Process Control Cage Guided 03-2012

WEIR CONTROL & CHOKE VALVES
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Cage Guided Valves
Weir Control & Choke Valves
Process Control Valves
Weir Control & Choke Valves provides a wide range of control valves for the process industry. These include severe service, choke, desuperheating and turbine bypass applications. Our world-wide reputation is based on engineering excellence applied to a comprehensive range of specialist products and effective customer support.
Quality assurance
Weir is qualified to industry standards and working practices including: ASME BPVC Section III (N and NPT Stamp) NQA-1 Quality system 10CFR50 App. B 10CFR50 Part 21 RCC-E RCC-M CSA Z299 Performance testing and qualification to: ASME QME-1 ASME B16.41 IEEE 323 IEEE 344 IEEE 382 ISO 9001:2008 ISO 14001 PED 97/23/CE API Q1 TO API LICENCES: API 6D (6D-0182) API 6A (64-0445) OHSAS 18001 ATEX 94/9/CE Lean manufacturing practices
Weir UK purpose built factory at Elland
Weir International, South Korea
A proven track record

We have extensive references and a proven track record in the supply of valves across a number of key industries. Our valves are industry renowned brands, each with an established reputation for quality engineering and reliability.
Valve testing
All pressure containing items are hydrostatically tested, seat leakage tested and functionally tested. We can also perform gas, packing emission, cryogenic and advanced functional testing, as well as seismic testing for nuclear applications.
Material testing
Non-destructive examination by radiography, ultrasonics, magnetic particle and liquid penetrant. Chemical analysis by computer controlled direct reading emission spectrometer. Mechanical testing for tensile properties at ambient and elevated temperatures, bend and hardness testing. Charpy testing at ambient, elevated and sub-zero temperatures.
Aftermarket solutions
Our valve aftermarket solutions are based on our engineering heritage, applying our OEM knowledge and expertise to maintenance strategies, life extension and upgrade projects.
Contents
BV502 & BV503 control valves General description Trim design Valve selection guideline Cage Trim Control valves General description Cage designs Plug designs Bonnet forms Characteristics 3 4 5 6 9 10 12 13 24 25
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Weir Control & Choke valves Engineered valves for protection & process control
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BV502 & BV503 Process Control Valves

Design features Top cage guided Wide range of trim options High stability Easy maintenance Pressure rating Class 150 to 4500 Equivalent metric ratings Sizes 15mm to 25mm (12 to 1) Travels 10mm to 25mm (38 to 1)
Description
This versatile range of globe and angle valves available in sizes 15mm to 25mm (12 to 1) offer a wide variety of trim selections to suit all flow conditions in a non-balanced construction. The body design can be supplied in cast or forged materials. There is a wide range of standard and high duty trims available that can be fitted within the same valve body. Flow characterisation is determined by the shape of the valve plug, or in the Multiflow trim, a radial pattern of holes in the cage is arranged to give the required valve characteristic. At the enquiry stage Weir will consider the most suitable combination of valve components for each application. Pressure drop, noise, potential for cavitation are all considered to give the most cost effective solution for the particular application. Parts substitution, internal inspection and maintenance can be performed with minimum trouble, the essential working components being removable while the body remains in the pipe line.
BV503 with Spline Trim
BV502 with Contour Trim
Body A choice of globe or angle patterns is available BV502 Globe Body BV503 Angle Body Body materials
The valves can be produced in most alloys. Standard cast body materials are:-
Design features Top cage guided Wide range of trim options High stability Easy maintenance Pressure rating Class 150 to 4500 Equivalent metric ratings Sizes 15mm to 25mm (12 to 1)
End connection sizes 40mm (112) & 50mm (2) can be supplied
Carbon steel; Grade WCB, WCC, LCC and LCB Monel Stainless steel; Grade 316/304/347 Aluminium Bronze Chrome moly steel; Grade WC5, WC6 & WC9 Hastelloy B/C Duplex Most other materials can be produced Main design standards ASME B16.34 Valves-Flanged, Threaded & Welding End ASME FCI 70-2 Control Valve Seat Leakage ASME B16.25 Butt Welding Ends ASME B16.5 Pipe Flanges & Flange Fittings NACE MR-01-75 (ISO15156) Valve Materials BS4504 Circular Flanges for Pipes, Valves & Fittings EN12516 Industrial Valves Shell Design Strength
Travels 10mm to 25mm (38 to 1) End connections Flanged Butt weld Socket weld Screwed Hubbed Ring Type Joint (RTJ)
Trim design
Contour The contour trim is suitable for most flow applications and is provided as standard in most valves. The valve characteristic is determined by the contour of the plug head. The contour trim is available in eight trim sizes with equal percentage, linear or quick opening characteristics. The trim seating is metal to metal or for tight shut-off a soft face design is available. Spline The spline trim is designed specifically for accurate control of very small flows. The design consists of a long parallel nosed plug with an accurately cut V notch cut down the centre. The linear movement of the valve plug exposes a variable amount of the notch to the flow. The plug head shank is usually made from stellite or other hard wearing materials for galling resistance and to prevent erosion of the plug tip. The actual characteristic derived from the V notch is modified equal percentage. The spline trim is available in either metal to metal design or where bubble tight shut off is required a soft face is fitted. Multi-flow (single stage of pressure drop) In this design flow is broken up into multiple jets by a number of radial holes drilled in the cage. The flow is conventionally from outside to inside the cage so that jet impingement/high turbulence levels are controlled within the confines of the valve cage. The flow jets impinge together in the centre of the cage bore producing a more stable downstream flow, this in turn reduces the effect of large scale separation thus producing a smaller scale turbulence structure in the valve outlet. This results in a reduction in acoustic efficiency and changes the power spectrum of the generated noise both of which contribute to noise level reduction of between 15 and 20 dBA, compared to a contoured trim valve. 2 & 3 Stage Pressure Letdown Trim These trim designs are suited to applications where a high degree of pressure letdown is required to eliminate cavitation on low flow applications. The trim is designed so that flow passes through each stage of the trim. The design requires a very tight tolerance between the plug and seat to eliminate anular flow between the plug and seat. Body Protection Unit (Diffuser) Is specified on globe valves where a high pressure across the valve leads to high velocity jet flow from the trim impinging directly onto the valve body wall. The seat diffuser deflects the jet away from the body wall towards the valve outlet. The seat diffuser is constructed of hardened steel which is more resistant to the effects of jet impingement than the valve body wall. This feature is particularly useful on flashing flows where high velocity two phase flows can lead to body erosion.
Contour trim
Spline with diffuser
Soft face contour trim
2-stage trim with diffuser
Spline
Multi-flow trim
3-stage trim with diffuser
Valve selection guideline

Valve flow co-efficient All valves are sized using the valve flow coefficient, Cv, in accordance with ISA 75.01.01 as detailed in the Weir sizing and selection manual. Design Cv values are given in table 5. Body Selection The valve body size and style is selected on the basis of supporting the selected trim design and design Cv. In addition consideration is made of the velocity and the required pressure drop application. Liquid velocities are limited mainly due to erosion considerations, whereas gas/vapour flow velocities are limited for trim stability noise and vibration considerations. Trim Selection The selection criteria of the valve trim ranges from valve flow co-efficient, rangeability, pressure drop, cavitation, flashing and noise consideration. The Weir sizing and selection manual details the various calculation methods and selection limitations for each trim design.
TABLE 1 Standard trim material combinations

Trim Type Contour Spline Step Cone Multi-flow Soft face Staged trim All trims Plug 316 ST.ST. 316 ST.ST. with Stellite face 316 ST.ST. with full Stellite 316 ST. ST. with Stellite 316 ST.ST. with Stellite face 316 ST.ST. 316 ST.ST. with Stellite face Tungsten Carbide with ST.ST. Seat 316 ST.ST. 316 ST.ST. with Stellite face 316 ST.ST. with full Stellite 316 ST. ST. with Stellite Integral with guide 316 ST.ST. with PTFE 316 ST.ST. with Stellite face Tungsten Carbide with ST.ST. 17-4PH ST.ST. Hardened 420 ST.ST. Hardened Cage Temp 400C (750F) MAX Cage Temp 401C (751F) & ABOVE
For services below -35oC (-30oF), all 316 ST. ST. construction with PTFE seals. The above table shows standard ST. ST. combination. Many other materials can be used depending on the application.
TABLE 2 Recommended limiting inlet velocities for control valves

Valve size mm in 15,20 & 25
1
Liquid m/s
Liquid ft/s
Steam or Gas m/s
Steam or Gas ft/s
Max outlet (Steam or Gas)
13.5
45
115
375
0.65 X SONIC
2, 4 & 1
3
Note: 0.3 sonic for low noise applications
TABLE 3 Rangeability for control valves

Valve size mm in 15,20 & 25
1
Contour (Metal & Soft faced)
Spline (Metal & Soft faced)
Step Cone
Multi-flow
Stage trim
50.1
100.1
50.1
30.1
100.1
2, 3 4 & 1
Note: Control at openings of less than 5% is not recommended for prolonged periods
TABLE 4 Control valve leak rates in accordance with ASME/FCI 70-2 (IEC 60534-4)
ASME Leakage Class Class IV Class V Trim style Metal faced Metal faced - lapped seats Maximum allowable leakage 0.01% of rated capacity 0.0005ml/min of water per inch of port per PSI pressure drop Class VI Soft seat Bubble tight
TABLE 5 Design Cv values

Contour trim Spline/M Spline Step Cone Multi-flow Travel
Valve size
Trim size DC1 DC2 DC3
Quick open 13.5
Linear & =% 13.5 10
Travel
Valve size
Trim size MC01 MC00 MC0
MOD=%
Travel
Trim size
Linear
Trim size
=%
Linear
Travel
3.2 2 1.26 0.63 0.4 Standard spline 25mm (1) Multi-stage spline 19mm (34) 0.25 0.16 0.1 0.063 0.04 0.025 0.016 0.01 0.0063 0.004 0.0025 0.0016 0.001
SC4 SC5 SC6 SC7 SC8 SC9 SC10
4.5 3 1.7 1 0.63 0.4 0.25 25mm (1)
MF1 MF2 MF3 MF4
12 8 5.6 3.2
12 8 5.6 3.2
25mm (1) 25mm (1) 25mm (1) 19mm (34)
7 4.5
7 4.5 3 1.7 1 0.4 25mm (1) All sizes
25 mm 20 mm 15 mm
DC4 DC5 DC6 DC7 DC9
MC1 MC2 MC3 MC4 MC5 MC6 MC7
Not available as M/Spline
MC8 MC9 MC10 MC11 MC12 MC13 MC14 MC15
TABLE 6 Valve weights (Kg)

Valve size & Body style Bonnet type Up to 600 (PN100) RTG Up to 1500 (PN250) RTG Up to 2500 (PN420) RTG Up to 4500 RTG
FLG Up to 25mm (1) Cast Standard Normalising Bellows Cryogenic Up to 25mm (1) Forged Standard Normalising Bellows Cryogenic 16 19 25 24 26 29 35 34
B.W 8 11 17 16 18 21 17 26
FLG 18 20 26 25 28 30 36 35
B.W 8 11 17 26 18 21 27 26
FLG NA NA NA NA 30 32 NA 37
B.W NA NA NA NA 20 23 NA 28
FLG NA NA NA NA 35 37 NA 42
B.W NA NA NA NA 25 28 NA 32
M F/2 F/2 BV503 valve
N F BV502 valve
TABLE 7 Valve dimensions

Cast bodies
Nominal valve size mm in Up to ASME 300 R.F. (PN40)
ASME 600 R.F. & RTJ (BS PN 64 & 100) ASME 900 & 1500 R.F. & RTJ (PN 160 & 250)
Butt weld up to ASME 600 (PN 250)
Butt weld ASME 900 & 1500 (PN 160 & 250)
Standard
Normalising
Bellows
Cryogenic
N (MAX)
F
191 7 12 194 7 58 197 7 4
3
F
203 8 206 8 18 210 8 4
1
F
273 10 34 273 10 34 273 10 4
3
F
187 7 38 187 7 38 187 7 8
3
F/2
105 4 18 105 4 18 105 4 8
1
F
197 7 34 197 7 34 197 7 4
3
F/2
105 4 18 105 4 18 105 4 8
1
L
151 6 151 6 151 6 151 6 151 6
M
130 5 18 130 5 18 130 5 8
1
L
206 8 18 206 8 18 206 8 8
1
M
185 7 516 185 7 516 185 7 16
5
L
333 13 18 333 13 18 333 13 8
1
M
311 12 14 311 12 14 311 12 4
1
L
375 14 34 375 14 34 375 14 4
3
M
406 16 406 16 406 16 406 16 406 16 75 3
15
1
20
3
25 1 40 x 25 x 40 112 x 1 x 112 50 x 25 x 50 2x1x2
235 9 14 267 10 12
251 9 78 286 11 14
305 12 340 13 38
251 9 78 286
11
127 5 143 5 58
305 12 337
13
152 6 168 6 58
130 5 18 130 5 18
206 8 18 206 8 18
185 7 516 185 7 516
333 13 18 333 13 18
311 12 14 311 12 14
375 14 34 375 14 34
14
14
Note: Flange valves are generally in accordance with ISA 75.08.06 and ISA 75.08.01
TABLE 8 Valve dimensions

Forged bodies
Nominal valve size mm in Up to incl. ASME 1500 R.F. & RTJ (PN40)
ASME 2500 R.F. & RTJ (PN 420) Butt weld up to ASME 2500 (PN 420)
Butt weld ASME 4500
Standard
Normalising
N (MAX)
F
238 9 38 238 9 8
3
F
318 12 12 318 12 2
1
F
318 12 12 318 12 2
1
F/2
160 6 516 160 6 16
5
F
330 13 330 13 330 13 330 13 330 13
F/2
165 6 12 165 6 2
1
L
228 9 228 9 228 9 228 9 228 9
M
228 9 228 9 228 9 228 9 228 9
L
283 11 18 283 11 8
1
M
283 11 18 283 11 18 283 11 18 283 11 18 283 11 18 85 3 38
15
1
20
3
25 1 40 x 25 x 40 1 2 x 1 x 1 2
1 1
238 9 38 318 12 2
1
318 12 12 318 12 2
1
318 12 12 318 12 2
1
160 6 516 160 6 16

5
165 6 12 165 6 2
1
283 11 18 283 11 8
1
50 x 25 x 50 2x1x2
318 12 2
1
318 12 2
1
318 12 2
1
160 6 16
5
165 6 2
1
283 11 8
1
Note: Flange valves are generally in accordance with ISA 75.08.06 and ISA 75.08.01
BV500/1 & BV990/2 Cage Trim Control Valves

Design features Cage guided Wide range of trim options High stability Easy maintenance Pressure rating Class 150 to 4500 PN10 to PN640 Sizes 40mm to 900mm (112 to 36)
Cage Trim Control Valves
Description
The Weir cage trim series of control valves BV500/1 and BV990/2, are designed to meet the requirements of most process control applications. This range of control valves has been developed by Weir to meet the ever increasing demands of modern day processing plant. The valves incorporate high integrity features together with a highly flexible philosophy of trim design options. There is a wide range of standard and high duty trims available which can be fitted within the same valve body. The options include MultiFlow, Cascade (2 to 5 stages of letdown), X-StreamTM and various designs which can be manufactured to suit the specific application. At the enquiry stage Weir will consider the most suitable combination of valve components for each application. Pressure drop, noise, potential for cavitation are all considered to give the most cost effective solution for the particular application. Design features Cage guided Wide range of trim options High stability Easy maintenance Pressure rating Class 150 to 4500 PN10 to PN640 Sizes 40mm to 900mm (112 to 36) Travels 28.5mm to 300mm (118 to 12) End connections Flanged (all current standards) Butt weld Socket weld Screwed Clamped ends Hubbed Ring Type Joint (RTJ)
BV500/BV990 Cage Trim Valve with Multi-Flow cage
BV501/BV992 Cage Trim Valve with Multi-Flow cage
10
Versatility
Weir Cage Trim Valves offer a wide choice of options to meet most system requirements, eliminating or greatly reducing the multiplicity of valve designs that would otherwise be required. This flexible range of valves offers an extensive selection of trim designs, materials and sizes, and is therefore able to meet the ever increasing demands of modern day plant. All parts are interchangeable between globe and angle style valves in a given size and pressure rating. Parts substitution, internal inspection and maintenance are effected with minimum trouble, the essential working components being removable while the body remains undisturbed in the pipeline. Simple, low cost, in line maintenance Comprehensive interchangeable parts systems High-stability plug guiding High flow capacity Reduced spares inventory Main design standards ASME B16.34 Valves-Flanged, Threaded & Welding End ASME FCI 70-2 Control Valve Seat Leakage ASME B16.25 Butt Welding Ends ASME B16.5 Pipe Flanges & Flange Fittings NACE MR-01-75 (ISO 15156) Valve Materials (option) BS4504 Circular Flanges for Pipes, Valves & Fittings EN12516 Industrial Valves Shell Design Strength Body Materials The Cage Trim series valves can be produced in most forms of castable alloys. Standard body materials are: Carbon steel; Grade WCB, WCC, LCC and LCB Stainless steel; Grade 316/304/347 1.1/4% chrome moly. steel; Grade WC6 2.1/4% chrome moly.steel; Grade WC9 Monel Aluminium Bronze Hastelloy B/C Duplex/Super duplex Trim Options Multi-Flow (MF) standard Cascade (CS) severe service duties Soft faced for tight shut off Variable Stage Cascade (VS) Single stage Multi-Flow (SS) Flash cone X-StreamTM (See X-StreamTM brochure)
Features
Pressure Ratings ASME Class 150 to 600 (BV500/1 Series) ASME Class 900 to 4500 (BV990/2 Series) Equivalent metric pressure ratings Body A choice of globe or angle patterns available BV500 & BV990 Globe body BV501 & BV992 Angle body
11
Cage designs
Multi-Flow (MF) - Single stage of pressure drop
This form of trim design is fitted as standard and is suitable for most flow control applications. In this design the flow is broken up into multiple jets by a number of radial holes in the cage. The flow is conventionally from outside to inside the trim so that jet impingement/high turbulence levels are controlled within the confines of the valve cage. Impingement of the jets within the valve cage produces a more stable downstream flow, reduces the effect of large scale separation and produces a smaller scale turbulence structure in the valve outlet. This in turn leads to a reduction in acoustic efficiency and changes the power spectrum of the generated noise, both of which contribute to a noise level reduction of between 15 and 20 dBA compared to a contoured or ported trim valve. Further noise reduction in this style of trim can be achieved by reducing the size of the jets in the cage by drilling smaller holes, this design is referred to as the Single Stage Multi-Flow (SS), and can lead to a further 5 dBA reduction in noise level.
Cascade (CS)
The Cascade valve trim is a further advancement over the standard Multi-flow valve cage. It is used in control applications where high noise levels or cavitation would be predicted, with a standard trim design. Noise, flow erosion and/or vibration can result in a high pressure drop/ratio application if attention to controlling the pressure drop is not considered. The cascade trim has been specifically designed to eliminate these problems at source by controlling the pressure drop through a number of discrete stages of let-down. The Cascade cage is manufactured to close tolerances and consists of a series of sleeves. The number of sleeves (stages of let-down) required depends upon the amount of treatment necessary for the particular application. Each successive sleeve has a number of radial holes and a carefully calculated increase in flow area to ensure correct apportionment of the pressure drop. Thus, the small radial jets pass through a tortuous flow path resulting in high frictional and impingement losses. At the same time the impingement of the jets onto the outer radially drilled sleeves controls the shock wave formation which has a major influence on overall noise reduction in gas/vapour applications.
Typical Cascade flow path
Variable Stage Cascade (VS)

Is available when multiple stages of pressure letdown are required at low valve openings. This design particularly suits applications where there is a highpressure drop at low flows, and a reduced pressure drop at normal to maximum flow-rates. The design philosophy of the Cascade and Multi-Flow Trims designs is combined within this trim.
Body Protection Unit

This design option is utilised on flashing liquid, multi-phase fluids, and on contaminated gas/vapour flows. The unit is designed to prevent erosive outlet flow, from the valve seat, directly impinging onto the pressure containing body walls. It is manufactured from hardened or hard-faced material to reduce erosion rates. The design breaks the erosive fluid flow into small jets and directs the bulk of the flow towards the valve outlet.
Variable Stage Cascade
Body Protection Unit
12
Plug designs
Balanced The balanced plug design is utilised to greatly reduce fluid forces acting on the valve plug allowing economical actuation and stable control. The cylindrical plug head is drilled with balancing ports to admit pressure above the plug head. The annular leakage flow between the valve plug and cage is minimised by a sealing ring retained within a plug groove. The standard sealing rings are carbon graphite which give Class III leakage. Alternatively a U seal can be fitted to give either Class IV or Class V leakage dependent on seating load applied by the actuator. Solid (Unbalanced) The design is used on relatively low-pressure drop and/or on-off applications. It generally requires the use of much larger actuators than would be required on the balanced plug design and in all but small valve sizes is not suited to control applications. Flash-cone This plug design is specified on applications requiring a very high rangeability. At low openings the conical plug nose fits inside a matching conical seat. The plug nose has a number of circumferential grooves, which produce a staging of the pressure drop as the flow passes through the small annular passage between the plug and the valve seat. In addition to the increased rangeability this trim also allows the valve to handle higherpressure drops at low valve openings than can be adequately handled by a standard plug design.
Balanced Plug
Flash Cone Trim
Seat designs
Soft Seat
Is specified on applications where it is desirable to have a maximum closure on the control valve. The soft seat design consists of a resilient seal ring clamped into the plug by a face ring. When the soft seal contacts the valve seat, a lip on the seat bites into the face of the seal and effectively prevents leakage through the seat. The soft seat design can be specified in both balanced and un-balanced designs.
Soft Faced Seat
Protected Seat On flashing or contaminated fluid applications protected seat designs can be applied to extend the life of the trim seat area. The special plug head contour ensures that the seating face of the plug is protected from the flow area by an extended lip on the outside of the plug nose. Additionally the use of the protected seat design ensures a deadband before flow starts to pass through the cage. This ensures a reduced velocity through the trim and consequently a reduced rate of erosion. Seal Rings
On balanced design valves the valve plug is designed to incorporate a seal ring which prevents leakage around the periphery of the valve plug. Depending upon the desired leakage and temperature through the valve a variety of seal rings are specified.
Protected Seat
Carbon Ring
Triple Seal Ring
U Seal
13
TABLE 1 Materials of construction

Cage 420 ST.ST. Hardened Plug 17-4PH ST.ST. Hardened Plug Stem 316 ST.ST./17.4 PH Seat Integral with Cage/ 316 ST.ST./316 + Stellite Service -35C to 399C -30F to 750F 400C to 565C 750F to 1050F NACE MR-01-75 -35C to 232C -30F to 450F 316 ST.ST. -35C to 232C -30F to 450F Monel 400/ Monel K500 Hastelloy C Duplex 420 ST.ST. + Tungsten Carbide Hastelloy C Duplex/Duplex + Stellite 316 ST.ST. + Tungsten Carbide Hastelloy C Duplex 316 ST.ST. Integral with Cage/ Monel K500 Integral with Cage/Hastelloy C Integral with cage/Duplex 316 ST.ST. + Tungsten Carbide High Dp -35C to 500C -30F to 932F
420 ST.ST. Hardened
316 ST.ST. with Stellite face & Guide
316 ST.ST. 17-4PH ST.ST.
316 ST.ST. with Chrome Plated Guide Diameter
420 ST.ST. Hardened
17-4PH ST.ST. Hardened with PTFE Face
Monel K500
Monel 400
*Options for Stellite face or full Stellite available for most materials.
TABLE 2 Control valve leak rates in accordance with ASME/FCI 70-2 (IEC 60534-4)
Leakage Class Class III Class IV & V Class IV & V Class IV Class V Class VI Class III, IV & V Seal Ring Material Carbon Graphite Carbon PTFE U Seal High temp U Seal Carbon Triple Seal Metallic Soft Face Seat None (un-balanced) Temperature -35C (-30F) to 565C (1050F) -35C (-30F) to 260C (500F) 260C (500F) to 350C (660F) 350C (660F) to 565C (1050F) 260C (500F) to 600C (1110F) -35C (-30F) to 232C (450F) Cryogenic to 600C (1110F)
TABLE 3 Recommended limiting velocities

Metric Units Body size mm 40, 50 80, 100 150, 200, 250, 300 350, 400, 450, 500 600 Liquid m/s 13.5 13.5 13.5 12 8.5 Steam or Gas m/s 150 150 150 130 120 US Units Body Size (in) 1 12, 2 3, 4 6, 8, 10, 12 14, 16, 18, 20 24 Liquid ft/s 44 44 44 39 28 Steam or Gas ft/s 490 490 490 425 390
Note: Maximum outlet velocity (steam or gas) = 0.65 x sonic
TABLE 4 Rangeability
Body size mm 40 to 80 100 to 200 250 to 400 450 to 750 in 112 to 3 4 to 8 10 to 16 18 to 30 MF1 & MF2 SS1 & SS2 50:1 65:1 70:1 80:1 MF3 & MF4 SS3 & SS4 45:1 55:1 65:1 70:1 MF5 & MF6 SS5 & SS6 30:1 45:1 55:1 60:1 MF7 & MF8 SS7 & SS8 20:1 35:1 45:1 50:1
Note: Control at openings of less than 5% is not recommended for prolonged periods
14
TABLE 5 BV500 Globe valves & BV501 Angle valves - multi-flow trim design Cv
Size In 1 12 2 3 4 6 8 10 12 mm 40 50 80 100 150 200 250 300 Bonnet Mount mm 54 54 71 71 90 90 90 90 127 127 127 127 127 127 14 350 127 127 127 16 400 127 127 127 127 18 450 127 127 127 127 20 500 127 127 127 127 24 600 127 127 127 127 28.5 28.5 38 38 57 57 89 89 127 89 127 89 127 152 127 152 178 89 127 152 178 127 152 178 254 127 152 178 254 152 178 254 305 5400 5800 4600 5000 3330 3500 3750 4000 3100 3500 2500 2800 2170 2450 1830 2100 3100 3500 1550 1750 2170 2450 1830 2100 2500 2750 1550 1750 2100 2325 1940 2200 1750 1900 1900 2110 910 1400 1010 1600 1750 1900 1450 1600 980 1400 1100 1600 1200 1475 1050 1135 1050 1250 750 950 400 520 725 780 900 1050 750 915 550 700 290 390 410 460 660 700 565 620 430 485 240 275 200 220 360 395 300 335 220 255 120 140 52 120 55 130 32 37 92 160 34 41 115 190 19 20 68 130 22 23 90 160 36 96 50 120 50 65 Travel mm MF1 MOD=% LIN =% MF2 LIN =% MF3 LIN =% MF4 LIN =% MF5 LIN
Note: Quoted design Cvs for angle valves may be slightly altered due to the valve body style.
15
TABLE 6 BV500 Globe valves & BV501 Angle valves with Cascade trims Liquid flow over
Size in (mm)
112 (40) 2 3 (50) (80)
Bnt Mt mm
54 54 71 90
Tvl mm
28.5 28.5 38 57 38 57 57 89 89 127 152 89 127 152 89 127 152 178 89 152 178 89 127 152 178 152 178 254 152 178 254 178 254 305 900 660 460 295 130 58 44
CS2 =% LIN
CS2.1 =%
14 14 28 65 32 90 90 205 145 52
CS2.2 =%
6 6 14
CS2.3 =% LIN
CS3 =% LIN
CS3.1 =%
10 12 24
CS3.2 =%
6 6 12
CS3.3 =% LIN
CS4 =% LIN
CS4.1 =%
4 4 10
LIN
20 22 46
LIN
12 12 24
LIN
18 18 38
LIN
10 10 20
LIN
8 8 16
36 16 26 48 46 75 110 170 260 395 245 269 383 554 320 240 336 567 821 470 370 600 920 450 250 410 1000 1150 450 1000 1250 1325 750 1200 1400 1750 800 1600 2300 2500 1300 1750 1100 1400 1400 900 1000 1150 700 800 505 350 470 250 300 506 420 401 180 320 280 85 145
56 26 75 75 175 140 215 380 185 265 425 155 235 335 625 250 350 550 170 250 350 550 500 620 800 600 700 980 800 1100 2450 1250 850 600 650 800 700 450 520 710 550 400 420 450 340 280 450 340 170 280 446 312 235 354 248 141 141 340 230 70 120 120 38 60 44 12 22
16
24 12 18
4 (100)
71 90
20
34 32 52
6 (150)
90 90
48
80
8 (200)
90 127 127
185 215 92 132 160 85 330 124 177 212 112 56 66 80 66
290
440
10 (250)
127 127 127
62 88 106 78
665
12 (300)
127 127 127 127
167 235
223 312
83 117
112 156
960
14 (350)
127 127 127
1100
16 (400)
127 127 127 127
1250
1325
18 (450)
127 127 127
1500
1750
20 (500)
127 127 127
1750
2000
24 (600)
127 127 127
2700
2900
16
TABLE 7 BV500 Globe valves & BV501 Angle valves with Cascade trims Gas flow under
Size in (mm)
112 (40) 2 3 (50) (80)
Bnt Mt mm
54 54 71 90
Tvl mm
28.5 28.5 38 57 38 57 57 89 89 127 152 89 127 152 89 127 152 178 89 127 152 178 89 127 152 178 152 178 254 152 178 254 178 254 305 900 600 485 320 145 65 48
CS2 =% LIN
CS2.1 =%
14 16 32 70 36 95 100 225 155 58
CS2.2 =%
8 8 16
CS2.3 =% LIN
CS3 =% LIN
CS3.1 =%
14 14 30
CS3.2 =%
6 6 14
CS3.3 =% LIN
CS4 =% LIN
CS4.1 =%
4 4 10
LIN
22 24 50
LIN
12 12 26
LIN
20 22 46
LIN
12 12 24
LIN
8 8 18
42 18 30 58 52 80 130 190 285 425 295 295 410 550 320 370 470 550 850 470 250 370 600 920 450 250 410 1000 1150 450 1000 1250 1325 750 1200 1400 1750 800 1600 2300 2500 1300 1750 1100 1400 1400 900 1000 1150 700 800 505 350 470 300 625 470 495 200 450 305 95 160
65 34 90 90 205 170 260 440 140 265 425 235 312 354 180 395 275 85 145 140 46 75 54 16 28
16
26 12 20
4 (100)
71 90
22
36 34 56
6 (150)
90 90
50
85
8 (200)
90 127 127
185 225 100 132 160 117 130 340 140 177 212 156 180 223 312 50 66 80 60 70 83 117
305
470
10 (250)
127 127 127
68 88 106 78 95 112 156
850
12 (300)
127 127 127 127
335 625
416
167 235 170 250 340 280
1000
14 (350)
127 127 127 127
350 550
450
110
16 (400)
127 127 127 127
170 250 350 550 500 620 800 600 700 980 800 1100 2450 1250 850 600 800 700 450 710 550 400 450 340
280
1250
1325
18 (450)
127 127 127
420
1500
1750
20 (500)
127 127 127
520
1750
2000
24 (600)
127 127 127
650
2700
2900
17
TABLE 8 BV990 and BV992 series valve - multi-flow trim design Cv

Valve size In 1 12 2 3 4 6 MF1 =% 30 38 84 155 400 8 10 12 14 16 18 20 24 200 250 300 350 400 450 500 600 550 600 830 900 1400 1940 2500 3100 3900 5700 Linear 30 45 100 200 360 450 620 700 830 1100 1600 2200 2750 3500 4430 6000 1600 2200 2800 3100 3900 1600 2200 2800 3100 3900 1400 1750 2200 2800 3100 1400 1750 2200 2800 3100 1200 1400 1750 2200 2800 1200 1400 1750 2200 2800 1100 1100 770 770 440 440 750 750 525 525 300 300 520 520 365 365 210 210 MF2 =% 20 32 72 130 280 Linear 20 32 72 130 280 MF4 =% 14 23 50 90 195 Linear 14 23 50 90 195 MF6 =% 8 13 29 52 112 Linear 8 13 29 52 112 Valve travel In 118 118 1 2
1
mm
40 50 80 100 150
mm 28.5 28.5 38 57 57 89 89 127 89 127 89 127 175 175 250 250 300
2 4
1
2 4
1
312 3 2
1
5 312 5 3 2
1
5 7 7 10 10 12
CF = Consult factory.
TABLE 9 BV990 and BV992 series valve - cascade trim design Cv

Valve size In 1 2
1
Rating All 900, 1500 & 2000 2500 & 4500
CS 2 MOD =% 20 20 20 40 40 60 60 72 96 108 168 200 340 200 340 370 640 470 670 940 Linear 33 33 33 48 48 72 72 96 96 144 224 263 450 263 450 495 850 625 893 1250
CS 3 MOD =% 10 10 12 8 20 12 30 36 48 54 84 84 140 100 170 185 320 235 335 470 Linear 12 12 16 10 24 16 36 36 48 72 112 112 188 132 225 248 425 312 446 625
CS 4 MOD =% Linear
CS 5 MOD =% Linear
Valve travel In 1 18
1
mm 40 50
mm 28.5 38 38 38 38 57 57 57 57 57 89 89 150 89 150 89 150 89 150 175
1 2
1
1 2
1
80
900, 1500 & 2000 2500 & 4500 900, 1500 & 2000 2500 & 4500
112 10 12 112 2 4
1
15 18 24 27 42 42 70 50 85 92 160 117 167 235
18 18 24 36 56 56 94 66 112 124 212 156 223 312 9 12 13 21 21 35 25 42 46 80 58 83 117 9 12 18 28 28 47 33 56 62 106 78 112 156
2 4
1
100
900, 1500 & 2000 2500 & 4500
2 4
1
214 2 4
1
150
All All
3 2
1
200
900, 1500 & 2000 2500 & 4500
3 2
1
6 3 2
1
6 312 6 3 2
1
10 12
250 300
All All All All All
6 7
18
M L
N F/2 F
BV500
TABLE 10 BV500/1 series valves dimensions

Valve Size in mm 1 12 40 9 14 235 9
3
F/2
BV501 BV500 Extension Bonnet
2 50 10 12 267 11
1
3 80 12 12 317 13
1
4 100 14 12 368 15
1
6 150 18 58 473 19
1
8 200 22 38 568 23 584 24 610 24 610 24 18 613 13

3
10 250 28 14 718 28
7
12 300 30 12 775 31
1
14 350 41 58 1057 42
1
16 400 41 58 1057 42
1
18 450 47 1194 47
5
20 500 54 1372 54
5
24 600 60 1524 60
5
30 750 66 1676 66 58 1692 66 1676 70 1778 70 18 1781 CF
Up to ASME 300 Class RF and BS4504 Up to ASME 300 Class RTJ Class 300 Butt Weld
8 4
8 4
8 2
8 2
4 8
4 8
248
283 11
1
333 13
1
384 15
1
489 20 508 20 508 20 18 511 9

15
733 30 762 30 762 30 18 765 18

11
791 30
1
1073 41
5
1073 41
5
1210 47 1194 49 14 1251 49 38 1254 37

7
1388 54 1372 60 1524 60 18 1527 37

7
1540 60 1524 63 1600 63 18 1603 43

7
251 BS, PN64, PN100, ASME 600 Class RF Flanged & Butt Weld ASME 600 Class RTJ 9 78 251 9 78 251 Standard Bonnet (L) 5
13
286 11 14 286 11 38 289 5

13
337 13 14 337 13 38 340 7

9
394 15 12 394 15 58 397 7

5
775 32 14 820 32 38 823
1057 43 58 1108 43 34 1111 23

3
1057 43 58 1108 43 34 1111 23

3
16
16
16 2
3
8 16
1
16
16
16
20
16
148 Standard Bonnet (M) 4

7
148 4
7
185 5
1
193 6
5
252 7
7
335 9
5
475 CF
513 CF
721 CF
721 CF
963 CF
963 CF
1114 CF CF
8
11
8
11
16
7
16
124 Normalising Bonnet (L) 10
124
140
160 12
189 14
237 18 457 14 18 359 30 116 763 26

3
16
10
16
11
16
16
25 34 655 CF
28 12 724 CF
41 58 1057 CF
41 58 1057 CF
52 1321 CF
52 1321 CF
59 1499 CF
CF
272 Normalising Bonnet (M) 9 34 248 Bellows Bonnet (L) 13

9
272 9 34 248 13
9
298 9 1516 253 16

15
306 10 34 273
368 12 305
CF
16 8
16 8
16
16
15
16
22
16 16
32 815 CF
33 916 853 CF
CF
CF
CF
CF
CF
CF
344 Bellows Bonnet (M) 12

5
344 12
5
430 15
5
430 15
5
572 20
1
16
CF
CF
CF
CF
CF
CF
320 Extension Bonnet (L) 17 14 438 Extension Bonnet (M) 16 516 414 N 3
1
320 17 14 438 16 516 414 3

5
397 17 1316 455 16 916 421 4

11
397 17 1316 455 16 916 421 5

5
509 21 58 550 20 18 511 6

3
665 25 38 645 21 12 546 8 12 216 3

1
35 78 910 CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
16
16
4 4
10 58 270 3
1
12 18 308 3
1
16 406 7 178
16 406 7 178
18 58 473 10 254
18 58 473 10 254
21 58 543 12 305
CF
89 Standard Travel 1 8
1
92 1 8
1
119 1 2
1
135 1 2
1
172 2
1
2 min
2 min
CF
28.5
28.5
38
38
57
89
89
89
Extended Travels for Cascade Trim Valves Extended travel 1 12 38 Bonnet Mount Dia 2
13
1 12 38
2 14 57
2 14 57 3
9
3 12 89 3
9
6 152 5 127 18 58 473 24 600
6 152 5 127 22 555 30 765
7 178 5 127 26 650 34 12 877
CF
CF
CF
CF
CF
CF
16
13
16
16
16
16
CF
CF
CF
CF
CF
CF
71 Standard L 818 207 Normalising L 12 34 324
71 818 207 12 34 324
90 10 916 268 16 400
90 978 251 15 1316 386
90 13 516 338 18 1316 478
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
Note: Flange valves are generally in accordance with ISA 75.08.06 and ISA 75.08.01. CF = Consult Factory.
19
TABLE 11 BV990 series valves dimensions

Valve size in mm 112 40 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 30 750
Ratings up to & including ASME Class 1500 ASME 900 RF & PN160 ASME 900 RTJ 12 305 12 305 ASME 1500 RF & PN250 ASME 1500 RTJ 12 F 305 12 305 ASME 900 & 1500 PN160 & PN250 Butt Weld Standard Bonnet L Normalising Bonnet 12 305 7 78 200 12 516 313 N 3 38 86 Standard Travels 1 18 28.6 Bonnet Mount Dia 2 18 54 ASME Class 2000 ASME 2000 Butt Weld Standard Bonnet Normalising Bonnet N F 12 305 7 78 L 200 12 516 313 3 38 86 Travel 1 18 28.6 Bonnet Mount Dia 2 18 54 ASME Class 2500 ASME 2500 Butt Weld Standard Bonnet L Normalising Bonnet F 14 18 359 8 78 225 14 355 N 4 100 Travel 1 18 28.6 Bonnet Mount Dia 2 1316 71 CF = Consult Factory 16 14 413 10 14 260 14 78 377 4 38 110 1 18 28.6 2 1316 71 21 12 546 11 58 296 16 58 422 5 128 1 12 38 3 916 90 25 58 650 15 381 19 78 504 7 177 2 14 57 3 916 90 35 716 900 20 14 514 26 38 669 9 38 238 2 14 57 3 916 90 45 14 1150 25 12 649 45 14 846 12 38 315 3 12 89 5 127 3 12 89 5 127 5 127 5 127 5 127 5 127 5 127 5 127 5 127 Refer to trim selection CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF 55 18 1400 CF 63 1600 CF 71 1803 CF CF CF CF CF CF CF CF CF CF CF 14 14 368 8 916 217 13 916 344 4 116 103 1 18 28.6 2 18 54 20 508 9 78 251 15 18 385 5 128 1 12 38 2 1316 71 24 610 12 18 309 16 58 422 6 116 154 2 14 57 3 916 90 32 813 13 34 350 20 507 9 14 235 2 14 57 3 916 90 39 990 19 58 499 27 38 696 11 14 286 3 12 89 3 916 90 44 1516 1142 22 34 603 31 12 800 13 38 339 3 12 89 5 127 5 127 5 127 5 127 5 127 5 127 5 127 5 127 52 1321 26 14 667 34 18 867 15 58 397 Refer to trim selection CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF 68 1727 33 78 859 CF CF CF CF CF CF CF 13 14 337 13 38 340 13 14 337 13 38 340 13 14 337 8 12 215 12 78 327 3 34 95 1 18 28.6 2 18 54 15 12 394 15 58 397 16 14 413 16 38 416 16 14 413 9 38 238 14 355 5 126 1 12 38 2 1316 71 18 12 470 18 58 473 19 14 489 19 38 492 19 14 489 11 34 298 16 406 5 78 149 2 14 57 3 916 90 21 78 556 22 559 24 610 24 14 616 24 610 11 78 302 16 516 415 7 38 188 2 14 57 3 916 90 36 34 934 36 78 937 39 990 39 38 1001 39 38 1001 19 58 498 27 38 695 11 14 286 3 12 89 3 916 90 36 914 36 18 918 45 1142 45 38 1153 45 1142 23 34 602 29 12 750 12 38 315 3 12 89 5 127 5 127 5 127 5 127 5 127 5 127 5 127 5 127 44 12 1130 44 12 1130 45 18 1146 45 18 1146 45 18 1146 26 34 680 31 12 800 13 330 56 1422 56 1422 56 1422 56 1422 56 1422 28 34 730 35 12 902 13 12 342 56 1422 56 1422 56 1422 56 1422 56 1422 28 34 730 35 12 902 13 12 342 68 1727 68 1727 68 1727 68 1727 68 1727 37 940 43 12 1105 17 34 451 68 12 1740 68 12 1740 68 12 1740 68 12 1740 68 12 1740 41 12 1054 49 14 1250 19 58 500 46 38 1178 22 78 582 CF CF CF CF CF CF CF CF CF CF CF CF CF CF
Refer to trim selection
Consult factory for ASME Class 4500 Rated Valves
20
M L N F/2
BV990
BV992
F/2
TABLE 12 BV992 series valves dimensions

VALVE SIZE in mm 112 40 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 30 750
Ratings up to & including ASME Class 1500 ASME 900 RF & PN160 6 152 ASME 900 RTJ 6 152 ASME 1500 RF & PN250 F _ 2 6 152 6 152 ASME 900 & 1500 PN160 & PN250 Butt Weld Standard Bonnet M Normalising Bonnet 6 152 6 716 175 11 38 288 Standard Travels 1 18 28.6 Bonnet Mount Dia 2 18 54 ASME Class 2000 ASME 2000 Butt Weld Standard Bonnet Normalising Bonnet Travel F _ 2 6 152 6 8 M 175 11 38 288 1 18 28.6 Bonnet Mount Dia 2 18 54 ASME Class 2500 ASME 2500 Butt Weld Standard Bonnet M Normalising Bonnet CF CF CF CF CF CF CF CF CF CF CF CF CF CF F _ 2 6 78 175 CF 8 18 207 CF 10 34 273 CF 12 1316 325 CF 17 34 450 CF 22 58 575 CF 27 916 700 CF 31 12 800 CF CF CF CF CF CF CF CF CF CF CF CF CF
7
7 178 7 116 179 7 178 7 116 179 6 58 168 7 178 11 716 290 1 18 28.6 2 18 54
8 18 206 8 1316 208 8 12 216 8 916 218 8 12 216 7 716 188 12 304 1 12 38 2 1316 71
9 14 235 9 516 237 9 58 244 9 1116 246 9 58 244 9 116 230 13 38 339 2 14 57 3 916 90
12 1316 310 12 14 311 13 14 337 13 516 338 13 14 337 CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
ASME 1500 RTJ
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
2 14 57 3 916 90
3 12 89 3 916 90
3 12 89 5 127 5 127
5 127
5 127
5 127
5 127
5 127
5 127
7 14 184 7 178 12 306 1 18 28.6 2 18 54
10 254 7 16 199 13 18 333 1 12 38 2 1316 71

13
12 305 9 16 239 13 78 352 2 14 57 3 916 90

7
16 407 12 16 310 CF
3
19 14 495 16 4 413 CF
1
22 14 565 CF
24 34 629 CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
2 14 57 3 916 90
3 12 89 3 916 90
3 12 89 5 127 5 127
5 127
5 127
5 127
5 127
5 127
5 127
Travel
1 18 28.6
1 18 28.6 2 1316 71
1 12 38 3 916 90
2 14 57 3 916 90
2 14 57 3 916 90
3 12 89 5 127
3 12 89 5 127 5 127
Bonnet Mount Dia
2 1316 71
5 127
5 127
5 127
5 127
5 127
5 127
CF = Consult Factory
Consult factory for ASME Class 4500 Rated Valves
21
TABLE 13 BV500 and BV501 approximate weights (Kg) with multi-flow cages
Size In 1 2
1
Travel mm mm Standard FLG 40 50 80 100 150 200 28.5 28.5 38 38 57 89 127 20 21 58 67 148 230 270 470 494 612 666 666 1571 1571 2056 2510 4086 BW 18 18 30 52 108 265 305 540 570 552 606 606 1440 1440 1965 2340 3844
Up to 300 (PN 40) Bonnet style Normalising FLG 23 24 62 72 153 240 280 495 519 637 691 691 1602 1602 2115 2580 4186 BW 21 21 34 58 114 275 315 565 595 577 631 631 1471 1471 2012 2390 3944 Bellows FLG 30 31 76 96 185 282 322 565 589 712 766 766 1740 1740 CF CF CF BW 28 28 48 81 145 317 357 630 660 652 706 706 1609 1609 CF CF CF Standard FLG 22 30 60 88 179 305 350 620 650 800 863 863 1709 1709 2840 3520 5010 BW 18 18 30 52 108 265 310 540 570 714 777 777
600 Rating (PN 100) Normalising FLG 25 33 64 94 185 315 360 645 675 825 888 888 1752 1752 2879 3600 5140 BW 21 21 34 58 114 275 320 565 595 739 802 802 1652 1652 2538 3340 4910 Bellows FLG 32 40 78 117 216 357 402 710 740 900 877 877 CF CF CF CF CF BW 28 28 48 81 145 317 362 630 660 814 791 791 CF CF CF CF CF
2 3 4 6 8
10
250
89 127
12
300
89 127 152
14 16 18 20 24
350 400 450 500 600
All All All All All
1610 1610 2500 3267 4795
CF = Consult factory
TABLE 14 BV990 and BV992 approximate weights (Kg) with multi-flow cages
Size 900 & 1500 Rating (PN 150 & PN250) mm Standard FLG 112 2 3 4 6 8 10 12 14 16 18 20 24 40 50 80 100 150 200 250 300 350 400 450 500 600 24 42 61 205 320 702 1300 1800 CF 2200 CF CF CF BW 20 34 50 177 279 655 1198 1655 CF CF CF CF CF Normalising FLG 29 47 71 215 340 735 1367 1900 CF 2290 CF CF CF BW 25 39 60 187 299 685 1265 1755 CF CF CF CF CF 2000 Rating (PN 330) Bonnet style Standard FLG NA NA NA NA NA NA NA NA NA NA NA NA NA BW 24 42 57 197 430 805 1670 2098 CF CF CF CF CF Normalising FLG NA NA NA NA NA NA NA NA NA NA NA NA NA BW 29 47 67 207 480 860 1789 2199 CF CF CF CF CF Standard FLG 32 51 84 292 577 1150 CF CF CF CF CF CF CF BW 27 43 70 242 495 999 CF CF CF CF CF CF CF Normalising FLG 37 56 93 310 622 1208 CF CF CF CF CF CF CF BW 32 48 79 260 540 1057 CF CF CF CF CF CF CF 2500 Rating (PN 420)
In
CF = Consult factory
22
TABLE 15 End connection details for butt weld end valves (mm)
Valve size In 112 2 3 4 6 8 10 12 16 20 24 30 mm 40 50 80 100 150 200 250 300 400 500 600 750 BV500 All ratings ID 20 38 65 90 145 185 250 300 370 OD 70 80 105 145 200 255 315 370 460 BV990 Up to & including 1500 (PN 250) ID 38 38 65 85 140 190 OD 89 85 115 155 205 310 BV990 2000 Rating (PN 330) ID 38 38 75 85 125 200 255 325 OD 89 95 130 145 235 340 390 515 BV990 2500 Rating (PN 420) ID 38 38 75 90 130 195 255 OD 89 95 145 185 265 350 450
23
Bonnet forms
Standard For applications where the temperature of the controlled fluid is between -18C and (0F) and 232C (450F). May be used with graphite packing up to 315C (600 F). Although modern packagings are suitable for much higher temperatures it is recommended that the normalising bonnet be fitted in cases where the temperatures exceed the above values to accommodate lagging of the control valve body. Normalising For protection of the gland packing at temperatures above 232C (450F) and below -18C (0F) down to -100 C (-150F) The bonnet is designed with fins which dissipate the heat from process fluid and help protect the packings and actuator assembly from high temperatures. In addition the normalising bonnet is longer than the standard bonnet so that the valve can easily be lagged without interference with the actuator. Bellows Seal A positive leakproof stem seal for cases where gland leakage cannot be permitted. The standard bellows material is 321 stainless steel, although many other materials are available on request. The design consists of a welded flexible steel bellows which is clamped in an extended bonnet/ bonnet hood. This effectively cuts out any possible leakage path around the plug stem and therefore prevents emissions from the valve packings. Packings are fitted in these valves but only act as a backup to the bellows. Cryogenic Used for temperatures below -100C (-150F). The bonnet designed with a long necked section which distances the packing away from the process fluid. The necked section is designed with a minimum wall section to minimise heat transfer. Cold box extension/cryogenic bonnets are also available. PTFE Chevron is used for applications where the temperature is between cryogenic and 232C (450F) Grafoil is used on high temperature applications where the temperature exceeds 232C (450F) Other packing types can be accommodated as required.
PTFE Chevron
Grafoil
Standard
Normalising
Bellows Seal
Cryogenic
Silencers
Silencers/Dynamic Attenuator This equipment is used on gas/vapour services to control fluid velocity and to produce dynamic attenuation. Each silencer is designed for its specific application and is considered in conjunction with the selection of the upstream control valve/trim. In selecting the silencer design all operating conditions are considered to ensure acceptable performance.
Packing
Packings are selected based on fluid temperature and fluid type. The most common packing system materials are PTFE for low temperature and graphite to high temperature. For hydrocarbons service and where emission levels need to be controlled, further types of packings are available. Packings have been tested to prove emission levels of less than 500 parts per million over 50,000 cycles and under thermal cycling conditions.
24
Characteristics
Linear This characteristic provides a flow rate which is directly proportional to the valve lift. The proportional relationship produces a characteristic with a constant slope, so that with constant pressure drop the valve gain will be the same at all flows. The linear valve plug is commonly specified for liquid level control and for flow control applications requiring constant gain. Equal Percentage Equal increments of valve lift produce equal percentage changes in the fluid flow. The change in flow rate is always proportional to the flow rate just before the change in plug position is made. The equal percentage characteristic is generally used on pressure control applications, and on other applications where a large percentage of pressure drop is normally absorbed by the system itself. Valves with this characteristic should also be considered where highly varying pressure drop conditions occur or high rangeability is required. Quick Opening This provides for maximum change in flow rate at low valve lifts with a fairly linear relationship. Additional increases in valve lift give sharply reduced changes in flow rate, when the valve plug nears the wide open position, the change in flow rate approaches zero. Intermediate Other intermediate or special characteristics are available on request to meet specific control requirements.
100
90
80
70
60
% Flowrate
Lin
ea
50
Quic
k op
enin
30
M
20
od
=%
10 0 0 10 20 30 40 50 60 70 80 90 100
Valve lift % of full llift
ifie
40
=%
25
Notes
26
Notes
27
Fort St. John, Canada Calgary, Canada Toronto, Canada
East Kilbride, UK
Alloa, UK
Montral, Canada Elland, UK Boston, USA
Singapore, Malaysia
Asia Weir International Korea 10 Block 16 , Banwol Ind Complex, #779-10 Wonshi Dong, Ansan-Shi, Gyonggi-Do, South Korea T +82 31 494 2345 F +82 31 495 3737 korea@weirpowerindustrial.com
Weir Power & Industrial Pte Ltd - Singapore 15 Tukang Innovation Drive, Singapore 618299 T +65 63020880 F +65 63020881 pacificrimenq@weirgroup.com Weir-BDK Valves A unit of Weir India Private Ltd 47/48 Gokul Road, Hubli-580 030, India T +91 836 4248222/2333930 F +91 836 4248484/2330799 sales.weirbdk@weirgroup.com
Weir Valves & Controls South Africa 31 Isando Road, Johannesburg, Gauteng 1600 T +27 (0) 11 929 2906 F +27 (0) 11 929 2925 jgeorgiou@weirvalve.com Americas Boston 29 Old Right Road Ipswich, MA 01938, USA Excellent T +1 978-744-5690 F +1 978-741-3626Engineering Solutions sales@weirvalveusa.com Toronto 2360 Millrace Court, Mississauga, Ontario L5N 1WR T +1 905 812 7100 F +1 905 812 8170 info@weirgroup.com
Weir Valves & Controls Beijing RM2207H, Derun Tower, 3A East Yong An Li, Jianwai Avenue, Chaoyang District, Beijing 100022 T +86 (10) 8528 Tel: 8317 Britannia House 8315 / 8316 /+44 (0) 1422 282 000 F +86 (10) 8528 8318 Fax: +44 (0) 1422 282 Europe 100 Huddersfield Road Weir china@weirpowerindustrial.com Elland, West Yorkshire Email: info@weirvalve.com Valves & Controls UK Ltd www.weirvalve.com Britannia House, Huddersfield Road, HX5 9JR England Elland, West Yorkshire, HX3 9JR Loftyman Flow Control T +44 (0) 1422 282000 Unit C F +44 (0) 1422 282100 16F, Hengtong International info@weirpowerindustrial.com Building no. 855 Weir Valves & Controls UK Ltd Chang Ning Road Middle East & Africa Shanghai Weir Valves & Controls Middle East 200050 Office No. Q3 40-41, Sharjah Airport China Tel: +44 (0) 1422 282 000 Britannia House International Free Zone, Sharjah, UAE T +86 (21) 6240 1860 Fax: +44 (0) 1422 282 100 Huddersfield Road T +971 6 598 1300 Board / +971 6 5578160 F +86 (21) 6240 1865 Elland, West Yorkshire Email: info@weirvalve.com F +971 6 557 8460 lfm@loftyman.com www.weirvalve.com HX5 9JR England wvcme@weirgroup.com
Hopkinsons
Excellent Engineering Solutions
BC 6-0312
Britannia House Huddersfield Road Elland, West Yorkshire HX5 9JR England
Tel: +44 (0) 1422 282 000 Fax: +44 (0) 1422 282 100 Email: controlvalves@weirgroup.com www.weirpowerindustrial.com
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Excellent Engineering Solutions

Process Control Cage Guided 03-2012

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WEIR CONTROL & CHOKE VALVES

Excellent Excellent Power & Industrial Engineering Solutions Solutions

Cage Guided Valves

Weir Control & Choke Valves

Process Control Valves

Weir UK purpose built factory at Elland

Weir International, South Korea

A proven track record

Weir Control & Choke Valves

BV502 & BV503 Process Control Valves

Weir Control & Choke Valves

BV502 & BV503 Process Control Valves

BV502 with Contour Trim

Weir Control & Choke Valves

BV502 & BV503 Process Control Valves

Spline with diffuser

Soft face contour trim

2-stage trim with diffuser

3-stage trim with diffuser

Weir Control & Choke Valves

BV502 & BV503 Process Control Valves

Valve selection guideline

TABLE 1 Standard trim material combinations

TABLE 2 Recommended limiting inlet velocities for control valves

Steam or Gas m/s

Steam or Gas ft/s

Max outlet (Steam or Gas)

Note: 0.3 sonic for low noise applications

TABLE 3 Rangeability for control valves

Contour (Metal & Soft faced)

Spline (Metal & Soft faced)

Weir Control & Choke Valves

BV502 & BV503 Process Control Valves

TABLE 5 Design Cv values

Trim size DC1 DC2 DC3

Quick open 13.5

Linear & =% 13.5 10

Trim size MC01 MC00 MC0

SC4 SC5 SC6 SC7 SC8 SC9 SC10

4.5 3 1.7 1 0.63 0.4 0.25 25mm (1)

MF1 MF2 MF3 MF4

25mm (1) 25mm (1) 25mm (1) 19mm (34)

7 4.5 3 1.7 1 0.4 25mm (1) All sizes

DC4 DC5 DC6 DC7 DC9

MC1 MC2 MC3 MC4 MC5 MC6 MC7

Not available as M/Spline

MC8 MC9 MC10 MC11 MC12 MC13 MC14 MC15

TABLE 6 Valve weights (Kg)

Weir Control & Choke Valves

BV502 & BV503 Process Control Valves

M F/2 F/2 BV503 valve

TABLE 7 Valve dimensions

Butt weld up to ASME 600 (PN 250)

25 1 40 x 25 x 40 112 x 1 x 112 50 x 25 x 50 2x1x2

185 7 516 185 7 516

TABLE 8 Valve dimensions

Butt weld ASME 4500

160 6 516 160 6 16

Weir Control & Choke Valves

BV500/1 & BV990/2 Cage Trim Control Valves

Weir Control & Choke Valves

Cage Trim Control Valves

BV501/BV992 Cage Trim Valve with Multi-Flow cage

Weir Control & Choke Valves