Rei Vol Vi

CE THAR VESSELS LIMITED
M/s. REI AGRO LIMITED. 2 X 36 MW CAPTIVE POWER PLANT BOILERS (BG059 & BG060)
TABLE OF CONTENTS
SL. NO. VIII. DESCRIPTION INSTRUMENTS & CONTROLS:
ELECTRICAL DRAWINGS
PAGE NO.
003
INSTRUMENTS;
TRANSMITTERS TEMPERATURE TRANSMITTER MANIFOLD CURRENT TO PNEUMATIC CONVERTOR DIFFERENTIAL PRESSURE SWITCH PRESSURE SWITCH PRESSURE GAUGE AIR PRESSURE GAUGE MERCURY IN STEEL TEMPERATURE GAUGE AIR FILTER PRESSURE REGULATOR CUM LUBRICATOR THERMOCOUPLES LIMIT SWITCH
IX.
006 012 015 021 032 036 044 047 054 059 070 077 078
Q VS H CURVES
INSTRUMENTS & CONTROLS
ELECTRICAL DRAWINGS
CLICK HERE TO OPEN JUNCTION BOX DRAWINGS
CLICK HERE TO OPEN VFD PANEL DRAWINGS (BOILER-I)
CLICK HERE TO OPEN VFD PANEL DRAWINGS (BOILER-II)
INSTRUMENTS
(BOILER BG059 & BG060)
DATA SHEET
TRANSMITTERS
DESCRIPTION GENERAL DATA:
MAKE TYPE AMBIENT TEMPERTURE BLIND / INDICATION MAX. STATIC PRESSURE MEASURING ELEMENT ELEMENT MATERIAL BODY MATERIAL ENCLOSURE POWER SUPPLY PROCESS CONNECTION ELECTRICAL CONNECTION OUTPUT OUTPUT LOAD OTHER WETTED PARTS GASKET MATERIAL MOUNTING BRACKETS BOLT+NUT ZERO ELEVATION & SUPPRESSION ZERO & SPAN ADJUSTMENT ACCURACY CABLE GLAND DAMPENING HOUSING MATERIALS M/S. FISHER ROSEMOUNT (INDIA) LIMITED, ELECTRONIC 2 WIRE CAPACITANCE - SMART 50C INDICATING (LCD) 150% DIAPHRAGM 316 SS CS IP 65 24 V DC (2 WIRE TRANSMISSION) 1/2 NPT(F) 1/2 NPT(F) 4 - 20 mA DC 600 OHMS SS 316 TEFLON REQUIRED(2" PIPE MOUNTING) REQUIRED REQUIRED 0.04% OF SPAN REQUIRED ( DOUBLE COMPRESSION ) SELECTABLE ( 0.2 -64 SECS) LOW COPPER CAST- ALUMINIUM ALLOY WITH POLYURETHENE PAINT MINIMUM TURNDOWN RATIO OVER RANGE PROTECTION FILL FLUID 50 : 1 130% OF RANGE SILICONE OIL
SPECIFICATION
(BOILER BG059)
DATA SHEET
TRANSMITTERS
TAG NO. SERVICE
PT-1101 PT-1201 PT-1202 PT-1203 PT-0003 PT-0201 PT-0202 DT-1301 DT-1302 DT-1303 DT-1304 TO DT-1308 DT-1309 DT-1310 & DT-1311 DT-1312 DT-1313 DT-1314 DT-1315 FEED WATER LINE PRESSURE STEAM DRUM PRESSURE STEAM LINE PRESSURE SOOT BLOWER LINE PRESSURE DEAERATOR PRESSURE STEAM LINE PRESSURE BLEED-II PRESSURE FD FAN OUTLET PRESSURE FD HEADER PRESSURE PA HEADER PRESSURE AIR BOX COMPARTMENT I TO V PRESSURE FURNACE PRESSURE SUPHERHEATER OUTLET & INLET PRESSURE ECONOMISER INLET PRESSURE 1151GP3S22B3M4DF -125 mmwc -150 mmwc -250 mmwc -250 mmwc 19 TO 762 mmwc 19 TO 762 mmwc 19 TO 762 mmwc 19 TO 762 mmwc -150 TO 0 mmwc -150 TO 0 mmwc -250 TO 0 mmwc -250 TO 0 mmwc LINEAR LINEAR LINEAR LINEAR 1 1 1 1 1151GP3S22B3M4DF 1151GP3S22B3M4DF -10 mmwc -125 mmwc 19 TO 762 mmwc 19 TO 762 mmwc -100 TO +100 mmwc -150 TO 0 mmwc LINEAR LINEAR 1 2
MAX. WOR. MODEL NO.

1151GP9S22B3M4DF 1151GP9S22B3M4DF 1151GP9S22B3M4DF 1151GP8S22B3M4DF 1151GP7S22B3M4DF 1151GP9S22B3M4DF 1151GP7S22B3M4DF 1151GP4S22B3M4DF 1151GP4S22B3M4DF 1151GP4S22B3M4DF 1151GP4S22B3M4DF
CALIBRATION SPAN RANGE

5.2 TO 211 Ksc(g) 5.2 TO 211 Ksc(g) 5.2 TO 211 Ksc(g) 1.7 TO 70 Ksc(g) 0.52 TO 21 Ksc(g) 5.2 TO 211 Ksc(g) 0.52 TO 21 Ksc(g) 95 TO 3816 mmwc 95 TO 3816 mmwc 95 TO 3816 mmwc 95 TO 3816 mmwc
OUTPUT
LINEAR LINEAR LINEAR LINEAR LINEAR LINEAR LINEAR LINEAR LINEAR LINEAR LINEAR
QTY (Nos)
1 1 1 1 1 1 1 1 1 1 5
PRESSURE
150 Ksc(g) 104 Ksc(g) 104 Ksc(g) 25 Ksc(g) 6.7 Ksc(g) 95 Ksc(g) 10 Ksc(g) 900 mmwc 900 mmwc 1400 mmwc 700 mmwc
RANGE
0 TO 160 Ksc (g) 0 TO 160 Ksc (g) 0 TO 160 Ksc (g) 0 TO 30 Ksc (g) 0 TO 10 Ksc (g) 0 TO 160 Ksc (g) 0 TO 10 Ksc (g) 0 TO 1000 mmwc 0 TO 1000 mmwc 0 TO 1600 mmwc 0 TO 1000 mmwc
ECONOMISER OUTLET PRESSURE 1151GP3S22B3M4DF AIR HEATER OUTLET PRESSURE ESP OUTLET PRESSURE 1151GP3S22B3M4DF 1151GP3S22B3M4DF
(BOILER BG059)
DATA SHEET
TRANSMITTERS
MAX. WOR. TAG NO.
FT-1201 FT-1301 FT-0101 LT-1201A to LT-1201C LT-0001 LT-0004 DEAERATOR LEVEL CBD TANK LEVEL 1151DP4S22B3M4DF 1151DP4S22B3M4DF 8 Ksc(g) 6 Ksc(g) 95 TO 3816 mmwc 95 TO 3816 mmwc - 1800 TO 0 mmwc - 1050 TO 0 mmwc LINEAR LINEAR 1 1

477 TO 19050 mmwc 19 TO 762 mmwc 477 TO 19050 mmwc 95 TO 3816 mmwc
OUTPUT
QTY (Nos)
SERVICE
MAIN STEAM LINE FLOW AERO FOIL FLOW FEED WATER LINE FLOW STEAM DRUM LEVEL
MODEL NO.
1151DP5S22B3M4DF 1151DP3S22B3M4DF 1151DP5S22B3M4DF 1151DP4S22B3M4DF
PRESSURE
104 Ksc(g) 700 mmwc 112.3 Ksc(g) 104 Ksc(g)
RANGE
0 TO 10000 mmwc 0 TO 200 mmwc 0 TO 10000 mmwc - 670 TO 0 mmwc SQ.ROOT SQ.ROOT SQ.ROOT LINEAR
1 1 1 3
SUPPLIERS ADDRESS:
M/s. EMERSON PROCESS MANAGEMENT (INDIA) PVT. LIMITED, 117, (OLD NO. 54), UNIT NO.2-A, DR. RADHAKRISHNAN SALAI, SECOND FLOOR, THE CITADEL, MYLAPORE, CHENNAI - 600 004.
(BOILER BG060)
DATA SHEET
TRANSMITTERS
TAG NO. SERVICE
PT-2101 PT-2201 PT-2202 PT-2203 DT-2301 DT-2302 DT-2303 DT-2304 TO DT-2308 DT-2309 DT-2310 & DT-2311 DT-2312 DT-2313 DT-2314 DT-2315 FEED WATER LINE PRESSURE STEAM DRUM PRESSURE STEAM LINE PRESSURE SOOT BLOWER LINE PRESSURE FD FAN OUTLET PRESSURE FD HEADER PRESSURE PA HEADER PRESSURE AIR BOX COMPARTMENT I TO V PRESSURE FURNACE PRESSURE SUPHERHEATER OUTLET & INLET PRESSURE ECONOMISER INLET PRESSURE 1151GP3S22B3M4DF -125 mmwc -150 mmwc -250 mmwc -250 mmwc 19 TO 762 mmwc 19 TO 762 mmwc 19 TO 762 mmwc 19 TO 762 mmwc -150 TO 0 mmwc -150 TO 0 mmwc -250 TO 0 mmwc -250 TO 0 mmwc LINEAR LINEAR LINEAR LINEAR 1 1 1 1 1151GP3S22B3M4DF 1151GP3S22B3M4DF -10 mmwc -125 mmwc 19 TO 762 mmwc 19 TO 762 mmwc -100 TO +100 mmwc -150 TO 0 mmwc LINEAR LINEAR 1 2
MAX. WOR. MODEL NO.

1151GP9S22B3M4DF 1151GP9S22B3M4DF 1151GP9S22B3M4DF 1151GP8S22B3M4DF 1151GP4S22B3M4DF 1151GP4S22B3M4DF 1151GP4S22B3M4DF 1151GP4S22B3M4DF

5.2 TO 211 Ksc(g) 5.2 TO 211 Ksc(g) 5.2 TO 211 Ksc(g) 1.7 TO 70 Ksc(g) 95 TO 3816 mmwc 95 TO 3816 mmwc 95 TO 3816 mmwc 95 TO 3816 mmwc
OUTPUT
LINEAR LINEAR LINEAR LINEAR LINEAR LINEAR LINEAR LINEAR
QTY (Nos)
1 1 1 1 1 1 1 5
PRESSURE
150 Ksc(g) 104 Ksc(g) 104 Ksc(g) 25 Ksc(g) 900 mmwc 900 mmwc 1400 mmwc 700 mmwc
RANGE
0 TO 160 Ksc (g) 0 TO 160 Ksc (g) 0 TO 160 Ksc (g) 0 TO 30 Ksc (g) 0 TO 1000 mmwc 0 TO 1000 mmwc 0 TO 1600 mmwc 0 TO 1000 mmwc
ECONOMISER OUTLET PRESSURE 1151GP3S22B3M4DF AIR HEATER OUTLET PRESSURE ESP OUTLET PRESSURE 1151GP3S22B3M4DF 1151GP3S22B3M4DF
(BOILER BG060)
DATA SHEET
TRANSMITTERS
MAX. WOR. TAG NO.
FT-2201 FT-2301 FT-0102 LT-2201A to LT-2201C

477 TO 19050 mmwc 19 TO 762 mmwc 477 TO 19050 mmwc 95 TO 3816 mmwc
OUTPUT
QTY (Nos)
SERVICE
MAIN STEAM LINE FLOW AERO FOIL FLOW FEED WATER LINE FLOW STEAM DRUM LEVEL
MODEL NO.
1151DP5S22B3M4DF 1151DP3S22B3M4DF 1151DP5S22B3M4DF 1151DP4S22B3M4DF
PRESSURE
104 Ksc(g) 700 mmwc 112.3 Ksc(g) 104 Ksc(g)
RANGE
0 TO 10000 mmwc 0 TO 200 mmwc 0 TO 10000 mmwc - 670 TO 0 mmwc SQ.ROOT SQ.ROOT SQ.ROOT LINEAR
1 1 1 3
SUPPLIERS ADDRESS:
CLICK HERE TO OPEN THE MANUAL
DATA SHEET
TEMPERATURE TRANSMITTER
MAKE MODEL NO. TYPE INPUT OUTPUT POWER SUPPLY INPUT THERMOCOUPLE RANGE MOUNTING ENCLOSURE ACCURACY LOAD RESISTANCE OHMS PROCESS CONNECTION ELECTRICAL CONNECTION MOUNTING BRACKETS AMBIENT TEMPERATURE CABLE GLAND OTHER WETTED PARTS TURN DOWN RATIO HOUSING MATERIALS M/S. FISHER ROSEMOUNT (INDIA) LIMITED, 644H-ANA-J6-M5 DUPLEX (CR/AL) FROM K TYPE THERMOCOUPLE 4 - 20 mA 24 V DC (2 WIRE TRANSMISSION) 0 TO 1200C FIELD IP 65 0.1% 600 MAXIMUM 1/2 NPT (F) 1/2 NPT (F) 2 PIPE MOUNTING 50C PROVIDED (DOUBLE COMPRESSION) SS 316 40:1 LOW COPPER CAST- ALUMINIUM ALLOY WITH POLYURETHENE PAINT
SPECIFICATION
SUPPLIERS ADDRESS:
DATA SHEET
TEMPERATURE TRANSMITTER
SL. No. TAG NO. APPLICATIONS
MAX.WORKING
QTY. (Nos)
TEMP. (C) BOILER I (BG059) 01 TT-1301A & TT-1301B TT-1302A & TT-1302B TT-1303A & TT-1303B TT-1304A & TT-1304B TT-1305A & TT-1305B BOILER I (BG060) 01 TT-2301A & TT-2301B TT-2302A & TT-2302B TT-2303A & TT-2303B TT-2304A & TT-2304B TT-2305A & TT-2305B BED TEMPERATURE AT COMPARTMENT I TO V (TOP & BOTTOM) 960 BED TEMPERATURE AT COMPARTMENT I TO V (TOP & BOTTOM) 960
10
10
CLICK HERE TO OPEN THE MANUAL
(BOILER BG059)
DATA SHEET
MANIFOLD
MAKE QUANTITY APPLICATION
SPECIFICATION 2 WAY
M/S. HP VALVES 24 NOS. PRESSURE TRANSMITTER 3 NOS. REMOTE PRESSURE GAUGE 12 NOS. LEVEL / FLOW TRANSMITTERS 4 NOS. DP SWITCH
2 WAY
3 WAY
3 WAY
TYPE
INTEGRAL MOUNTED
ANGLE
INTEGRAL MOUNTED
SEPARATE MOUNTED SCREWED ON BOTH SIDE
END CONNECTION
FLANGED
SCREWED ON BOTH SIDE
FLANGED
SCREW CONNECTION BODY GLAND BODY SPINDLE GLAND SEAL
1/2 NPT (F) 316 SS 316 SS 316 SS TEFLON ASBESTOS
1/2 NPT (F) 316 SS 316 SS 316 SS TEFLON ASBESTOS 316 SS 316 SS
GLAND RETAINER GLAND NUT STEM HANDLE
316 SS 316 SS
CARBON STEEL PLATED 316 SS 316 SS 316 SS 304 SS
SUPPLIERS ADDRESS:
M/s. HP VALVES & FITTINGS, NO. D-13, MUGAPPAIR INDUSTRIAL ESTATE (WEST), CHENNAI 600 058.
(BOILER BG060)
DATA SHEET
MANIFOLD
MAKE QUANTITY APPLICATION
SPECIFICATION 2 WAY
M/S. HP VALVES 20 NOS. PRESSURE TRANSMITTER 3 NOS. REMOTE PRESSURE GAUGE 7 NOS. LEVEL / FLOW TRANSMITTERS 2 NOS. DP SWITCH
2 WAY
3 WAY
3 WAY
TYPE
INTEGRAL MOUNTED
ANGLE
INTEGRAL MOUNTED
SEPARATE MOUNTED SCREWED ON BOTH SIDE
END CONNECTION
FLANGED
SCREWED ON BOTH SIDE
FLANGED
SCREW CONNECTION BODY GLAND BODY SPINDLE GLAND SEAL
1/2 NPT (F) 316 SS 316 SS 316 SS TEFLON ASBESTOS
GLAND RETAINER GLAND NUT STEM HANDLE
316 SS 316 SS
CARBON STEEL PLATED 316 SS 316 SS 316 SS 304 SS
SUPPLIERS ADDRESS:
M/s. HP VALVES & FITTINGS, NO. D-13, MUGAPPAIR INDUSTRIAL ESTATE (WEST), CHENNAI 600 058.
DATA SHEET
CURRENT TO PNEUMATIC CONVERTOR

MAKE TYPE INPUT OUTPUT AIR SUPPLY ACCURACY ENCLOSURE CLASS ELECTRICAL CONNECTION PNEUMATIC CONNECTION MOUNTING REPEATABILITY DEAD BAND LINEARITY HYSTERESIS AMBIENT TEMPERATURE ACCESSORIES M/s. ABB LIMITED, ANALOG ELECTRICAL SIGNAL TO PNEUMATIC SIGNAL 4 - 20 mA 3 TO 15 PSI (g) 1.4 Ksc(g) 0.5% OF SPAN IP 65 1/2 NPT (F) 1/4 NPT (F) FIELD 0.1% 0.05% 0.25% 0.1% -40 TO +85F MOUNTING BRACKETS, BOLTS & NUTS SUITABLE FOR FERRULE FITTINGS. ACTION SELECTABLE (DIRECT / REVERSE)
SPECIFICATION
SUPPLIERS ADDRESS:
M/s. ABB LIMITED, CENTURY PLAZA, 3RD FLOOR, 3C, 3D & 3F, 561 - 562, MOUNT ROAD, TEYNAMPET, CHENNAI - 600 018
(BOILER BG059)
DATA SHEET

APPLICATION SL.NO. 01. 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 TAG NO. B1-I/P1103A B1-I/P1103B B1-I/P1104 B1-I/P1101 B1-I/P1102 B1-I/P1201 B1-I/P1301 B1-I/P1302 B1-I/P1303 B1-I/P1304 B-I/P001 B-LY001 PRDS-I/P-PCV003 PRDS-I/P-TCV003 PRDS-I/P-PCV002 PRDS-I/P-TCV002 PRDS-I/P-3PCV002 PRDS-I/P-PCV001 PRDS-I/P-TCV001 APPLICATION FOR FEED CONTROL VALVE 100% (BYPASS) FOR FEED CONTROL VALVE 100% FOR FEED CONTROL VALVE 30% FOR TEMPERATURE CONTROL VALVE BYPASS FOR TEMPERATURE CONTROL VALVE SOOT BLOWER LINE PRDS FOR FD FAN SUCTION DAMPER FOR ID FAN SUCTION DAMPER FOR PA FAN SUCTION DAMPER FOR AIR HEATER BYPASS DAMPER PCV AT LP STEAM FROM PRDS-1 FOR CBD TANK LEVEL CONTROL VALVE FOR PRDS-III PCV FOR PRDS-III TCV FOR PRDS-II PCV FOR PRDS-II TCV FOR PRDS-II PCV BYPASS FOR PRDS-I PCV FOR PRDS-I TCV QTY.(Nos) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(BOILER BG060)
DATA SHEET

APPLICATION SL.NO. 01. 02 03 04 05 06 07 08 09 10 TAG NO. B2-I/P1103A B2-I/P1103B B2-I/P1104 B2-I/P1101 B2-I/P1102 B2-I/P1201 B2-I/P1301 B2-I/P1302 B2-I/P1303 B2-I/P1304 APPLICATION FOR FEED CONTROL VALVE 100% (BYPASS) FOR FEED CONTROL VALVE 100% FOR FEED CONTROL VALVE 30% FOR TEMPERATURE CONTROL VALVE BYPASS FOR TEMPERATURE CONTROL VALVE SOOT BLOWER LINE PRDS FOR FD FAN SUCTION DAMPER FOR ID FAN SUCTION DAMPER FOR PA FAN SUCTION DAMPER FOR AIR HEATER BYPASS DAMPER QTY.(Nos) 1 1 1 1 1 1 1 1 1 1
DATA SHEET
DIFFERENTIAL PRESSURE SWITCH

MAKE QUANTITY APPLICATION TAG NO. MODEL NO. SENSING ELEMENT CASE MATERIAL PROCESS CONNECTION ELECTRICAL CONNECTION OTHER WETTED PARTS MICRO SWITCH TYPE SWITCH TYPE & RATING REPEATABILITY NO. OF SWITCHES MOUNTING ACCESS TO SETTING FINISH PROTECTION ACCESSORIES M/s. SWITZER INSTRUMENTS LTD, 1 X 2 NOS. DP ACROSS SOOT BLOWER LINE DPS-1201 (BG059), GM-303-02-E8D-3-Z 316 L SS DIAPHRAGM PRESSURE DIE CAST ALUMINIUM WEATHER PROOF 1/2 NPT(M) WITH ADAPTOR (304 SS) 1/2 NPT(M) THRO ADAPTOR SS 304 SNAP ACTING SPCO, 15 AMPS AT 230 V AC 2% OF F.S.R ONE 2 PIPE MOUNTING INTERNAL EPOXY BROWN WEATHER PROOF TO IP 66 OF IS : 2147 - 1/4" NPT (M) X 1/2" NPT (M) ADAPTOR - 1/2" NPT (M) - NICKEL PLATED BRASS DOUBLE COMPRESSION GLAND - 2" PIPE MOUNTING BRACKET WITH MS "U" BOLTS DPS-2201 (BG060)
SPECIFICATION
OPERATING DATA:
MEDIUM MAX. WORKING PRESSURE MAX. WORKING TEMPERATURE SET POINT ADJUSTABLE RANGE ON-OFF DIFFERENTIAL SWITCH ACTUATION STEAM 25 Ksc(g) 330C 1000 MMWC 50 TO 350 MBAR ADJUSTABLE FALLING PRESSURE
SUPPLIERS ADDRESS:
M/s. SWITZER INSTRUMENTS LTD, P.B. NO. 1423, T. NAGAR, NEW NO. 17 / OLD NO. 9, SOUTH BOAG ROAD, CHENNAI - 600 017
(BOILER BG059)
DATA SHEET
DIFFERENTIAL PRESSURE SWITCH

MAKE QUANTITY APPLICATION TAG NO. MODEL NO. SENSOR CASE MATERIAL PROCESS CONNECTION OTHER WETTED PARTS MICRO SWITCH TYPE CONTACT FORM & RATING CABLE ENTRY REPEATABILITY NO. OF SWITCHES PROTECTION CATEGORY MOUNTING ACCESS TO SETTING ACCESSORIES M/s. SWITZER INSTRUMENTS LTD, 3 NOS. DP ACROSS FEED PUMP SUCTION STRAINER DPSH 001 TO DPSH 003 180-4-2-F-2-H3 VITON DIE CAST ALUMINIUM WEATHER PROOF TO IP : 66 1/2 NPT(M) THRO ADAPTOR SS 304 SNAP ACTING SPDT, 5 AMPS AT 230 V AC , ONE 1/2 NPT 0.5% OF F.S.R ONE WEATHER PROOF TO IP: 66 OF IS : 2147 2" PIPE MOUNTING INTERNAL - 1/4" NPT (M) X 1/2" NPT (M) ADAPTOR - 1/2" NPT (M) - NICKEL PLATED BRASS DOUBLE COMPRESSION GLAND - 2" PIPE MOUNTING BRACKET WITH MS "U" BOLTS OPERATING DATA: PROCESS MEDIUM MAX. WORKING PRESSURE MAX. WORKING TEMPERATURE SET PRESSURE ADJUSTABLE RANGE ON-OFF DIFFERENTIAL SWITCH ACTUATION FEED WATER 7.0 Ksc(g) 155C FOR VITON 0.11 Ksc(g) 0 - 1500 mmwc FIXED MINIMUM RAISING PRESSURE
SPECIFICATION
SUPPLIERS ADDRESS:
M/s. SWITZER INSTRUMENTS LTD, P.B. NO. 1423, NEW NO. 17 / OLD NO. 9, SOUTH BOAG ROAD, T. NAGAR, CHENNAI - 600 017
DATA SHEET
PRESSURE SWITCH
MAKE QUANTITY APPLICATION TAG NO. MODEL CASE PROCESS CONNECTION OTHER WETTED PARTS SENSING ELEMENT MATERIAL SWITCHING RATING CONTACT FORM & RATING MOUNTING ENCLOSURE NO. OF SWITCHES REPETABILITY FINISH ACCESSORIES M/s. SWITZER INSTRUMENTS LTD, 1 X 2 NOS. AT FURNACE PRESSURE PSH-1301 (BG059) GM-021-03-B3D-5-Z PRESSURE DIE CAST ALUMINIUM 1/2 NPT (M) THRO ADAPTOR 316 SS NEOPRENE DIAPHRAGM SNAP ACTING, SPDT, MICRO SWITCH 5 AMPS AT 230 V AC 2 PIPE MOUNTING WEATHER PROOF TO IP 66 1 + 0.5 % F.S.R MUNSEL GREY - 1/4 NPT (M) X 1/2 NPT (M) ADAPTOR - 1/2 NPT (M) NICKEL PLATED BRASS DOUBLE COMPRESSION GLAND - 2 PIPE MOUNTING BRACKET WITH MS U BOLTS PSH-2301 (BG060)
SPECIFICATION
OPERATING DATA:
MEDIUM MAX. WORKING PRESSURE MAX. WORKING TEMPERATURE SET PRESSURE ADJUSTABLE RANGE ON-OFF DIFFERENTIAL ACTUATION FLUE GAS 0.5 BAR 60C +10 MMWC -2.5 TO +2.5 m bar FIXED MIMIMUM RAISING PRESSURE
SUPPLIERS ADDRESS:
(BOILER BG059)
DATA SHEET
PRESSURE SWITCH
MAKE QUANTITY APPLICATION TAG NO. MODEL TYPE CASE PROCESS CONNECTION OTHER WETTED PARTS SWITCHING RATING CONTACT FORM & RATING CABLE ENTRY MOUNTING ENCLOSURE NO. OF SWITCHES REPETABILITY FINISH ACCESSORIES M/s. SWITZER INSTRUMENTS LTD, 1 NO. INSTRUMENT AIR HEADER PSL-0701 GM-201-02-A7K-2-Z BELLOWS (SS 316L) PRESSURE DIE CAST ALUMINIUM 1/2 NPT (F) THRO ADAPTOR 316 SS SPCO, MICRO SWITCH 5 AMPS AT 250 V AC 1/2 NPT (F) 2 PIPE MOUNTING WEATHER PROOF TO IP 66 ONE + 0.5 % F.S.R EPOXY POWDER COATED BROWN - 1/4" NPT (M) X 1/2" NPT (M) ADAPTOR - 1/2" NPT (M) - NICKEL PLATED BRASS DOUBLE COMPRESSION GLAND - 2" PIPE MOUNTING BRACKET WITH MS "U" BOLTS OPERATING DATA: MEDIUM MAX. WORKING PRESSURE MAX. WORKING TEMPERATURE SET PRESSURE ADJUSTABLE RANGE ON-OFF DIFFERENTIAL ACTUATION INSTRUMENTS AIR 15 BAR 170C 5 Ksc(g) 1 TO 10 BAR FIXED FALL IN PRESSURE
SPECIFICATION
SUPPLIERS ADDRESS:
(BOILER BG059)
DATA SHEET
PRESSURE SWITCH
MAKE QUANTITY APPLICATION TAG NO. MODEL CASE PROCESS CONNECTION OTHER WETTED PARTS SENSING ELEMENT MATERIAL SWITCHING RATING CONTACT FORM & RATING MOUNTING ENCLOSURE NO. OF SWITCHES REPETABILITY FINISH ACCESSORIES M/s. SWITZER INSTRUMENTS LTD, 3 NOS. FEED PUMP-I TO III DELIVERY PSL-0101 TO PSL-0103 GH-924-OG-U7-5-Z PRESSURE DIE CAST ALUMINIUM 1/2 NPT (M) THRO ADAPTOR 316 SS NEOPRENE DIAPHRAGM SNAP ACTING, SPDT, MICRO SWITCH 5 AMPS AT 230 V AC 2 PIPE MOUNTING WEATHER PROOF TO IP 66 1 + 0.5 % F.S.R MUNSEL GREY - 1/4 NPT (M) X 1/2 NPT (M) ADAPTOR - 1/2 NPT (M) NICKEL PLATED BRASS DOUBLE COMPRESSION GLAND - 2 PIPE MOUNTING BRACKET WITH MS U BOLTS
SPECIFICATION
OPERATING DATA:
MEDIUM SET PRESSURE ADJUSTABLE RANGE ON-OFF DIFFERENTIAL ACTUATION WATER 103.5 Ksc(g) 0 TO 160 BAR FIXED WITHIN FALLING PRESSURE
SUPPLIERS ADDRESS:
OPERATION AND MAINTENANCE INSTRUCTIONS FOR CLASSIC SERIES PRESSURE / DIFFERENTIAL PRESSURE SWITCHES
SWITZER INSTRUMENT LIMITED

CHENNAI 600 098 INDIA
SWITZER Pressure or Differential Pressure Switch is a simple electro mechanical device operating on basic principles of Levers and opposing forces. Three essential elements, various combinations of which form the basics for presenting hundreds of variants to suit a variety of industrial applications. They are : 1. sensing element either of bellows or diaphragm (metallic or elastomeric) a stable spring to determine the range set point and a snap-acting microswitch available in a wide variety.
OPERATION Pressure Switch : Models 201, 203, 281, 204, 208, 209 and 021 & 023 Process pressure when applied to the sensing element creates a force which overcomes that of a pretensioned spring, and in turn moves a balancing arm to effect a minimal movement required to actuate a microswitch (es). Refer table below for sensing element type and material.
Instrument Model Sensor & Material On-off Differential
2.
3.
Mounting / Connections / Precautions 1. Position gaskets correctly while covers are fixed. Cover mounting screws must be tight. 2. Properly seal the electrical entries and cables with correct cable gland, weatherproof or flameproof as required. If in doubt, consult factory. 3. Process pressure should not exceed stated maximum working pressure. 4. Connected electrical load should not exceed declared maximum electrical capacity BOTH in amperes and volts. 5. Do not establish pressure connections by rotating the housing. Hold hexagon of the sensor pressure connector with suitable spanner and tighten. 6. Mount the instrument firmly and rigidly either directly on the pressure piping or on a vibration free wall, panel or pipe stanchion. 7. If outdoor installation is envisaged provide sufficient protection against aggressiveness of air, dust, very low or very high temperature, solar radiation, water penetration etc. This is essential even for weatherproof instruments. 8. If process temperature is higher than the permissible maximum temperature, it can be brought down at the instrument end by employing a longer pressure piping. Ask factory for piping nomogram. 9. A condensate coil or Pig tail should be used invariably for steam service. 10. Ensure that suitable dampener / snubber is used in rapidly fluctuating pressure lines.
201
Bellows Phosphor Bronze / 316LSS / Monel Bellows Phosphor Bronze / 316LSS / Monel Bellows Phosphor Bronze / 316LSS / Monel Metallic Diaphragm 316SS / Monel/Hastl C
Fixed
203
Adjustable
281 (Dual Setpoint) 204 (High Static Pressure)
Fixed
Fixed
208
Metallic Diaphragm 316SS / Monel/Hastl C
Fixed
209 (Food Grade / Hygenic Service) 021 (Draft & Compound Ranges) 023 (Draft & Compound Ranges)
Metallic Diaphragm 316LSS
Fixed
Elastomer Diaphragm Nitrile/ EPDM / Viton / Silicone
Fixed
Elastomer Diaphragm Nitrile/ EPDM / Viton / Silicone
Adjustable
Differential Pressure switch : Models 301,303, 381, 304, 384, 306, 386, 310, 313, GN 310 When pressures from two different sources in a process are connected across the sensing diaphragm, metallic or elastomeric, the pressure difference creates a force which when overcomes that of a pre-tensioned spring, moves a balancing arm to effect the minimal movement required to actuate a microswitch(es).
High and low pressures are applied on either side of the specially contoured diaphragm and this design feature straight away eliminates the errors due to the difference in area, a common problem present in twin element pressure differential switches. In models 301/ 4, 303, 381/ 4, 306, 386 and GN 310, a unique motion transfer assembly is used, which is sensitive to minute movements of the diaphragm but immune to the application of very high static pressure except in 310, 313 & GN 310. In models 310 & 313, the task of transferring the resultant movement of the diaphragm is achieved by employing an additional sealing diaphragm above the low pressure chamber. Refer table below for sensing element type and material.
Instrument Model Sensor & Material On-off Differential
Switching point should preferably lie in the mid 50% of the adjustable range span. Markings provided on the range scale are for guidance only. To set switching points precisely use a master Pressure Gauge. The switching point can be set, either for fall in pressure or rise in pressure by rotating the Range Adjusting screw. Remove the instrument cover. Unscrew and remove the lock plate, which prevents the movement of the Range screw. Now proceed with the setting of the switching points as below:
2) Fixed ON-OFF Differential Models :
301
Metallic Diaphragm 316L SS Metallic Diaphragm 316L SS Diaphragm 316L SS
Fixed
a) Rotate the range adjustment screw clockwise to increase the switching point. Rotating anti-clockwise will decrease the switching point. b) After setting, re-fix the locking device back in position to prevent unauthorised adjustment of the set point. c) The center screw and the striker screw are precisely adjusted and factory-set using Loctite. Alteration of centre screw height will disturb the contact established between the sensor and the balance beam. Disturbance of stricker screw will result in microswitch not acting or set-point shift. Ref. Fig 1.
RANGE ADJUSTER
303
Adjustable
304 (High Static Pressure) 381 (Dual Setpoint) 384 (Dual Setpoint, High Static Pressure) 306 (Economy Version) 386 (Dual Setpoint, Economy Version ) 310, GN 310 (Low Ranges)
Fixed
Diaphragm 316L SS
Fixed
Diaphragm 316L SS
Fixed
MICRO SWITCH
Diaphragm Nitrile
Fixed
CENTER SCREW STRICKER SCREW
Diaphragm Nitrile Diaphragm Neoprene / EPDM / Silicone Diaphragm Neoprene / EPDM / Silicone
Fixed
bar
Fixed
313
Adjustable
FORCE FROM PROCESS PR.
Setting of Switching points : FIG.1 Fixed ON-OFF Differential Model 1) Set-up : A pressure source and a master gauge of accuracy better than 0.5% is required to set the actuating point. In the case of Differential Pressure switches connect the pressure source to the high pressure port and leave the low pressure port vented to atmosphere. Models 281 & 381/4 provide an independently adjustable high and low set point facility. A single sensing element actuates two different balance arms through a floating arm. See Fig.2. Two sets of range springs, range scales, balance arms and micro switches are independently operated.
HI ST.PT. SPRING
RANGE ADJUSTER
LO ST.PT. SPRING
MICRO SWITCH CENTER SCREW STRICKER SCREW
bar
NYLOCK NUT DIFFL. ADJUSTER AUX. SPRING
DIFFL. SPRING SEAT
FORCE FROM PROCESS
FIG. 2 Operating principle of dual set pt. version
FIG.4 Wide Band Adj. Differential Mechanism
Both the range springs are clearly marked for high and low functions. First set the low range spring and adjust the desired value for the actuation of the microswitch. The high range spring should then be adjusted similarly to the desired high set point. Ensure that the correct micro switch is monitored while settings are done. Refer Fig.3.
a) In adjustable differential model set the lower switching point first. Release the aux. spring to be free by lifting up the nyloc nut and the diffl. Adjuster. Using the range adjuster set the lower switching point. Then load the aux. spring by turning in the Diffl. Adjuster to set the upper switching point. b) Adjusting the differential adjuster will shift only the upper switching point i.e. the switching pressure difference (on-off differential) alone changes. A clockwise rotation will increase upper switching point and anti-clockwise rotation will decrease it. c) The upper switching point should not exceed the maximum range value. d) After setting the differential, tighten the Nyloc nut to lock the differential adjuster to prevent loosening during operation.
RANGE SPRING LO PR.
RANGE SPRING HI PR. MICRO SWITCH STRICKER SCREW
BAL. BEAM LO PR.
BAL. BEAM-HI PR. FLOATING CROSS BEAM
FORCE FROM PROCESS
FIG.3 Side-view of Mechanical Frame S.A. of Dual set-point version 3) Adjustable ON-OFF Differential Models : On-Off differential value can be adjusted for a wider value from about 10 to 15% of the span to a maximum of 60% as specified against each range. The minimum value will vary with different switch combinations. This facility is achieved by an auxiliary spring brought into action when the switch actuating plate moves up before it operates the micro switch. Adjustment of the tension of the spring decides the pressure difference between the on point and off point. Refer Fig. 4.
Precaution : The switch actuating screw on the balancing arm is critically adjusted. Disturbance of this would result in not achieving the desired result while ON-OFF differential adjustments are made. If accidentally disturbed, to reset the micro switch for correct operation adjust the height of the striker screw such that the balancing arm is not in contact with the auxiliary spring seat at the time of switch de-actuation. Refer Fig.5. This alone will ensure unloaded condition of the auxiliary spring during deactuation. For actuation of the microswitch, the balance beam has to lift the aux. spring seat which is pre-loaded with the desired value of wide band On-Point. Refer Fig.6.
MICRO SWITCH AUX. SPRING DIFFL SPRING SEAT
Notes :
0.5/0.8mm GAP
1) In the instruments with 2 SPDT switches for DPDT action, the synchronization of actuation is achieved within practical limits. The switches are synchronized as per customer preference either on falling or on rising pressure. If no preference is indicated, synchronization is done on fall in pressure at factory. 2) Do not exceed the rated maximum working pressure. Over pressure beyond the specified value will permanently damage the sensing element leading to replacement.
FIG.5 Switch at off position Aux Spring load not acting
MICRO SWITCH AUX. SPRING DIFFL SPRING SEAT
MAINTENANCE
Instruments are so designed with rugged components that they seldom require maintenance. Occasional cleaning of the moving parts, checking of the microswitch(s) and ensuring firm electrical contacts at the terminals will provide a long trouble-free performance. In the case of diaphragm operated instruments, do not attempt dismantling the sensing diaphragm as it would permanently disturb the factory settings. Special jigs are needed for reassembly and hence replacement is not recommended at the user end. However, cleaning of the diaphragm chamber can be performed by flushing with a cleaning fluid, which is compatible with the diaphragm and its housing material.
FIG.6 Switch at on position Aux Spring load acting
SWITZER INSTRUMENT LIMITED Sales / Head office : 9 South Boag Road, T Nagar, Chennai 600 017 Ph : 044-24340999/3958/4321, Fax :044-24347887
Works : 127 SIDCO ESTATE, CHENNAI 600 098

Ph : 044-26242244/55/3355, Fax : 044-26248849
E-mail : works@switzerinstrument.com Website : www.switzerinstrument.com
#0404 IM-PS&DPS-REV.1
DATA SHEET
PRESSURE GAUGES
MAKE APPLICATION CASE & BEZEL M/S. H.GURU INSTRUMENTS (S.I) PVT. LTD, TO MEASURE WATER AND STEAM LINE FLUID PRESSURE DIE-CAST ALUMINIUM ALLOY, MOITURE PROOF, HEAVILIY ENAMELD BLACK AND STOVED BEZEL COLOUR ACCURACY OVER RANGE PROTECTION AMBIENT TEMPERATURE PROCESS TEMPERATURE SENSING ELEMENT BOURDON MATERIAL MOVEMENT POINTER ZERO ADJUSTMENT TOP CHAMBER BOTTOM CHAMBER MOUNTING ENCLOSURE ACCESSORIES SCREWED BLACK LETTER WITH WHITE BACKGROUND + 1 % OF SPAN 125% ZERO TO 55C ZERO TO 70C BOURDON SS 316 NON FERROUS MICROMETER WITH ZERO ADJUSTMENT FACILITY TO BE PROVIDED INTERNALLY ALUMINIUM AISI 316 SS DIRECT WITH VERTICAL BOTTOM ENTRY WEATHER PROOF IP 65 SHATTER PROOF GLASS
SPECIFICATION
SUPPLIERS ADDRESS:
M/S. H.GURU INSTRUMENTS (S.I) PVT. LTD, 32, INDUSTRIAL SUBURB, YESHWANTHAPUR (P.O.) BANGALORE - 560 022.
(BOILER BG059)
DATA SHEET
PRESSURE GAUGES
TAG NO. APPLICATION PG0001 PG0002 & PG0003 PG0004 FEED WATER PR. AT CONTINUOUS BLOWDOWN TANK PG1101 PG1201 PG1202 PG1203 PG1204 PG1205 PG0501 to PG0503 PG1701 PG2701 INSTRUMENT AIR PRESSURE AT AIR HEADER BOILER-I INSTRUMENT AIR DISTRIBUTION LINE PRESSURE PG0701 TG HOUSE INSTRUMENT AIR DISTRIBUTION LINE PRESSURE PG 0201 PG 0202 PG 0203 DPG1801 MAIN STEAM LINE TG INLET TG BLEED - II START UP OIL FIRING LINE DIFF. PRESSURE GAUGE AT OIL PUMP OUTLET DPG1802 START UP OIL COMMON HEADER 150 0 TO 16 1 150 150 150 150 0 TO 250 0 TO 250 0 TO 16 0 TO 25 1 1 1 1 150 0 TO 10 1 150 150 0 TO 10 0 TO 10 1 1 FEED WATER PRESSURE AT FEED LINE (REMOTE) STEAM PRESSURE AT STEAM DRUM (LOCAL) STEAM PRESSURE AT STEAM DRUM (REMOTE) STEAM PRESSURE AT STEAM LINE (LOCAL) STEAM PRESSURE AT STEAM LINE (REMOTE) STEAM PRESSURE AT SOOT BLOWER LINE HP DOSING PUMP OUTLET PRESSURE 150 250 150 150 150 150 150 0 TO 160 0 TO 250 0 TO 250 0 TO 250 0 TO 250 0 TO 40 0 TO 250 1 1 1 1 1 1 3 150 0 TO 16 1 FEED WATER PR. AT DEAERATOR STORAGE TANK LP DOSING LINE PRESSURE DIAL SIZE (MM) 150 150 RANGE (Ksc) 0 TO 16 0 TO 16 QTY. (Nos) 1 2
(BOILER BG060)
DATA SHEET
PRESSURE GAUGES
TAG NO. APPLICATION PG2101 PG2201 PG2202 PG2203 PG2204 PG2205 DPG2801 FEED WATER PRESSURE AT FEED LINE (REMOTE) STEAM PRESSURE AT STEAM DRUM (LOCAL) STEAM PRESSURE AT STEAM DRUM (REMOTE) STEAM PRESSURE AT STEAM LINE (LOCAL) STEAM PRESSURE AT STEAM LINE (REMOTE) STEAM PRESSURE AT SOOT BLOWER LINE START UP OIL FIRING LINE DIFF. PRESSURE GAUGE AT OIL PUMP OUTLET DPG2802 START UP OIL COMMON HEADER 150 0 TO 16 1 DIAL SIZE (MM) 150 250 150 150 150 150 150 RANGE (Ksc) 0 TO 160 0 TO 250 0 TO 250 0 TO 250 0 TO 250 0 TO 40 0 TO 25 QTY. (Nos) 1 1 1 1 1 1 1
DATA SHEET
AIR PRESSURE GAUGES

MAKE APPLICATION CASE & BEZEL M/s. H.GURU INSTRUMENTS (S.I) PVT. LTD, TO MEASURE WATER AND STEAM LINE FLUID PRESSURE DIE-CAST ALUMINIUM ALLOY, MOISTURE PROOF, HEAVILIY ENAMELD BLACK AND STOVED BEZEL COLOUR ACCURACY OVER RANGE PROTECTION AMBIENT TEMPERATURE PROCESS TEMPERATURE SENSING ELEMENT DIAPHRAGM PROTECTION MOVEMENT POINTER ZERO ADJUSTMENT TOP CHAMBER BOTTOM CHAMBER PROCESS CONNECTION MOUNTING ENCLOSURE ACCESSORIES SCREWED BLACK LETTER WITH WHITE BACKGROUND + 1.5 % OF SPAN 125% ZERO TO 55C ZERO TO 70C STEEL DIAPHRAGM TEFLON / PTFE NON FERROUS MICROMETER WITH ZERO ADJUSTMENT FACILITY TO BE PROVIDED INTERNALLY ALUMINIUM AISI 316 SS 1/2 NPT (M) DIRECT WITH VERTICAL BOTTOM ENTRY WEATHER PROOF IP 65 SHATTER PROOF GLASS
SPECIFICATION
TAG NO.
APG-1301 (BG059) APG-2301 (BG060) APG-1305 (BG059) APG-2305 (BG060)
APPLICATION
BED PRESSURE COMBUSTION AIR HEADER PRESSURE IN START UP FIRING SYSTEM
RANGE
0 TO 600 mmwc 0 TO 1600 mmwc
QTY. (Nos)
1X2 1X2
SUPPLIERS ADDRESS:
M/s. H.GURU INSTRUMENTS (S.I) PVT. LTD, 32, INDUSTRIAL SUBURB, YESHWANTHAPUR (P.O.) BANGALORE - 560 022.
Senso
Industrial Pressure Gauges
H.Guru South 'Indus trial Pressure Gauges' are suitable for all general industrial applications. They are robust in their construction and are ideal for field applications. These gauges come with bourdon tube sensing elements. They have guaranteed initial accuracy and repeatability. The accuracy is maintained longer, a result of a sound design and fabrication of all the critical components, in house. The design incorporates a blow out disc in order to maintain safety. These gauges are available with material and
HGuruSouth
Installation, Operation & Maintenance Procedures
calibration certificates. Performance is as per IS 36241987. They are available in a variety of casing options to suite most environments and applications. Special materials of construction are also available.
Pressure gauges for defence applications are also available with added design features, to withstand high grade of shock and vibrati on. These specific instruments are successfully type tested as per requirements of Indian Naval standard, DME 405.
2 3
Internal Components 4
1
Page 1 of 6
Installation, Operation & Maintenance Procedures - Industrial Pressure Gauges
Senso
Refer Internal Components Picture on Page 1
1. Block & Connection 2. Bourdon Tube (Sensor) 3. Bourdon End Joint 4. Link 5. Sector Slot Joint 6. Movement Assembly
HGuruSouth
Construction
The Bourdo n Tube (2), is Pul se TIG welded to the Block (1). The Bourdon End is in-turn connected to the movement assembly through the S Link (4). The two end of this link form two joints one at the Bourdon End Joint (3), and the other at the Sector Slo t Joint (5). These joints have restricted degree of freedo m, and are free only for rotary motion. It is important that these joints have minimal to no relative linear motion with the adjoining component. This constitutes the primary internal construction of the pressure gauge.
7. Casing
The internal assembly as detailed above is mounted on to the casing (7), by means of clamp screws located at the rear of the instrument.
Blow Disc
Pointer
Operating Principle
Dial Bourdon Tube
Sector
Link - Bourdon End Joint
Pinion Connection
Process Media
Page 2 of 6
Senso
Operating Principle:
HGuruSouth
The bourdon type pressure gauge indicates pressure by translati ng the linear deflection of the bourdon tube into a circular motion of a pinion on which the pointer is located. This is done by the movement assembly, which constitutes of a sector and pinion mechanism.
When the process fluid enters the bourdon under pressure, it exerts a force on the inner wall of the bourdon tube, thereby straightening the tube. This straightening tendency causes linear deflection of the end of the bourdon tube. This linear deflection is in turn trans mitted to the sector through the li nk. The sector, which is pivoted on the movement assembly, has a geared engagement with the pinion. This design helps to translate linear into circular motion and also to magnify it. As the sector makes the pinion rotate about its axis, it causes the pointer, which is mounted on the pinion, to rotate, and indicate the pressure over a circular dial.
The degree of magnification of the translated motion can be adjusted by moving the link sector slot joint position. This is done by sliding the sector screw, to certain position in the secto r slot, and fastening the screw, at that position. Moving the sector towards the casing decreases the magnification, and moving towards the center increases the magnification.
IMPORTANT INSTRUCTIONS:
The instrument should be be used between 30% and 60% of its range. Max. possible pressure should not exceed the instruments range. Compatibility of the wetted parts with the process fluid to be verified. Monel wetted parts are suited for sea water application. General instruments should NOT BE U SED oxygen and acytelene service. Instruments should always be mounted vertically. DO NOT use the head of the instrument to fasten or loosen the instrument. Appropriate spanners and tools must be used for this purpose. Pressure should be applied gradually through appropriate valves. Sudden surge in pres sure may damage the instrument. Please ensure that the blow disc is in place after installation. Please ensure that the impulse tubing carrying the process fluid to the instrument should be flushed with the process media.
Hydraulic lines must be evacuated to remove traces of air, to avoid cavitation. Panel and surface mounted instruments are to be mounted such that stresses at the tubing and joints are minimized.
Page 3 of 6
Senso
HGuruSouth
The instrument must be connected either through a siphon or through i mpulse tubing to reduce the temperature of the process fluid to within the acceptable limits for the subject instrument.
Mounting and installation of the i nstrument must be made in such a way such that the stresses on the instrument mounts, and the tubing joints are minimum.
NORMAL OPERATING RANGE: 30 - 60% OF SCALE
DO NOT USE THE HEAD OF THE GAUGE TO FASTEN
Maintenance: Instruments Must Be Calibrated At Regular Intervals (Recommended Every 6 to 9 Months For General Use) Calibration Is Recommended At Manufacturers Facility or At A Certified Calibration Lab On Site Verification May Be Performed Only By Qualified Staff Instrument Should Be Subjected To 20 to 25, 10% Over Load Cycles While Calibration / Verification Instrument Connection To Be Checked For Wear Out At The Time Of Calibration / Verification Blow Disc Should Be Intact After Re-Installation The Wetted Parts Of The I nstruments Must B e Cleaned With Thinner / CTC And Fully Dried Prior To Reinstallation
If The Instrument Is In Use For More Than 3 Years At Site .. A Check At The Manufacturers Faci lity Is Recommended Instruments intended for long term preservation must be stored in air-tight plastic pouches with sil icon gel sachets. Thi s is in turn to be placed in a box with suitable cushioning
Instruments being used after long preservation must ideally be calibrated prior to use.
Page 4 of 6
Senso
SCHEMATIC OF CALIBRATION SETUP
NOTE: NON CORROSIVE / NON EXPLOSIVE FLUID ONLY REFERENCE INSTRUMENT
HGuruSouth
PRESSURE GAUGE
Compressed Fluid Source
MANIFOLD
ENTRY VALVE
EXIT VALVE
Calibration Setup:
The schematic above illustrates a typical calibration setup. The pressure source supplies a certain non corrosive / non explosive fluid, such as air or nitrogen, at the required pressure. The pressure is applied within a manifold, to which two instruments are fixed one a reference instrument (RI), and the other, is the pressure gauge (PG) being calibrated. Two valves, the entry and exit valves are used to control the flow of the pressurized fluid into and out of the manifold, thereby increasing or decreasing the manifold pressure. Generally the reference instrument should be at-least four times more accurate than the pressure gauge being calibrated. T hus, to calibrate a pressure gauge of +/- 1% FSD accuracy, the accuracy o f the reference instrument must be at-least +/- 0.25% FSD (Same range as PG). Both instruments should be mounted at the same vertical elevation It is important that the calibration of the PG be checked against the RI at a minimum of 5 points included within the scale. The error is to be mapped on both, increasing pressure cycle and decreasing pressure cycle. THE ERROR SHOULD ALWAYS BE NOTED ON THE REFERENCE INSTRUMENT, AFTER MAINTAINING THE PG AT THE EXACT POINT AT WHICH THE CALIBRATION IS BEING CHECKED. PLEASE NOTE THAT IF VACUUM INSTRUMENTS OR VACUUM PART OF COMPOUND SCALES ARE TO BE CHECKED, THEN THE PRESSURE SOURCE IS TO BE REPLACED BY A VACUUM PUMP.
Page 5 of 6
Senso
SPARES:
The following are the list of spares with ordering information.
Ordering Procedure:
Computer Code:
B O
HGuruSouth
1. Bourdon Tubes:
Material S16=SS316 S04=SS304 M40=Monel-400
Range (Kg/cm2) 1=1 2.5=2.5 40=40 And so on Note: Vacuum=1
2. Blocks:
Ordering Procedure:
Computer Code:
B L
Note: In case of compound range, the negative side range is to be added to the positive side range. Ie. -1 to 1.5Kg/cm2 -> 2.5 Kg/cm2
Material S16=SS316 S04=SS304 M40=Monel-400
Dial Size 04=100mm 06=150mm 08=200mm 10=250mm
Connection 01=1/2NPTM 02=1/2BSPM 03=M20*1.5M 06=3/8BSPM
3. Movement Assemblies: (Includes sector slot junction sub-assembly and S Link)

Ordering Procedure:
Computer Code:
M O PI
Material S16=SS316 S04=SS304
Dial Size 04=100mm 06=150mm
Ratio H/R - For PG range greater than 60 Kg/cm2 L/R - For PG range up to 60 Kg/cm2
4. Instrument Windows:
Includes window clamping bezel
Ordering Procedure:
Computer Code:
G L PI
Material S=Shatter proof A=Acrylic T=Toughned P=Regular
Case S=Stainless Steel A=Aluminium
5. Pointer:
Ordering Procedure:
Computer Code: P O Material A=Aluminium P=Plastic
PI
6. Dials:
Ordering Procedure:
Computer Code:
D I
Material A=Aluminium P=Plastic
Range 0/1=0 to 1 0/100=0 to 100 -1/1= (-)1 to 1 -760/0= (-)760 to 0
Units K=Kg/cm2 B=bar MH=mmHg MW=mmWC P=PSI
H. Guru Instruments (South India) P Ltd.,

32, Industrial Suburb, Yeshwanthpur PO, Bangalore - 560022, India Tel: 0091-80-23370300 / 23370476 Fax: 0091-80-23379890 Email: info@hgurusouth.com Online: www.hgurusouth.com
Page 6 of 6
DATA SHEET
MERCURY IN STEEL TEMPERATURE GAUGES

MAKE APPLICATION DIAL SIZE STEM & BULB DIA CASE & BEZEL M/s. H.GURU INSTRUMENTS (S.I) PVT. LTD, TO MEASURE WATER AND STEAM LINE FLUID PRESSURE 150 MM 9 MM & 12 MM DIE-CAST ALUMINIUM ALLOY, MOITURE PROOF, HEAVILIY ENAMELD BLACK AND STOVED BEZEL COLOUR ACCURACY OVER RANGE PROTECTION AMBIENT TEMPERATURE PROCESS TEMPERATURE BULB & CONNECTION MATERIAL BOURDON MATERIAL BULB FITTING TYPE POINTER ZERO ADJUSTMENT TOP CHAMBER BOTTOM CHAMBER PROCESS CONNECTION MOUNTING ENCLOSURE ACCESSORIES SCREWED BLACK LETTER WITH WHITE BACKGROUND 1 % OF SPAN 125% ZERO TO 55C ZERO TO 70C SS 316 SS 316 ADJUSTABLE GLAND MICROMETER WITH ZERO ADJUSTMENT FACILITY TO BE PROVIDED INTERNALLY ALUMINIUM AISI 316 SS M20 X 1.5 DIRECT WITH VERTICAL BOTTOM ENTRY WEATHER PROOF IP 65 SHATTER PROOF GLASS
SPECIFICATION
DATA SHEET
MERCURY IN STEEL TEMPERATURE GAUGES

RANGE TAG NO. BOILER (BG059) TG0001 TG0101 TG0102 TG1201 TG1202 TG0201A TG0201B DEAERATOR STORAGE TANK TEMPERATURE WATER TEMPERATURE AT HP HEATER INLET WATER TEMPERATURE AT HP HEATER OUTLET STEAM TEMPERATURE AT STEAM LINE STEAM TEMPERATURE AT SOOT BLOWER LINE STEAM TEMPERATURE AT STEAM LINE STEAM TEMPERATURE AT BLEED-II 0 TO 300 0 TO 400 0 TO 400 0 TO 600 0 TO 600 0 TO 600 0 TO 600 500 400 400 400 400 400 400 APPLICATION (Deg. C) IMMERSION LENGTH (MM)
BOILER (BG060) TG2201 TG2202 STEAM TEMPERATURE AT STEAM LINE STEAM TEMPERATURE AT SOOT BLOWER LINE 0 TO 600 0 TO 600 400 400
SUPPLIERS ADDRESS:
M/S. H.GURU INSTRUMENTS (S.I) PVT. LTD, 32, INDUSTRIAL SUBURB, YESHWANTHAPUR (P.O.) BANGALORE - 560 022.
DATA SHEET
AIR FILTER REGULATOR

DESCRIPTION AIR FILTER REGULATOR:
MAKE QUANTITY APPLICATION M/S. J R U CONTROLS PVT. LTD. 14 NOS. (BG059) 11 NOS (BG060)
SPECIFICATION
FOR COMPRESSED AIR FILTER AND SUPPLY PRESSURE REGULATION FOR I/P CONVERTOR
MODEL MEDIUM MAX. PRESSURE OF MEDIUM INLET PRESSURE RANGE OUTLET PRESSURE RANGE BOWL CAPACITY FILTER SIZE PROCESS END CONNECTION DRAIN MATERIAL OF CONSTRUCTION: FILTER BOWL BODY MAIN VALVE MAIN VALVE SPRING MAIN SPRING DIAPHRAGM
FPRTB-1 COMPRESSED AIR 18 Ksc(g) 12 Ksc(g) 0 2.1 Ksc(g) 200 CC 25 MICRONS 1/4 NPT (F) MANUAL
SINTERED BRONZE TRANSPARENT POLYCARBONATE DIE CAST ALUMINIUM NEOPRENE MOULDED ON SS 304 STEM SS SPRING STEEL NYLON IMPREGNATED NEOPRENE
DATA SHEET
AIR FILTER REGULATOR CUM LUBRICATOR

DESCRIPTION SPECIFICATION AIR FILTER REGULATOR WITH LUBRICATOR
MAKE QUANTITY APPLICATION M/S. J R U CONTROLS PVT. LTD. 5 X 2 NOS. FOR LUBRICATED COMPRESSED AIR, FILTER AND SUPPLY PRESSURE REGULATION FOR AIR CYLINDER MODEL MEDIUM MAX. PRESSURE OF MEDIUM INLET PRESSURE RANGE OUTLET PRESSURE RANGE BOWL CAPACITY FILTER SIZE PROCESS END CONNECTION DRAIN MATERIAL OF CONSTRUCTION: FILTER BOWL BODY MAIN VALVE MAIN VALVE SPRING MAIN SPRING DIAPHRAGM LUBRICATOR SINTERED BRONZE TRANSPARENT POLYCARBONATE DIE CAST ALUMINIUM NEOPRENE MOULDED ON SS 304 STEM SS SPRING STEEL NYLON IMPREGNATED NEOPRENE 200 CC POLYCARBONATE BOWL FPRTB-1 COMPRESSED AIR 18 Ksc(g) 12 Ksc(g) 0 2.1 Ksc(g) 200 CC 25 MICRONS 1/4 NPT (F) MANUAL
SUPPLIERS ADDRESS:
M/s. J R U CONTROLS PVT. LTD, No. 3, RAMAMOORTHY STREET, NEHRU NAGAR, CHROMPET, CHENNAI - 600 044.
DATA SHEET
THERMOCOUPLES
DESCRIPTION
MAKE APPLICATION ELEMENT CALIBRATON INSULATION
SPECIFICATION
M/S. TEMPSENS INSTRUMENTS (I) PVT.LTD FOR BED TEMPERATURE MEASURMENT 2 X K - CROMEL/ALUMEL MINERAL INSULATED 6 mm OD INCONEL 600 SHEATH, UNGROUNDED JUNCTION DUPLEX ASPER ANSI MC-96.1 COMPACT MASS OF MgO(19 AWG) TERMINATED INTO CERAMIC TERMINAL BLOCK WITH SS BASE
TERMINAL BLOCK
PLATE AND NICKEL PLATED BRASS TERMINALS, 41 mm OD, 13 mm THK HAVING TWO M4 SPRING LOADED SCREW ON 33 mm PCD. FOR MOUNTING THE TERMINAL BLOCK INSIDE THE HEAD DIE-CAST ALUMINIUM WHETHER PROOF TO IP 65 / IS 2147,
HEAD
PAINTED BLACK AND STOVED PROVIDED WITH 2 NUMBERS OF 1/2" NPT FEMALE CALBE ENTRY WITH CABLE GLAND
CABLE GLAND THERMOWELL BAR STOCK TEMPERATURE RANGE OF INNER SEATH METRIAL
DOUBLE COMPRESSION BRASS NICKEL PLATED TO BE PROVIDED BY CVPL 22 mm OD TAIL PORTION, 600 mm - HRS 446 MATERIAL 0 TO 1150C 1/2" NPT MALE ADJUSTABLE GLAND IN SS FOR
ACCESSORIES
THERMOCOUPLE STEM FIXING WITH LOCK SCREW M33 X 2 mm MALE ADJUSTABLE GLAND IN SS304 FOR THERMOWELL BARSTOCK FIXING WITH LOCK SCREW
DATA SHEET
THERMOCOUPLES
DESCRIPTION
MAKE APPLICATION
SPECIFICATION
M/S. TEMPSENS INSTRUMENTS (I) PVT.LTD FOR WATER AND STEAM PIPING TEMPERATURE MEASURMENTS 2 X K - CROMEL/ALUMEL MINERAL INSULATED 6 mm OD SS 316 SHEATH, UNGROUNDED JUNCTION DUPLEX ASPER ANSI MC-96.1 COMPACT MASS OF MgO(19 AWG) TERMINATED INTO CERAMIC TERMINAL BLOCK WITH SS BASE PLATE AND NICKEL PLATED BRASS TERMINALS,
ELEMENT CALIBRATON INSULATION
TERMINAL BLOCK
41 mm OD, 13 mm THK HAVING TWO M4 SPRING LOADED SCREW ON 33 mm PCD. FOR MOUNTING THE TERMINAL BLOCK INSIDE THE HEAD DIE-CAST ALUMINIUM WHETHER PROOF TO IP 65 / IS 2147,
HEAD
PAINTED BLACK AND STOVED PROVIDED WITH 2 NUMBERS OF 1/2" NPT FEMALE CALBE ENTRY WITH CABLE GLAND
CABLE GLAND PROTECTING TUBE TEMPERATURE RANGE OF INNER SEATH MERATIAL ACCESSORIES
DOUBLE COMPRESSION BRASS NICKEL PLATED NOT REQUIRED 0 TO 900 C 1/2" NPT(M) ADJUSTABLE GLAND IN SS304 WITH LOCK SCREW
DATA SHEET
THERMOCOUPLES
DESCRIPTION
MAKE APPLICATION ELEMENT CALIBRATON INSULATION
SPECIFICATION
M/S. TEMPSENS INSTRUMENTS (I) PVT.LTD FOR AIR AND GAS DUCING TEMPERATURE MEASURMENTS 2 X K - CROMEL/ALUMEL MINERAL INSULATED 6 mm OD SS 316 SHEATH, UNGROUNDED JUNCTION DUPLEX ASPER ANSI MC-96.1 COMPACT MASS OF MgO(19 AWG) TERMINATED INTO CERAMIC TERMINAL BLOCK WITH SS BASE
TERMINAL BLOCK
PLATE AND NICKEL PLATED BRASS TERMINALS, 41 mm OD, 13 mm THK HAVING TWO M4 SPRING LOADED SCREW ON 33 mm PCD. FOR MOUNTING THE TERMINAL BLOCK INSIDE THE HEAD
HEAD
DIE-CAST ALUMINIUM WHETHER PROOF TO IP 65 / IS 2147, PAINTED BLACK AND STOVED PROVIDED WITH 2 NUMBERS OF 1/2" NPT FEMALE CALBE ENTRY WITH CABLE GLAND
CABLE GLAND PROTECTING TUBE TEMPERATURE RANGE OF INNER SEATH MERATIAL ACCESSORIES
DOUBLE COMPRESSION BRASS NICKEL PLATED TO BE PROVIDED BY CVPL NOT REQUIRED 0 TO 900C M20 X 1.5 mm MALE ADJUSTABLE GLAND IN SS304 WITH LOCK SCREW
SUPPLIERS ADDRESS:
M/S TEMPSENS INSTRUMENTS (I) PVT.LTD B-188A, ROAD NO.5, MEWAR INDUSTRIAL AREA, UDAIPUR 313 003., RAJASTHAN.
(BOILER BG059 )
DATA SHEET
THERMOCOUPLES
APPLICATION:
TAG NO. SERVICE LENGTH THERMOWELL QTY. (MM) TE1302A & B BED TEMPERATURE AT TE1303A & B COMPARTMENT I TO V TE1304A & B TE1305A & B TE1306A & B TE1307 FLUE GAS TEMPERATURE AT FURNACE TE1308 & TE1309 TE1310 FLUE GAS TEMPERATURE AT ECONOMISER INLET & OUTLET FLUE GAS TEMPERATURE AT AIR HEATER OUTLET TE1311 FLUE GAS TEMPERATURE AT ESP OUTLET TE1301 AIR TEMPERATURE AT FD HEADER TE0001 DEAERATOR STORAGE TANK TEMPERATURE TE0201 STEAM TEMPERATURE AT MAIN STEAM LINE TE0202 STEAM TEMPERATURE AT BLEED - II TE1201 & TE1202 TE1203 STEAM TEMP. AT RADIANT SUPERHEATER INLET & OUTLET STEAM TEMP. AT DE- SUPER HEATER OUTLET TE1204 STEAM TEMPERATURE AT STEAM LINE TE0101 & TE0102 TE1101 WATER TEMPERATURE AT HP HEATER INLET & OUTLET WATER TEMPERATURE AT ECONOMISER OUTLET 300 6 1 300 6 2 400 6 1 300 6 1 300 6 2 300 6 1 500 6 1 500 6 1 500 6 1 500 6 1 500 6 1 500 6 2 500 6 1 M20 X 1.5 mm (ADJ. GLAND) 3/4" NPT (M) BS10 TABLE D 3/4" NPT (M) BS10 TABLE D 3/4" NPT (M) BS10 TABLE D 3/4" NPT (M) BS10 TABLE D M20 X 1.5 mm (ADJ. GLAND) 1/2" NPT (M) (ADJ. GLAND) 1/2" NPT (M) (ADJ. GLAND) 1/2" NPT (M) (ADJ. GLAND) 1/2" NPT (M) (ADJ. GLAND) 1/2" NPT (M) (ADJ. GLAND) 1/2" NPT (M) (ADJ. GLAND) 1/2" NPT (M) (ADJ. GLAND) 3200 OD (mm) 22 (Nos) 10 + 2 END CONNECTION 1/2 NPT (M) (ADJ. GLAND)
(BOILER BG060 )
DATA SHEET
THERMOCOUPLES
APPLICATION:
TAG NO. TE2302A & B TE2303A & B TE2304A & B TE2305A & B TE2306A & B TE2307 FLUE GAS TEMPERATURE AT FURNACE TE2308 & TE2309 TE2310 FLUE GAS TEMPERATURE AT ECONOMISER INLET & OUTLET FLUE GAS TEMPERATURE AT AIR HEATER OUTLET TE2311 FLUE GAS TEMPERATURE AT ESP OUTLET TE2301 AIR TEMPERATURE AT FD HEADER TE2201 & TE2202 TE2203 STEAM TEMP. AT RADIANT SUPERHEATER INLET & OUTLET STEAM TEMP. AT DE- SUPER HEATER OUTLET TE2204 STEAM TEMPERATURE AT STEAM LINE TE2101 WATER TEMPERATURE AT ECONOMISER OUTLET 300 6 1 400 6 1 300 6 1 300 6 2 500 6 1 500 6 1 500 6 1 500 6 2 500 6 1 M20 X 1.5 mm (ADJ. GLAND) 3/4" NPT (M) BS10 TABLE D 3/4" NPT (M) BS10 TABLE D 3/4" NPT (M) BS10 TABLE D 3/4" NPT (M) BS10 TABLE D 1/2" NPT (M) (ADJ. GLAND) 1/2" NPT (M) (ADJ. GLAND) 1/2" NPT (M) (ADJ. GLAND) 1/2" NPT (M) (ADJ. GLAND) SERVICE LENGTH THERMOWELL QTY. (MM) BED TEMPERATURE AT COMPARTMENT I TO V 3200 OD (mm) 22 (Nos) 10 + 2 END CONNECTION 1/2 NPT (M) M33X 2 MM (ADJ. GLAND)
(BOILER BG059)
DATA SHEET
THERMOCOUPLES
DESCRIPTION
GENERAL DATA: MAKE APPLICATION QUANTITY TAG NO. M/s. NUTECH ENGINEERS, WATER LINE TEMPERATURE MEASURMENTS 8 NOS. RTD1301A, RTD1301B, RTD1302A, RTD1302B, RTD1303A, RTD1303B, RTD1304A, RTD1304B, ELEMENT CALIBRATON INSULATION TERMINAL BLOCK RTD, PT-100 UNGROUND JUNCTION , DUPLEX ASPER ANSI MC-96.1 COMPACT MASS OF MgO(21 AWG) TERMINATED INTO CERAMIC TERMINAL BLOCK WITH SS BASE PLATE AND NICKEL PLATED BRASS TERMINALS, 41 mm OD, 13 mm THK HAVING TWO M4 SPRING LOADED SCREW ON 33 mm PCD. FOR MOUNTING THE TERMINAL BLOCK INSIDE THE HEAD
SPECIFICATION
HEAD
CABLE GLAND
DOUBLE COMPRESSION BRASS NICKEL PLATED TO BE PROVIDED BY CVL
PROTECTING TUBE TEMPERATURE RANGE OF INNER SEATH MERATIAL ACCESSORIES
NOT REQUIRED 0 TO 300C
1/2" NPT MALE ADJUSTABLE GLAND IN SS
SUPPLIERS ADDRESS:
(BOILER BG060)
DATA SHEET
THERMOCOUPLES
DESCRIPTION
GENERAL DATA: MAKE APPLICATION QUANTITY TAG NO. M/s. NUTECH ENGINEERS, WATER LINE TEMPERATURE MEASURMENTS 8 NOS. RTD2301A, RTD2301B, RTD2302A, RTD2302B, RTD2303A, RTD2303B, RTD2304A, RTD2304B, ELEMENT CALIBRATON INSULATION TERMINAL BLOCK RTD, PT-100 UNGROUND JUNCTION , DUPLEX ASPER ANSI MC-96.1 COMPACT MASS OF MgO(21 AWG) TERMINATED INTO CERAMIC TERMINAL BLOCK WITH SS BASE PLATE AND NICKEL PLATED BRASS TERMINALS, 41 mm OD, 13 mm THK HAVING TWO M4 SPRING LOADED SCREW ON 33 mm PCD. FOR MOUNTING THE TERMINAL BLOCK INSIDE THE HEAD
SPECIFICATION
HEAD
CABLE GLAND
DOUBLE COMPRESSION BRASS NICKEL PLATED TO BE PROVIDED BY CVL
PROTECTING TUBE TEMPERATURE RANGE OF INNER SEATH MERATIAL ACCESSORIES
NOT REQUIRED 0 TO 300C
1/2" NPT MALE ADJUSTABLE GLAND IN SS
SUPPLIERS ADDRESS:
DATA SHEET
LIMIT SWITCH
MAKE QUANTITY APPLICATION MODEL NO TYPE OPERATING HEAD
SPECIFICATION
M/S. BCH 4 X 2 NOS. PA FAN SUCTION DAMPER LLA DUST PROOF MOMENTARY SPRING RETURN ADJUSTABLE ROLLER LEVER (32 TO 82.5 MM) WITH 19 MM DIA AND 8 MM VIDE METAL ROLLER)
HOUSING ENCLOSURE
OIL TIGHT DIE CAST ALUMINUM IP 65 (WATER TIGHT, DUST PROOF, OIL TIGHT LIMIT SWITCH)
NO. OF CONTACTS CONTACT ARRANGEMENT RATED CONTINUOUS CURRENT AMBIENT TEMPERATURE CABLE ENTRY
1 NO + 1 NC (POTENTIAL FREE ) SNAP ACTION 5 AMPS AT 230 V AC 50C FIXING 3/4 ET DOUBLE COMPRESSION CABLE GLAND
MOUNTING THERMAL CURRENT (Ith) INSULATION VOLTAGE OPERATIONAL CURRENT & VOLTAGE MECHANICAL LIFE
FIELD 10 AMPS 600 V AC 1 AMPS AT 24 V, 6 AMPS AT 110 V 20 X 106 OPERATIONS 3 AMPS AT 220 V,
SUPPLIERS ADDRESS:
M/s. SRI LAKSHMI ELECTRICALS, 18, 1ST FLOOR , CHITRA COMPLEX, CHINDAMANI, TRICHY - 620 002.

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CE THAR VESSELS LIMITED

INSTRUMENTS & CONTROLS

CLICK HERE TO OPEN JUNCTION BOX DRAWINGS

CLICK HERE TO OPEN VFD PANEL DRAWINGS (BOILER-I)

CLICK HERE TO OPEN VFD PANEL DRAWINGS (BOILER-II)

(BOILER BG059 & BG060)

MAX. WOR. MODEL NO.

CALIBRATION SPAN RANGE

CALIBRATION SPAN RANGE

MAX. WOR. MODEL NO.

CALIBRATION SPAN RANGE

CALIBRATION SPAN RANGE

CLICK HERE TO OPEN THE MANUAL

(BOILER BG059 & BG060)

(BOILER BG059 & BG060)

CLICK HERE TO OPEN THE MANUAL

SEPARATE MOUNTED SCREWED ON BOTH SIDE

SCREWED ON BOTH SIDE

SCREW CONNECTION BODY GLAND BODY SPINDLE GLAND SEAL

1/2 NPT (F) 316 SS 316 SS 316 SS TEFLON ASBESTOS

GLAND RETAINER GLAND NUT STEM HANDLE

CARBON STEEL PLATED 316 SS 316 SS 316 SS 304 SS

SEPARATE MOUNTED SCREWED ON BOTH SIDE

SCREWED ON BOTH SIDE

SCREW CONNECTION BODY GLAND BODY SPINDLE GLAND SEAL

1/2 NPT (F) 316 SS 316 SS 316 SS TEFLON ASBESTOS

GLAND RETAINER GLAND NUT STEM HANDLE

CARBON STEEL PLATED 316 SS 316 SS 316 SS 304 SS

(BOILER BG059 & BG060)

CURRENT TO PNEUMATIC CONVERTOR

CURRENT TO PNEUMATIC CONVERTOR

CURRENT TO PNEUMATIC CONVERTOR

(BOILER BG059 & BG060)

DIFFERENTIAL PRESSURE SWITCH

DIFFERENTIAL PRESSURE SWITCH

(BOILER BG059 & BG060)

SWITZER INSTRUMENT LIMITED

281 (Dual Setpoint) 204 (High Static Pressure)

Metallic Diaphragm 316SS / Monel/Hastl C

Metallic Diaphragm 316LSS

Elastomer Diaphragm Nitrile/ EPDM / Viton / Silicone

Elastomer Diaphragm Nitrile/ EPDM / Viton / Silicone

2) Fixed ON-OFF Differential Models :

Metallic Diaphragm 316L SS Metallic Diaphragm 316L SS Diaphragm 316L SS

CENTER SCREW STRICKER SCREW

NYLOCK NUT DIFFL. ADJUSTER AUX. SPRING

DIFFL. SPRING SEAT

FORCE FROM PROCESS

FIG. 2 Operating principle of dual set pt. version

FIG.4 Wide Band Adj. Differential Mechanism

RANGE SPRING LO PR.

RANGE SPRING HI PR. MICRO SWITCH STRICKER SCREW

BAL. BEAM LO PR.

BAL. BEAM-HI PR. FLOATING CROSS BEAM

FORCE FROM PROCESS

MICRO SWITCH AUX. SPRING DIFFL SPRING SEAT

FIG.5 Switch at off position Aux Spring load not acting

MICRO SWITCH AUX. SPRING DIFFL SPRING SEAT

FIG.6 Switch at on position Aux Spring load acting

Works : 127 SIDCO ESTATE, CHENNAI 600 098

E-mail : works@switzerinstrument.com Website : www.switzerinstrument.com

(BOILER BG059 & BG060)