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Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

Axial Piston Fixed Pump A2FO

RE 91 401/09.07 Replaces: 07.05

1/24

Technical data sheet

Series 6 Sizes 5 10 to 200 250 to 1000 open circuits

Nominal pressure/Peak pressure 315/350 bar 400/450 bar 350/400 bar

Contents
Ordering Code / Standard Program Technical Data Ordering Code / Unit Dimensions, Size 5 Unit Dimensions, Sizes 10, 12, 16 Unit Dimensions, Sizes 23, 28, 32 Unit Dimensions, Size 45 Unit Dimensions, Sizes 56, 63 Unit Dimensions, Sizes 80, 90 Unit Dimensions, Sizes 107, 125 Unit Dimensions, Sizes 160, 180 Unit Dimensions, Size 200 Unit Dimensions, Size 250 Unit Dimensions, Size 355 Unit Dimensions, Size 500 Unit Dimensions, Size 710 Unit Dimensions, Size 1000 Installation Notes General Notes 2 3...7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24

Features
Fixed pump A2FO with axial tapered piston rotary group of bent axis design, for hydrostatic drives in open circuits For use in mobile and stationary application areas Output flow is proportional to drive speed and displacement The drive shaft bearings are designed to give the service life expected in these areas of operation High power density Compact design High overall efficiency Economical conception One piece pistons with piston rings

/24

Bosch Rexroth AG

AFO

RE 91 401/09.07

Ordering Code / Standard Program (ordering code size 5 see page 8)


AF
01 02 03

O
04 05

6
06 07 08

09 10 11 12

Hydraulic fluid Mineral oil and HFD. HFD for sizes 250 to 1000 only in combination with long-life bearing L (no code)
01 HFB-, HFC hydraulic fluid

Sizes 10 to 200 (no code) Sizes 250 to 1000 (only in combination with long-life bearing L) E-

Axial piston unit


02 Bent axis design, fixed

AF 10 to 00 50 to 500 710 to 1000 L

03

Drive shaft bearing Standard bearing (no code) Long-life bearing Operation mode

04 Pump, open circuits

05

Size Displacement Vg (cm3) 10 1 16 3 8 3 45 56 63 80 90 107 15 160 180 00 50 355 500 710 1000 Series

06

6 Index sizes 10 to 180 1 3 0

07

size 200 sizes 250 to 1000 Direction of rotation Viewed from shaft end

08

clockwise counter-clockwise

R L 50 to 1000

09

Seals NBR (nitril-caoutchouc) FKM (fluor-caoutchouc) Shaft end Splined shaft DIN 5480 Parallel keyed shaft, DIN 6885 Mounting flange 4-hole ISO 3019-2 8-hole ISO 3019-2 Service line ports 1) SAE flange ports A and B, at side and SAE flange port S, rear 10 to 16

10 to 00

P V

10 1 16 3 8 3 45 56 63 80 90 107 15 160 180 00 50 355 500 710 1000 10 to 50 3 to 50 355 to 1000 355 to 1000

A Z B P

10

11

B H

05 06 11

12 Threaded ports A and B, at side and SAE flange port S, rear

SAE flange ports A and B, rear and SAE flange port S, rear
1)

Fastening threads resp. threaded ports are metric = available = preferred program = not available

RE 91 401/09.07

AFO

Bosch Rexroth AG

3/24

Technical Data
Hydraulic fluid
Before starting project planning, please refer to our data sheets RE 90220 (mineral oil), RE 90221 (environmentally acceptable hydraulic fluids) and RE 90223 (HF hydraulic fluids) for detailed information regarding the choice of hydraulic fluid and application conditions. The fixed pump A2FO is unsuitable for operation with HFA. If HFB, HFC and HFD or environmentally acceptable hydraulic fluids are being used, the limitations regarding technical data and seals mentioned in RE 90221 and RE 90223 must be observed. When ordering, please indicate the used hydraulic fluid. Operating viscosity range For optimum efficiency and service life, select an operating viscosity (at operating temperature) within the optimum range of opt = optimum operating viscosity 16 to 36 mm2/s depending on the tank temperature (closed circuit) and tank temperature (open circuit). Limits of viscosity range The limiting values for viscosity are as follows: Sizes 5 to 200: min = 5 mm2/s, short-term (t < 3 min) at max. perm. temperature of tmax = +115C. max = 1600 mm2/s, short-term (t < 3 min) at cold start (p 30 bar, n 1000 rpm, tmin = -40C) Only for starting up without load. Optimum operating viscosity must be reached within approx. 15 minutes. Sizes 250 to 1000: min = 10 mm2/s, short-term (t < 3 min) at max. perm. temperature of tmax = +90C. max = 1000 mm2/s, short-term (t < 3 min) at cold start (p 30 bar, n 1000 rpm, tmin = -25C). Only for starting up without load. Optimum operating viscosity must be reached within approx. 15 minutes. Note that the maximum hydraulic fluid temperature of 115C (90C at size 250 to 1000) must not be exceeded locally either (e.g. in the bearing area). The temperature in the bearing area is - depending on pressure and speed - up to 12 K higher than the average case drain temperature. Special measures are necessary in the temperature range from -40C and -25C (cold start phase), please contact us. For detailed information about use at low temperatures, see RE 90300-03-B. Selection diagram
-40 1600 1000 600 400 200 100 Viscosity in mm2/s 60 40 20 10 -20 0 20 40 60 80 100 1600

0 10 VG 68 VG 46 VG 32 VG 2 2

VG

36 opt. 16

5 -40

-25

-10 0 10

30

50

5 70 90 115 Temperature t in C tmax = +115C

tmin = -40C

Hydraulic fluid temperature range

Details regarding the choice of hydraulic fluid The correct choice of hydraulic fluid requires knowledge of the operating temperature in relation to the ambient temperature: in an open circuit the tank temperature. The hydraulic fluid should be chosen so that the operating viscosity in the operating temperature range is within the optimum range (opt.) - the shaded area of the selection diagram. We recommended that the higher viscosity class be selected in each case. Example: At an ambient temperature of XC an operating temperature of 60C is set. In the optimum operating viscosity range (opt; shaded area) this corresponds to the viscosity classes VG 46 or VG 68; to be selected: VG 68. Please note: The case drain temperature, which is affected by pressure and speed, is always higher than the tank temperature. At no point in the system may the temperature be higher than 115C for sizes 5 to 200 or 90C for sizes 250 to 1000. If the above conditions cannot be maintained due to extreme operating parameters, we recommend flushing the case at port U (size 250 to 1000).

Filtration
The finer the filtration, the higher the cleanliness level of the hydraulic fluid and the longer the service life of the axial piston unit. To ensure functional reliability of the axial piston unit, the hydraulic fluid must have a claenliness level of at least 20/18/15 according to ISO 4406. At very high hydraulic fluid temperatures (90C to max. 115C, not permitted for sizes 250 to 1000) at least cleanliness level 19/17/14 according to ISO 4406 is required. If the above classes cannot be observed, please contact us.

4/24

Bosch Rexroth AG

AFO

RE 91 401/09.07

Technical Data
Operational pressure range
Inlet Pressure at port S The minimum inlet pressure depends on speed. The following limits must not be exceeded. pabs min _________________________________________ 0,8 bar pabs max_________________________________________ 30 bar Minimum inlet pressure at suction port S with increased speed In order to avoid damage of the pump a minimum inlet pressure at the suction port must be assured. The minimum inlet pressure is related to the rotational speed of the fixed pump. 4 Inlet pressure pabs. in bar
sizes 250 to 1000

Outlet Maximum pressure on port A or B (pressure data according to DIN 24312) Size 5 Nominal pressure pN Peak pressure pmax Sizes 10 to 00 Nominal pressure pN Peak pressure pmax Sizes 50 to 1000 Nominal pressure pN Peak pressure pmax
1)

Shaft end B 210 bar 250 bar Shaft end A, Z 1) 400 bar 450 bar

Shaft end C 315 bar 350 bar Shaft end B, P 350 bar 400 bar

350 bar 400 bar

size 56 with shaft end Z: pN = 350 bar, pmax = 400 bar

3 2 1 0
sizes 5 to 200

Please note: Sizes 10 to 200: With shaft end Z and P, a nominal pressure of pN = 315 bar (pmax = 350 bar) is permissible for drives with radial loading of the drive shaft (pinions, V-belts)! Sizes 250 to 1000: Please contact us. In cases of pulsating loading above 315 bar, we recommend the version with splined shaft A (sizes 10 to 200) or with splined shaft Z (sizes 45, 250 to 1000).

0,8

1,0

1,2

1,4

2,0 1,6 1,8 Speed n/nmax

Direction of flow
Direction of rotation, viewed on shaft end clockwise counter-clockwise S to B S to A

Note: max. permissible speed nmax perm. (speed limit) min. permissible inlet pressure at port S admissible values for the drive shaft seal

Long-life bearing (sizes 50 to 1000)


For long service life and use with HF hydraulic fluids. Same external dimensions as motor with standard bearing. A long-life bearing can be specified. Flushing of bearing and case via port U recommended. Flushing volumes (recommended) Size qv flush (L/min) 50 10 355 16 500 16 710 16 1000 16

Symbol
Connections A, B S T1, T2 R/U Service line port Suction port Drain ports Port for bearing flushing R/U S B (A) T1

T2

RE 91 401/09.07

AFO

Bosch Rexroth AG

5/24

Technical Data
Shaft seal ring
Permissible pressure loading The service life of the shaft seal ring is affected by the speed of the pump and the case drain pressure. It is recommended that the average, continuous case drain pressure at operating temperature 3 bar absolute not be exceeded (max. permissible case drain pressure 6 bar absolute at reduced speed, see diagram). Short term (t < 0.1 s) pressure spikes of up to 10 bar absolute are permitted. The service life of the shaft seal ring decreases with an increase in the frequency of pressure spikes. The case pressure must be equal to or greater than the external pressure on the shaft seal ring. Sizes 10 to 200
10 9

Perm. pressure pabs. max. (bar)

8 7 6 5 4 3 2 1 0

sizes 10, 12, 16 sizes 23, 28, 32 size 45 sizes 80, 90 sizes 107, 125 sizes 160, 180 size 200
1000 2000 3000 4000 5000 6000 7000 8000

sizes 56, 63

Speed n (rpm) Sizes 250 to 1000 6 size 250 Perm. pressure pabs. max. (bar) 5 size 710, 1000 4 3 2 1 0 500 1000 1500 2000 2500 size 500 size 355

Speed n (rpm) Temperature range The FKM shaft seal ring is permissible for case temperatures of -25C to +115C at sizes 5 to 200 and -25C to +90C at sizes 250 to 1000 Note: For application cases below -25C, an NBR shaft seal ring is necessary (permissible temperature range: -40C to +90C.) Please contact us.

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Bosch Rexroth AG

AFO

RE 91 401/09.07

Technical Data
Table of values (theoretical values, without efficiency and tolerances; values rounded)
Size Displacement Max. speed Max. flow at nmax p = 350 bar Power at p = 400 bar p = 350 bar Torque at p = 400 bar Rotary stiffness Moment of inertia for rotary group Angular acceleration max. Filling capacity Mass (approx.) Size Displacement Max. speed Max. flow at nmax p = 350 bar Power at p = 400 bar p = 350 bar Torque at p = 400 bar Rotary stiffness Moment of inertia for rotary group Angular acceleration max. Filling capacity Mass (approx.)
1) 2) 3)

Vg nmax 1) nmax limit 2) qV max Pmax Pmax T T c JTW a V m

cm3 rpm rpm L/min kW kW Nm Nm Nm/rad kgm2 rad/s2 L kg

5 4,93 5600 8000 27,6 14,53) 24,73) 625

10 10,3 3150 6000 32,4 18,9 21,6 57 65 922

1 12 3150 6000 37,8 22 25 67 76 1250

16 16 3150 6000 50 29,2 34 88 101 1590

3 22,9 2500 4750 57 33 38 126 145 2560

8 28,1 2500 4750 70 41 47 156 178 2930

3 32 2500 4750 80 47 53 178 203 3120

45 45,6 2240 4250 102 59,5 68 254 290 4180

56 56,1 2000 3750 112 65 75 312 356 5940

63 63 2000 3750 126 73,5 84 350 400 6250

80 80,4 1800 3350 144 84 96 445 511 8730

0,00006 0,0004 0,0004 0,0004 0,0012 0,0012 0,0012 0,0024 0,0042 0,0042 0,0072 5000 5000 5000 5000 6500 6500 6500 14600 7500 7500 6000 0,17 0,17 0,17 0,20 0,20 0,20 0,33 0,45 0,45 0,55 2,5 6 6 6 9,5 9,5 9,5 13,5 18 18 23 90 90 1800 3350 162 95 108 501 572
9140

Vg nmax 1) nmax limit 2) qV max Pmax Pmax T T c JTW a V m

cm3 rpm rpm L/min kW kW Nm Nm Nm/rad kgm2 rad/s2 L kg

107 106,7 1600 3000 170 100 114 594 678

15 125 1600 3000 200 117 133 696 795

160 160,4 1450 2650 232 135 155 893 1020

180 180 1450 2650 261 152 174 1003 1145

00 200 1550 2750 310 181 207 1114 1272

50 250 1500 1800 375 219 1393

355 355 1320 1600 469 273 1978

500 500 1200 1500 600 350 2785

710 710 1200 1500 826 497 3955

1000 1000 950 1200 950 554 5570

11200 11900 17400 18200 57300 73100 96100 144000 270000 324000 0,55 0,55

0,0072 0,0116 0,0116 0,0220 0,0220 0,0353 0,061 0,102 0,178 6000

4500 4500 3500 3500 11000 10000 8300 5500 4300 4000

0,55 23

0,8 32

0,8 32

1,1 45

1,1 45

2,7 66

2,5 73

3,5 110

4,2 155

8 325

8 336

The values shown are valid for an absolute pressure (pabs) of 1 bar at the suction inlet S and when operated on mineral oil (with a specific mass of 0,88 kg/L). By increase of the input pressure (pabs > 1 bar) the rotational speeds can be increased to the max. admissible speeds nmax limit (speed limits) (see diagram page 4). Torque at p = 315 bar

Caution: Exceeding the permissible limit values may result in a loss of function, a reduction in service life or in the destruction of the axial piston unit. Other permissible limit values with respect to speed variation, reduced angular accelaration as a function of the frequency and the permissible startup angular acceleration (lower than the maximum angular acceleration) can be found in data sheet RE 90261. Determining the size Flow qv = Vg n v 1000 Vg p 20 mh 2Tn 60000 = qv p 600 t L/min Vg = Displacement per revolution in cm3 p = Differential pressure in bar n Nm = Speed in rpm v = Volumetric efficiency mh = Mechanical-hydraulic efficiency kW t = Overall efficiency

Torque

T =

Power

P =

RE 91 401/09.07

AFO

Bosch Rexroth AG

7/24

Technical Data
Permissible radial and axial loading on the drive shaft
The specified values given are maximum values and do not apply to continuous operation. Size Radial force, max. at distance a (from shaft collar) Axial force, max.
1)

5
Fq a Fax +

10

1

16

3

8

3

45

56

63

80

Fq max a +Fax max Fax max

N mm N N

710 12 180 180

2350 2750 3700 4300 5400 6100 81502) 92002)10300 115002) 16 320 320 3,0 16 320 320 3,0 16 320 320 3,0 16 500 500 5,2 16 500 500 5,2 16 500 500 5,2 18 630 630 7,0 18 800 800 8,7 18 800 800 8,7 20 1000 1000 10,6

3)

Permissible axial force/bar operating pressure

Fax per./bar N/bar 1,5

Size Radial force, max. 1) at distance a (from shaft collar) Axial force, max. 3)
Fax + Fq a

90 Fq max a +Fax max Fax max N mm N N

107

15

160

180

00

50

355

500

710

1000

1290013600 15900 18400 20 20 20 25

20600 22900 12004) 15004) 19004) 30004)26004) 25 25 41 52,5 52,5 67,5 67,5

1000 1250 1250 1600 1600 1600 2000 2500 3000 4400 4400 1000 1250 1250 1600 1600 1600 2000 2500 3000 4400 4400 12,9 16,7 16,7 16,7
5) 5) 5) 5) 5)

Permissible axial force/bar operating pressure


1) 2)

Fax per./bar N/bar 10,6 12,9

During intermittent operation (sizes 5 to 200) Permissible max. radial force with shaft end Z: Fq max = 6500 N 3) Max. permissible axial force when at a standstill or when axial piston unit working in pressureless conditions 4) When at a standstill or when axial piston unit operating in depressurized condition. Higher forces are permissible when under pressure. Please contact us. 5) Please contact us When considering the permissible axial force, the force-transfer direction must be taken into account: Fax max + Fax max = = increase in service life of bearings reduction in service life of bearings (avoid)

Effect of radial force Fq on the service life of the bearings By selecting a suitable force-transfer direction of Fq, the stress on the bearing caused by the internal transmission forces can be reduced, thus achieving the optimum service life for the bearings. Recommended position of mating gear is dependent on direction of rotation. Examples: Toothed gear drive Size 10 to 180 200 to 1000 opt. 70 45
op
op
t.

V-belt drive opt. 45 70


t.

pt.

op

t.

Clockwise direction of rotation Pressure on port B

Counter-clockwise direction of rotation Pressure on port A

Clockwise direction of rotation Pressure on port B

8/24

Bosch Rexroth AG

AFO

RE 91 401/09.07

Ordering Code / Standard Program Size 5


AF
01

5
02

60
03 04

05

7
06

Axial piston unit


01 Bent axis design, fixed

AF

Size
02 Displacement Vg max (cm3)

Series
03

60 Direction of rotation Viewed from shaft end

Additional instructions in text form Seals The fixed pump A2F5 is equipped with NBR- (nitril-caoutchouc) seals in standard design. In case of need FKM- (fluor-caoutchouc) seals please indicate when ordering in plain text: with FKM-seals

04

clockwise counter-clockwise

R L

05

Shaft end Parallel keyed shaft DIN 6885 Tapered shaft with spigot and spring washer DIN 6888 Service line ports

B C

06 Threads A and B at side, metric

7
Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

Unit Dimensions, Size 5


Clockwise rotation
counter-clockwise rotation: port plate is rotated 52 through 180 24 10 8 84 68

Detail Y

45

45

60

60 -0.046

7.4

B (A)
.1

25

4 51

51

7 50

T1, T2

Y B (A) Ports

70

Shaft ends
B Parallel keyed shaft, DIN 6885, A4x4x20 pN = 210 bar
10 M4x0.7 1) 3) 12 +0.001
+0.012

C Tapered shaft with spigot and spring washer 3x5 DIN 6888, pN = 315 bar (taper 1:10)
M10x1 2) 3) 33 22

6.4 M18x1,5; 12 deep 140 Nm 3) M22x1,5; 14 deep 210 Nm 3) M10x1; 8 deep 30 Nm 3)

28

B (A) S T1, T2
1)

Service line port DIN 3852 Suction port DIN 3852 Case drain ports DIN 3852

12.8

3.2

4 7.3

24

Center bore according to DIN 332 (thread according to DIN 13) 2) Thread according to DIN 3852, max. tightening torque: 30 Nm 3) Please observe the general notes for the max. tightening torques on page 24

13.5

15

R0 .4

15

70

RE 91 401/09.07

AFO

Bosch Rexroth AG

9/24

Unit Dimensions, Sizes 10, 12, 16


Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180 20 6 12 95

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

45

45

T1
80 -0.019 29

40

10

48

54

56

69

18.2 Flange similar to ISO 3019-2

24

R
60

94

T2
131 147 167

95

Detail Y 42.5 16

B (A)

S
85

Shaft ends
Sizes 10, 1, 16 A Splined shaft DIN 5480 W25x1,25x30x18x9g pN = 400 bar M10x1.5 1) 2) 22 7.5 28 Sizes 10, 1 Z Splined shaft DIN 5480 W20x1,25x30x14x9g pN = 400 bar M6x1 1) 2) 16 5 28 Sizes 10, 1, 16 B Parallel keyed shaft DIN 6885, AS8x7x32 pN = 350 bar M10x1.5 1) 2) 25 +0.002
+0.015

Sizes 10, 1 P Parallel keyed shaft DIN 6885, A6x6x32 pN = 350 bar
+0.015 20+0.002

M6x1 1) 2)

22 7.5

E1x0.2 DIN 509 22.5

16 5 E1x0.2 DIN 509 28 40

6 28

12 34

40

Ports
B (A) S T1, T2 R
1) 2)

28

28

Service line port Suction port Case drain ports (T1 plugged) Air bleed (plugged)

DIN 3852 DIN 3852 DIN 3852 DIN 3852

M22x1,5; 14 deep M33x2; 18 deep M12x1,5; 12 deep M8x1; 8 deep

210 Nm 2) 540 Nm 2) 50 Nm 2) 10 Nm 2)

Center bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

95

10/24

Bosch Rexroth AG

AFO

RE 91 401/09.07

Unit Dimensions, Sizes 23, 28, 32


Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180 106

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

25 18 8

45
118

45

T1
100 -0.022

40

11

61

56

.5

23.2

9 42

T2

70 91 120

40

25

Detail Y

47.6 19

Flange ISO 3019-2

144 169 193

B (A)

S
106 60 14

Shaft ends
Sizes 3, 8, 3 A Splined shaft DIN 5480 W30x2x30x14x9g pN = 400 bar M10x1.5 1) 2) 22 7.5 35 Sizes 3, 8 Z Splined shaft DIN 5480 W25x1,25x30x18x9g pN = 400 bar M8x1.25 1) 2) 19 6 35 Sizes 3, 8, 3 B Parallel keyed shaft DIN 6885, AS8x7x40 pN = 350 bar
M10x1.5 1) 2) 30 +0.002
+0.015

Sizes 3, 8 P Parallel keyed shaft DIN 6885, AS8x7x40 pN = 350 bar
M8x1.25 1) 2)
+0.015 25 +0.002

22 7.5

19 6

22.2
E1x0.2 DIN 509 35 E1x0.2 DIN 509

118

18

.2

25

8 35

15 43

50

50

Ports
B (A) S T1, T2 R
1) 2)

Service line port (high pressure series) Fastening threads B/A Suction port (standard pressure series) Fastening thread S Case drain ports (T1 plugged) Air bleed (plugged)

SAE J518 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852

1/2 in M8x1,25; 15 deep 2) 3/4 in M10x1,5; 17 deep 2) M16x1,5; 14 deep M10x1; 12 deep

100 Nm 2) 30 Nm 2)

Center bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

35

33

28

RE 91 401/09.07

AFO

Bosch Rexroth AG

11/24

Unit Dimensions, Size 45


Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180 108 60.3 32 20 12

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

45
150

45

T1
125 -0.025 28
50 40 1 .8 9 23
60 1

78

63

30

11 42

T2
155 181 206 Detail Y 25 26.2

Flange ISO 3019-2

80 102 132

.8

13.5

B (A)

S
64 20 52.4

Shaft ends
Z Splined shaft DIN 5480 W30x2x30x14x9g pN = 400 bar M12x1.75 1) 2) 28 9.5 35 P Parallel keyed shaft DIN 6885, AS8x7x50 pN = 350 bar
M12x1.75 1) 2)
+0.015 30 +0.002

28 9.5

E1x0.2 DIN 509 35

8 35

33

60

Ports
B (A) S T1, T2 R
1) 2)

Service line port (high pressure series) Fastening threads B/A Suction port (standard pressure series) Fastening threads S Case drain ports (T1 plugged) Air bleed (plugged)

SAE J518 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852

3/4 in M10x1,5; 17 deep 2) 1 in M10x1,5; 17 deep 2) M18x1,5; 14 deep M12x1,5; 12 deep

140 Nm 2) 80 Nm 2)

Center bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

118

150

1/24

Bosch Rexroth AG

AFO

RE 91 401/09.07

Unit Dimensions, Sizes 56, 63


Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180 117 20 32 10

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

45
150

45

T1
125 -0.025 31 150 23

78

70

.8

87

.8

30

11 50

T2
171 195 225

107 142

1 9

50

13.5

23

40

16

Detail Y 68

Flange ISO 3019-2

Y B (A) S
128 25 52.4

Shaft ends
Sizes 56, 63 A Splined shaft DIN 5480 W35x2x30x16x9g pN = 400 bar M12x1.75 1) 2) 28 9.5 40 Size 56 Z Splined shaft DIN 5480 W30x2x30x14x9g pN = 350 bar M12x1.75 1) 2) 28 9.5 40 Sizes 56, 63 B Parallel keyed shaft DIN 6885, AS10x8x50 pN = 350 bar M12x1.75 1) 2) 35 +0.002
+0.018

Size 56 P Parallel keyed shaft DIN 6885, AS8x7x50 pN = 350 bar M12x1.75 1) 2) 30 +0.002
+0.015

26.2 28 9.5 E1x0.2 DIN 509 40 28 9.5 E1x0.2 DIN 509 40 60 140 Nm 2) 80 Nm 2) 8 40 8 35 38 60

Ports
B (A) S T1, T2 R
1) 2)

Service line port (high pressure series) Fastening threads B/A Suction port (standard pressure series) Fastening thread S Case drain ports (T1 plugged) Air bleed (plugged)

SAE J518 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852

3/4 in M10x1,5; 17 deep 2) 1 in M10x1,5; 17 deep 2) M18x1,5; 14 deep M12x1,5; 12 deep

Center bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

33

RE 91 401/09.07

AFO

Bosch Rexroth AG

13/24

Unit Dimensions, Sizes 80, 90


Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180 132 32 20 10

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

45
165

45

T1
140 -0.025 41 165 99 122 158
27 .8

40

13.5

86

83

R
29 Flange ISO 3019-2 11 64 78.5

T2
Detail Y 196 224 254 73 25

57 2 .2 5

Y B (A)

1 80

S
30.2 138 32 58.7

Shaft ends
Sizes 80, 90 A Splined shaft DIN 5480 W40x2x30x18x9g pN = 400 bar M16x2 1) 2) 36 12 Size 80 Z Splined shaft DIN 5480 W35x2x30x16x9g pN = 400 bar M12x1.75 1) 2) 28 9.5 45 Sizes 80, 90 B Parallel keyed shaft DIN 6885, AS12x8x56 pN = 350 bar M16x2 1) 2) 40 +0.002
+0.018

Size 80 P Parallel keyed shaft DIN 6885, AS10x8x56 pN = 350 bar M12x1.75 1) 2) 35 +0.002
+0.018

36 12

E1x0.2 DIN 509

28 9.5

E1x0.2 DIN 509

45

43

45

8 45

8 40

70

70

Ports
B (A) S T1, T2 R
1) 2)

Service line port (high pressure series) Fastening threads B/A Suction port (standard pressure series) Fastening thread S Case drain ports (T1 plugged) Air bleed (plugged)

SAE J518 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852

1 in M12x1,5; 17 deep 2) 1 1/4 in M10x1,5; 17 deep 2) M18x1,5; 14 deep M12x1,5; 12 deep

140 Nm 2) 80 Nm 2)

Center bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

45

38

14/24

Bosch Rexroth AG

AFO

RE 91 401/09.07

Unit Dimensions, Sizes 107, 125


Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180 (dimensions for size 107 in bracket) 140 40 23 10

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

45
190

45

T2
160 -0.025 40 190 89
2 00

98

85

36.5 Flange ISO 3019-2

12 65

T2
213 245 275 Detail port A/B
31.8(27.8)

110 136 174

17.5 Detail Y

40

20

B (A)
35.7

S
38 150 69.9 M12x1.75 1) 2)
+0.018 40 +0.002

66.7(57.2)

Shaft ends
Sizes 107, 15 A Splined shaft DIN 5480 W45x2x30x21x9g pN = 400 bar M16x2 1) 2) 36 12 Size 107 Z Splined shaft DIN 5480 W40x2x30x18x9g pN = 400 bar M12x1.75 1) 2) 28 9.5 50 Sizes 107, 15 B Parallel keyed shaft DIN 6885, AS14x9x63 pN = 350 bar M16x2 1) 2) 45 +0.002
+0.018

32(25)

Size 107 P Parallel keyed shaft DIN 6885, AS12x8x63 pN = 350 bar 28 9.5 E1x0.2 DIN 509 50 80 140 Nm 2) 80 Nm 2)

36 12

E1x0.2 DIN 509 50 80

50

48.5

8 50

8 45

Ports
B (A) Service line port (high pressure series) Fastening threads B/A S T1, T2 R
1) 2)

SAE J518 SAE J518 DIN13 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852

1 in (size 107) 1 1/4 in (size 125) M12x1,75; 17 deep (size 107) 2) M14x2; 19 deep (size 125) 2) 1 1/2 in M12x1,75; 20 deep 2) M18x1,5; 14 deep M14x1,5; 12 deep

Suction port (standard pressure series) Fastening thread S Case drain ports (T1 plugged) Air bleed ( plugged)

Center bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

43

RE 91 401/09.07

AFO

Bosch Rexroth AG

15/24

Unit Dimensions, Sizes 160, 180


Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180 158 40 25 10

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

45
210

45

T1
180 -0.025 47 210 17.5 121 149 188 Detail Y 101 15

40 66 3 .7 2

108

37.2 Flange ISO 3019-2

13 72

T2
237 271 294

96

Y B (A)
35.7

2 2

31 .

S
42 180 69.9 Size 160 P Parallel keyed shaft DIN 6885, AS14x9x70 pN = 350 bar M16x2 1) 2) 45 +0.002
+0.018

Shaft ends
Sizes 160, 180 A Splined shaft DIN 5480 W50x2x30x24x9g pN = 400 bar M16x2 1) 2) 36 12 Size 160 Z Splined shaft DIN 5480 W45x2x30x21x9g pN = 400 bar M16x2 1) 2) 36 12 60 Sizes 160, 180 B Parallel keyed shaft DIN 6885, AS14x9x70 pN = 350 bar M16x2 1) 2) 50 +0.002
+0.018

36 12

36 12

53.5

48.5

60

60

R1 .6

55

50

90

90

Ports
B (A) S T1, T2 R
1) 2)

Service line port (high pressure series) Fastening threads B/A Suction port (standard pressure series) Fastening thread S Case drain ports (T1 plugged) Air bleed (plugged)

SAE J518 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852

1 1/4 in M14x2; 19 deep 2) 1 1/2 in M12x1,75; 20 deep 2) M22x1,5; 14 deep M14x1,5; 12 deep

210 Nm 2) 80 Nm 2)

Center bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

R1

11

.6

60

16/24

Bosch Rexroth AG

AFO

RE 91 401/09.07

Unit Dimensions, Size 200


Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180 157 40 9 32 T1
31 . 8
25

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

45

45

200 -0.029

77

102.5

66.7 32

75 100

121

R
32 16 89

T2
265 319 351

Y
Detail Y

169

236

Flange ISO 3019-2

B (A)
69.9 108

Shaft ends
A Splined shaft DIN 5480 W50x2x30x24x9g pN = 400 bar M16x2 1) 2) 36 12 B Parallel keyed shaft DIN 6885, AS14x9x80 pN = 350 bar 50 +0.002
+0.018

M16x2 1) 2)

36 12

53.5

70

11 55

100

Ports
B (A) S T1, T2 R
1) 2)

Service line port (high pressure series) Fastening threads B/A Suction port (standard pressure series) Fastening thread S Case drain ports (T1 plugged) Air bleed (plugged)

R1

.6

SAE J518 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852

70

1 1/4 in M14x2; 19 deep 2) 3 1/2 in M16x2; 24 deep 2) M22x1,5; 14 deep M14x1,5; 12 deep

210 Nm 2) 80 Nm 2)

Centering bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

90 120.7 211

22

50

236

RE 91 401/09.07

AFO

Bosch Rexroth AG

17/24

Unit Dimensions, Size 250


Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180 82 48 22

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

45

30
246

45

T1
5 2
22 105

31 . 8

224 -0.029

26 30

105

82 103

2
172

80

32 66. 7

9 50 Flange ISO 3019-2

25 82

T2
267 309 329

Y
Detail Y

6 M1
118

B (A) S
50.8 63 210
210 Nm 2) 80 Nm 2)

12 88.9

Shaft ends
Z Splined shaft DIN 5480 W50x2x30x24x9g pN = 350 bar M16x2 1) 2) 36 12 53.5 P Parallel keyed shaft DIN 6885, AS14x9x80 pN = 350 bar 50 +0.002
+0.018

M16x2 1) 2)

36 12

60

9 58

.6 R1 82

Ports
B (A) S T1, T2 U
1) 2)

Service line port (high pressure series) Fastening threads B/A Suction port (standard pressure series) Fastening thread S Case drain ports (T2 plugged) Port for bearing flushing (plugged)

60

SAE J518 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852

1 1/4 in M14x2; 19 deep 2) 2 1/2 in M12x1,75; 17 deep 2) M22x1,5; 14 deep M14x1,5; 12 deep

Centering bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

246

124

18/24

Bosch Rexroth AG

AFO

RE 91 401/09.07

Unit Dimensions, Size 355


Clockwise rotation
Counter-clockwise rotation: 48 port plate is rotated through 180 83 23.5

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

18

T1

45

2230' 8x4 18 5

36 (= ) 0

280 -0.081

3 26

128

60

0'

171

20

128

14 50 Flange ISO 3019-2

28 83

T2
320 350

198

102

Y
Detail Y

335

MB (MA)
79.4 40

MS
50.8 63 245

B (A)
36.5 88.9 60 50 250

Shaft ends
Z Splined shaft DIN 5480 W60x2x30x28x9g pN = 350 bar M20x2.5 1) 2) 42 15 70 P Parallel keyed shaft DIN 6885, AS18x11x100 pN = 350 bar 42 M20x2.5 1) 2) 60 +0.011
+0.030

15

11 82

.6 R1 105

Ports
B (A) S T1, T2 U MS
1) 2)

Service line port (high pressure series) Fastening threads B/A Suction port (standard pressure series) Fastening thread S Case drain ports (T2 plugged) Port for bearing flushing (plugged) Gauge port suction pressure (plugged)

70

64

SAE J518 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852 DIN 3852 DIN 3852

1 1/2 in M16x2; 21 deep 2) 2 1/2 in M12x1,75; 17 deep 2) M33x2; 18 deep M14x1,5; 12 deep M14x1,5; 12 deep M14x1,5; 12 deep

540 Nm 2) 80 Nm 2) 80 Nm 2) 80 Nm 2)

MA, M B Gauge ports operating pressure A, B (plugged)

Center bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

335

RE 91 401/09.07

AFO

Bosch Rexroth AG

19/24

Unit Dimensions, Size 500


Clockwise rotation
Counter-clockwise rotation: 48 port plate is rotated through 180 98 27.5

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

T1
192

34 20

2230'

8x4

(= 36 ) 0

142

'

315 -0.081

26

00

60
375

3 0

142

112.5

14 50 Flange ISO 3019-2

30 111

T2
362 396

Y
375 Detail Y

220

22

MB (MA)
79.4 40

MS
62 75 270

B (A)
36.6 106.4 65 55 276

Shaft ends
Z Splined shaft DIN 5480 W70x3x30x22x9g pN = 350 bar M20x2.5 1) 2) 42 15 74.5 80 P Parallel keyed shaft DIN 6885, AS20x12x100 pN = 350 bar 42 M20x2.5 1) 2) 70 +0.011
+0.030

15

13 80

.6 R1 105

Ports
B (A) S T1, T2 U MS
1) 2)

Service line port (high pressure series) Fastening threads B/A Suction port (standard pressure series) Fastening thread S Case drain ports (T2 plugged) Port for bearing flushing (plugged) Gauge port suction pressure (plugged)

80 SAE J518 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852 DIN 3852 DIN 3852

1 1/2 in M16x2; 24 deep 2) 3 in M16x2; 24 deep 2) M33x2; 18 deep M18x1,5; 12 deep M14x1,5; 12 deep M14x1,5; 12 deep

540 Nm 2) 140 Nm 2) 80 Nm 2) 80 Nm 2)

MA, M B Gauge ports operating pressure A, B (plugged)

Center bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

0/24

Bosch Rexroth AG

AFO

RE 91 401/09.07

Unit Dimensions, Size 710


Clockwise rotation
Counter-clockwise rotation: 47 port plate is rotated through 180 131 41.5

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

45
M 24

2230'

8x4

T1
236 183

36 (= ) 0

400 -0.089

00

102

183

18 30

252

14 50

35 156

T2
486 507 Detail Y

22

50

465

Flange ISO 3019-2

MB (MA)
96.8 50

MS
77.8 100 340

B (A)
44.5 130.2 85 70 344

Shaft ends
Z Splined shaft DIN 5480 W90x3x30x28x9g pN = 350 bar 50 M24x3 1) 2) 18 P Parallel keyed shaft DIN 6885, AS25x14x125 pN = 350 bar 50 90 +0.013
+0.035

M24x3 1) 2)

18

100

14 105

.6 R1 130

Ports
B (A) S T1, T2 U MS
1) 2)

Service line port (high pressure series) Fastening threads B/A Suction port (standard pressure series) Fastening thread S Case drain ports (T2 plugged) Port for bearing flushing (plugged) Gauge port suction pressure (plugged)

100

95

SAE J518 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852 DIN 3852 DIN 3852

2 in M20x2,5; 30 deep 2) 4 in M16x2; 24 deep 2) M42x2; 20 deep M18x1,5; 12 deep M14x1,5; 12 deep M14x1,5; 12 deep

720 Nm 2) 140 Nm 2) 80 Nm 2) 80 Nm 2)

MA, M B Gauge ports operating pressure A, B (plugged)

Center bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

465

RE 91 401/09.07

AFO

Bosch Rexroth AG

1/24

Unit Dimensions, Size 1000


Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180 47 131 41.5

Before finalizing your design, please request a binding installation drawing. Dimensions in mm.

45

2230'

8x4

236

T1
30 6
183

24

5(=

36

0 )

400 -0.089

4 50

'

5 0

183

143

14 50 Flange ISO 3019-2

35 156

T2
468 511

277

Y
465 Detail Y

22

MB (MA)
96.8 50

MS
77.8 100 340

B (A)
44.5 130.2 85 70 344

Shaft ends
Z Splined shaft DIN 5480 W90x3x30x28x9g pN = 350 bar 50 M24x3 1) 2) 18 P Parallel keyed shaft DIN 6885, AS25x14x125 pN = 350 bar 50 90 +0.013
+0.035

M24x3 1) 2)

18

100

14 105

.6 R1 130

Ports
B (A) S T1, T2 U MS
1) 2)

Service line port (high pressure series) Fastening threads B/A Suction port (standard pressure series) Fastening thread S Case drain ports (T2 plugged) Port for bearing flushing (plugged) Gauge port suction pressure (plugged)

SAE J518 DIN13 SAE J518 DIN13 DIN 3852 DIN 3852 DIN 3852 DIN 3852

100

95

2 in M20x2,5; 30 deep 2) 4 in M16x2; 24 deep 2) M42x2; 20 deep M18x1,5; 12 deep M14x1,5; 12 deep M14x1,5; 12 deep

720 Nm 2) 140 Nm 2) 80 Nm 2) 80 Nm 2)

MA, M B Gauge ports operating pressure A, B (plugged)

Center bore according to DIN 332 (thread according to DIN 13) Please observe the general notes for the max. tightening torques on page 24

465

/24

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Installation notes
General The pump case must be completely filled up with hydraulic fluid during startup and during operation (filling the case chamber). The pump must be started up at low speed and no load until the system has been bled completely. If stopped for an extended period, fluid may drain out of the case through the service lines. When restarting, make sure that the case contains sufficient fluid. The leakage fluid inside the case chamber must be drained off to the tank through the highest case drain port. The min. suction pressure at port S must not fall below 0,8 bar absolute (see page 4). Installation position Optional. Installation below the tank Pump below min. fluid level in the tank (standard) Fill axial piston pump before startup via the highest case drain port Run the pump at low speed until the system is bled completely. Minimum immersion depth of leakage line in tank: 200 mm (relative to the min. fluid level in the tank). Additional measures required for installation position 2 (shaft facing up): with installation position 2, make sure that the pump case is completely full before starting up. Bleed at port R (sizes 10 to 200) resp. U (sizes 250 to 1000). An air pocket in the bearing area is leading to damage of the axial piston pump. Recommendation: Fill up suction lines Installation above the tank Pump above minimum fluid level in tank Proceed in same way as below the tank installation Additional measures for installation positions 1 and 2: If stopped for an extended period, fluid may drain out of the case chamber through the service lines (air enters through the shaft seal). The bearings will therefore not be properly lubricated when the pump is started up again. Fill the axial piston pump before restarting via the highest case drain port. Installation position 2: bleed at port R (sizes 10 to 200) resp. U (sizes 250 to 1000). Additional measures required for installation position 2 (shaft facing up): In this installation position the bearings will not be properly lubricated, even if there is still some fluid in the case chamber. Putting a non-return valve (opening pressure 0,5 bar) in the leakage line can prevent the system emptying through the line. Note: min. admissible pressure at port S (min. suction pressure see page 5)
T1

T2

Installation position 1
T1

T2

S
Installation position 2

S
T1

*
R (U)
T2

Installation position 2

S 0,5 bar
T1

* *

R (U)

T2

RE 91 401/09.07

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Bosch Rexroth AG

3/24

Notes

4/24

Bosch Rexroth AG

AFO

RE 91 401/09.07

General Notes
The A2FM pump is designed to be used in open and closed circuits. Project planning, assembly, and commissioning of the pump require the involvement of qualified personnel. The service line ports and function ports are only designed to accommodate hydraulic lines. During and shortly after operation, there is a risk of burns on the motor. Take suitable safety precautions, e.g. wear protective clothing There may be shifts in the characteristic depending on the operating state of the motor (operating pressure, fluid temperature). Tightening torques: - The tightening torques specified in this data sheet are maximum values and must not be exceeded (maximum values for screw thread). Manufacturer's instruction for the max. permissible tightening torques of the used fittings must be observed! - For DIN 13 fixing screws, we recommend checking the tightening torque individually according to VDI 2230 Edition 2003. The data and information contained herein must be adhered to.

Bosch Rexroth AG Hydraulics Product Segment Axial Piston Units Elchingen Plant Horb Plant Glockeraustrasse 2 An den Kelterwiesen 14 89275 Elchingen, Germany 72160 Horb, Germany Phone +49 (0) 73 08 82-0 Phone +49 (0) 74 51 92-0 Facsimile +49 (0) 73 08 72 74 Facsimile +49 (0) 74 51 82 21 info.brm-ak@boschrexroth.de www.boschrexroth.com/axial-piston-pumps

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.