SINGLINE INJECTORS
PRO GREAZER
RECIRC-OIL PACKAGES
AIR/OIL SYSTEMS
2685 Airport Road Kinston, NC 28504 Tel. 800-227-1063 Fax: 252-527-9232 website: www.farval.com e-mail: farval@icomnet.com
Delimon
ADVANTAGE PRINTING CO. 252-523-8133 BULLETIN 1800G 12/03 2M
TABLE OF CONTENTS
TUBING - STEEL, NYLON . . . . . . . . . . . . . . . . . . . . . .2 ANCHOR TEES AND ELLS U-1008 Dual Line Tube Tee . . . . . . . . . . . . . . . .9 U-1022C Anchor Tee . . . . . . . . . . . . . . . . . . . . . .9 U-1927 Anchor Ell . . . . . . . . . . . . . . . . . . . . . . .9 Straight Anchor Block . . . . . . . . . . . . . . . . . . . . .9
TUBE CLAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
STEEL CONNECTORS FOR STEEL TUBING U-81 One Piece Nut & Sleeve . . . . . . . . . . . .3 U-83 Straight Connector, Tube-to-Male Pipe 3 U-84 Tube Union . . . . . . . . . . . . . . . . . . . . . .3 U-87 90 Elbow, tube-to-Male Pipe . . . . . . .3
STEEL PIPE AND PIPE FITTING Pipe Specifications . . . . . . . . . . . . . . . . . . . . . . . .4 U-104 Pipe Bushing, Standard Hex . . . . . . . . .4 U-119 Pipe Plug, Hex Socket . . . . . . . . . . . . . .4 U-1103 Street Elbow, 45 . . . . . . . . . . . . . . . . .4 U-1104 Street Elbow, 90 . . . . . . . . . . . . . . . . .4 U-1105 Street Elbow, 90 Reducing . . . . . . . . .4 U-1106 Bushing, Inverted . . . . . . . . . . . . . . . . .4 27718 90 angle Adapter . . . . . . . . . . . . . . . .4 27717 Straight Adapter . . . . . . . . . . . . . . . . .4
VALVES U-972D Shut-Off Needle Valve . . . . . . . . . . . .10 U-129 Air Vent . . . . . . . . . . . . . . . . . . . . . . .10 LB 9425 Adjustable Flow Restrictor . . . . . . . .10 20311-3 3-Way Pneumatic . . . . . . . . . . . . . . .10 U-10626 3-Way Pneumatic Oil & MCZ Oil & Grease Electric Shut-Off/Zone . . . . . .11
CHECK VALVES & MISCELLANEOUS ACCESSORIES U-109301 check Valve . . . . . . . . . . . . . . . . . . . .12 U-1975 Check Valve for Discharge Ports . . . .12 U-1972B Check Valves . . . . . . . . . . . . . . . . . . .12 U-922C Spray Nozzle Assemblies . . . . . . . . . .12 U-987 Spray Nozzle Adapter . . . . . . . . . . . .12 U-1732 Indicator Cover for Dualine Valves . .12
BRASS CONNECTORS FOR STEEL AND NYLON TUBING U-81 One Piece Nut & Sleeve . . . . . . . . . . . .5 U-83 Connector, Straight Tube-to-Male Pipe 5 U-84 Tube Union . . . . . . . . . . . . . . . . . . . . . .5 U-87 Elbow, Tube-to-Male Pipe . . . . . . . . . .5 U-151 Pipe Nipple . . . . . . . . . . . . . . . . . . . . . .5 U-152 Street Elbow . . . . . . . . . . . . . . . . . . . . .5
RELIEF VALVES & STRAINERS U-962 Relief Fitting . . . . . . . . . . . . . . . . . . .13 U-10903 Direct Spring Relief Valve . . . . . . . . .13 LS Line Strainer . . . . . . . . . . . . . . . . . . . . . . . . .13
LOW PRESSURE HOSE AND FITTINGS Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 U-404 Couplings . . . . . . . . . . . . . . . . . . . . . . .6 U-407 Unions for U-702 Hose . . . . . . . . . . . . .6
ELECTRONIC SWITCHES & HORNS U-620 Pressure Switch, S.P.D.T. . . . . . . . . . . .14 U-623 Pressure Switch, S.P.D.T. -- Pneumatic . .14 U-663-6 Pressure Switch (S.P.D.T.) . . . . . . . . . . . .14 U-625 Explosion-Proof Switch . . . . . . . . . . . . .14 U-10623 Switch, S.P.D.T. (NEMA 1) . . . . . . . . . . . .15 U-914A Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
HOSE ADAPTERS, QUICK COUPLINGS & SWIVELS U-431 Adapter . . . . . . . . . . . . . . . . . . . . . . . .8 U-997 Anti-Friction Swivel . . . . . . . . . . . . . . .8 U-421/ U-422 Coupling . . . . . . . . . . . . . . . . . . . . . . . .8
AIR CONTROL PANELS/GAUGES/MISCELLANEOUS LD7767C Air Control Panel - Remote . . . . . . .16 U-902 Pressure Gauge . . . . . . . . . . . . . . . . .16 Pump Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Barrel Pump Low Level Switch . . . . . . . . . . . . . .16 Air Filters/Regulators/Lubricators . . . . . . . . . . . .16 Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 NOTE: ALL DIMENSIONS ARE SUBJECT TO CHANGE BASED ON VENDOR AVAILABILITY.
1
HOW SOLD
* Nylon tubing is not suitable where it might contact the following chemicals: Hydrachloric Acid, Hydrafluoric Acid, Hydrogen Peroxide, Hydrogen Sulfide, Nitric Acid, Oxalic Acid, Pepchloric Acid, Phenol, Phosphoric Acid. Temperature Range is 50-180F ** STATED WORKING PRESSURE IS AT 75F. PRESSURE AT 180F IS APPROXIMATELY HALF.
*NYLON TUBING
COLOR PART NO. TUBE O.D. TUBE WALL
MAX. WORKING **PRESSURE psig (bar)
HOW SOLD
27722
BLACK
880 (60) 880 (60) 1,000 (68) 1,000 (68) 1,000 (68) 1,000 (68)
NATURAL
U-428B U-428D
TUBE CLAMPS
TUBE CLAMPS
TUBE SIZE PART NO. NO. TUBES FIG. NO. A DIMENSIONS B C D TUBE SIZE
27820-1 27820-2 1/8* OD 27820-4 27820-5 3/16 3/16 3/16 1/4 1/4 1/4 3/8 3/8 1/2 5/8 U-301A1 U-301A2 U-301A3 U-301B1 U-301B2 U-301B3 U-301D1 U-301D2 U-301E1 U-301F1 27820-3
1 2 3 4 5 1 2 3 1 2 3 1 2 1 1
1 3 3 3 3 1 2 2 1 2 2 1 2 1 1
1/8
3/16
3/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 5/16
FIGURE 3 FIGURE 2 FIGURE 1 TUBE SIZE
1 2 3 5
1 3 3 3
3/16 5/16 3/16 7/16 3/16 9/16 3/16 11/16 1/4 1/4 5/16 1/2
TUBE CLAMPS
PART NO. NO. TUBES FIG. NO. DIMENSIONS A B
4 6 4 6 3 4 6 2
3 3 3 3 3 3 3 3
1/4 11/16 3/4 5/16 5/16 5/16 7/16 7/16 9/16 3/8 5/8 7/8 1/2 7/8 5/8 3/4 3/4 3/4 3/4 3/4 5/8
11/16 3/4 11/16 3/8 Furnished with 1/4-20 x 3/8 lg. self tapping screw U-240G2.
Furnished with 1/4-20 x 3/8 lg. self tapping screw U-240G2. Screws not supplied for 1/8 tube clamps.
NOTE: 5/32 MOUNTING HOLE FOR 1/8 TUBE CLIPS ALL OTHER STYLES/MODELS HAVE A 9/32 HOLE.
U-84 TUBE UNION U-81 ONE PIECE NUT AND SLEEVE TUBE TO MALE PIPE
27717 STRAIGHT ADAPTER 1/4-28 MALE THD. TO 1/8 NPT FEMALE U-1104 STEEL STREET ELBOW (ZINC PLATED)
TUBE SIZE
PART NO.
DIMENSIONS A B
33
C
13 7
TUBE SIZE A
3
PART NO.
DIMENSIONS C
27
Hex. D
F
15
G
27 11
16 1 4 1 /4 3 /8
8 1 8 1 4 3 /8
32 3 4 15 16 1
16 7 16 9 16 11 16
64 7 32 1 4 1 4
64 32 1 2 7 16
8 1 8 3 /16 3 /16 1 4 1 4 1 4 3 8 3 8 3 8
27728 27725 U-87-A1B U-87-A2B U-87-B1B U-87-B2B U-87-B3B U-87-D1B U-87-D2B U-87-D3B
4 -28 1 8 1 8 1 /4 1 8 1 4 3 8 1 8 1 4 3 8
64 21 32 7 8 7 8 7 8 7 8 31 32 31 32 31 32 31 32
32 16 17 32 19 32 19 32 19 32 13 16 13 16 13 16 13 16
TUBE SIZE
PART NO.
8 1 8 3 16 1 4
1 1 3
4 8 3 8 3 8
4 -28 1 8 1 8 1 8 4 3 8 1 /8 1 4 3 8
1
8 7 16 1 2 1 2 5 8 3 4 3 4 3 4 3 4
c
7
4 1 4 3 8
8 1 4 1 4
16 9 16 11 16
32 5 16 5 16
PART NO.
A
1 11
TUBE SIZE
3
PART NO.
DIMENSIONS B C
8 4
1 1
8 4
U-152-A U-152-B
2 16
.56 .78
.188 .266
16 1 4 3 /8
1 1116 112
2 9 16 13 16
1. Hose can be ordered in bulk. Specify desired length in feet. Hose is supplied in 50 coils. 2. Loose Couplings and Unions. Order by part number and state desired quantity. 3. Hose Assemblies. See page 7.
HOSE ASSEMBLIES
For Complete Hose Assemblies, Order by Hose Assembly Part Number from Following Tables. Specify Length in Inches.
FABRIC BRAID LOW PRESSURE CONSTRUCTION (Temp. Range -40F to +200F) HOSE ASSEMBLY NUMBER UX702C01 UX702C02 I.D. MAXIMUM WORKING PRESSURE (PSI) 500 500 COUPLING OR UNION 1st END THREAD (NPTF) 1/8 1/4 PART NO. U404B1 U404B2 2nd END THREAD (NPTF) 1/8 1/4 PART NO. U407B1 U407B2
1/4 1/4
I.D.
COUPLING OR UNION 1st END THREAD SIZE 1/4-18 3/8-18 3/4-16 PART NO. U43744 U43766 U43888 2nd END THREAD SIZE 1/4 3/8 3/4 PART NO. U43744 U43766 U43888
**ASSEMBLY LENGTH ORDER CODE IN INCHES - ADD INCH CODE BELOW TO HOSE ASSEMBLY NUMBER ABOVE - EXAMPLE: UX718402-048 036 048 060 072 084 096 108 120
**The code numbers indicate overall length of assembled hose to outside end of fittings in inches and is to be added as a dash-number to the hose assembly.
72.0
3/4 x JIC 37 (SWIVEL END) PERMANENTLY ATTACHED -REF JIC 37 ADAPTER - EACH END 72.0
7/8
27712
1/8 N.P.T.
1/8 N.P.T.
27713
11/16
Series 27733-27739
A 27730 Type Hose 1/8 N.P.T.
27714
1/8 N.P.T.
Adapter Union
Model 27729
25 ft. coil; 3/16 I.D. x 3/8 O.D. working pressure = 500 psig. Burst pressure = 2000 psig. Minimum bend radius = 2-1/2. (Bulk Hose 27730 is available. Order any length in feet.)
Part No. 27740 27741 27742 27743 27733 27734 27735 27736 27737 27738 27739
A (In.) 12 18 24 30 6 8 12 18 24 30 36
Hose Stud
1/8 NPT male at one end and swivel adapter union 1/8 NPT male at other end.
U-421 PLUG (With or without Check Valve) U-422 SNAP-ON SOCKET COUPLING (With or Without Check Valve)
VALVES
U-972D SHUT-OFF NEEDLE VALVE Part No. 20311-3 3-WAY, NC, SOLENOID VALVE (PNEUMATIC) (NEMA 1 enclosure) 120 VOLT/60 HZ
OUTLET PORT 2
EXHAUST PORT 3
48
OUTLET PORT 2
INLET PORT 1 55 60
Operating Data Fluids Ambient Temp. Range (-18 to 60C) Flow Rating, Cv (avg) Orifice Pressure Range Inlet Connection Port Exhaust Port Outlet Connection Port Note:
Air or inert gas 0 to 140F 0.18 2.0mm 150 psi max. 1/8 NPTF 1/8 NPTF 1/8 NPTF
Electrical Specs Voltage (V/Hz) 120/60; 110/50, 10% Coil Continuous duty, encapsulated Class F Current Inrush 14.8 Volt - amps (0.12 amps) Holding 10.9 Volt - amps (0.09 amps) Connection Connector pin assignment according to DIN 43650 Form A Operation Mode 3 way, 2 position, normally closed
4.35 (110.6)
PART NO.
VOLTAGE
Port
(NPTF)
MAXIMUM WORKING PRESSURE: 10,000 PSI @ 70 MAXIMUM OPERATING TEMPERATURE: 500F USE REDUCER BUSHING U-104D1 FOR 1/8 PIPE; U-104D2 FOR 1/4 PIPE; OR U-104D3 FOR 3/8 PIPE. 10
Holding Current (AMPS) IN RUSH (AMPS) .09 .12
3.32
2.00
NOTES: 1. Inrush current rating at 115 VAC 60 hertz. 2. All AC coils contain full wave rectifiers.
EXAMPLES:
For a remote zone control in a grease system, nitrile seals, a Hirschmann connector, 24 volt DC current, and with NPTF ports, order MCZ2503B00HC24N.
MCC2505
MCC2509A
1.19
.77
U-1975 CHECK VALVES FOR DISCHARGE PORTS OF DUALINE MEASURING VALVES AND SINGLELINE VALVE MANIFOLDS
U-1972B LINE CHECK VALVE - BRASS BODY OIL & GREASE APPLICATIONS
12
STRAINERS
TYPICAL ORDERING CODE LS - 02 2 03 5 *Basic Letter Identification *LS - Line Strainer Pipe Tap Size 02 - 14 03 - 38 Dirty Screen Indicator Option 1 - without indicator 2 - with indicator **Micro Switch Option
No Number No micro switch 5 - micro switch
Dirty Screen (Usage at Minimum Operating Temperature 03 - 25 micron screen (oil only up to 500 SSU) 06 - 150 micron screen (oil only up to 2000 SSU) 20 - 500 micron screen (oil over 2000 SSU & all grease
*This must appear in all orders for strainer assemblies. **Micro Switch available ONLY with Dirty Screen Indicator (2 Option). Example: LS-03-120 is the order code for a 3/8 P.T. Strainer without indicator and with a 500 micron screen. REPLACEMENT SCREENS Part No. LS-02-05-103 LS-02-05-106 LS-02-05-120 DESCRIPTION
25 MICRON SCREEN (OIL ONLY UP TO 500 SSU) 150 MICRON SCREEN (OIL ONLY UP TO 2000 SSU) 500 MIICRON SCREEN (OIL OVER 2000 SSU & ALL GREASE)
13
ELECTRIC SWITCHES
U-620 PRESSURE SWITCH SINGLE POLE DOUBLE THROW (OIL OR GREASE) (NEMA 3 enclosure)
4-9/16 1/4-28 N.F. ADJUSTMENT SCREW
6-3/4 MAX
3-1/16
4-3/8
Adjustable Range Decreasing Min. 250 Max. 2775 Increasing Min. 280 Max. 3000
3/8 NPTF
ALL VALUES P.S.I.G. Electrical rating (continuous inductive): 10 amps. 125, 250 or 460 V. AC., 15 amps. 6 V. DC. Contact symbol:
Electrical rating (continuous inductive): 15 amps. 110 V. AC., 10 amps. 220 V. AC., 6 amps. 440 V. AC., 0.25 amps. 115 V. DC. Contact Symbol:
3-31/32
NEMA 4 ENCLOSURE (WATER TIGHT) MOUNTING BRACKET MAY BE ROTATED 90 OR 180 FROM POSITION SHOWN. SET AT FACTORY SO THAT NC CONTACTS CLOSE AT 60 PSI ON DECREASING PRESSURE
Adjustable Range Decreasing Min. 1.5 Max. 144.8 Increasing Min. 1.5 Max. 150
ALL VALUES P.S.I.G. Electrical Rating (continuous inductive): 10 amps. 125 or 250 V. AC., 3 amps. 460 V. AC., 5 amps. 28 V. DC. Contact Symbol: PURPLE RED
14
15
Filters
Model F978 1/2 Filter Model F975 3/8 Filter
Lubricators
Model F977 1/2 Lubricator Model F974 3/8 Lubricator
PUMP HOIST
Part Number F-111
For HD Series Pumps. Air-operated hoist lifts and lowers pumps for fast and easy drum changes. Hoist arm adjusts for different pump heights and swings a full 360. Push/pull air valve controls hoist. 11-1/2 base bolts to floor. Unit height is 62-1/8 (lowered) and 985/8 (raised). Air inlet is 1/4 NPTF (m). Maximum air pressure is 150 psi.
16
BRUSHES
Operation
Brush Assemblies are suitable for lubricating various moving machine components such as: chains, gears, cams, etc. Metered oil flow to each brush may be governed by an injector, divider valve, or Dualine valve.
1/8 NPT 2 1/4
3/4
Technical Data
Bristle Material Temperature Range .012 diameter black nylon -30F to +200F
Brush Assembly, Part No. B7488
Installation
Bristle end of brush must be below inlet connection. Mount securely to avoid vibration.
3/4
1/2 sq.
3/4
1/8 NPT
Bulkhead Mounted Brush Assembly Part No. 1/8 Pipe Tap Female . . . . . . . . . . . . . . . B7492
803-11 BRUSH
803-10 BRUSH
1-7/8
1-7/8
1-3/4 x 3/8
1 dia
17
Farval
Hose Reels
Grease Fittings
Grease Guns
2685 Airport Road Kinston, NC 28504 Tel. 800-227-1063 Fax: 252-527-9232 website: www.farval.com e-mail: farval@icomnet.com
Delimon