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GAS TURBINE OPERATION & MAINTENANCE

FOR POWER GENERATION APPLICATION

EXAMINING THE PERFORMANCE, OPERATIONAL ISSUES AND LIFE ASSESSMENTS FOR GAS TURBINES AIMED AT IMPROVING GAS TURBINE OPERATIONAL AND MAINTENANCE PRACTICES

YOUR EXPERT TRAINER

S. NADEEM AHMED
Sr. Power Plants Engineer Organized By :

GAS TURBINE OPERATION & MAINTENANCE 3 - 5 OCTOBER 2012, HCMC - VIETNAM

KEY LEARNINIG OUTCOMES
Gas Turbines Basics and Applications. Material systems employed in gas turbines . Understand degradation mechanisms and how to predict them. Trend / Condition Monitoring of Gas Turbines . Failure Analysis for Gas turbine Operational and Maintenance issues of Gas Turbine Development in improving Gas Turbine Performances. Management of gas turbine components Maintenance Planning & Reliability Programs for GTs . Work-scoping in Gas Turbine with emphasis on cost reduction. Frame Machine Case Studies. Frame 7 & 9 . Warranty and Insurances related to Gas Turbine Operation

WHO SHOULD ATTEND

This training program is uniquely designed to provide valuable insight for : Maintenance Managers, Supervisors, Technicians & Engineers Rotating equipment engineers & performance analyst Reliability Engineers Condition monitoring staff Plant Directors / Managers (operation / maintenance) Maintenance planner Labotory analysts Operation / Lubricants Engineers, Equipment operators, Manufacturing & industrial engineers.

ABOUT INBI
INBI (International Business Intelligence) are progressing to best provider of bespoke training company in South East Asia. INBIs desire to create partnership and empower our clients with in-depth analysis, critical and practical knowledge covering current trends and ideas and world-class skilled trainer. Our course are well researched through the market segment & design the customized course to meet your unique requirements.

INHOUSE TRAINING
Cost effective in-house courses, tailored specifically to your organization needs, can be arranged at your preferred location and time. If you would like to discuss further, please contact our In-house division at iht@inbi.com.sg

GAS TURBINE OPERATION & MAINTENANCE 3 - 5 OCTOBER 2012, HCMC - VIETNAM

DAY 1 | 3RD OCTOBER 2012
1. Understanding Layout of Systems Pneumatic, Hydraulic & Fuel Lubrication, Electrical Control Videos 2. Modular concepts for Maintenance / Design 3. Gas Turbine Manuals Specific Operating Instructions Manual Maintenance / trouble shooting manual Overhaul Manual Standard Practices Manual NDT (Non Destructive Testing) 4. Gas Turbine system Integration Control systems (Typical Aero/Aero Derivatives/ Frame Machines) Bearing Seals & Drives, Concepts of bearing sumps Philosophy Turbine Mechanical Design, Aero Overview Combustor Aero Design Compressor Mechanical & Aero Design Static Structures Typical Failure Modes / Trouble shooting & Diagnostics 5. Operational Issues & Discussions (Customized ) Model Specific to customer (Installation detail required) Gas Turbine operational issues Understanding GT Axial compressors Integrated Gas Train Operational issues 6. Reliability Program for Gas Turbine The RCM Process & Method Forecasting & Predicting the Failures + RCM Programs & Gains + Reliability Program elements, Implementa tion & Control + RCM Exercises & Reliability analysis + Understanding reliability program implement ation + Cost vs ROI on reliability program + Performance measurement & Parameters + Monthly GT reliability report * System Components, Structures & Critical + Reliability Based Inspections + MRB, RCB & RRB Functioning (Base Lnes) + Implementing RCB recommendations for Gts 7. Maintenance program Implementation for Gts OEM, MPD, OSMP Modification Maintenance program general requirements Knowing Scheduled/Unscheduled Maintenance for GT Task / Function codes
(Continuation from Day 1 )

Logistics and Man hour planning aspects Understanding Maintenance task packaging Turn around checks, Equalized & Phased programs Maintenance Task Cards, CMMS Maintenance Program Implementation & Development Staggered Implementation Plan Service Experience, Periodic Review Inspection Interval Escalations for Gts Successive reviews and amendments 8. Efficiency & Effectiveness of Maintenance Program 9. Inventory Support for Maintenance Program
- Case Study & Discussion - - - End of Day 1 - -

DAY 2 | 4TH OCTOBER 2012

1. Special Applications Reliability Consideration LNG Trains Power Generation Plants Oil Platforms Petrochemicals / refineries Process Plants / Power Plants Rotating Equipment Reliability program in Applications 2. Performance Monitoring Gas Turbine & Compressors Gas turbine & compressors performance MAPs Operationg Ranges for best performance Effect of Equipment degradation on performance limits Performance Parameters Condition monitoring Parameters for Gts & Compressors Assessing & Analyzing parameters & Interpretation 3. Condition & Life Assessment Condition and life assessment for LLPs , Impellers , Blades. Gas Seals , Air Oil Seals , CDP seals Life Assessment Procedure of GT Component Life and Repair cycles Life assessment analysis(Use of Six Sigma Techniques ) Condition Assessment of Gas Turbine Blades , NGVs Actual A , B , C- Inspections Review Rotor Assessments 4. Repair Techniques for Gas Turbine Components / Parts Repair of hot gas path components What components can be repaired or reclaimed successfully Understand the main processes used for repair The various Re-Coating options available Examining which repairs extend life and Which Dont Auditing the repair process
- Case Study & Discussion - - - End of Day 2 - -

GAS TURBINE OPERATION & MAINTENANCE 3 - 5 OCTOBER 2012, HCMC - VIETNAM

DAY 3 | 5TH OCTOBER 2012
1. Auditing Gas Turbine Overhauls Components of effective audits Benefits for the operator in auditing and managing major gas turbine overhauls Determining key outcomes for overhauls Advantages of assessing overhauls before/during/after Major aims of the audit process Course conclusions 2. Equipment maintenance work scopes Work-Scope planning guides (OEMs) Work-Scope examples Gas Turbines with Axial & Centrifugal compressors Understanding work-scope cost HARD / SOFT Time threshold for Equipment 3. Economic Life of Capital Equipment EPC issues Operation & Maintenance economics Direct & Indirect Cost Associated with Gts Maintenance Cost Baselines Maintenace Contracts - Cost Aspects Maintenance Cost Reporting Life cycle cost Analysis Life extension and evaluation for Gts Repair vs Replace, Lease vs Buy-in 4. Understanding LTSAs (Long Term Service Agreements) Understanding the common pitfalls in LTSAs LTSA from a technical perspective Insurance view on GT technology, Risk & LTSAs Warranty related issues on Gas Turbine Parts Discussions on LTSA experience 5. Understanding Selection of Gas Turbine Cost, Process & Maintenance consideration ASME, ANSI & API codes Long & Short term Agreements Maintenance service offerings Best Mix of Qualities Conclusions - Case Study & Discussion - - - End of Day 3 - -

ABOUT YOUR COURSE FACILITATOR

Mr Syed Nadeem Ahmed has twenty 20 years plus of diverse engineering experience in Industrial sectors with career as a Mechanical Engineer with Manufacturing and Engineering Maintenance Repair Overhaul Industry. For the past 14 years working with PIA Engineering MRO facility onMaintenance Repair , Overhaul , Testing and Evaluation of Turbo Machinery including Aero and Aero derivative Gas Turbine Power Plants . Diversified Experience on General Electric, Rolls Royce and Pratt & Whitney Machines . Present assignments include the Lean Six Sigma Integration with Reliability Programs and third Party MRO Business Development of Aero Gas Turbine / Aero derivative Gas Turbine Repair, Refurbishment and Overhaul. International Conference Speaker/ Event Trainer globally addressing Gas Turbine Power Plants, Rotating equipment, Reliability Asset Management Management , lean Six Sigma. Trained Number of professionals in the same area within and outside organization. Provisioned Process companies ( Power Generation , Oil and Gas etc ) on Effective Reliability Improvement Programs , Maintenance Management Strategies , Lean Maintenance and Six Sigma Process Improvement Strategies integrating the same with reliability solutions. Mr Syed Nadeem Ahmed has Masters in Mechanical Engineering from University of Engineering & Technology Lahore Pakistan with Major in Thermal Power Systems Engineering. Six Sigma Master Black Belt from SME USA. Well versed with Microsoft Office and various other Quality and Power Plant Equipment Reliability Analysis Softwares. With over 20 years of experience, Mr. S. Nadeem Ahmed has built up a wealth of practical experience with organizations throughout the world. His partial clients are:
Dalma Gulf Drilling KSA ZADCO UAE OMAN Electric Transmission Company ADCO UAE Saudi Aramco Malakoff Power Malaysia PTT EP Petrochina & Many more

PRE-COURSE QUESTIONAIRE
To ensure that you gain maximum value from this course, a detailed questionnaire will be forwarded to you upon registration to establish your exact training needs and issues of concern. Your completed questionnaire will be analyzed by the course trainer and addressed during the event.