MASS BALANCE FLOW SHEET PALM OIL MILL

BASIS PERHITUNGAN UNTUK PKS 30 TON

TOTAL OIL
8.0
TOTAL OIL LOSS A B C D E F
0.47
TOTAL RECOVERED OIL
7.51
OIL RECOVERY EFFICIENCY
94.060
TOTAL KERNEL WET
1.395
TOTAL KERNEL LOSSES 1 2 3 4
0.075
TOTAL KERNEL DRY
1.275
TOTAL KERNEL RECOVERY DRY
1.275
TOTAL KERNEL REC. EFF
91.398
OIL LOSS / FFB (%)
A. STERILISER WASTES
0.05%
B. EMPTY BUNCH
0.30%
C. SLUDGE WASTE
0.41%
D. FIBRE
0.66%
E. NUT
0.08%
F. SOLID
0.08%
TOTAL
1.58%
KERNEL LOSS / FFB (%)
1. FIBRE CYCLONE
0.08%
2. DUST CYCLONE
0.04%
3. SHELL
0.12%
4. KERNEL WINNOWING
0.01%
TOTAL
0.25%

TONS
TONS
TONS
%
TONS
TONS
TONS
TONS
%

FFB (FRUIT FRESH BUNCH)

30 TON
STERILIZER CONDENSAT
STEAM INJECTION
3

STERILIZER

10%

WATER & NOS

3.585 11.95%

OIL

0.015

TOTAL

3.600 12.00%

0.05%

BAHAN UNTUK KOMPOS / BIOGAS

STERILIZER FRUIT BUNCHES

27 TON

90%

EMPTY BUNCHES

THRESHER

OIL

0.09

WATER

5.37 17.90%
1.8
6%
7.260 24.20%

NOS
TOTAL

OIL LOSS ON DRY BASIS (%)

PRESS CAKE
8.00%
FIBRE CYCLONE
7.44%
SLUDGE WASTE
12.20%
QUALITY
OIL
KERNEL
WATER 0.02%
WATER
6.6%
NOS
0.00%
SHELL
2.82%

BAHAN UNTUK KOMPOS

FRUIT LETS

17.82 TON

0.30%

66%

EMPTY BUNCHES

DIGESTER
PRESS

0.222
2.022

OIL
WATER

NUT
SHELL
OIL
WATER
NOS
TOTAL

0.075
0.525
0.9
1.500

CRUDE OIL

0.25%
1.75%
3.00%
5.00%

OIL
WATER
NOS
TOTAL

7.62 25.40%
6.75 22.49%
1.2 4.00%
15.567 51.89%

NUT

2.55
8.50%
3.42 11.40%
0.105
0.35%
0.075
0.25%
8.394 27.98%

NOS

SREEN RIJECT

0.74%
6.74%

KERNEL
TOTAL

0.231
0.77%
0.036
0.12%
0.633
2.11%
0.015
0.05%
0.024
0.08%
3.756 12.52%

WATER
DRY FIBRE
OIL

FIBRE TO FIBRE CYCLONE

KERNEL
SHELL
WATER

HOT WATER

1.26

2.817

FREE SHEEL
FREE KERNEL

DEPERICARPER

OIL

VIBRATING
SCREEN

DRY NUT

NOS

4%

TOTAL

0.198
0.024
0.036
0.87
2.535
3.663

TOTAL

0.66%
0.08%
0.12%
2.90%
8.45%
12.21%

NUT SILO

DRIED NUTS
DRIED NUT
WATER
DRY FIBRE

BAHAN BAKAR BOILER

CRUDE OIL
OIL
WATER
NOS
TOTAL

7.59 25.30%
6.714 22.38%
0.324 1.08%
14.628 48.76%

TOTAL

WATER

BOILER TAKUMA N-750

DRY FIBRE
KERNEL LOSS
DRY FIBRE

CONTINOUS
CLARIFICATION TANKS

0.072
0.51
0.015
0.012
0.609

0.24%
1.70%
0.05%
0.04%
2.03%

DUST CYCLONE

2.805
0.492
0.015

9.35%
1.64%
0.05%

0.036
0.12%
0.051
0.17%
3.399 11.33%

KERNEL
SHELL

LIGHT SHELL

9.39%

RIPPLE MILL

CRACKED MIXTURE
SHELL
KERNEL

DRIED OIL
OIL
WATER
NOS
TOTAL

7.5
0.0051
0.0006
7.506

PURIFIER OIL

25.00%
0.02%
0.002%
25.02%

OIL

OIL DRYER

WATER
NOS
TOTAL

7.5
0.0105
0.0006
7.511

CLARIFIED OIL

25.00%
0.04%
0.00%
25.04%

OIL

OIL

WATER
NOS
TOTAL

7.5 25.00%
0.825 2.75%
0.024 0.08%
8.349 27.83%

SLUDGE OIL
OIL
WATER
NOS
TOTAL

RECLAIM OIL

0.6
2.00%
8.796 29.32%
0.762
2.54%
10.158 33.86%

WATER TO ATMOSPHERE
WATER
TOTAL

0.0054
0.005

0.018%
0.018%

WATER TO NOS TO DRAIN

WATER
TOTAL

0.849
0.849

2.83%
2.83%

WATER
NOS
TOTAL

0.024
0.504
0.132
0.660

WATER
NOS
TOTAL

CAKE
OIL

TO STORAGE TANK

0.453
0.162
0.015
0.630

OIL

DECANTER

WATER

1.51%
0.54%
0.05%
2.10%

DRY FIBRE
TOTAL

SLUDGE TO DRAIN

0.08%
1.68%
0.44%
2.20%

OIL
WATER
NOS
TOTAL

BAHAN UNTUK KOMPOS / BIOGAS

0.123
8.13
0.615
8.868

0.41%
27.10%
2.05%
29.56%

1.686
5.62%
1.206
4.02%
0.492
1.64%
0.015
0.05%
3.399 11.33%

CRACKED MIXTURE
SHELL
KERNEL
WATER
TOTAL

1.176
1.194
0.444
2.814

3.92%
3.98%
1.48%
9.38%

DUST CYCLONE

0.006
0.003
0.009

SHELL
KERNEL
TOTAL

0.02%
0.01%
0.03%

KERNEL TO KERNEL SILO

DRIED KERNEL

1.155

3.85%

SHELL

0.036
0.084
1.275

0.12%
0.28%
4.25%

WATER
TOTAL

WATER TO ATMOSPHERE
SHELL
TOTAL

0.114
0.114

0.38%
0.38%

WATER

WET KERNEL
SHELL
KERNEL

CLYBATH

WATER
TOTAL

SHELL
SHELL
KERNEL
WATER
TOTAL

1.134
0.036
0.222
1.392

3.78%
0.12%
0.74%
4.64%

BAHAN BAKAR BOILER

0.042
1.185
0.168
1.395

0.14%
3.95%
0.56%
4.65%