Defence Engineering College Department of Production Course Syllabus

Name Office Location Phone Number E-mail Office Hours Course Name Course Code Credit hours Pre requisite Aim: To enable students understand mechatronic system development for industrial and automation application. Description:
Introduction to mechatronics, system modeling, system and control; sensors and transducers, actuators; Logic systems, ; control application of PID; signal conditioning devices; Data acquisition; Basic principles of microprocessor, concepts of instruction and their codes; execution of instructions, interfacing to peripheral devices; microcontrollers..

1. Instructor Information Prof. Charlton S. Inao Room 28, Administration Building 0924310388 Charl21us@yahoo.com 2. Course Information Mechatronics PE-4030 3-2-3 EP-1320 3. Course Description

4. Method of Instruction Class lectures

2 fifty minutes lecture hours every week

Active learning (involves the full participation of students) Teach inductively and to be followed by deductive assertions Use multi-media and lab demonstration.
tutorial hours every

In-class Tutorial

3 fifty minutes alternative week

Study of lecture notes Demonstrations Lab assignments

Student shall prepare on given assignments and solve them in classes Hold discussions on complex real-world problems related to the subject This is fully the responsibility of the learner
tutorial hours every

3 fifty minutes alternative week

Perform the respective experiments and produce laboratory report 1

 Group Assignment Project

Come prepared when coming to lab Viva-voice as part of continuous assessment scheme
Work in groups in not more than 4 member Recognize individual contribution

Level of work in terms of literature and documentation Apply scientific methods

5. Learning Outcomes After the completion of the course the student will have the following attributes: 5.1 Knowledge 5.1.1 Understand the design , analysis ,structure and construction of mechanical, 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 5.1.7 electrical, electronics and information technology applications. Familiarization of the different types of sensors and their specific functions. Demonsrate knowledge in analog and digital electromechanical components and systems. Demonstrate knowledge of the application of different types of control systems. Familiarization on data acquisition and presentations. Familiarization on digital systems, microprocessors. Demonstrate the knowledge in PLC programming, structure, communication and

interface applications on mechatronic system. 5.2 Intellectual and practical skills 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 Design and perform simulation of different types of control system Simulate automated sequential control of hydraulic and pneumatic , and electromechanical systems. Write basic microprocessor, and assembly programming language with which would help student

mechatronic practical application. Perform and test mechatronic system interface

understand everydays life practical application Perform diagnostic and system testing to find fault in mechatronic system.

5.3 Attitude and behavior Appreciate the role of simulation and modeling for design application Develop team work sprit 6. Course Outline
Chapter Week Topics to be covered (Lecture hours) Learning Outcomes Assignments/activity (Tutorial hours)

Chapter 1
INTRODUCTION TO MECHATRONICS

Orientation and discussion of syllabus Introduction and elements of Mechatronics Classification of control systems Mechatronic Approach Sensors and transducers Terminologies Displacement , position and proximity Velocity and Motion Force, Fluid Pressure

5.1.1

Students do the tutorial problems

Chapter 2
SENSORS AND TRANSDUCERS

5.1.2 5.1.3 5.2.2

Students do the lab experiments and tutorial problems

Liquid flow and Level Sensors Temperature Sensors

Light Sensors Selection of Sensor Problem/ Application examples

5.1.2 5.1.3 5.2.2

Students do the lab experiments and tutorial problems

Chapter 3
SIGNAL CONDITIONING

Signal conditioning Operation Amplifier Protection Wheatstone Bridge Digital Signals Multiplexers Data Acquisition Digital Signal Processing Pulse Modulation(PWM)

Instructor deliver lecture 5.1.2 5.2.3 Instructor deliver lecture 5.1.2 5.1.3 Students do the tutorial problems using Hydraulic and Pneumatic Trainer and do examples and do examples

Chapter 4
PNEUMATIC AND HYDRAULIC ACTUATION SYSTEMS

Peumatic and Hydraulic Basics Directional Control Valves Pressure Control Valves Flow Control Valves Cylinders and Actuators Process Control Valves Problems/Applications

5.1.3 5.1.4

Chapter 5
MECHANICAL ACTUATION SYSTEMS

Mechanical Systems Leadscrew and Nuts Cams and Gear Trains Ratchet and Pawl Belt and Chain Drives Bearings

5.1.3 5.1.4

Students do the tutorial problems using the formulas in Design of Machine Elements

Chapter 6 8
CLOSED LOOP CONTROLLERS

Continuous and Discrete Process Control Modes Two Step Mode Proportional Mode

5.1.4 5.1.6 5.2.1 Students to the tutorial problems

9 Chapter 6
CLOSED LOOP CONTROLLERS

Mid Term Examinations Derivative Control Integral PID Controller Digital Controllers
5.1.4 5.1.6 5.2.1
Students submit and defend their group assignment in front of the instructor and the other instructor

10

11 Chapter 7
DIGITAL LOGIC

12

Digital Logic Number Systems Logic Gates Sample Problems Boolean Algebra Karnaugh Maps Application of Logic Gates
Control Microprocessor System Microprocessor Architectural Concept Microprocessor Instructions

Students do the tutorial 5.1.7 5.1.7 problems

Students do the tutorial problems

5.1.6 5.2.3

Students do the tutorial problems/ observe the demonstration in the Microprocessor laboratory Students do the tutorial problems/ observe the demonstration in the Microprocessor laboratory

13 Chapter 8 Microprocesso rs 14

Communicating With Microprocessor Microcontrollers Memory Storage

5.1.6 5.2.3

5.1.4

Students do the tutorial problems/ observe the demonstration in the Microprocessor laboratory Students do the tutorial problems using the Siemens S7-200 PLC at the Automation Laboratory Demonstrate in the Laboratory Students do the tutorial problems using the Siemens S7-200 PLC Laboratory

15

Input and Ouputs(I/O) Microprocessor Based Products Programming Applications New Developments Basic Structure Programming Format Timers, Counter, Internal Relays

5.1.6 5.2.1 5.1.7 5.1.8 5.2.3

Chapter: 9

17

PLC
Shift Register Functions Master Control Relays and JUMP Controls Introduction to Analog Input and Outputs Module

5.2.4

5.1.7 5.1.8 5.2.3 5.2.4

18

18 / 19 No 1 2 3 4

Final Examination period

7. Laboratory Activities Experiments Title Demonstration/Simulation of different digital and analog sensors Hydraulic Control System & Electro pneumatic Sequence Control of Cylinders Microprocessor Programming Applications PLC controlled electropneumatic and sensor applications 8. Required Text and Reference Text Book Mechatronics by W. Bolton, 3rd Edition, , Pearson Prentice Hall 2005 Reference Books 1) THE MECHATRONICS Handbook CRC Press, 2 volume set by Robert H. Bishop , The University of Texas at Austin, USA 2) Advanced Mechatronics: Monitoring and Control of Spatially Distributed System by Dan Necsulescu ; World Scientific Publishing, Copy right 2009 3) Mechatronics System Design by Devdas Shetty, Richard A. Kolk. ;Cengage Learning, Copy right 1997-2011 4) Mechatronics by Dan Necsulescu; World Scientific Publisher,2001 Software Required Microprocessor Software, Siemens PLC Software 5

Type
Mid semester Exam

9. Assessment Weight Due date th 9 week of the 30% semester

Final semester Exam

50%

17th week of the semester

Assignment

10%

TBD

Lab Practice

10%

Every alternative weeks

Behavior and Criteria Examination will be set to address learning outcomes 5.1.1, 5.1.2, 5.1.3, 5.2.2 and 5.2.3 and the criteria is to get all questions answered correctly Examination will be set to address learning outcomes 5.1.3, 5.1., 5.1.6 and 5.1.7 and the criteria is to get all questions answered correctly Individually unique questions will be given to check the level of confidence and the criteria is to get correct answer. Perform all the stated experiments completely and report accordingly

10. Academic Honesty

Copying from any outside sources (e.g. Fellow students, and Internet, etc.) on any material to be graded is not permitted, and will be considered cheating. Cheating will result in failure of the assignment, failure of the class and/or face possible disciplinary action. Each student is responsible for securing his or her work from copying. Each student is expected to abide by college policies on academic conduct.

11. Due Date All assignments must be turned in the class on the due date for full credit. No assignment will be accepted after class on the due date. Since the group assignment is due in week 14, papers for this presentation should be submitted before one week of the 14th week. Failure of submission and presentation of the group assignment in week 14 will be awarded as zero out of 10 points. 12. Classroom Behavior
Anything that disturbs your instructor or your colleagues during the class period is considered a troublesome behavior. Examples include: Using mobiles, PDA, making offensive remarks, sleeping, working on assignments related to other courses, etc. troublesome behaviors are completely prohibited.

Instructor: Section Head: Department Head: Solomon Seid

13. Approval (Affidavit) Name Signature Prof. Charlton S. Inao

Date