Universidad Tecnolgica Tula - Tepeji

PROJECT NAME: ACTION PLAN IN THE COMPANY PROCAL 2000

STUDENT NAME GEYSY JORIN BENTEZ MONTOYA.

TEACHER NAME MARA GENOVEVA MRQUEZ LANDETA SUBJET ENGLISH

15/11/2012

Universidad Tecnolgica Tula - Tepeji

ACKNOWLEDGEMENTS My most sincere acknowledgements to my

Mother and the Universidad Tecnolgica de

Tula- Tepeji for my excellent education and contributions To Yoce and Richardo because they give me their friendship, thanks for guiding and supporting me. To my uncle who helped me with my practical work. To Teacher Genoveva for helping me in understanding, investigation. To all my teachers for sharing ideas. writing and learning

Universidad Tecnolgica Tula - Tepeji

ACTION PLAN IN THE COMPANY PROCAL 2000 T.S.U. Geysy Jorin Bentez Montoya,Teach. Mara Genoveva Mrquez Landeta.

INDEX
ABSTRACT ....................................................................................................................................... 3 INTRODUCTION ................................................................................................................................... 3 BACKGROUND ..................................................................................................................................... 4 THEORETICAL FRAMEWORK ..................................................................................................... 5 GENERAL OBJECTIVE .................................................................................................................. 6 Specific Objectives ....................................................................................................................... 6 THE PROBLEM ................................................................................................................................ 6 JUSTIFICATION ............................................................................................................................... 7 DEVELOPMENT OF PROJECT .................................................................................................... 7 Responsibility matrix. ....................................................................................................................... 7 RISK INFORMATION SYSTEM WORK................................................................................................ 8 1. Beats: ..................................................................................................................................... 8 2. cuts ......................................................................................................................................... 9 2.1. For machine cutting elements ......................................................................................... 9 2.2. By use of hand tools ....................................................................................................... 10 3. noise ..................................................................................................................................... 10 4. burns .................................................................................................................................... 10 5. Projecting particles............................................................................................................. 11 6. Non-ionizing radiation ............................................................................................................... 11 7. Contact with hazardous substances ............................................................................... 11 RISK MAP ...........................................................................................Error! Bookmark not defined. VERIFICATION SYSTEM RISK ........................................................................................... 12 CORRECTION SYSTEMS AND SYSTEMS CONTROL OF RISK ................................ 16 TRAINING SYSTEM .............................................................................................................. 17 TRAINING ................................................................................................................................ 17 Cargo handling:....................................................................................................................... 18

Universidad Tecnolgica Tula - Tepeji

Manipulation Manual Tools ................................................................................................... 18 Handling of chemicals ............................................................................................................ 19 Emergency Management ...................................................................................................... 20 Tracking ................................................................................................................................... 20 CONCLUSIONS ............................................................................................................................. 21 REFERENCES ............................................................................................................................... 21

ABSTRACT

In this work shows the different points to follow to carry out the action plan for company PROCAL 2000 this located in Progreso of Atotonilco of Tula Hidalgo and this company does not have health and safety measures thus implementing a action plan to benefit workers and so increase the production same quality product in this case is lime. The information obtained is poor because there is no previous information to the company. It takes into account different activities as well as the training system was implemented. And mention of the risks generally associated with activities in PROCAL 2000.

INTRODUCTION
The nature of industrial processes and operations performed, imply risks of accidents, they should be identified and evaluated to implement measures to prevent occurrence of events or minimize the consequences associated with these risks. All human activities involve a certain level of risk. It is also important that the development of risk studies is performed uniformly among similar facilities under benefit representing to compare the results and recommendations, which can maximize the security and optimize human and material resources its implementation, the study of risk can be cobo with different methodologies as:

Universidad Tecnolgica Tula - Tepeji

Checklist, What if? , Mode Analysis, Fault and Effect (FMEA), HAZOP, fault tree among others. Explosions, fires and a leak or spill of toxic substances are serious risks in industrial, commercial and service as well as the different modes of transport of hazardous materials involved, usually the escape of such materials a container, accompanied in the case of volatile substances of evaporation and dispersion in the environment.

BACKGROUND
Procal 2000 started operation in 1996. They hydrated lime preparation and materials as gravel, sand, stone and seal. The company is owned by Ejidatarios. History of lime production in northern Mexico Basin Since the prehispanic era, lime was used as material for home construction and likewise to prepare Nixtamal, the most important sites found in Mexico are in Cuernavaca, Tula and Apaxco. According to research these were exploited between 2500 BC - 200 AD.

At this time was where lime deposits were less exploited than nowadays, and it is mentioned that at that time the imperial type societies were highly stratified and made a sustainable exploitation. These deposits are composed mainly of limestone and tezontle. On the map 1 below we can see the distribution of sites for hydrated lime for places in Mexico Basin.

Universidad Tecnolgica Tula - Tepeji

PICTURE 1. MAP 1

In Mexico, the first attempts to implement risk studies emerge in 1984, to protect the environment. In 1996 and 2001 the General Law of Ecological Equilbrio and Environmental Protection (GLEEEP) extend the concept of environmental risk in order to include the requirement for handling hazardous activities in order to prevent accidents and emergency response program

THEORETICAL FRAMEWORK

The action plan is due to the United Nations Conference on Human Environment, held in Stockholm in June 1972. It seeks to comply with current national standards, ensure the basic necessary conditions to develop infrastructure to allow workers access to primary care and essential medical services. In addition, this Plan aims to improve the working conditions of its employees, clutching this work safer and more efficient, reducing accidents, and providing them with the necessary personal protective equipment

Universidad Tecnolgica Tula - Tepeji

and training in safety procedures and habits. A study of the risks taken and conducted. The environmental risk is a requirement that SEMARNAT requested in this plan, through the General Directorate of Environmental Impact and Risk (GDEI) applications for federal works and activities are in the planning stage, under the General Law of Ecological Balance and Environmental Protection (GLEBEP) regulations in this area. These achievements have been transformed, both in management and in-deep studies carried out to integrate a multidisciplinary environmental impact statement, essentially regional.

GENERAL OBJECTIVE

To implement in this company, an action plan for health and safety measures, this will be of great benefit to workers and encourage better production process. Specific Objectives To reduce accidents and improve the quality of work as sales presentation of the company Give safety talk workshops to workers to apply safety rules related to safety equipment.

THE PROBLEM

The company does not only lack a quality production plan and but it products lime and sales construction materials, which as consequence may cause wokers to suffer accidents. This project is important because it helps detect the potential risks that the workers may suffer risks to near populations by therefore this plan applies to all personnel working in this company.

Universidad Tecnolgica Tula - Tepeji

JUSTIFICATION The company does not have a quality production plan produces lime and sales construction materials. For that reason I decided to implement an action plan for the benefit of workers and the company, because the action plan prioritizes the most important initiatives to meet certain goals for example promoting the use of personal protective equipment and subsequently recognizing PROCAL 2000 internationally. It needs to be set up as a kind of guide to provide a framework or structure at the time of carrying out a project.

DEVELOPMENT OF PROJECT It will implement a program of corrective and preventive health and safety, to safeguard workers and the workplace. and provide training to the pattern on preventive and corrective the facilities used.

Responsibility matrix. In this part we consider the different activities required for all personnel, and the different materials that are used to represent a potential risk.
RISK IN THE SECURITY WORKPLACE FOR WORKERS Water Soil AIR ORDER CLEANING TEAMWORK PROTECTION SKETCHES OF EMERGENCY WIRING MAIN INPUT A C C A, B D B, C A, B, D A, D HEALTH WORKERS

A, B D B, C A,B, D A, B A,B, D

A, C B

D D

Universidad Tecnolgica Tula - Tepeji

LACK OK FIRE EXTINGUISHERS WERWHOUSE HEALTH INDEFINITE SPACE LOCATION OF WASTES ACOTACIONES A = CAUTION B = OBLIGATION

A B B D A, B, C, D

A, B, D D D C A, B, C, D

A,B, D B B

A, B, C, D

C = Increased attention D= VERY IMPORTANT

COMMUNICATION Verbal training will be given to the pattern, providing leaflets and if a manual for the dialogue with its workers and so reduce the risks of the workplace and the worker, for safety and hygiene.

RISK INFORMATION SYSTEM WORK.

Risk of accidents "PROCAL 2000": 1. Beats. 2. Cortes. 3. Noise. 4. Burns. 5. Projecting particles. 6. Non-ionizing radiation. 7. Contact with hazardous substances. 1. Beats: Banging by, with or against material objects or structures:

Universidad Tecnolgica Tula - Tepeji

Risks Neglect. Lack of concentration. Lack of lighting. Lack of order and planning. overload shelves.

Prevention Fasten or anchor the shelves to solid elements, such as walls or floors and put the heaviest items on the bottom of them. Point out where protruding objects, machines or stationary structures. Keep the lighting needed for the job requirements. Remove unnecessary things. Order in the appropriate places. Keep clear roadways.

2. cuts 2.1. For machine cutting elements risks Machines without protection from moving parts. Faulty machines. Lack of concentration. Do not use accessories.

Prevention Periodic review interlocks and interlock. Job aids. Use personal protection.

Universidad Tecnolgica Tula - Tepeji

Generate working procedure.

2.2. By use of hand tools risks Tools defective. Lack of concentration. Lack of knowledge. Do not use personal protective equipment.

Prevention Careful selection and hand tools. Training. Use personal protection. Generate working procedure.

3. noise risks Generated by machinery and equipment.

Prevention Perform preventive maintenance on machinery and work equipment. Request evaluating noise level in the work environment.

4. burns risks Contact with hot surfaces (cutting and welding). Contact with hot parts and vehicles.

Prevention Use personal protection. Generate procedures.

10

Universidad Tecnolgica Tula - Tepeji

5. Projecting particles Risks Projection of fragments and particles from work such as grinding, flame cutting, etc.. Prevention Generate procedures. Use personal protective equipment and appropriate work clothing (helmet, mask, goggles, glasses or goggles, leather suit, etc.). Use protective screens.

6. Non-ionizing radiation
Risks Produced by the welding work.

Prevention Use personal protective equipment (gloves, masks, goggles, etc.). Wear appropriate work clothes. Use protective screens to enclose the work area and not exposed to other workers. 7. Contact with hazardous substances risks Contact with substances and products used for cleaning, lubricating and other purposes (detergents, caustics, corrosives, solvents, paints, etc..). prevention Replace other hazardous substances with the same properties, but to generate less danger to people. Have the Safety Data Sheets for hazardous substances.

11

Universidad Tecnolgica Tula - Tepeji

Keep containers closed, stored, labeled and ventilated. Use personal protective equipment appropriate to the type of product to be handled. Generate working procedure.

VERIFICATION SYSTEM RISK VERIFICATION Frequency Programmed Inspection Monthly Electrical Installations Internal and External Lighting Monthly Equipment and Fire Fighting Systems Quarterly Monthly sampling Unsafe Acts Bi-Weekly Housekeeping Personal Protective Equipment Monthly Chemical storage Monthly

Inspections of workplaces, equipment, machinery and tools. Through proper can be inspected to determine the knowledge possessed by the employees of the running activities, observing safety standards, the need for new methods in the work process, the quality of equipment and tools used. These inspections shall be performed by the Heads of areas, at least once a month to assess the full compliance with the safety rules and regulations. Also conduct inspections of systems and firefighting equipment, in order to ensure their effectiveness in time of an outbreak of fire.

Considerations in inspections Ensure that workers are aware of the importance of using personal protective equipment Testing for informative methods

12

Universidad Tecnolgica Tula - Tepeji

Check work clothes is the most appropriate Observe unsafe practices Ensure that personal protective equipment are adequate

Inspections Jobs Check the housekeeping. Check the detection system and fire fighting. Check the lighting according to the parameters set under Standard NOM025-STPS. Inspections Working Media Regularly supervisors, health and safety advisors and committee members of occupational health and safety inspections by random jobs that are incurred by the company employees and contractors. These inspections reports generate unsafe acts or unsafe conditions are sent to the respective areas being these determinants: Proper operation of machinery, equipment and tools. The correct functionality and equipment maintenance Performing routine inspections to detect and correct unsafe acts or conditions. Inspections Personal Protection Equipment It must provide the workforce of attachment and personal protective equipment are required for the safe performance of work, and will be trained in the use thereof, area supervisors in conjunction with the Health and Safety Authority Labor constantly revise the functioning and good protective equipment. Delivery of the equipment shall be placed on Body Health and Safety, which must be filed, the same way you create schedule to allow review of personal protective equipment

13

Universidad Tecnolgica Tula - Tepeji

Not allowed to enter any use of personal protective equipment, without the prior approval of the Authority Health and Safety Facility inspections Should be made at least quarterly to exhaustive review the entire system regardless of the risk to be present in order to detect unsafe conditions that could cause accidents to any worker. Similarly, the Health and Safety Authority has the power to work performing any inspections it believes appropriate, always being aware of it, everything always framed in ensuring the safety of workers and the care of the facilities and assets of the organization WALKING THE HEALTH AND SAFETY COMMISSION: Obligations of the employer: Show to the labor authority, when it so requests, documents this standard requires you to develop or possess. Participate in the establishment, organization and functioning of the commission. Monitor the operation of the commission. Provide committee members training and training in health and safety matters necessary for the proper performance of their duties, in accordance with a program established for this purpose and which includes at least: topic name, name participant's name and signature of the person authorized date will be, and if applicable, signature of instructor. This training and instruction should be given at least once a year. Address the recommendations on preventive measures, safety and working environment that will bring the committee, according to minutes of checking it and lift resulting from the investigation of the causes of workplace hazards. Provide facilities and permits the members of the commission to carry out its functions.

14

Universidad Tecnolgica Tula - Tepeji

Provide to the commission, the information requested on the working processes, raw materials and substances used in them, incidents, accidents and illnesses, and the results of the investigations carried out on the occasion of the risks of job.

If there is no union, requiring workers to nominate their representatives to the committee. Publish, post and keep in place (s) visible (s) of the work center updated the members of the commission, stating the position, shift and work area each, and the results of the investigations into the causes of occupational hazards and preventive measures occurred given to prevent recurrence. Obligations of workers

Designate representatives to serve on the commission, through the union, formally selecting them through consultation between workers in the workplace. A lack of union, most workers will perform the respective designation.

Participate as a member of the commission of appointment and support the operation of the same by providing information about unsafe conditions and unsafe acts that exist in the workplace and that required for research into the causes of accidents and illnesses.

Address the recommendations on preventive health and safety at work that they point to the commission, according to the minutes of this lift check under the regulations and technical experience in the field.

Attend courses, workshops, courses or any other training or training in health, safety and hygiene is given in accordance with the program for that purpose set jointly by those who make up the committee.

Constitution Fees must be integrated into the workplace no later than thirty working days from the date of commencement of activities, and these must have its charter

15

Universidad Tecnolgica Tula - Tepeji

in those workplaces that are already in work and show it to the labor authority when you need them. The employer must formalize the creation of the commission in session with members that have been selected and union representation, if any. This session will prepare the minutes of regional integration that must contain at least the information. I. This certificate should be displayed when the labor authority so requires. Integration. Integrate a health and safety committee at each workplace. The health and safety committee should be integrated as follows: In the event that the workplace has less than 15 employees, the health and safety committee should be composed of a worker and the employer or his representative, to assume the duties and responsibilities set forth in this rule. II. For the case that the workplace count with 15 or more workers, the health and safety committee must consist invariably of a coordinator and a secretary, and the members agreed by the employer or his representatives, and the union or workers' representative in the absence of union figure, assuming the duties and responsibilities set out in this Statement. Figure absence of association to comply with this standard. The representation of workers should be formed by those who perform their work directly in the workplace and that preferably have knowledge or experience in health, safety and working environment.

CORRECTION SYSTEMS AND SYSTEMS CONTROL OF RISK

CORRECTION OF RISK RIESGO

ADMINISTRATIVE

TECHNICAL

16

Universidad Tecnolgica Tula - Tepeji

Insufficient space to carry out their work activities.

START: th JUANUARY,15 ,2013 th END: FEBRUARY, 15 , 2013 START: FEBRUARY, 15 th , 2013 th END: MACHR, 11 , 2013 START: MACHR, 11 , 2013 nd END: APRIL, 01 , 2013 START: APRIL, 01 2013 th END: APRIL, 15 2011 START: APRIL, 15 2013 th, END: APRIL 21 2013 START: APRIL 21 END: MAY,12
th th, th nd th

Development of local tools. Identify risks through Fault Tree Identify risks through technical of What it if?

Lack of containers for storing flammable substances (gasoline, have, paint, enamel, and others.)

Lack of a management plan for waste generation.

Elaborar una hoja de verificacin.

Electrical installations are inadequate.

identify risks through technical of What it if? Develop sheet. a check

Workers do not have the personal protective equipment.

They do not have fire equipment

2013

2013

Develop a check sheet. identify risks through technical of What it if?

TRAINING SYSTEM

According to the activities carried out as give first aid courses as training will be implemented in the event that a fire is present, and how to use a fire extinguisher, courses will also be able to identify how different types of fire that can be generated. So we take a control check to verify that they really were implemented and are being carried out properly security measures. This control is carried out every two months and that sometimes work varies. Monitoring will schedule to bring you better control and can reinforce the courses taught by me.
TRAINING

In PROCAL 2000 machines and tools we can find, for example: gas cutting and welding equipment.

17

Universidad Tecnolgica Tula - Tepeji

Angle Grinders. Compressors. Drills. Tools minor (screwdrivers, hammers, pliers, wrenches, files, etc..).

So workers should know the risk, have the necessary personal protective equipment and adopt appropriate measures to do the job safely.

Cargo handling: Lifting techniques are used which have the basic principle to keep your back straight and make the effort with his legs, namely: Supporting your feet firmly.

Spread feet at an approximate distance of 50 cm from each other.

Bend your your hips and the knees to support the load close to the body well

Keep your back straight and use your leg strength

Manipulation Manual Tools Manipulation of tools such as hammers, screwdrivers, pliers, wrenches diverse, etc., Is common in the workshops considered, because many of the operations that are performed on the premises can only be done manually. Although the causes of these accidents are very different, more significant may be cited as follows:

18

Universidad Tecnolgica Tula - Tepeji

Poor quality of the tools. Improper use for work done with them. Lack of experience in handling by the worker. Inadequate maintenance and incorrect transport and location.

According to these considerations, the general recommendations for the correct use of the manual tools, for the purpose of prevent accidents that can result are: Conservation of the tools in good condition for use. Using the appropriate tools to each type of work to be performed. Proper training of workers in handling these work items. Transporting safely, protecting the edges and ends and keep them neat, clean and in good repair, in place for that purpose. Handling of chemicals When transfer needed a chemical, whatever its nature, from one container to another smaller container, will be conducted with due precautions: If the original container has tap, opening it slowly effected by gravity. If the original container has no tap, use a vacuum pump specially designed for this purpose, is strictly prohibited, with mouth sucking vacuum tank through a tube. After decanting the product to the target vessel, it shall be labeled in the same way as the original. In the event of a spillage or accidental release, will proceed, in general, as follows: If it is a solid, is collected by aspiration, preventing the sweep, as it may cause the product dispersion in the atmosphere of the premises. If a liquid drains will be protected, will be treated with absorbent materials (such as diatomaceous earth) and deposited in suitable containers for disposal as waste. When necessary, before treating with absorbent, they shall be inerting, for which they shall consult the relevant safety data sheet and in case of doubt, it will be with the supplier.

19

Universidad Tecnolgica Tula - Tepeji

Emergency Management In 2000 PROCAL perform various tasks, either, cleaning, servicing of motors., Which are generated in accident risks for workers. It is therefore important to understand the basic actions of immediate attention if they work during the development of some accident happens. Because the rapid action before an accident can save a person's life or prevent deterioration of the possible injuries you have. Tracking So we take a control is performed to verify what is being proposed as implementation and test are being carried out properly security measures. This control will be held every Wednesday of the second week and this will be done every two months as there are times that the work is varied and easier to verify compliance. HIGHLY RISKY ACTIVITIES
PHOTO ACTIVITY EXPLOSION FOR STONE TO BE OR GRINDING AND THEREAFTER LIMESTONE ELABORATE GRAVEL, CLAY.

TRANSPORT THE STONE TO THE PROCESS OF TRITURATION

20

Universidad Tecnolgica Tula - Tepeji

CONCLUSIONS The nature of industrial processes and operations performed in industry imply risks of accidents, they should be identified and evaluated to implement measures to prevent their occurrence or minimize the consequences associated with those risks. All human activities involve a degree of risk. In its facilities, transmission lines, storage areas including the process safety is of great importance for the responsible development of its activities. Is important to know this type of methodology to prevent and control the safety and hygiene so same in every area of the company.

REFERENCES
Linares, V. P. (26 de JULIO de 2008). Centro Universitario Tenancingo Universidad. Recuperado el 20 de SEPTIEMBRE de 2012, de Historia de la produccin de cal: http://ergosum.uaemex.mx/PDF%2016-3/03%20Vladimira%20Palma.pdf S.A.SV, C. (01 de 01 de 2009). Recuperado el 01 de 11 de 2012, de http://conagre.com/index.php?option=com_content&view=article&id=68&Itemid=74 UNIN, C. D. (Ed.). (09 de 04 de 2012). (I. y. Direccin General de Servicios de Documentacin, Productor) Recuperado el 01 de 11 de 2012, de www.diputados.gob.mx/LeyesBiblio/pdf/125.pdf www.semarnat.gob.mx

21