FORM MS-0383-10/04
REPLACES FORM MS-0383-1/04
FILE IN SECT. 2B OF SERVICE ENGINE SALES MANUAL
196400 to 196499
SERVICE ENGINE
SALES MANUAL
Drill and retap PTO end of Crankshaft 7/16"-20 (1-1/8" deep). Use 25/64" tap drill.
For all Go-Karts use only a Model 136200 series engine as a replacement, regarless of the original Model.
Gear Red. @ 3 o'clock.
If the replacement engine supersedes to or is a Model 200000 series engine, refer to the illustrations located after the conversion data for this model series.
To make the crankshaft center line the same add 695154 spacer kit, other overall dimensions which differ, are shown in the illustrations. If after making a
visual inspection and it is determined the Model 200000 series engine cannot be used because of equipment interference, the original engine should be
repaired with a short block and/or individual parts.
NOTE 48: Remove Fuel Tank Assembly from replacement engine.
196400 to 196499
Original Engine
Make From
Type #
Remove
Qty
Part #
Add
Qty
Part #
Type
Model
Crank
Model
0004
0005
196422
196432
495648
495655
0006
196432
495790
205432
0038
0007
196432
495790
205432
0038
0008
196437
495790
0009
196432
495789
202432
1035
0010
196437
495655
203437
0041
0011
196452
495663
202452
0049
0022
196422
495648
202432
0036
0025
0030
0033
196432
196437
196432
495866
495790
495655
0035
196432
495655
203432
0036
Change
to Type Trim
RPM
01
01
3600
3600
01
02
01
02
03
01
02
3800
3150
3800
3150
3800
3800
3150
15
30
15
30
15
30
48
15
30
15
15
15
30
All
3600
01
3600
01
2900
All
4000
01
01
All
3600
3800
3600
15
30
All
3600
Note
15
15
30
15
30
15
30
15
Page 1 of 8
www.mymowerparts.com
Short Block
Part #
Notes
Make From
Remove
Qty
Part #
Add
Qty
Part #
Type
Model
Crank
Model
Type #
0039
196437
495655
203437
0041
0041
196437
495655
203437
0041
0042
196437
495790
0047
196432
495789
202432
0048
0049
0050
196457
196452
196432
495633
495663
495790
0051
196452
495663
202452
0057
196437
495789
0065
0070
196432
196432
495866
495790
0073
196432
495790
205432
0038
0101
196432
495655
203432
0036
0112
196432
495790
205432
0038
0113
196432
495790
205432
0038
0114
196432
495789
202432
0035
0115
196432
495655
203432
0036
0116
0117
196432
196412
495788
495884
202432
202432
0063
0036
0118
196432
495655
203432
0036
0119
0120
196436
196432
496779
495790
0121
0123
0125
196432
196422
196432
497146
495648
495655
0126
0127
0129
196422
196437
196432
495648
497146
495884
0130
196432
495655
203432
0036
0131
196432
495655
203432
0036
0132
0133
196432
196437
495866
495788
0134
196437
495788
202437
0033
0135
196432
495655
203432
0036
0049
Note
Change
to Type Trim
RPM
01
3600
01
3600
01
02
All
3800
3150
3600
01
All
All
3600
3600
3150
01
3600
01
3600
01
01
02
01
3600
3800
3150
3150
01
3600
01
3150
All
3150
01
3800
01
3600
01
01
3600
3600
01
3600
01
All
3700
3150
01
01
01
3600
4000
3900
01
01
01
4000
3600
4000
01
3700
01
3600
01
01
3600
3600
01
3600
01
3600
15
30
15
30
15
15
30
15
15
15
30
15
17
30
15
15
15
30
15
30
15
30
15
30
15
30
15
30
15
30
15
15
30
15
30
15
15
30
15
15
15
30
15
15
15
30
15
30
15
30
15
15
30
15
30
15
30
Page 2 of 8
www.mymowerparts.com
Short Block
Part #
497542
Notes
Make From
Remove
Qty
Part #
Add
Qty
Part #
Type
Model
Crank
Model
Type #
0136
196432
495655
203432
0036
0137
196432
495655
203432
0036
0138
196432
495655
203432
0036
0139
196432
495790
205432
0038
0140
0141
0143
196436
196436
196432
497155
496779
495790
0144
0145
196432
196432
495788
495788
0146
196432
495655
203432
0147
0148
196437
196437
495790
495788
0149
0150
196427
196432
495648
495655
0151
196432
495655
203432
0036
0152
196432
495655
203432
0036
0157
0158
196437
196432
495790
495790
0160
196432
495790
205432
0038
0161
196432
495790
205432
0038
0162
0163
196422
196432
495648
495788
0164
196437
495655
203437
0165
196402
498693
0166
0167
0168
0169
196437
196432
196432
196432
495790
495790
495790
495790
0170
196437
495655
203437
0171
0172
0173
196412
196417
196437
495790
495790
495655
0174
0175
196432
196432
495790
495655
0176
196437
495655
0179
196436
495655
203437
0036
0041
0041
0041
Change
to Type Trim
RPM
15
30
15
30
48
15
30
15
30
15
15
15
30
15
15
30
01
3600
01
3600
01
3600
01
3150
01
01
01
3300
3700
3750
01
01
3600
3600
15
30
48
15
15
30
15
15
30
15
30
15
30
01
3600
01
01
3750
3600
01
01
3200
3600
01
3600
01
3600
15
15
30
15
30
15
30
15
15
30
15
30
15
01
01
3750
3150
01
3150
01
3150
01
01
3200
3600
01
3600
01
4000
15
15
15
15
30
15
30
15
15
15
30
15
15
01
01
01
01
3750
3750
3750
3800
01
3600
01
01
01
3750
3750
3600
01
01
3150
3200
15
30
15
01
3600
01
3600
Note
Page 3 of 8
www.mymowerparts.com
Short Block
Part #
Notes
Make From
Type #
Remove
Qty
Part #
Add
Qty
Part #
Type
Model
Crank
Model
0180
0181
0182
196432
196432
196432
495866
495790
495790
0195
0196
0197
196432
196437
196432
497146
497146
495655
0198
196432
495655
203432
0036
0201
196432
495655
203432
0036
0220
196432
495884
202432
0036
0223
0224
196432
196432
495866
495655
0225
196432
495655
203432
0506
0513
196432
196432
495790
495655
0522
0533
196402
196432
495648
495655
0535
196432
495655
203432
0036
0539
196437
495655
203437
0041
0541
196437
495655
203437
0041
0542
196437
495790
0547
196432
495789
202432
0035
0549
196452
495633
202452
0049
0559
196452
495622
202452
0049
0565
0570
196432
196432
495866
495790
0615
196432
495655
203432
0621
0624
196432
196432
497146
495655
0626
0627
0629
196422
196437
196432
495648
497146
495884
0630
196432
495655
203432
0036
0634
196437
495788
202432
0063
0635
196432
495655
203432
0036
0036
0036
Change
to Type Trim
RPM
01
01
01
3600
3150
3800
01
01
01
3600
3600
3000
01
3600
01
3600
01
4000
01
01
3600
4000
A1
3800
A1
A1
3800
3600
A1
A1
4000
3600
A1
3600
A1
3600
A1
3600
A1
A2
A1
3800
3800
3600
A1
A2
A1
3600
3600
3600
A1
A1
A2
3600
3750
3800
15
30
15
15
30
15
15
15
30
15
30
15
30
A1
3600
A1
A1
3600
3600
A1
A1
A1
4000
3600
4000
A1
3700
All
3600
15
30
A1
3600
Note
15
15
15
30
15
15
15
30
15
30
15
30
15
30
15
15
30
15
30
15
15
30
15
15
30
15
30
15
30
15
30
15
15
30
15
30
15
30
15
15
30
Page 4 of 8
www.mymowerparts.com
Short Block
Part #
Notes
Make From
Remove
Qty
Part #
Add
Qty
Part #
Type
Model
Crank
Model
Type #
0645
196432
495788
202432
0063
0646
196432
495655
203432
0036
0650
196432
495655
203432
0036
0653
196432
495884
202432
0036
0662
0663
196422
196432
495648
495788
0664
196432
495655
203432
0036
0665
196437
495655
203437
0041
0666
196432
495655
203432
0036
0667
196437
495655
203437
0041
0668
0671
196412
196412
495884
495790
0672
0673
0674
196417
196412
196432
495790
495884
495655
0675
196437
495655
203437
0041
0677
196432
495884
202432
0036
0685
0690
196432
196432
495655
495655
0692
196432
495790
205432
0695
0696
0702
196432
196437
196432
497146
497146
495884
0703
0704
196412
196432
499391
495655
1004
1006
1008
1009
196422
196432
196437
196432
495648
495790
495790
495789
1010
196437
495655
203437
0041
1011
196452
495663
202452
0049
1012
1013
196437
196432
495790
495655
1022
1024
196402
196412
495648
495663
0038
Change
to Type Trim
RPM
15
30
15
30
48
15
30
15
30
15
15
30
15
30
15
30
A1
3600
A1
3600
A1
3600
A1
3800
A1
All
3200
3600
A1
3600
A1
3600
15
30
15
30
15
15
A1
3600
A1
3600
A1
A1
A2
A1
A1
A1
4000
3750
3750
3750
3600
3600
A1
3600
15
30
15
15
30
15
30
15
15
15
30
15
15
A1
4000
A1
A1
3200
4000
A1
3800
A1
A1
A1
3600
3600
3600
A1
A1
4000
4000
15
15
15
15
30
15
30
15
30
48
15
15
30
E1
E1
E1
E1
3600
3800
3800
3600
E1
3600
E1
2900
E1
E1
3800
3600
15
15
30
E1
E1
4000
3600
Note
15
15
15
30
15
30
Page 5 of 8
www.mymowerparts.com
Short Block
Part #
Notes
497542
497542
497542
Make From
Remove
Qty
Part #
Add
Qty
Part #
Type
Model
Crank
Model
Type #
1033
196432
495655
203432
0036
1035
196432
495655
203432
0036
1036
196432
495884
202432
0036
1039
196437
495655
203437
0041
1041
196437
495655
203437
0041
1042
1047
196437
196432
495790
495789
1048
1049
196457
196452
495663
495663
1050
196432
495790
205432
1057
1059
196437
196452
495789
495663
1061
196452
495663
202452
0049
1063
196432
495788
202432
0063
1070
196432
495790
205432
0038
1073
196432
495790
205432
0038
1080
1113
196437
196432
495790
495790
1114
196432
495789
202432
0035
1115
196432
495655
203432
0036
1123
1124
196402
196432
495648
495655
1125
1126
196437
196432
495790
495655
1129
196432
495884
202432
0036
1130
196432
495655
203432`
0036
1132
1133
1134
196432
196437
196437
495278
495788
495788
1135
196432
495655
203432
1136
1140
196457
196436
495663
497155
1144
196432
495884
0038
0036
0036
Change
to Type Trim
RPM
15
30
15
30
15
30
15
30
15
30
15
15
30
15
15
30
E1
3600
E1
3600
E1
3600
E1
3600
E1
3600
All
All
3800
3600
E1
All
3600
3600
15
30
15
15
30
15
30
15
30
15
30
E2
3150
E1
E1
3600
3600
E1
3600
E2
3600
E1
E2
E4
E1
3800
3150
3800
3150
E1
E2
3150
3150
E2
3800
E1
3600
E1
E1
4000
3900
E1
E1
3150
3600
E1
4000
E1
3700
E1
E2
E1
3600
3600
3600
E1
3600
All
E1
3600
3300
E1
3500
Note
15
30
15
15
30
15
30
15
30
15
15
30
15
15
30
15
30
15
30
15
15
15
30
15
30
15
15
15
30
Page 6 of 8
www.mymowerparts.com
Short Block
Part #
Notes
Make From
Remove
Qty
Part #
Add
Qty
Part #
Type
Model
Crank
Model
Type #
1145
196432
495788
202432
0063
1146
196432
495655
203432
0036
1149
1150
196427
196432
495648
495655
1151
196432
495655
203432
0036
1152
196432
495655
203432
0036
1153
196432
495884
202432
0036
1154
1155
196437
196432
495790
495655
1162
1163
196422
196432
495648
495788
1164
196437
495655
203437
1165
1166
196402
196432
499531
495655
1167
196437
495655
203437
1171
1172
196412
196417
495790
495790
1175
1178
1181
1183
196432
196432
196432
196432
495655
495790
495790
495655
1184
196437
495655
203437
0041
1197
196432
495655
203432
0036
1198
196432
495655
203432
0036
1202
196432
495884
202432
0036
1203
1204
1205
196437
196432
196432
495655
495655
495655
1215
196432
499391
202432
0036
1226
196437
495655
203437
0041
1227
196432
495655
203432
0036
1228
196402
499531
1229
196432
495884
0041
0041
0036
Change
to Type Trim
RPM
15
30
15
30
48
15
15
30
15
30
15
30
15
30
15
15
30
15
15
30
15
30
15
15
30
15
30
15
15
E1
3600
E1
3600
E1
E1
3200
3600
E1
3600
E1
3800
E1
3800
E1
All
3800
3600
E1
All
3200
3600
E1
3600
E1
E1
4000
3600
E1
3600
All
E2
3750
3800
15
15
15
15
30
15
30
48
15
30
15
30
15
30
15
15
15
30
7
15
30
15
30
15
30
15
All
E1
E1
E1
3200
3750
3150
3600
E1
3600
E1
3000
E1
3600
E1
3600
E1
E1
E1
3200
3200
3600
E1
3800
E1
3800
E1
3600
E1
4000
15
30
E1
3600
Note
Page 7 of 8
www.mymowerparts.com
Short Block
Part #
Notes
Make From
Remove
Qty
Part #
Add
Qty
Part #
Type
Model
Crank
Model
Type #
1230
196432
499391
202432
0036
1231
1232
1233
1234
1235
1236
1237
196402
196437
196432
196437
196432
196402
196437
495648
495790
497590
497590
497590
495648
495655
1238
196437
495655
203437
1240
1241
196436
196432
495655
495790
1242
196432
499391
202432
0036
1243
196432
499391
202432
0036
1244
1245
1246
196402
196436
196432
499531
495884
495655
1247
196432
495655
203432
0041
0036
Change
to Type Trim
RPM
7
15
30
E1
3800
15
15
15
15
15
15
15
30
15
30
15
15
30
E1
E1
E1
E1
E1
E1
E1
3600
3750
3750
3750
3750
3200
3800
All
3800
E1
All
3600
3800
7
15
30
7
15
30
15
15
15
30
15
30
E1
3500
E1
3500
E1
E1
E1
3600
3600
3600
All
3600
Note
Page 8 of 8
www.mymowerparts.com
Short Block
Part #
Notes
196400
MODEL 196400
MODEL 200000
10.18
[258.6]
9.41
[239.1]
15.15
[384.9]
14.51
[368.6]
.9995
.0005
[25.39]
15.91
[404.2]
2.5620
[65.075]
3.5360
[89.814]
4.5960
[116.738]
3.9690
[100.813]
1.0940
[27.788]
.5940
[15.088]
7.6880
[195.275]
www.mymowerparts.com
3.5630
[90.5]