API WELDING PROCEDURE SPECIFICATION WPS: API 1000-11 REV. NO.

: 0 PROCESS: SMAW API Group 1 DATE: 9/9/2004

Diameter: Thickness: Material: Positions:

2.375 o.d. thru 12.75 o.d. 0.187 thru 0.750 X

API-1104 QUALIFIED RANGES Filler Metal Group: Joint Type:

Butt/fillet/socket Down

Yield greater than 42 kip to less than or equal to 65 kip Fixed: Rolled: N/A Progression:

NOTE: This WPS shall be used in conjunction with the applicable sections of the Los Alamos National Laboratories Welding Standards Manual (GWS) WELD JOINT: Joint Description: Sketch Number: Type: Butt Class: Full Penetration

Open Butt single V- welded from one side only. See pg. 2 for typical sketch and bead sequence. API Group No.: F No.: 3 1 AWS Class: Sizes (s): 1/8 E-6010

FILLER MATERIALS: SFA Class: 5.1 Number of Beads:

5/32

See pg. 2 for typical number and of beads Spec: API 5L X42 /X52 to to N/A to to 1 Spec: API 5L X42 /X52 2.375 o.d. thru 12.75 o.d. pipe Group: N/A 1

BASE MATERIALS: Thickness Welded: Pipe Diameter: ASME P No.: POSITIONS: Progression: PREHEAT: NOTE: INTERPASS TEMP.: 1 Fixed: Down

0.187 - 0.750 2.375 o.d. thru 12.75 o.d. pipe Group: X Rolled:

0.187 - 0.750

Pipe Diameter P No.: 1

PWHT:

Time @ F Temp.: N/A N/A

Temperature Range F: 70 GAS: Flow Rate: Shielding: N/A CFH

Minimum Temp F: N/A

Backing: N/A

See time between passes.

Composition:

N/A

ELECTRICAL CHARACTERISTICS: Current: DC Polarity: See pg. 2 EP N/A Travel/IPM Ranges Amps: Volts: See pg. 2 See pg. 2 See pg. 2 Transfer Mode: N/A Electrode size and Type WFS/IPM:

MAX. TIME BETWEEN PASSES:

5 minutes between root pass and second pass.

Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications

WPS No.:

API-1000-11

Rev. No.:

Date:

9/9/2004

WELDING TECHNIQUE: Line-Up Clamp: Optional, if used line-up clamp shall be left until 50% of root bead is complete.

Stringer or Weave Bead: (S) Cleaning and/or Grinding:

(W)

Single Pass

N/A

Multi Pass

Power or hand wire brush, grinder or file Charpy V Notch N/A NDTT N/A D.T. N/A

PROCEDURE QUALIFIED FOR: Maximum K/J Heat Input: N/A

JOINT SKETCH AND BEAD NUMBER AND SEQUENCE

37.5 Bevel t thickness varies

0 3/32 land 1/16 3/32 gap

NOTE: Weld layers are representative only actual number of passes and layer sequence may vary due to variation in joint design, thickness and fit-up. Pass Filler/ Electrode Number E-6010 1 2 3 4 5 6 7 8 E-6010 E-6010 E-6010 E-6010 E-6010 E-6010 E-6010 TYPICAL WELDING PARAMETERS Travel Speed Amps Volts in/min. 70 -100 22 - 26 9 12 125 132 125 132 125 132 125 132 125 132 125 132 125 132 22 - 26 22 - 26 22 - 26 22 - 26 22 - 26 22 - 26 22 - 26 9 13 9 13 9 13 9 13 9 13 9 13 9 13

Size 1/8 5/32 5/32 5/32 5/32 5/32 5/32 5/32

Other

PREPARED BY: APPROVED BY:

Kelly Bingham Signature on File Tobin Oruch Signature on File

DATE: DATE:

9/9/2004 9/9/2004

Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications

API-1000-11

REV.: 0

PAGE 3 OF 3

DATE: 9/9/2004

API WELDING SPECIFICATION PROCEDURE TEST PARAMETERS Point Type: Thickness: Material: Position:
Full Penetration Single V Butt 0.322 wall API 5L X42 /X52 5G Fixed

Diameter: 8.644 o.d. Filler: Preheat: Current: Volts:

1/8 & 5/32 70F DCEP 22-26 Amps: 70-125 E-6010

Progression: Down

No. 1. 2. 3. 4.

Type Face Root Face Root

GUIDED BEND TESTS Result No. Type Result Accept no indications 5. N/A Accept no indications Accept no indications Accept no indications 6. 7. 8. N/A N/A N/A

No. 1. 2. 3. 4.

Specimen Type Figure 4 Figure 4 N/A N/A

Area Sq./ in .3726 .3217

Applied Load 23,530 21,745

TENSILE TESTS Ultimate Tensile 63,144 67,581

Character of failure and location Base metal cup and cone

No. 1. 2. 3.

Type Figure 5 Figure 5 N/A

NICK-BREAK TESTS Remarks on Nick-Break tests Acc. Break is clean. Acc. Break is clean

N/A 4. Welders Name: Scott Simonich Tests Conducted By: Brett McNeil

Z No.: 200360

Stamp: SC002

We certify that the statements herein are correct and that the tests were conducted in accordance with API-1104. Authorized By: Kelly Bingham ___________________ Date: 10/30/03 Signature on File
Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications