,289

1.5

3.0

60

6-12

7.1

2.80

452

34,608

2.3

4.1

84

118

5.6

70

6-15

7.1

3.60

616

64,115

3.5

6.2

115

160

5.3

400

80

6-15

9.0

5.12

804

109,378

5.4

10.1

149

209

5.8

450

80

6-15

9.0

5.12

930

166,570

6.8

11.4

174

242

5.1

500

90

6-15

9.0

10

6.40

1,159

255,324

9.4

15.8

217

301

5.1

600

100

6-15

9.0

14

8.96

1,571

510,509

16.0

26.5

293

408

5.2

20 /
14

12.80/
12.60

2,039

918,012

25.7

43.5

379

530

5.6

18

16.20

2,564

1,527,870

37.8

63.9

475

666

5.7

700

110

6-36

9.0 /
10.7

800

120

6-36

10.7

900

130

6-36

10.7

20

18.00

3,145

2,397,074

50.1

79.9

587

818

5.2

1000

140

6-36

10.7

24

21.60

3,782

3,589,571

67.5

106.5

706

983

5.2

Area of
Concrete
(cm2)

Moment
of Inertia
Concrete
(cm4)

CLASS C ( Effective Prestress 7.0 N/mm 2 )

400

Wall
Thickness
(mm)
80

Length
L
(m)
6-15

PC Bar
Diam
(mm)
9.0

Num
(pcs)
12

Area
(cm2)
7.68

804

109,378

Calculated
Bending Moment
Cracking
(t-m)
6.7

Ultimate
(t-m)
15.1

144

Nominal
Weight
(kg/m)
209

Effective
Prestress
(N/mm2)

8.4

17.0

169

242

7.2

500

90

6-15

9.0

16

10.24

1,159

255,324

12.1

25.2

209

301

7.6

19.3

37.9

286

408

7.1

110

6-36

9.0 /
10.7

28/
20

17.92/
18.00

2,039

918,012

31.0

62.1

368

530

7.6

800

120

6-36

10.7

24

21.60

2,564

1,527,870

44.0

85.2

466

666

7.3

1000

130
140

6-36
6-36

10.7
10.7

28
36

25.20
32.40

3,145
3,782

Note **** In compliance with MS 1314 : Part 4 : 2004 Precast Concrete Piles
& modified to suit BS 8004 : 1986 Code of Practice for Foundations
and also BS 8110 : 1985 Structural use of Concrete

2,397,074
3,589,571

59.8
83.5

111.8
159.7

573
685

818
983

7.0
7.4

(subject to change without prior notice)

9T - 12T

12T - 16 T

600

X
X

800

X
X

900

X
X

1000
Range of Working Load (Tonne)

16T - 20T

500
700

700

900

7T - 9T

166,570

510,509

3T - 5T

450

930

1,571

250, 300

3T

7.68

12.80/
12.60

Hydraulic Hammer Weight


(tons)

12

20/
14

Pile
Diameter (mm)

400

9.0

9.0/
10.7

TYPICAL ARRANGEMENT OF PILE


CUSHION BLOCKS

8.1

6-15

6-30

Selection of Pile Hammer

350

80

100

NOTES:1.
The above recommendation is applicable for standard spun piles not
subjected to tensile load.
2.
In-situ con crete plug for marine piles has to be designed based on
required loading.

RECOMMENDED HAMMER SIZES


*Allowable
Axial
Load
(t)

450

600

a = EFFECTIVE THROAT THICKNESS


PLUS 2mm CORROSION ALLOWANCE

H
(mm)

L
(mm)

65

Outer
Diameter
D
(mm)

DETAIL Y

CEPCO PHC Piles


Diam
(mm)

400

CLASS B ( Effective Prestress 5.0 N/mm 2 )

WELDED JOINT DETAIL

HT REINFORCEMENT DETAILS

X
40-60

40-140

80-230

NOTES:1. The above table gives the general recommendation for hydraulic hammer sizes.
2. The actual hammer selection will depend on the pile length, bearing capacity and ground conditions.

140-320

200-420

280-500