tJRS Opta

500Nm threaded Joint Rate Simulator

500Nm tJRS Opta Detailed Description


Introduction

The tJRS Opta offers the latest technology in tool testing in accordance with VDI/VDE
2647 "Transducers for nutrunner systems Guidelines for dynamic checking of tools
according to SO 5393

The system uses a nut and a threaded bolt, which automatically unwind. This method
gives a true representation of a fastener rather than a friction brake. The joint rate for nut
and bolt tightening is varied automatically by a patented process.

The threads and clamp surfaces of the bolt and nut are auto-greased to ensure trouble
free operation.

Maximum Torque: 500Nm Minimum Torque: 1Nm

3 sets of beams:

500Nm beam 100 - 500Nm M24 bolt
100Nm beam 10 - 100Nm M16 bolt
10Nm beam 1 - 10Nm M8 bolt


Each beam set works independently of other beam sets.
Only one beam set can be operated at a time.

The bolts and nuts are replaceable parts.


Operation

Through the controlling software the operator can automatically set the joint rate of the
simulator before carrying out testing.

Cycle Time:

Typically a 30 sample study can be carried out in less than 3 minutes.

Release Mechanism:

The joint is automatically reset between each run-down.

The following measurement types can be performed on the beams:

Peak (torque only and torque with angle)
Impulse
Click

The following tool types can be evaluated:

DC electric (nutrunners and screwdrivers)
Clutch (nutrunners and screwdrivers)
Impulse
Torque wrenches
Battery tools


Torque Measurement

The tJRS Opta uses established Crane data collecting techniques and displays the
results on the OMS software.

3 CheckStar rotary transducers 10Nm, 100Nm and 500Nm, are mounted under the top
surface with only the female socket protruding.


Controller

Supplied with a touch panel PC with solid state hard drive.






Software:

Single licence of Opta Management Software (OMS) for standalone use on the tJRS
Opta.
Threaded JRS Controller and SQL database.
OMS modules (tools, applications, certifications, administration,
report generation) and SQL database.
OMS Automation service for updating calendar events.


Electrical/Environmental

Powered by two 12V sealed lead acid batteries that typically give 8 hours of use.
The internal battery charger fully re-charges the batteries in less than 10 hours.

Installed software provides sophisticated and reliable battery management.

The tJRS Opta operates between +5C and +40C.


Construction

Weight: 425Kg (approx)

Dimensions: Length = 1100mm (1195mm with handle)
Width = 600mm
Height = 940mm (floor to work surface).

Material: Extruded aluminium frame
Aluminium laminate panel work
Anti-slip surface

There are reaction posts enabling safe testing of tools.

The tJRS Opta is mobile.


Maintenance

The tJRS Opta is easy to maintain and service. Crane Electronics Ltd can carry this out
under a service contract, or the customer's maintenance department can undertake it.


Delivery

Leadtime is 12-16 weeks from acceptance of Purchase Order.