Lubrication System (1Az-Fe) : On-Vehicle Inspection

176
LUBRICATION LUBRICATION SYSTEM (1AZFE)
LUBRICATION SYSTEM (1AZFE)

1700F09
ONVEHICLE INSPECTION
1. (a) CHECK ENGINE OIL LEVEL After warm up the engine and then 5 minutes after the engine stop, oil level should be between the low level and full level marks of the dipstick. If low, check for leakage and add oil up to the full level mark. NOTICE: Do not fill with engine oil above the full level mark.
Recommended Viscosity (SAE)
20 W 50 15 W 40 10 W 30 5 W 30 PREFERRED _C 29 18 7 4 16 27 38 _F 20 0 20 40 60 80 100 TEMPERATURE RANGE ANTICiPATED BEFORE NEXT OIL CHANGE A56466
CHECK ENGINE OIL QUALITY Check the oil for deterioration, entry of water, discoloring or thinning. If the quality is visibly poor, replace the oil. Oil grade: API grade SJ EnergyConserving, SL Energy Conserving or ILSAC multi grade engine oil. Recommended viscosity is as shown in the illustration.
2. (a)
Oil Pressure Switch Oil Pressure Switch
3. (a) (b)
REMOVE OIL PRESSURE SWITCH ASSY Disconnect the oil pressure switch connector. Using a deep socket wrench 24mm, remove the oil pressure switch.
B11410
Oil Pressure Gauge Oil Pressure Gauge
4. (a)
INSTALL OIL PRESSURE GAUGE Install the oil pressure gauge.
B11411
5.
WARM UP ENGINE
AVENSIS REPAIR MANUAL (RM1018E)
177
LUBRICATION LUBRICATION SYSTEM (1AZFE)
6.
CHECK OIL PRESSURE Oil pressure:

At idle At 3,000 rpm 29 kPa (0.3 kgf/cm2, 4.3 psi) or more 245 to 539 kPa (2.5 to 5.5 kgf/cm2, 36 to 78 psi) or more
7.
REMOVE OIL PRESSURE GAUGE
9.
INSTALL OIL PRESSURE SWITCH ASSY Apply adhesive to 2 or 3 threads of the oil pressure switch. Adhesive: Part No. 0883300080, THREE BOND 1344, LOCTITE 242 or equivalent (b) Using a deep socket wrench 24mm, install the oil pressure switch. Torque: 15 NVm (153 kgfVcm, 11 ftVlbf) NOTICE: A50082 Do not start the engine within 1 hour after the installation. (c) Connect the oil pressure switch connector. START ENGINE AND CHECK FOR LEAKS
Adhesive
8. (a)
1713
LUBRICATION LUBRICATION SYSTEM (1AZFSE)
LUBRICATION SYSTEM (1AZFSE)

1700E07
2. (a)
3. (a) (b)
REMOVE OIL PRESSURE SWITCH ASSY Disconnect the oil pressure switch connector. Using a deep socket wrench 24mm, remove the oil pressure switch.
B67536
4. (a)
Oil Pressure Gauge
B67537
5.
WARM UP ENGINE
1714
LUBRICATION LUBRICATION SYSTEM (1AZFSE)
6.

7.
9.
INSTALL OIL PRESSURE SWITCH ASSY Apply adhesive to 2 or 3 threads of the oil pressure switch. Adhesive: Part No. 0883300080, THREE BOND 1344, LOCTITE 242 or equivalent (b) Using a deep socket wrench 24mm, install the oil pressure switch. Torque: 15 NVm (153 kgfVcm, 11 ftVlbf) NOTICE: A50082 Do not start the engine within 1 hour after the installation. (c) Connect the oil pressure switch connector. START ENGINE AND CHECK FOR LEAKS
Adhesive
8. (a)
1720
LUBRICATION LUBRICATION SYSTEM (1CDFTV)
LUBRICATION SYSTEM (1CDFTV)

1704503
Oil Pressure Switch
CHECK ENGINE OIL QUALITY Check the oil for deterioration, entry of water, discoloring or thinning. If the quality is visibly poor, replace the oil. Oil grade: Use ACEA B1, API grade CF 4 or CF (You may also use API CE or CD) SAE 5W 30 is the best choice for your vehicle, for good fuel economy, and good starting in cold weather. 3. REMOVE OIL PRESSURE SWITCH ASSY (a) Disconnect the oil pressure switch connector. (b) Using a deep socket wrench 24mm, remove the oil pressure switch.
2. (a)
B14332
Oil Pressure Gauge
4. (a)
B14333
5.
WARM UP ENGINE
1721
LUBRICATION LUBRICATION SYSTEM (1CDFTV)
6.

7.
9.
INSTALL OIL PRESSURE SWITCH ASSY Apply adhesive to 2 or 3 threads of the oil pressure switch. Adhesive: Part No. 08833 00080, THREE BOND 1344, LOCTITE 242 or equivalent (b) Using a deep socket wrench 24mm, install the oil pressure switch. Torque: 15 NVm (153 kgfVcm, 11 ftVlbf) NOTICE: P13638 Do not start the engine within 1 hour after the installation. (c) Connect the oil pressure switch connector. START ENGINE AND CHECK FOR LEAKS
Adhesive
8. (a)
171
LUBRICATION LUBRICATION SYSTEM (1ZZFE/3ZZFE)
LUBRICATION SYSTEM (1ZZFE/3ZZFE)

1700F10
2. (a)
3. (a) (b)
Oil Pressure Switch
REMOVE OIL PRESSURE SWITCH ASSY Disconnect the oil pressure switch connector. Using a 24mm deep socket wrench, remove the oil pressure switch.
A80004
Oil Pressure Gauge
4. (a)
A50711
5.
WARM UP ENGINE
172
LUBRICATION LUBRICATION SYSTEM (1ZZFE/3ZZFE)
6.

7.
9.
INSTALL OIL PRESSURE SWITCH ASSY Apply adhesive to 2 or 3 threads of the oil pressure switch. Adhesive: Part No. 0883300080, THREE BOND 1344, LOCTITE 242 or equivalent (b) Using a 24mm deep socket wrench, install the oil pressure switch. Torque: 15 NVm (153 kgfVcm, 11 ftVlbf) NOTICE: A50082 Do not start the engine within 1 hour of installation. (c) Connect the oil pressure switch connector. START ENGINE AND CHECK FOR LEAKS
Adhesive
8. (a)
1732
LUBRICATION OIL COOLER ASSY (1CDFTV)
OIL COOLER ASSY (1CDFTV)

170FQ01
REPLACEMENT
1. 2. 3. DRAIN ENGINE COOLANT (See page 1644) DRAIN ENGINE OIL (See page 1730) REMOVE ENGINE UNDER COVER LH
4. (a) (b) (c) (d)
REMOVE OIL COOLER ASSY Disconnect the 2 cooler hoses from the oil cooler. Remove the union bolt and the oil cooler. Remove the Oring from the oil cooler. Remove the Oring from the union bolt.
B14352
New ORing
New ORing
5. (a) (b) (c)
INSTALL OIL COOLER ASSY Clean the oil cooler mounting surface. Install a new Oring to the union bolt. Install a new Oring to the oil cooler.
B14354
(d) (e) (f) (g)

B14355
Apply a light coat of engine oil on the threads of the union bolt. Align the tab of the oil cooler with the tab located on the cylinder block. Install the oil cooler with the union bolt. Torque: 45 NVm (454 kgfVcm, 33 ftVlbf) Connect the 2 cooler hoses to the oil cooler.
6. 7. 8. 9.
ADD ENGINE OIL (See page 1730) ADD ENGINE COOLANT (See page 1644) CHECK FOR ENGINE OIL LEAKS (See page 1644) CHECK FOR ENGINE COOLANT LEAKS
1712
LUBRICATION OIL FILTER SUBASSY (1AZFE)
OIL FILTER SUBASSY (1AZFE)

170FW01
REPLACEMENT
CAUTION: S Prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer. S Exercise caution in order to minimize the length and frequency of contact of your skin to used oil. Wear protective clothing and gloves. Wash your skin thoroughly with soap and water, or use waterless hand cleaner to remove any used engine oil. Do not use gasoline, thinners, or solvents. S In order to preserve the environment, used oil and used oil filter must be disposed of only at designated disposal sites. 1. REMOVE ENGINE UNDER COVER RH 2. DRAIN ENGINE OIL (a) Install a new gasket and drain plug after draining engine oil. Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
3. (a) 4. (a) (b)
REMOVE OIL FILTER SUBASSY Using SST, remove the oil filter. SST 0922806501 INSTALL OIL FILTER SUBASSY Check and clean the oil filter installation surface. Apply clean engine oil to the gasket of a new oil filter.
A56222
(c) (d)
Lightly screw the oil filter into place, and tighten it until the gasket contacts the seat. Using SST, tighten it an additional 3/4 turn. SST 0922806501
A56223
5. (a)
(b) 6.
ADD ENGINE OIL Fill with fresh engine oil. Capacity: Drain and refill w/ Oil filter change 4.2 liters (4.4 US qts, 3.7 lmp. qts) Drain and refill w/o Oil filter change 4.0 liters (4.2 US qts, 3.5 lmp. qts) Dry fill 4.9 liters (5.2 US qts, 4.3 lmp. qts) Install the oil filler cap. INSPECT OIL LEAK
1719
LUBRICATION OIL FILTER SUBASSY (1AZFSE)
OIL FILTER SUBASSY (1AZFSE)

170FV01
REPLACEMENT
CAUTION: S Prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer. S Exercise caution in order to minimize the length and frequency of contact of your skin to used oil. Wear protective clothing and gloves. Wash your skin thoroughly with soap and water, or use waterless hand cleaner to remove any used engine oil. Do not use gasoline, thinners, or solvents. S In order to preserve the environment, used oil and used oil filter must be disposed of only at designated disposal sites. 1. REMOVE ENGINE UNDER COVER RH 2. DRAIN ENGINE OIL (a) Install a new gasket and drain plug after draining engine oil. Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
3. (a) 4. (a) (b)
REMOVE OIL FILTER SUBASSY Using SST, remove the oil filter. SST 0922806501 INSTALL OIL FILTER SUBASSY Check and clean the oil filter installation surface. Apply clean engine oil to the gasket of a new oil filter.
A56222
(c) (d)
A56223
5. (a)
(b) 6.
ADD ENGINE OIL Fill with fresh engine oil. Capacity: Drain and refill w/ Oil filter change 4.2 liters (4.4 US qts, 3.7 lmp. qts) Drain and refill w/o Oil filter change 4.0 liters (4.2 US qts, 3.5 lmp. qts) Dry fill 4.9 liters (5.2 US qts, 4.3 lmp. qts) Install the oil filler cap. INSPECT OIL LEAK
1730
LUBRICATION OIL FILTER SUBASSY (1CDFTV)
OIL FILTER SUBASSY (1CDFTV)

170FO01
REPLACEMENT
NOTICE: S Prolonged and repeated contact with engine oil will result in the removal of natural oils from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer. S Precautions should be taken when replacing engine oil to minimize the risk of your skin making contact with used engine oil. Wear protective clothing and gloves. Wash your skin thoroughly with soap and water, or use waterless hand cleaner to remove any used engine oil. Do not use gasoline, thinners, or solvents. S In order to preserve the environment, used oil and oil filter must be disposed of at designated disposal sites. 1. DRAIN ENGINE OIL (a) Remove the oil filler cap. (b) Remove the oil drain plug and drain the oil into a container.
2. (a) (b)
REMOVE OIL FILTER SUBASSY Remove the clip and open the engine under cover. Using SST, remove the oil filter. SST 0922810002
A79191
3. (a) (b)
INSTALL OIL FILTER SUBASSY Check and clean the oil filter installation surface. Apply clean engine oil to the gasket of a new oil filter.
(c) (d)
A79192
4. (a)
ADD ENGINE OIL Clean and install the oil drain plug with a new gasket. Torque: 34 NVm (350 kgfVcm, 25 ftVlbf)
1731
LUBRICATION OIL FILTER SUBASSY (1CDFTV)
(b)
(c) 5.
Fill with fresh engine oil. Capacity: With the oil filter replacement: 5.9 liters (6.2 US qts, 5.2 lmp. qts) Without the oil filter replacement: 5.3 liters (5.6 US qts, 4.7 lmp. qts) Dry fill: 6.7 liters (7.1 US qts, 5.9 lmp. qts) Install the oil filler cap. CHECK FOR ENGINE OIL LEAKS
174
LUBRICATION OIL FILTER SUBASSY (1ZZFE/3ZZFE)
OIL FILTER SUBASSY (1ZZFE/3ZZFE)

170FS01
REPLACEMENT
CAUTION: S Prolonged and repeated contact with engine oil will result in the removal of natural oils from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer. S Precautions should be taken when replacing engine oil to minimize the risk of your skin making contact with used engine oil. Wear protective clothes and gloves. Wash your skin thoroughly with soap and water, or use waterless hand cleaner to remove any used engine oil. Do not use gasoline, thinners, or solvents. S In order to preserve the environment, used oil and used oil filter must be disposed of only at designated disposal sites. 1. DRAIN ENGINE OIL (a) Remove the oil pan drain plug and drain engine oil.
2. (a)
REMOVE OIL FILTER SUBASSY Remove the screw and open the under cover.
A79297
(b)
Using SST, remove the oil filter SST 0922806501
SST
A79298
3/4 turn
3. (a) (b) (c)

SST
(d)
INSTALL OIL FILTER SUBASSY Check and clean the oil filter mounting surface. Apply clean engine oil to the gasket of a new oil filter. Lightly screw the oil filter into place, and tighten it until the gasket contacts the seat. Using SST, tighten it an additional 3/4 turn as shown in the illustration. SST 0922806501
A79299
175
LUBRICATION OIL FILTER SUBASSY (1ZZFE/3ZZFE)
4. (a) 5.
6.
INSTALL OIL PAN DRAIN PLUG Clean and install the oil pan drain plug with a new gasket. Torque: 37 NVm (377 kgfVcm, 27 in.Vlbf) ADD ENGINE OIL Capacity: With oil filler replacement: 3.7 liters (3.9 US qts, 3.3 lmp. qts) Without oil filler replacement: 3.5 liters (3.7 US qts, 3.1 lmp. qts) Dry fill: 4.2 liters (4.4 US qts, 3.7 lmp. qts) CHECK FOR ENGINE OIL LEAKS
178
LUBRICATION OIL PUMP ASSY (1AZFE)
OIL PUMP ASSY (1AZFE)

170FU01
REPLACEMENT
1. 2. 3. 4. 5. 6. 7. (a) DISCHARGE FUEL SYSTEM PRESSURE (See page 1115) REMOVE FRONT WHEEL RH REMOVE RADIATOR SUPPORT OPENING COVER REMOVE ENGINE ROOM COVER SIDE REMOVE ENGINE UNDER COVER RH REMOVE ENGINE UNDER COVER LH DRAIN ENGINE OIL Install a new gasket and drain plug after draining engine oil. Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
8. (a)
REMOVE ENGINE COVER SUBASSY NO.1 Remove 2 nuts and the engine cover No. 1.
A77281
9. 10. 11. 12. 13. 14. 15. 16. 17. 18. (a) 19. 20. (a) 21. (a) 22. 23. 24. 25.
REMOVE FAN AND GENERATOR V BELT (See page 14105) SST 0924963010 REMOVE GENERATOR ASSY (See page 1920) REMOVE EXHAUST PIPE ASSY FRONT (See page 157) SEPARATE VANE PUMP ASSY (See page 14139) SEPARATE RETURN TUBE SUBASSY (See page 14139) SEPARATE COOLER REFRIGERANT SUCTION HOSE NO.1 (LHD(W/ AIR CONDITIONER) STEERING POSITION TYPE) (See page 14139) SEPARATE VANE PUMP OIL RESERVOIR ASSY REMOVE OIL RESERVOIR BRACKET NO.1 (See page 14139) SEPARATE ENGINE WIRE REMOVE ENGINE SERVICE COVER BRACKET RH (W/O AIR CONDITIONING) Remove a bolt and the engine service cover bracket RH. REMOVE COOLER BRACKET (LHD(W/ AIR CONDITIONER) STEERING POSITION TYPE) (See page 14139) REMOVE ENGINE SERVICE COVER BRACKET RH (RHD(W/ AIR CONDITIONER) STEERING POSITION TYPE) Remove a bolt and the engine service cover bracket RH. REMOVE IGNITION COIL ASSY Remove 4 bolts and the ignition coils. REMOVE CYLINDER HEAD COVER SUBASSY (See page 14139) SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14139) REMOVE ENGINE MOUNTING BRACKET NO.2 RH (See page 14139) REMOVE TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR (See page 14139)
179
26.
27. 28.
REMOVE CRANKSHAFT PULLEY (See page 14139) SST 0921354015 (9165160855), 0933000021, 0995050013 (0995105010, 0995205010, 0995305020, 0995405021) REMOVE CHAIN TENSIONER ASSY NO.1 (See page 14139) REMOVE CRANKSHAFT POSITION SENSOR (See page 1816) 29. REMOVE OIL PAN SUBASSY (a) Remove 12 bolts and 2 nuts.
A64641
Insert the blade of SST between the crank case, timing chain cover and oil pan, cut off applied sealer and remove the oil pan. SST 0903200100 NOTICE: Be careful not to damage the contact surface of timing chain cover, crank case and oil pan.
A00019
(b)
30. 31. 32. 33. 34. 35. 36. 37. 38.
REMOVE VRIBBED BELT TENSIONER ASSY (See page 14139) REMOVE TIMING CHAIN OR BELT COVER SUBASSY (See page 14139) REMOVE CRANKSHAFT POSITION SENSOR PLATE NO.1 REMOVE CHAIN TENSIONER SLIPPER REMOVE CHAIN VIBRATION DAMPER NO.1 REMOVE TIMING CHAIN GUIDE (See page 14139) REMOVE CHAIN SUBASSY REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET REMOVE NO.2 CHAIN SUBASSY (See page 14139) 39. (a) REMOVE OIL PUMP ASSY Remove 3 bolts, the oil pump and gasket.
B11673
40. (a) 41. 42.
INSTALL OIL PUMP ASSY Install a new gasket and oil pump with 3 bolts. Torque: 19 NVm (195 kgfVcm, 15 ftVlbf) INSTALL NO.2 CHAIN SUBASSY (See page 14139) INSTALL CRANKSHAFT TIMING GEAR OR SPROCKET
1710
43. 44. 45. 46. 47. 48. 49. 50.
SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14139) INSTALL CHAIN VIBRATION DAMPER NO.1 Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL CHAIN SUBASSY (See page 14139) INSTALL TIMING CHAIN GUIDE Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL CHAIN TENSIONER SLIPPER (See page 14139) INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1 (See page 14139) INSTALL TIMING CHAIN OR BELT COVER SUBASSY (See page 14139) INSTALL VRIBBED BELT TENSIONER ASSY (See page 14139) 51. INSTALL OIL PAN SUBASSY NOTICE: S Remove any oil from the contact surface. S Install the oil pan within 3 minutes after applying seal packing. S Do not start the engine within 2 hours after installing. (a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surface of the cylinder block and oil pan. 6mm (b) Apply seal packing in the shape of bead (Diameter 3 to 4 mm (0.157 in.)) as shown in the illustration, and install the oil pan. Seal Packing: Part No. 08826 00080 or equivalent
Seal Packing
A77392
(c)
Insert the oil pan with 12 bolts and 2 nuts. Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf)
A64641
52. 53. 54. 55. 56. 57. 58. 59. 60.
INSTALL CRANKSHAFT POSITION SENSOR (See page 14139) INSTALL CRANKSHAFT PULLEY (See page 14139) SST 0921354015 (9165160855), 0933000021 INSTALL CHAIN TENSIONER ASSY NO.1 (See page 14139) INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR Torque: 52 NVm (530 kgfVcm, 38 ftVlbf) INSTALL ENGINE MOUNTING BRACKET NO.2 RH (See page 14139) INSTALL CYLINDER HEAD COVER SUBASSY (See page 14139) INSTALL ENGINE SERVICE COVER BRACKET RH (W/O AIR CONDITIONING) Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL COOLER BRACKET (LHD(W/ AIR CONDITIONER) STEERING POSITION TYPE) Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL ENGINE SERVICE COVER BRACKET RH (RHD(W/ AIR CONDITIONER) STEERING POSITION TYPE) Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf)
1711
61. 62. 63.
64. 65. 66. 67. 68. 69. 70. 71. 72. 73.
INSTALL ENGINE WIRE Torque: 7.0 NVm (71 kgfVcm, 62 in.Vlbf) INSTALL OIL RESERVOIR BRACKET NO.1 Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf) INSTALL COOLER REFRIGERANT SUCTION HOSE NO.1 (LHD(W/ AIR CONDITIONER) STEERING POSITION TYPE) Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL RETURN TUBE SUBASSY Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf) INSTALL IGNITION COIL ASSY Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL VANE PUMP ASSY Torque: 37 NVm (377 kgfVcm, 27 ftVlbf) INSTALL EXHAUST PIPE ASSY FRONT (See page 157) INSTALL GENERATOR ASSY (See page 1920) INSTALL FAN AND GENERATOR V BELT (See page 14105) SST 0924963010 ADD ENGINE OIL CHECK FOR ENGINE OIL LEAKS INSTALL ENGINE COVER SUBASSY NO.1 Torque: 7.0 NVm (71 kgfVcm, 62 in.Vlbf) INSTALL FRONT WHEEL RH Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
1715
LUBRICATION OIL PUMP ASSY (1AZFSE)
OIL PUMP ASSY (1AZFSE)

170FX01
REPLACEMENT
1. 2. 3. 4. 5. 6. 7. (a) DISCHARGE FUEL SYSTEM PRESSURE (See page 1130) REMOVE FRONT WHEEL RH REMOVE RADIATOR SUPPORT OPENING COVER REMOVE ENGINE ROOM COVER SIDE REMOVE ENGINE UNDER COVER RH REMOVE ENGINE UNDER COVER LH DRAIN ENGINE OIL Install a new gasket and drain plug after draining engine oil. Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
8. (a)
REMOVE ENGINE COVER SUBASSY NO.1 Remove 2 nuts and the engine cover No. 1.
A77339
9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. (a) 24. (a) 25. 26. 27. 28.
REMOVE FUEL PRESSURE PULSATION DAMPER ASSY DISCONNECT FUEL TUBE SUBASSY (See page 1133) SEPARATE FUEL PIPE SUBASSY NO.1 (See page 1152) SST 0902312900 REMOVE FUEL PUMP ASSY (See page 1152) REMOVE FAN AND GENERATOR V BELT (See page 14185) SST 0924963010 REMOVE GENERATOR ASSY (See page 1920) REMOVE EXHAUST PIPE ASSY FRONT (See page 157) SEPARATE VANE PUMP ASSY (See page 14222) SEPARATE RETURN TUBE SUBASSY (See page 14222) SEPARATE COOLER REFRIGERANT SUCTION HOSE NO.1 (LHD STEERING POSITION TYPE) (See page 14222) SEPARATE VANE PUMP OIL RESERVOIR ASSY REMOVE OIL RESERVOIR BRACKET NO.1 (See page 14222) SEPARATE ENGINE WIRE REMOVE COOLER BRACKET (LHD STEERING POSITION TYPE) (See page 14222) REMOVE ENGINE SERVICE COVER BRACKET RH (RHD STEERING POSITION TYPE) Remove a bolt and the engine service cover bracket RH. REMOVE IGNITION COIL ASSY Remove 4 bolts and the ignition coils. REMOVE CYLINDER HEAD COVER SUBASSY (See page 14222) SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14222) REMOVE ENGINE MOUNTING BRACKET NO.2 RH (See page 14222) REMOVE TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR (See page 14222)
1716
29.
30. 31.
REMOVE CRANKSHAFT PULLEY (See page 14222) SST 0921354015 (9165160855), 0933000021, 0995050013 (0995105010, 0995205010, 0995305020, 0995405021) REMOVE CHAIN TENSIONER ASSY NO.1 (See page 14139) REMOVE CRANKSHAFT POSITION SENSOR (See page 1817) 32. REMOVE OIL PAN SUBASSY (a) Remove 12 bolts and 2 nuts.
A64641
Insert the blade of SST between the crank case, timing chain cover and oil pan, cut off applied sealer and remove the oil pan. SST 0903200100 NOTICE: Be careful not to damage the contact surface of timing chain cover, crank case and oil pan.
A00019
(b)
33. 34. 35. 36. 37. 38. 39. 40. 41.
REMOVE VRIBBED BELT TENSIONER ASSY (See page 14139) REMOVE TIMING CHAIN OR BELT COVER SUBASSY (See page 14139) REMOVE CRANKSHAFT POSITION SENSOR PLATE NO.1 REMOVE CHAIN TENSIONER SLIPPER REMOVE CHAIN VIBRATION DAMPER NO.1 REMOVE TIMING CHAIN GUIDE (See page 14139) REMOVE CHAIN SUBASSY REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET REMOVE NO.2 CHAIN SUBASSY (See page 14139) 42. (a) REMOVE OIL PUMP ASSY Remove 3 bolts, the oil pump and gasket.
B11673
43. (a) 44. 45.
INSTALL OIL PUMP ASSY Install a new gasket and oil pump with 3 bolts. Torque: 19 NVm (195 kgfVcm, 15 ftVlbf) INSTALL NO.2 CHAIN SUBASSY (See page 14139) INSTALL CRANKSHAFT TIMING GEAR OR SPROCKET
1717
46. 47. 48. 49. 50. 51. 52. 53.
SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14139) INSTALL CHAIN VIBRATION DAMPER NO.1 Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL CHAIN SUBASSY (See page 14139) INSTALL TIMING CHAIN GUIDE Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL CHAIN TENSIONER SLIPPER (See page 14139) INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1 (See page 14139) INSTALL TIMING CHAIN OR BELT COVER SUBASSY (See page 14139) INSTALL VRIBBED BELT TENSIONER ASSY (See page 14139) 54. INSTALL OIL PAN SUBASSY NOTICE: S Remove any oil from the contact surface. S Install the oil pan within 3 minutes after applying seal packing. S Do not start the engine within 2 hours after installing. (a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surface of the cylinder block and oil pan. 6mm (b) Apply seal packing in the shape of bead (Diameter 3 to 4 mm (0.157 in.)) as shown in the illustration, and install the oil pan. Seal Packing: Part No. 08826 00080 or equivalent
Seal Packing
A77392
(c)
Insert the oil pan with 12 bolts and 2 nuts. Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf)
A64641
55. 56. 57. 58. 59. 60. 61. 62. 63.
INSTALL CRANKSHAFT POSITION SENSOR (See page 1817) INSTALL CRANKSHAFT PULLEY (See page 14139) SST 0921354015 (9165160855), 0933000021 INSTALL CHAIN TENSIONER ASSY NO.1 INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR Torque: 52 NVm (530 kgfVcm, 38 ftVlbf) INSTALL ENGINE MOUNTING BRACKET NO.2 RH (See page 14139) INSTALL CYLINDER HEAD COVER SUBASSY (See page 14139) INSTALL COOLER BRACKET (LHD STEERING POSITION TYPE) Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL ENGINE SERVICE COVER BRACKET RH (RHD STEERING POSITION TYPE) Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL ENGINE WIRE Torque: 7.0 NVm (71 kgfVcm, 62 in.Vlbf)
1718
64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80.
INSTALL OIL RESERVOIR BRACKET NO.1 Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf) INSTALL COOLER REFRIGERANT SUCTION HOSE NO.1 (LHD STEERING POSITION TYPE) Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL RETURN TUBE SUBASSY Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf) INSTALL IGNITION COIL ASSY Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf) INSTALL VANE PUMP ASSY Torque: 37 NVm (377 kgfVcm, 27 ftVlbf) INSTALL EXHAUST PIPE ASSY FRONT (See page 157) INSTALL GENERATOR ASSY (See page 1920) INSTALL FAN AND GENERATOR V BELT (See page 14185) SST 0924963010 INSTALL FUEL PUMP ASSY (See page 1152) INSTALL FUEL PIPE SUBASSY NO.1 (See page 1152) SST 0902312900 INSTALL FUEL TUBE SUBASSY (See page 1133) INSTALL FUEL PRESSURE PULSATION DAMPER ASSY (See page 1152) ADD ENGINE OIL CHECK FOR ENGINE OIL LEAKS CHECK FUEL LEAK INSTALL ENGINE COVER SUBASSY NO.1 Torque: 7.0 NVm (71 kgfVcm, 62 in.Vlbf) INSTALL FRONT WHEEL RH Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
1722
LUBRICATION OIL PUMP ASSY (1CDFTV)
OIL PUMP ASSY (1CDFTV)

170FP01
REPLACEMENT
1. 2. 3. 4. 5. 6. 7. (a) 8. 9. 10. 11. 12. 13. DRAIN ENGINE OIL (See page 1730) REMOVE RADIATOR SUPPORT OPENING COVER REMOVE ENGINE ROOM COVER SIDE REMOVE FRONT WHEEL RH REMOVE ENGINE UNDER COVER RH REMOVE ENGINE UNDER COVER SUBASSY NO.1 REMOVE ENGINE COVER NO.1 Remove the 5 nuts and the engine cover. REMOVE INJECTOR DRIVER (See page 14307) REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See page 14269) REMOVE GENERATOR V BELT (See page 14269) SEPARATE POWER STEERING IDLE PULLEY BRACKET (See page 14286) REMOVE ENGINE MOUNTING INSULATOR SUBASSY RH (See page 14307) REMOVE CRANKSHAFT PULLEY (See page 14307) SST 0921354015 (9010508076), 0933000021, 0995050013 (0995105010, 0995205010, 0995305020, 0995405031) REMOVE IDLER PULLEY SUBASSY (See page 14307) REMOVE TIMING BELT NO.2 COVER (See page 14307) REMOVE TIMING BELT NO.1 COVER (See page 14307) REMOVE TIMING BELT GUIDE REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (See page 14307) SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14307) REMOVE TIMING CHAIN COVER PLATE (See page 14307) REMOVE TIMING BELT (See page 14307) REMOVE TIMING BELT IDLER SUBASSY NO.2 (See page 14307) 23. (a) REMOVE CRANKSHAFT TIMING PULLEY If the timing pulley can not be removed by hand, use SST to remove the pulley. SST 0995050013 (0995105010, 0995205010, 0995305010, 0995305020, 0995405021)
14. 15. 16. 17. 18. 19. 20. 21. 22.
SST
A09582
24. 25. 26. (a)
REMOVE GENERATOR ASSY (See page 1929) REMOVE TIMING BELT IDLER SUBASSY NO.1 REMOVE VRIBBED BELT TENSIONER ASSY Remove the 2 bolts and the Vribbed belt tensioner.
1723
27. (a) (b) (c)
REMOVE OIL LEVEL GAGE GUIDE Remove the bolt which is used to secure the oil level gage guide to the cylinder block. Pull out the oil level gage guide together with the oil level gage from the No. 1 oil pan. Remove the Oring from the oil level gage guide.
A79173
28. REMOVE ENGINE OIL LEVEL SENSOR (a) Remove the 4 bolts and the level sensor. NOTICE: Be careful not to drop the oil level sensor when removing.
A79174
29. (a)
REMOVE OIL PAN SUBASSY NO.2 Remove the 17 bolts and 2 nuts.
A56695
(b)
Insert the blade of SST between the No. 1 and No. 2 oil pans, and cut off applied sealer and remove the No. 2 oil pan. SST 0903200100 NOTICE: Be careful not to damage the No. 1 and No. 2 oil pans.
A79175
30. (a)
REMOVE OIL STRAINER SUBASSY Remove the 2 bolts and 2 nuts, then remove the oil strainer and the gasket.
A56696
1724
31. (a)
REMOVE OIL PAN INSULATOR Remove the bolt and the oil pan insulator.
B08009
32. (a)
REMOVE OIL PAN SUBASSY Remove the 19 bolts and 3 nuts.
A56697
(b)
Using a screwdriver, remove the oil pan by prying between the cylinder block and the No. 1 oil pan. NOTICE: Be careful not to damage the cylinder block and No. 1 oil pan.
A56698
33.
REMOVE CRANKSHAFT POSITION SENSOR
34. (a) (b) (c)
REMOVE OIL PUMP ASSY Remove the 9 bolts. Remove the oil pump by prying between the oil pump and the main bearing cap with a screwdriver. Remove the gasket.
A56699
1725
35. (a)
SST
INSTALL CRANKSHAFT SEAL Using SST and a hammer, tap in a new oil seal until its surface is flush with the oil pump edge. SST 0931660011 (0931600011, 0931600021)
A56700
36. (a)
INSTALL OIL PUMP ASSY Remove any old packing (FIPG) and be careful not to drop any oil on the contact surfaces of the oil pump and the cylinder block. (1) Using a razor blade and a gasket scraper, remove all the old packing from the gasket surfaces and the sealing groove. (2) Thoroughly clean all components to remove all the loose material. (3) Using a nonresidue solvent, clean both the sealing surfaces.
Seal Width 2 to 4 mm Seal Packing
New Gasket
B07987
Apply seal packing to the oil pump as shown in the illustration. Seal packing: Part No. 0882600080 or equivalent NOTICE: Avoid applying an excessive amount to the surface. (1) Install a nozzle that has been cut to a 2 to 4 mm (0.08 to 0.16 in.) opening. (2) Parts must be set within 3 minutes and assembled within 15 minutes of application. Otherwise the material must be removed and reapplied. (3) Immediately remove nozzle from the tube and reinstall the cap. (c) Install a new gasket to the oil pump.
(b)
(d) (e)
Pour in 0.5 cm3 (0.03 cu in.) or more of engine oil into the bushing of the cylinder block. Apply engine oil to the cylinder block side where it contacts with the oil pump driven rotor.
B08024
1726
(f)
Install the oil pump with the 9 bolts. Torque: 31 NVm (320 kgfVcm, 23 ftVlbf)
A57099
(g)
Measure the oil pump rotating torque. (1) Check that the pump rotates smoothly without noise. (2) Using a torque wrench, check the pump rotating torque. Rotating torque: 3.0 NVm (31 kgfVcm, 27 in.Vlbf) or less
A56702
37.
INSTALL CRANKSHAFT POSITION SENSOR Torque: 8.8 NVm (90 kgfVcm, 78 in.Vlbf) 38. INSTALL OIL PAN SUBASSY (a) Remove any old packing (FIPG) and be careful not to drop any oil on the contact surfaces of the No. 1 oil pan, the cylinder block and the oil pump and the rear oil seal retainer. (1) Using a razor blade and gasket scraper, remove all the old packing from the gasket surfaces. (2) Thoroughly clean all components to remove all the loose material. (3) Using a nonresidue solvent, clean both the sealing surfaces.
1727
(b)
B A
Seal Width 4 to 7 mm
Apply a seal packing to the No. 1 oil pan as shown in the illustration. Seal packing: Part No. 0882600080 or equivalent (1) Install a nozzle that has been cut to a 4 to 7 mm (0.16 to 0.28 in.) opening. (2) Parts must be set within 3 minutes and assembled within 15 minutes of application. Otherwise the material must be removed and reapplied. (3) Immediately remove nozzle from the tube and reinstall the cap.
A56703
B B D
B C D
(c)
D C
Install the oil pan with the 19 bolts and 3 nuts. Torque: 42 NVm (428 kgfVcm, 31 ftVlbf) for bolt A 21 NVm (214 kgfVcm, 15 ftVlbf) for bolt B 11 NVm (112 kgfVcm, 8 ftVlbf) for bolt C 12 NVm (122 kgfVcm, 9 ftVlbf) for nut D
B B A A A C C B
A56697
39. (a)
INSTALL OIL PAN INSULATOR Install the oil pan insulator with the bolt. Torque: 7.5 NVm (76 kgfVcm, 66 in.Vlbf)
40. (a)
41. (a)
A56696
INSTALL OIL STRAINER SUBASSY Install a new gasket and the oil strainer with the 2 bolts and 2 nuts. Torque: 21 NVm (209 kgfVcm, 15 ftVlbf) for bolt 13 NVm (135 kgfVcm, 10 ftVlbf) for nut INSTALL OIL PAN SUBASSY NO.2 Remove any old packing and be careful not to drop any oil on the contact surfaces of the No. 1 and No. 2 oil pans. (1) Using a razor blade and gasket scraper, remove all the old packing from the gasket surfaces. (2) Thoroughly clean all components to remove all the loose material.
1728
(3)
Using a nonresidue solvent, clean both the sealing surfaces.
NOTICE: Do not use a solvent, which will affect the painted surfaces. (b)
A A Seal Width 4 to 7 mm B
B
A56704
(c)
Apply a seal packing to the oil pan as shown in the illustration. Seal packing: Part No. 0882600080 or equivalent (1) Install a nozzle that has been cut to a 4 to 7 mm (0.16 to 0.28 in.) opening. (2) Parts must be set within 3 minutes and assembled within 15 minutes of application. Otherwise the material must be removed and reapplied. (3) Immediately remove nozzle from the tube and reinstall the cap. Install the oil pan with the 17 bolts and 2 nuts. Tighten the bolts and nuts uniformly in several steps. Torque: 12 NVm (119 kgfVcm, 9 ftVlbf)
42.
INSTALL ENGINE OIL LEVEL SENSOR Torque: 7.0 NVm (71 kgfVcm, 62 in.Vlbf)
43. (a) (b) (c) (d) (e) (f)
New Oring
A79173
INSTALL OIL LEVEL GAGE GUIDE Install a new Oring to the oil level gage guide. Apply engine oil to the Oring. Push in the oil level gage guide end into the guide hole of the No. 1 oil pan. Install the oil level gage guide with the bolt. Torque: 18 NVm (184 kgfVcm, 13 ftVlbf) Apply engine oil to the Oring on the oil level gage. Install the oil level gage.
44. 45. 46.
INSTALL VRIBBED BELT TENSIONER ASSY Torque: 31 NVm (320 kgfVcm, 23 ftVlbf) INSTALL TIMING BELT IDLER SUBASSY NO.1 Torque: 35 NVm (357 kgfVcm, 26 ftVlbf) INSTALL GENERATOR ASSY (See page 1929)
1729
Inward
47. (a) (b)
Angle Sensor SST

A09583
INSTALL CRANKSHAFT TIMING PULLEY Align the keyway of the timing pulley with the key located on the camshaft, slide the pulley into place. Using SST and a hammer, tap in the timing pulley with the angle sensor facing inward. SST 0922346011
48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66.
INSTALL TIMING BELT IDLER SUBASSY NO.2 Torque: 47 NVm (479 kgfVcm, 35 ftVlbf) SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14307) SST 0996010010 (0996201000, 0996301000) INSTALL TIMING BELT (See page 14307) CHECK VALVE TIMING (See page 14307) INSTALL TIMING CHAIN COVER PLATE (See page 14307) INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (See page 14307) INSTALL TIMING BELT GUIDE (See page 14307) INSTALL TIMING BELT NO.1 COVER (See page 14307) INSTALL TIMING BELT NO.2 COVER (See page 14307) INSTALL CRANKSHAFT PULLEY (See page 14307) SST 0921354015 (9010508076), 0933000021 INSTALL ENGINE MOUNTING INSULATOR SUBASSY RH Torque: 52 NVm (530 kgfVcm, 38 ftVlbf) INSTALL IDLER PULLEY SUBASSY INSTALL POWER STEERING IDLE PULLEY BRACKET (See page 14286) ADJUST V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See page 14269) INSTALL INJECTOR DRIVER (See page 14307) INSTALL ENGINE COVER NO.1 Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf) INSTALL FRONT WHEEL RH Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf) ADD ENGINE OIL (See page 1730) CHECK FOR ENGINE OIL LEAKS
173
LUBRICATION OIL PUMP ASSY (1ZZFE/3ZZFE)
OIL PUMP ASSY (1ZZFE/3ZZFE)

170FR01
REPLACEMENT
1. (a) 2. 3. (a) DRAIN ENGINE OIL Remove the oil pan drain plug and drain engine oil. REMOVAL & INSTALLATION CHAIN SUBASSY (See page 1449) REMOVE CHAIN VIBRATION DAMPER NO.1 Remove the 2 bolts and the chain vibration damper No. 1.
4. (a) (b)
REMOVE OIL PUMP ASSY Remove the 5 bolts. Remove the oil pump assy and the gasket.
B08737
5. (a) (b)
(c)
INSTALL OIL PUMP ASSY Place a new gasket on the cylinder block. Align the keyway of the oil pump drive rotor with the rectangular portion of the crankshaft and slide the oil pump into place. Install the oil pump with the 5 bolts. Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf)
A30890
6. (a) 7. (a) 8. 9. 10. 11.
INSTALL CHAIN VIBRATION DAMPER NO.1 Install the chain vibration damper No. 1 with 2 bolts. Torque: 9.0 NVm (92 kgfVcm, 8.0 in.Vlbf) INSTALL OIL PAN DRAIN PLUG Clean and install the oil pan drain plug with a new gasket. Torque: 37 NVm (377 kgfVcm, 27 ftVlbf) ADD ENGINE OIL (See page 174) ADD ENGINE COOLANT (See page 167) CHECK FOR ENGINE OIL LEAKS CHECK FOR ENGINE COOLANT LEAKS (See page 161)

Lubrication System (1Az-Fe) : On-Vehicle Inspection

Diunggah oleh

Informasi Dokumen

Deskripsi Asli:

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

Lubrication System (1Az-Fe) : On-Vehicle Inspection

Diunggah oleh

Hak Cipta:

Format Tersedia

176

LUBRICATION LUBRICATION SYSTEM (1AZFE)

LUBRICATION SYSTEM (1AZFE)

Oil Pressure Switch Oil Pressure Switch

Oil Pressure Gauge Oil Pressure Gauge

INSTALL OIL PRESSURE GAUGE Install the oil pressure gauge.

AVENSIS REPAIR MANUAL (RM1018E)

CHECK OIL PRESSURE Oil pressure:

REMOVE OIL PRESSURE GAUGE

AVENSIS REPAIR MANUAL (RM1018E)

LUBRICATION SYSTEM (1AZFSE)

INSTALL OIL PRESSURE GAUGE Install the oil pressure gauge.

Oil Pressure Gauge

AVENSIS REPAIR MANUAL (RM1018E)

CHECK OIL PRESSURE Oil pressure:

REMOVE OIL PRESSURE GAUGE

AVENSIS REPAIR MANUAL (RM1018E)

LUBRICATION SYSTEM (1CDFTV)

Oil Pressure Switch

Oil Pressure Gauge

INSTALL OIL PRESSURE GAUGE Install the oil pressure gauge.

AVENSIS REPAIR MANUAL (RM1018E)

CHECK OIL PRESSURE Oil pressure:

REMOVE OIL PRESSURE GAUGE

AVENSIS REPAIR MANUAL (RM1018E)

LUBRICATION SYSTEM (1ZZFE/3ZZFE)

Oil Pressure Gauge

INSTALL OIL PRESSURE GAUGE Install the oil pressure gauge.

AVENSIS REPAIR MANUAL (RM1018E)

CHECK OIL PRESSURE Oil pressure:

REMOVE OIL PRESSURE GAUGE

AVENSIS REPAIR MANUAL (RM1018E)

OIL COOLER ASSY (1CDFTV)

4. (a) (b) (c) (d)

5. (a) (b) (c)

(d) (e) (f) (g)

AVENSIS REPAIR MANUAL (RM1018E)

OIL FILTER SUBASSY (1AZFE)

3. (a) 4. (a) (b)

AVENSIS REPAIR MANUAL (RM1018E)

OIL FILTER SUBASSY (1AZFSE)

3. (a) 4. (a) (b)

AVENSIS REPAIR MANUAL (RM1018E)

OIL FILTER SUBASSY (1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

OIL FILTER SUBASSY (1ZZFE/3ZZFE)

Using SST, remove the oil filter SST 0922806501

3. (a) (b) (c)

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

OIL PUMP ASSY (1AZFE)

AVENSIS REPAIR MANUAL (RM1018E)

30. 31. 32. 33. 34. 35. 36. 37. 38.

40. (a) 41. 42.

AVENSIS REPAIR MANUAL (RM1018E)

43. 44. 45. 46. 47. 48. 49. 50.

52. 53. 54. 55. 56. 57. 58. 59. 60.

AVENSIS REPAIR MANUAL (RM1018E)

61. 62. 63.

AVENSIS REPAIR MANUAL (RM1018E)

OIL PUMP ASSY (1AZFSE)