DOC No.

: 113-EP1-CM-CSA-7063WQC PROJECT NO : 6600024442

NSH-WQC-7064 Job No: T-2040

WEEKLY NSH QC REPORT

EPC-1 DELAYED COKER UNIT
1.0 QC Personnel
Discipline QA/QC Manager Supervisors Civil & Building Mechanical Elec. & Instr. HVAC Piping Total NSH Plan 2 4 9 4 4 1 8 32 Actual 2 4 9 2 1 1 5 24 Discipline Structural Painting Insulation Welding Material NDT Coordinator PWHT NSH Plan 3 3 1 8 1 4 4 24 Actual 2 3 0 4 0 1 1 11 13 11 69 46 Discipline PMI Doc. Control Encoder NSH Plan 1 2 10 Actual 0 2 9 Total Plan Actual

Period

13-09-2012 to 19-09-2012

New mobilization during this week : NIL

2.0

Non-Conformance Report (NCR)

Discipline Last Week Issued Closed Open This Week Issued Closed Issued Accumulation Closed Open
Remarks

TRG NSH Total

3 0 3

0 0 0

3 0 3

4 4 6

0 0 0

114 51 163

77 49 126

37 4 39

QC Surveillance Report (QCS) NCR

Discipline Last Week Issued Closed Open This Week Issued Closed Issued Accumulation Closed Open
Remarks

Civil Building Plumbing U/G Piping Electrical Instrument Telecom Paint Mechanical Steel Structure Welding NDT Material Total Open Item: NIL

0 0 0 0 0 0 0 0 1 1 0 0 0 2

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 1 1 0 0 0 2

2 0 0 0 2 0 0 0 0 0 3 0 0 7

0 0 0 0 0 0 0 0 0 0 0 0 0 0

23 0 16 1 3 0 0 4 19 3 34 1 1 105

18 0 15 0 0 0 0 3 15 1 16 0 0 68

5 0 1 1 3 0 0 1 4 2 18 1 1 37

Welding & NDT Status (Joint)

4.0 1/3

DOC No.: 113-EP1-CM-CSA-7063WQC PROJECT NO : 6600024442

NSH-WQC-7064 Job No: T-2040

WEEKLY NSH QC REPORT

Description Welded RT Done Rejected Repair (%) RT Backlog Total Last Week
NSH Total

This Week
NSH Total

Accumulation
NSH Total

Remarks

14588 1559 101 3.82 11

946 111 6 5.41 8

15534 1670 107 6.41

5.0

Welding & NDT Status (Linear Meter)

Description RT Done Rejected Repair (%) Total Last Week
NSH Total

This Week
NSH Total

Accumulation
NSH Total

Remarks

35467.87 149.877 0.55

2172.88 3.228 0.15

37645.46 153.105 0.41

6.0

PWHT & Hardness Test Status (JOINT WISE)

Description Required PWHT Done HDNS Done Rejected Backlog Total Last Week
NSH Total

This Week
NSH Total

Accumulation
NSH Total

Remarks

3067 2720 766 0 347

178 240 33 0 236

3245 2960 799 0

(by Joint)

7.0

Welder Qualification Status Steel Str. Discipline Common NSH Total 47 47

Piping Automatic 7 NSH 43 TRG 21 Total

Remarks

43

21

115

Welder Initial Evaluation 1) NSH : Initial Evaluation Pass (129 Welders) 2) Some more welders pending to be placed in the system due to incomplete joints

8.0

Sand Blaster & Paint Applicator Qualification Status Discipline NSH Total Abrasive Blaster 10 10 Paint Applicator 12 12 Remarks 2 Crew Supervisors

New Sand Blaster & Paint Applicator Qualification (This Week) NSH : None

9.0

Other QC Issues Discipline

Issues 2/3

Date of Implementation

Remarks

DOC No.: 113-EP1-CM-CSA-7063WQC PROJECT NO : 6600024442

NSH-WQC-7064 Job No: T-2040

WEEKLY NSH QC REPORT

Mechanical Electrical Piping HVAC Preservation NCR & LBE Update of Support Data Zamil Inspector

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