B10-2007097
SERVICE MANUAL
REFRIGERATOR-FREEZER
GR-YG55DAA (GB)
B10-2007097_(Cover)
3/26/08, 2:43 PM
SAFETY ITEMS
Information essential for safety is listed in this service guide and on the product itself. Read the following information thoroughly and comply with the instructions listed for each item.
L Label description
LABEL MEANING OF THE LABEL
WARNING indicates a situation in which a mistake in the service job by the serviceman or a third party in the area or a problem with the product could result in death or serious personal injury to the user.
WARNING
CAUTION
CAUTION indicates a situation in which a mistake in the service job by the serviceman or third party in the area, or a problem with the product could result in injury or material loss (*) to the user.
* : Material loss as used here indicates large-scale damage to assets, household items or pets.
WARNING
Before starting the job always tell the customer not to let children approach.
Children may suffer injury from tools or disassembled parts etc. [Do not let children in the area.]
(2)
Always remove the plug from the outlet when power is not needed such as during disassembly.
Performing tasks such as disassembly and maintenance with the power still applied can cause electrical shocks.
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WARNING
When the power must be on such as for jobs like circuit inspections use rubber gloves to prevent direct contact with the charging circuit.
Touching the charging circuit with bare hands can cause electrical shock.
When replacing parts during equipment repair or maintenance always be sure to use only parts that match that particular model.
Using the wrong parts can cause malfunctions or breakdowns as well as cause damage at the customers location such as fires and electrical leakage, etc.
When terminating wire leads that have been cut, first attach the crimp terminals and then face the sealed side upwards and seal it to keep out water.
Cover wire connections with putty and cover with a plastic bag sealed with electrical tape at inside locations where water may splash on or where exposed to much moisture or effects of the cooling cycle. If the connections are not protected as described here, damage may occur at the customers location such as fires and electrical leakage, etc.
(2)
(3) (4)
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CONTENTS
SPECIFICATIONS .................................................................................................................................... 4 CONSTRUCTION VIEWS ........................................................................................................................ 5 CIRCUIT DIAGRAM ................................................................................................................................. 6 SPECIFICATIONS OF ELECTRICAL PARTS .......................................................................................... 7 STRUCTURAL DRAWING ....................................................................................................................... 9 REFRIGERATION PIPING SYSTEM ..................................................................................................... 10 PIPING COMPRESSOR CHAMBER ..................................................................................................... 11 AUTOMATIC ICE MAKER ...................................................................................................................... 12 WATER SUPPLY .................................................................................................................................... 14 WATER DISTRIBUTION ........................................................................................................................ 15 REFRIGERATOR CONTROL SYSTEM ................................................................................................. 17 HYBRID PLASMA DEODORIZATION SYSTEM .................................................................................... 18 DEFROST CIRCUIT CHECKING METHOD .......................................................................................... 19 HOW TO REPLACE MAIN PARTS ........................................................................................................ 21 EXPLODED VIEWS ............................................................................................................................... 25 PARTS LIST ........................................................................................................................................... 32
SPECIFICATIONS
ITEM
Rated Voltage, Frequency Compressor Type Output Refrigerant Charge Volume (HFC-134a) Overall Capacity Freezer Compartment Refrigerator Compartment Height Dimensions Width Depth Net Weight Specifications are to change without notice. (W) (g) (I) (I) (I) (mm) (mm) (mm) (kg)
MODEL
GR-YG55DAA
230-240V~/50Hz FL1462-SM 140 210 532 188 344 1625 763 776 93
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CONSTRUCTION VIEWS
GR-YG55DAA
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CIRCUIT DIAGRAM
GR-YG55DAA
E
Plug
Br Gn-y Br Gn-y L N Bl
Test Switch
Current Fuse (250V-15A)
Wh
A.I.M. Sensor
M
A.I.M. Motor
M
Water Pump Motor
M
DC Fan Motor D F Sensor Sensor
LED
Varistor
Current Fuse (250V-3A)
Bl Bk
Bl Wh
Running Capacitor
Bk Bk Bk Bk Wh
M A C
PTC Relay
RY3
Wh
Bl
Bl
Bl
Bl
Bl
Bl
Bl
RY2
Or Or Br
Bl Bl
RY4
Br
RY1
Yw Yw Yw
F Lamp
Bl Bl
RY5
WIRING COLOR
Closed-End Connector Fasten Receptacle Relay Housing Soldering Base Housing Relay Contact Capacitor Choke Coil Gn-y : Green-Yellow Bl : Blue-White or Blue Bk : Black-White or Black Br : Brown-White or Brown Or : Orange-White or Orange Yw : Yellow Pi : Pink Wh : White
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MODEL
GR-YG55DAA
FL1462-SM 220-240V, 50Hz 6.56A 17.4 35.6 PGT0SAT 33 300V 7A Within 2 Min. 0.15~0.65 Sec. 1.8C36A1 1.8A (60C) 6.6A UDQM002G2T0 DC 12V, 50Hz 2.34W 15% 2550 150 rpm RF-370CN-12560 DC 10V 11.7 ( 3) mA 2510 100 rpm RF-370CN-13510 DC 12V 680 mA or less SF76N 250V - 10A 76C 2.43W/m 240V-3.8W 15.10 K 220 mW 4 mW/C 40 ~ 80C IC-EW-460 14V 30 ~ 90C
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ITEM
Rated Voltage - Input Defrost Heater Winding Resistance Type D Sensor Temperature Type F Sensor Temperature Type Door Switch Rating Type Running Capacitor Reted Voltage Reted Capacity
MODEL
GR-YG55DAA
240V - 170W 339 7% Heater off when D sensor temp reached at 10C ON : 20C OFF : 10C THERMISTER SENSOR ON : 18C OFF : 24C D3D - 121 250V - 0.5A 1KE98139B 400V 3F
THERMISTER SENSOR
M A
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STRUCTURAL DRAWING
F Sensor
Fan Motor
Thermal Fuse UV LED Glass Tube Heater Door Switch (Refrigerator) Tank Water Supply Damper Thermister Sensor
Lamp (Refrigerator)
Power P.C.B.
Compressor
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Suction Pipe
Capillary Tube
Dryer
Evaporating Pipe
Compressor
Refrigerant Passage
Evaporator Capillary Tube Accumulator Dryer
Clean Pipe
Suction Pipe
Compressor
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Evaporating pipe Rear plate pipe (inlet) Radiation pipe (Right) (inlet) Radiation pipe (Left) (outlet)
Dryer
11
Compressor
P.C.B. box
3/26/08, 2:41 PM
Suction pipe
5
(Blue) P6 Main Board IM1
Test switch Ice tray sensor Hdc-lc Used to detect the position
(Purple) IM2 (Brown & White) VCC (Orange) ITH (Black) FLAT (Yellow) GND (Red & White) PMPe (Black & White) PMPd
P2
Inspection procedure
Showing the door opened/closed ON FLASH Door Door opened ON Door closed FLASH
Contents
Start making ice. Inspect the ice cubes. Release the ice cubes. 22 ~ 32 Rotate to the opposite side.
seconds
Open the door. After the test switch has been pressed and hold for 2 seconds for the
inspection, the light will be on. After the switch is released, the light will flash (and keep flashing till the final step). The icemaker tray starts rotating. CAUTION In case of the above mentions, the ice maker tray cannot rotate. The ice making operation: the icemaker tray starts rotating after finishing to produce ice. The ice maker tray operation: The tray will rotate again into the horizontal position. The first inspection: The inspection starts after the ice maker tray rotates into the horizontal position. CAUTION If the test switch is pressed during the operation of ice cube releasing has been prepared, the tray will rotate 2 rounds. Start to distribute the water.
Check if the icemaker tray rotates into the horizon position. Water supply
4.2 seconds
12
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Power Supply ON
SENSOR
Does the ice maker keep NO operating after the water is drained about 90 - 100 minutes?
YES
Is the temperature sensor lower than 12.5C or lower than 9.5C for 2 hours?
NO
The operation of ice making will be complete if the temperature sensor is at 12.5C or lower than 9.5C for 2 hours.
YES
YES
The tray rotates 30C backwards.
If the ice box is full of the ice cubes, the machine will stop releasing.
Ice making
Ice cube releasing (Rotating direction) NO Is the lever position too low or is the door left opened?
The tray rotates into the horizontal position.
134
(Rotate rightwards.)
YES
If the F door (upper) is opened, the machine will stop releasing the ice cubes and dropping water to the ice maker tray.
NO
YES
NO
YES
Is the door left opened after water distribution?
NO
YES
Does the machine begin the water distribution?
YES
NO
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WATER SUPPLY
Item While the ice maker is operating The position of the level sensor
IM-801T Top
(A slope of 30 is a normal direction because of a different time.) The position of the level sensor Top Bottom
The ice maker tray is horizontal. Check the ice cubes Checking Ice Tray
(Depending on the time of operation) Every 90 minutes after the ice making, the ice cubes will be checked with the tray rotated leftwards. After the ice tray is completely checked with its leftward rotation, the tray will rotate rightwards 1 round (Rotate leftwards about 45 rotate rightwards ice twist rotate into horizontal position). However, during the inspection before the ice cubes are released, the tray with full ice cubes will continuously rotate 2 rounds, after that, the water will be distributed again.
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WATER DISTRIBUTION
The water is supplied by the operation of the water supply pump with the movable extended magnet.
Water Supply Pipe cover Foam Cover Air Supply Pipe Cover
Ice Panel
Tank Cover Water Supply Pipe - A Water Supply Pump Tank Holder - B
Tank Holder
15
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Is it normal? NO
Replace with the new wiring.
AIM connector
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Compressor and fan motor are turned on and off by detecting the temperature of freezing room by F-Sensor. Freezer is refrigerated by circulating cooler-cooled air by fan motor.
(C)
F-Sensor
ON OFF Temperature difference about 5C WARM NORMAL Temperature adjusting dial COLD
2. Defrost control
When integrated compressor operating time attains 11 hr (50Hz), defrost-during the defrosting operation, compressor and fan motor should be stopped and glass tube heater located below the cooler will be energized and defrosting carried out.
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6543210987654321 6543210987654321 6543210987654321 6543210987654321 43210987654321 43210987654321 43210987654321 43210987654321 43210987654321 43210987654321 43210987654321 43210987654321
UV Fresh guard
UV Fresh guard is an ultra viloet (UV) LED ray in the chiller compartment that kills bacteria on fish and meats. According to the tests done by Japan Food Annalysis Center. UV LED removes 95% of bacteria. Thus your fish and meats last longer and stay fresher.
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Circuit status
Compressor Relay
Operation
Microcontroller will count the time for the operation of the compressor. Defrosting water will start when the ultimate time reaches 7 ~ 13 hours.
COM
2. Defrosting
PCB
With the specific accumulated time, the relay will start to operate causing the thermal tube to get the energy.
COM
3. Defrost completion
PCB
When the temperature sensor reaches the specified temperature, the relay will stop operating and the microcontroller will count the time again.
COM
The microcontroller will control the compressor to operate after defrosting ice completes about 4 ~ 7 minutes.
Symptoms
Too much frost attached (Not enter defrost operation)
Checking method
Check if thermal relay runs. Check conductivity of thermal fuse.
3. Relay is broken.
Too much frost attached (Enter defrost Cool off the dual steel below 5C, then check for operation, but no current flows to the thermal conductivity of the circuit. heater, causing the defrosting operation Check conductivity of timer contacts. to run after 4 ~ 7 minutes later.) Too much frost attached (Not enter defrost operation) Not cooled (Stopped under defrost condition) Check conductivity of glass tube heater. Next page
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2. Checking method
No cooling Yes
No
Yes
No
Yes
No
Conductivity OK.
Relay NG.
20
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WARNING
When the power must be on such as for jobs like circuit inspections use rubber gloves to prevent direct contact with the charging circuit. Touching the charging circuit with bare hands can cause electrical shock. When replacing parts during equipment repair or maintenance always be sure to use only parts that match that particular model. Using the wrong parts can cause malfunctions or breakdowns as well as cause damage at the customers location such as fires and electrical leakage, etc.
L Door Switch
(1) Pry off the cover with a tool such as a blade d screwdriver. (Take care not to scratch the surface of inner liner.)
Stand lock
L P.C.B. BOX
(1) Remove the grill on the rear and also the P.C.B box setscrews (2 pcs.) and power cord setscrew (1 pc.). (2) Remove the P.C.B box clips (4 points).
Setscrew
Insert your hand under the cover and push out both locks side by side.
21
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Evaporator Cover
Freezer Compartment
(1) Use screwdriver take off evaporator cover out (total of 3 points)
Heater cover
Fan motor
Remove fan from motor cover. Take housing out.
F Sensor
Temperature fuse
22
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L Temperature
Fuse
Evaporator (continued)
(1) Take thermal fuse of evaporator cover middle rear fixer. (2) Always reinstall the parts in their original positions.
(2) Pull the accumulator slightly towards you and then move the entire evaporator by lifting it upwards. (Be careful not to crush the pipe part of the accumulator marked with an arrow .)
Accumulator
L Temperature sensor
\
The temperature sensor is installed inside the specific clamp. * Install the temperature sensor at the same position.
(1) Cut the glass tube wire leads at both ends and release from the heater clamp with the upper and lower heater covers still attached.
Glass tube heater
L Evaporator
(1) Remove the setscrews (2 pcs.) (2) Connect the glass tube heater wire leads as shown in the drawing below and secure with a piece of tape.
Wire leads Front Tape
Screw
23
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Deodorizer device
Control P.C.B.
Freezer Knob
Control Panel
Refrigerator Knob
24
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EXPLODED VIEWS
[EXPLODED VIEWS 1]
H2428
H0097 G30
E10 H0703 F0469 F0469 H0119 A9210 S04 G0138 PW28 H0095 H2906 F0282 H2914 F0211 G40
F0228
H1801
G0605
G0604 H2916 S0801 G0501 E08 E07 E38 H3701 S00 H0043 H2306 E0703 E16 F0813 PW18 A0401 G0600 F0241
H2900
G0500
A07
H3600
25
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[EXPLODED VIEWS 3]
G1105
G0904 H1204
A94
H0608 H1807
H4701
27
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[EXPLODED VIEWS 4]
H0011
G1312
H1501
H0701
H4006
F0836
H0025
F0235
H0921
H0053
F0249
H1622
E35
H1320
A9641
28
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H2207
A40
A20
A9011
A90
A9022 A9916
A9028
A9916
A9028
G0134 G0109
29
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S02 E29
H0012
H0008
H0004
[Detail B]
G1101
H0400
H2637
H0914
E20 H0914
H0125
G1300
E5203
30
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I0202 I02
I0602
I0301
I02
I1513 I1513
I00
31
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PARTS LIST
Parts with this mark are safety part. These part are particularly important for maintaining safety. When replacing, be sure to designate the part code of the designated part.
QTY/SET GR-YG55DAA (GB)
Location No.
PART NO.
DESCRIPTION
A0401 A07 A20 A21 A40 A41 A90 A9011 A9022 A9028 A92 A9210 A94 A9609 A9614 A9621 A9641 A9658 A9902 A9916 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ E0505 E07 E0702 E0703 E08 E10 E16 E20 E29 E34 E35 E38 E40 E41 E4810 E4811 E4814 E5203 E53 E5301 E55 E9907 F0211 F0228 F0233 F0235 F0241
44T41064 44T67019 44T2AH85 44T2AG77 44T66014 44T66015 44T38084 44T38083 44T38082 44T38081 44T82015 44T95002 44T71010 44T85059 44T85067 44T85068 44T85069 44T85061 44T38080 44T29002 44T52039 44T54010 44T60128 44T60324 44T54002 44T52010 44055130 44T50026 44T57064 44T59008 44T59004 44T60232 44062052 44062050 44T60164 44T60233 44T60129 44058086 44T60300 44T60301 44T73002 44T60135 44041452 44049137 44067570 44T67020 44T67021
COVER, FRONT GRILLE COVER, REAR FRAME DOOR, FREEZER DOOR, REFRIGERATOR GASKET DOOR, FREEZER GASKET DOOR, REFRIGERATOR POCKET, EGG POCKET, FREEZER POCKET, SMALL POCKET, BOTTLE, LARGE CRISPER, VEGETABLE ROLLER, CRISPER BOX, ICE STOCK SHELF, LOWER SHELF, FREEZER SHELF, FREEZER, UPPER SHELF, TANK SHELF, CRISPER PARTITION, EGG RACK, A STAND, TUBE, SMALL FUSE, TEMPERATURE (76C) RELAY, ELECTRICAL STARTER WIRING ASSY, PLASMA WIRE HARNESS, STARTER PTC/OL RELAY, OVER LOAD SWITCH, LAMP CAPACITOR, RUNNING DAMPER, THERMOSTAT, REFREGERATOR HEATER, GLASS TUBE MOTOR, FAN MOTOR, WATER SUPPLY PUMP POWER CORD SENSOR, FREEZER SENSOR, DEFROST LEAD WIRE ASSY, GROUND WIRE ASSY, FANMOTOR WIRE ASSY, C LAMP, REFRIGERATOR SOCKET, LAMP SOCKET, LAMP,I PUMP, WATER SUPPLY CONTROLLER, P.C.B HOLDER, FRONT COVER HOLDER, PIPE HOLDER, DEFROST SENSOR HOLDER, SENSOR (ICE MAKER) HOLDER, P.C BOARD
1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1
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PARTS LIST
Parts with this mark are safety part. These part are particularly important for maintaining safety. When replacing, be sure to designate the part code of the designated part.
QTY/SET GR-YG55DAA (GB)
Location No.
PART NO.
DESCRIPTION
F0249 F0282 F0299 F0469 F0713 F0740 F0813 F0836 G0101 G0108 G0109 G0134 G0138 G0303 G0500 G0501 G0600 G0604 G0605 G0803 G0904 _ _ G1101 G1105 G1300 G1312 G1314 G14 G30 G40 G50 H0004 H0008 H0011 H0012 H0025 H0041 H0042 H0043 H0053 H0095 H0097 H0119 H0125 H0126 H0132 H0201 H0205
44T67022 44T49010 44T67037 44T96023 44T96013 44T96014 44T67023 44T96012 44T09032 44T09037 44T09038 44T09036 44T96009 44068412 44048718 44T42007 44049288 44T48002 44T48003 44048691 44T49007 44T56010 44T73003 44T10070 44T73004 44T73005 44059190 44T65020 44T65023 44T65022 44T18032 44T18049 44T96018 44T18026 44T67024 44T67058 44T67033 44067608 44T73006 44T58015 44T18072 44T18068 44T58012 44T58006 44T67068 44T58008 44T80026
HOLDER, TANK, B HOLDER, EVAPORATING PIPE HOLDER, MEAT PAN SUPPORTER, MEAT PAN PLATE, CEILING, CHILLED CASE PLATE, CEILING, ICE ROOM PLATE, HOLDER, ELECTRICAL PARTS PLATE, PUSHER, SENSOR STOPPER, DOOR UPPER STOPPER, DOOR, A STOPPER, DOOR STOPPER, A STOPPER, SHELF, LEFT SPRING, FAN CASTER CASTER, FRONT LEG, ADJUSTABLE LEG, FRONT, LEFT LEG, FRONT, RIGHT RUBBER, VIBRATION-PROOF, EVA-PIPE MAT, SOUND-PROOF, ICE BOX PLASMA, DEODORIZER ICE, MAKER DUCT, AIR DUCT, ICE MAKER DUCT, CEILING FAN, PROPELLER HINGE, UPPER HINGE, LOWER HINGE, MIDDLE COVER, EVAPORATOR COVER, EVAPORATOR, MIDDLE COVER, OUTLET, WATER SUPPLY COVER, EVAPORATOR, FREEZER COVER, SENSOR ICE MAKER COVER, FAN MOTOR, REAR COVER, FAN MOTOR, FRONT COVER, RELAY COVER, DRAIN OUTLET COVER, LED COVER, HINGE UPPER COVER, FIXER COVER, LAMP COVER, LAMP, FREEZER COVER, CEILING CASE, LAMP TRAY, CHILLED
1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
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PARTS LIST
Parts with this mark are safety part. These part are particularly important for maintaining safety. When replacing, be sure to designate the part code of the designated part.
QTY/SET GR-YG55DAA (GB)
Location No.
PART NO.
DESCRIPTION
H0307 H0400 H0608 H0701 H0703 H0914 H0921 H1204 H1209 H1318 H1319 H1320 _ H1501 H1622 H1801 H1802 H1807 H1905 H2007 H2207 H2224 H2306 H2428 H2433 H2514 H2637 H2640 H2663 H2900 H2906 H2914 H2916 H3101 H3600 H3701 H4006 H4101 H4300 H4701 I00 I01 I02 I0202 I0301 I06 I0602 I0603
44T80040 44T72042 44T73008 44T80020 44T80029 44T18078 44T73020 44T96030 44T96026 44T96024 44T96025 44T96031 44T73024 44T73010 44070321 44T87016 44T73011 44067643 44T73012 44T29006 44067596 44067385 44087012 44T87002 44048565 44T61016 44T61015 44T96019 44T67018 44T48004 44049007 44T49018 44T73013 44T42010 44067604 44T73014 44T40015 44T2C039 44T73015 44T9A219 44T9A215 44T9A216 44T9A072 44T9A078 44T9A217 44T9A073 44T9A218
DOOR, CHILLED CASE PANEL, CONTROL LID, TANK, WATER SUPPLY TRAY, ICE MAKER PAN, VAPORIZE INSULATION, DAMPER INSULATION, INLET, WATER SUPPLY PARTITION PLATE, FREEZER PARTITION PLATE, CRISPER RAIL, CRISPER, LEFT RAIL, CRISPER, RIGHT RAIL, DOOR TANK HOSE, WATER SUPPLY CASE, WATER SUPPLY CAP, VALVE CAP, SCREW CAP, SLIDE TUBE, WIRE PIPE, SUCKING WATER SUPPLY BUSHING, DOOR, UPPER BUSHING, MOTOR WASHER, CUSHION SCREW, FIX MIDDLE HINGE SCREW, FIX TIMER BOX RIVET, PUSH KNOB, CONTROL SWITCH KNOB, DAMPER LEVER, LID CUSHION, RUBBER RUBBER, SOUND INSULATION, SMALL RUBBER, PIPE HOLDER RUBBER, PIPE HOLDER, SMALL PANEL, ICE MAKER BASE, COMPRESSOR FASTENER, RELAY ARM, DETECTION NAME PLATE BADGE, DOOR TANK, WATER SUPPLY CARTON BOX BOTTOM BASE CUSHION KIT PACKING CUSHION FRONT, PACKING POLYETHYLEN BAG SQUARE TYPE ACKING CASE UPPER CUSHION, PACKING CORNER PACKING, HOLDER CASE
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 4 5 2 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
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PARTS LIST
Parts with this mark are safety part. These part are particularly important for maintaining safety. When replacing, be sure to designate the part code of the designated part.
QTY/SET GR-YG55DAA (GB)
Location No.
PART NO.
DESCRIPTION
I10 I1513 _ _ _ PW18 PW28 S00 S02 S04 S0801 S09 S1408
44T84382 44T17E12 44T60325 44T60273 44T0C047 44T44027 44045053 44T43019 44T49011 44T47002
OWNERS MANUAL LABEL, CODE PRINTED, CIRCUIT BOARD, RELAY PRINTED CIRCUIT BOARD, LED PCB COMPRESSOR, FL1462-SM EVAPORATOR DRYER, 10G PIPE, EVAPORATE ACCUMULATOR PIPE, AUXILIARY
1 2 1 1 1 1 1 1 1 1
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MEMO
36
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MEMO
37
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B10-2007097_(Cover)
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