Motor Neumatico para Arranque de Motores Grandes

Distributors For:
Branch Directory: 149 Glasgow Road Wishaw Lanarkshire ML2 7QJ Tel 01698 355711 Fax 01698 359299 Fleming Close Segensworth East Fareham Hampshire PO15 5SB Tel 01489 588398 Fax 01489 588381 Wellheads Road Farburn Industrial Estate Dyce, Aberdeen AB21 7HG Tel 01224 723434 Fax 01224 723545 Woodland House Unit 2, Hall Dene Way Seaham Grange Ind Est Seaham SR7 0PU Tel 0191 521 4111 Fax 0191 521 1616
E-mail sales@mbairsystems.co.uk www.mbairsystems.co.uk www.airwinch.co.uk
ingersoll rand air starter solutions
Engine Starting Systems
IRPS0122_BarringMotors3.qxd
10/17/06
7:39 AM
Page 1
Pneumatic Barring Motors

B006 and T480 Series
Ingersoll Rand Industrial Technologies provides products, services, and solutions to enhance the efficiency and productivity of our commercial, industrial, and process customers. Our innovative products include air compressors, air systems components, tools, pumps, material and fluid handling systems, and microturbines. airstarters.ingersollrand.com
Distributed by:
2006 Ingersoll-Rand Company Limited IND-1006-017
IRPS0122_BarringMotors3.qxd
10/17/06
7:39 AM
Page 3
Safe, precise control at every turn
Service work on diesel and gas engines is easier and safer with Ingersoll Rand B006 and T480 Series pneumatic barring motors. These highly reliable, precisely controlled motors enable you to turn engines over slowly and stop them securely for greater peace of mind and productivity.
Model Flange 01 03 01 03
Features and Benefits

Reversible vane air motor for precise control Rugged design provides maximum durability and dependability Pendant control enables safer one-person operation
B006
B006 Series
Weight lb kg 19 19 25 25 9 9 11 11 Max Pressure (motor inlet) psi bar 90 90 90 90 6 6 6 6 Torque (breakaway) ft-lb Nm 152 152 152 152 207 207 207 207 Speed at Max Power rpm 23 23 23 23 Description Barring motor only Barring motor only Barring motor with pendant control Barring motor with pendant control
These barring motors are lightweight and portable, which means you can move them from engine to engine, or mount them permanently. Since they are powered by compressed air, these motors are well suited for field applications, hazardous environments, and are perfect solutions for all service applications. Timing adjustments Valve adjustments Coupling adjustments Routine and unscheduled maintenance
For diesel engines with displacements up to 500 liters and gas engines up to 1000 liters 90 psig air operation produces more than 300 ft-lb of torque Integral disc brake is always engaged when motor is not in operation to ensure safer, easier engine adjustments 90 psig air operation produces more than 150 ft-lb of torque For diesel engines with displacements up to 100 liters and gas engines up to 200 liters
B006PVR374-01** B006PVR374-03** B006PVR374-01-**P B006PVR374-03-**P
**Pinion configurations: 15, 29, 31, 77, 79, 85, 94, 893, 895, 942. Additional flange and pinion configurations available upon request
T480 Series Includes integral brake

Model T480PVRP-03** T480PVRP-03-**P Flange 03 03 Weight lb kg 58 69 26 31 Max Pressure (motor inlet) psi bar 90 90 6 6 Torque (breakaway) ft-lb Nm 322 322 438 438 Speed at Max Power rpm 65 65 Description Barring motor only Barring motor with pendant control
T480
**Pinion configurations: 25, 29, 31, 83, 85, 87, 94, 893, 895, 942. Additional flange and pinion configurations available upon request
Accessories
Model PB006-15K PB006-30K 43551-2 PT480-15K PT480-30K 3BM-A674 Description B006 pendant control & 2 hoses (15'/4.6m each) B006 pendant control & 2 hoses (30'/9m each) Muffler for B006 T480 pendant control & 3 hoses (15'/4.6m each) T480 pendant control & 3 hoses (30'/9m each) Muffler for T480
ST1000M Series Air Starters
The perfect fit for heavy-duty starts

Ingersoll Rand ST1000M Series air starters are built to withstand the toughest environmental and working conditions combining robust features and proven power and efficiency to deliver ruggedly reliable, heavy-duty starting for oil and gas applications. ST1000M Series starters are also engineered to precisely match the same mounting configuration of many existing applications, making them easy to install without the need to reconfigure connections or piping.
Patent-pending slip-fit modular motor design makes servicing simple and convenient Patent-pending solid aluminum rotor design enables reliable operation in harsh, contaminated environments by providing an open flow path for particles Powerful, efficient design consumes up to 25 percent less air and gas than other models reducing operating costs and lowering emissions, while generating up to 8 percent more horsepower and up to 18 percent more torque 2-inch NPT inlet simplifies installation
Elbow or straight exhaust configurations available for greater versatility
Patent-pending, fully supported high-speed rotor extends bearing life by minimizing deflection and ensuring concentric running
Aerodynamic speedlimited design and steel containment ring provide fail-safe reliability
20.420" (518.68 mm) 11.530" (292.86 mm) .906" (23.00 mm)
Integral slip 92.05 Pilot clutch design eliminates 91.95 (3.624") need for soft-start valve or other controls, (3.620") reducing shock-loading and ensuring better protection of unit
Pre-engaged front end delivers time-proven durability
6.142" (156.00 mm) 2" NPT inlet
Control ports 1/4" NPT inlet
5.374" (136.50 mm)
Distributed by:
Breakaway Pressure Torque psi (bar) ft-lb (Nm) ST1060 B Ratio 4.154" 30 (2) 53 (71) (105.50 mm) 3X 60 (4) 115 (156) 2.028" 16.70 Equally (6) (51.50 90 220 (298) (.657") spaced mm) 120 (8) 295 (400) .728" 146.00 (18.50 mm) Pinion 150 (10) 353 (478) (5.748") travel ST1099 B Ratio 1.122" 30 (2) 82 (111) (28.50 mm) 60 (4) 200 (271) 90 (6) 347 (470) ST1060 C Ratio 30 (2) 62 (84) 60 (4) 143 (194) 90 (6) 256 (347) 120 (8) 342 (463) Flywheel face 150 (10) 409 (554) 2.000" (50.80 mm) ST1099 C Ratio 30 (2) 98 (133) 60 (4) 234 (317) 90 (6) 400 (542)
Speed @ Max hp rpm 1,175 1,550 1,780 1,900 2,050 1,425 1,850 2,060 1,025 1,350 1,515 1,675 1,780 1,225 1,580 1,770
Max Power hp (kW) 7 (5) 20 (15) 39 (29) 53 (39) 70 (52) 13 (10) 36 (27) 68 (51) 7 (5) 20 (15) 39 (29) 53 (39) 70 (52) 13 (10) 36 (27) 68 (51)
Flow @ Max hp scfm (L/s) 370 (175) 590 (278) 820 (387) 1,050 (496) 1,290 (609) 540 (255) 890 (420) 1,240 (585) 370 (175) 590 (278) 820 (387) 1,050 (496) 1,290 (609) 540 (255) 890 (420) 1,240 (585)
ingersollrand.com 888-782-7824
2009 Ingersoll-Rand Company IRITS-0409-045
Index
Engine Starting Systems Index
Category Sub-Sections Page #
i ii A-1 to A-6 A-1 A-2 A-2 A-3 A-4 A-5 A-6 B-1 to B-6 B-1 B-2 B-3 B-4 B-4 B-5 B-6 B-6 C-1 to C-6 C-1 C-2 C-3 C-4 C-4 C-5 C-6 C-6 D-1 to D-10 D-1 D-2 D-3 D-4 D-5, D-6, D-7 D-7 D-8 D-9, D-10 E-1 to E-8 E-1 E-2 E-3 E-4 E-5 E-6 E-7 E-8
Category
Sub-Sections
Page #
F-1 to F-8 F-1 F-2 F-3 F-4 F-5 F-6 F-7 F-8 G-1 to G-8 G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-8 H-1 to H-8 H-1 H-2 H-3 H-4 H-5 H-6 H-7 H-8 I-1 to I-8 I-1 I-3, I-5 I-6 I-7 I-8 I-8 J-1 to J-18 J-1, J-2 J-3, J-4 J-5, J-6 J-7 J-8, J-9 J-10 J-11, J-12 J-13, J-14 J-15 J-16 J-16 J-16 J-17 J-17 J-18 J-18
Air Starter Selection Guide Warranty 150T F Series Features/Benefits Dimensions Performance Information Model Numbers Accessories Installations Engine Selection Guide ST500 Series Features/Benefits Dimensions Performance Information Replacement Kits Accessories Installations Model Numbers Engine Selection Guide ST600 Series Features/Benefits Dimensions Performance Information Replacement Kits Accessories Installations Model Numbers Engine Selection Guide ST700/ST900 Series Features/Benefits Dimensions Performance Information Accessories Installations Model Numbers Engine Selection Guide Replacement Kits 3BMG/5BMG Series Features/Benefits Dimensions Performance Information Accessories Installations Model Numbers Engine Selection Guide Replacement Kits
SS175/SS350 Series Features/Benefits Dimensions Performance Information Accessories Installations Model Numbers Engine Selection Guide Replacement Kits 150BM Series Features/Benefits Dimensions Performance Information Accessories Installations Model Numbers Engine Selection Guide Replacement Kits SS800 Series Features/Benefits Dimensions Performance Information Accessories Installations Model Numbers Engine Selection Guide Replacement Kits TS700/TS900/TS1400 Series Features/Benefits Dimensions Performance Information Engine Selection Guide Replacement Kits Accessories Accessories Accessories Index Relay Valves Solenoid Control Valves Push Button Control Valves Air Strainers Mufflers Regulators In-Line Lubricators One-Shot Lubricators Road Splash Deflectors Exhaust Tube Kit Liquid Sealants Check Valves Drain Valves Gladhand Couplings Pressure Gauges IR Locations
Note: All dimensions shown are for reference only. Specifications subject to change without notice. Note: The number of starts per tank is based on theoretical calculations. The actual number of starts depends on engine size, temperature, air pressure, and starting characteristics of the engine.
inside back cover
www.airstarters.com
1-888-START-AIR
Air Starter Selection Guide

Lubrication Free Selection Guide (Turbine Motor)
For Diesel Engine Displacement (liters) 8 to 27 8 to 27 8 to 27 5 to 100 5 to 100 16 to 80 16 to 80 16 to 130 16 to 130 80 to 200 80 to 200 160 to 320 160 to 320 16 to 130 16 to 130 80 to 200 80 to 200 160 to 320 160 to 320 Gas Turbine Engines Catalog Section A A A B B C C D D D D D D D D D D D D I Series 150TMG 150TMP 150TLP ST599 ST544 ST650 ST699 ST750 ST799 ST750 ST799 ST750 ST799 ST950 ST999 ST950 ST999 ST950 ST999 TS700/ TS900 Gear Ratio F F F F F B B B B C C D D B B C C D D D Extended Starting Capability (>10 sec.) Yes Yes Yes Yes Yes Yes Yes No No No No No No Yes Yes Yes Yes Yes Yes Yes Max Power (HP) 28 28 28 44 28 66 67 55 66 55 66 55 66 55 66 55 66 55 66 130 Max Pressure (psig) 150 150 90 150 150 150 90 150 90 150 90 150 90 150 90 150 90 150 90 225 Air Consumption at Max HP SCFM (L/s) 710 (335) 710 (335) 780 (368) 1240 (585) 710 (335) 1450 (684) 1700 (802) 1300 (614) 1700 (802) 1300 (614) 1700 (802) 1300 (614) 1700 (802) 1300 (614) 1700 (802) 1300 (614) 1700 (802) 1300 (614) 1700 (802) 2200 (1038) Engagement Type** Inertia Pre-Engaged Pre-Engaged Pre-Engaged Pre-Engaged Pre-Engaged Pre-Engaged Inertia/ Pre-engaged Inertia/ Pre-engaged Pre-Engaged Pre-Engaged Pre-Engaged Pre-Engaged Inertia/ Pre-engaged Inertia/ Pre-engaged Pre-Engaged Pre-Engaged Pre-Engaged Pre-Engaged Permanently Engaged
Inlet Size (NPT) 114" 114" 114" 114" 114" 114" 112" 112" 112" 112" 112" 112" 112" 112" 112" 112" 112" 112" 112" 112"
Exhaust Size Gas (NPT) Sealed 2" Yes 2" Yes 2" Yes 2" Yes 2" Yes 5" V-Band Flange No 5" V-Band Flange No 4" * Yes 4" * 4" * 4" * 4" * 4" * 4" * 4" * 4" * 4" * 4" * 4" * 4" * Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
* Or exhaust through a welded anged 312" schedule 40 pipe.
External Lubrication Required Selection Guide (Vane Motor)

For Diesel Engine Displacement (liters) 0 to 5 3 to 8 3 to 8 5 to 10 8 to 27 8 to 27 15 to 32 8 to 27 16 to 130 16 to 130 80 to 200 160 to 320 Catalog Section E E F F G G G F H H H H Series 3BMG 5BMG SS175G SS175G 150BMG 150BMP 150BMP SS350G SS810 SS815 SS825 SS850 Gear Ratio Direct Direct B E E E D E B B C D Extended Starting Capability (>10 sec.) No No No No No No No No No No No No Max Power (HP) 8 10 18 18 32 32 32 36 80 80 75 75 Max Pressure (psig) 150 150 150 150 150 150 150 150 150 150 150 150 Air Consumption at Max HP SCFM (L/s) 325 (153) 310 (146) 500 (236) 500 (236) 680 (321) 680 (321) 680 (321) 900 (425) 1700 (802) 1700 (802) 1350 (637) 1275 (602) Engagement Type** Inertia Inertia Pre-Engaged Pre-Engaged Pre-Engaged Pre-Engaged Pre-Engaged Pre-Engaged Inertia Pre-Engaged Pre-Engaged Pre-Engaged Inlet Size (NPT) 3 4" 3 4" 1" 1" 114" 114" 114" 114" 112" 112" 112" 112" Exhaust Size (NPT) 1" 1" 114" 114" 114" 114" 114" 112" 212" 212" 212" 212" Gas Sealed Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Yes
These gures are only a guide. For difcult to start engines or for operation under adverse conditions, use the next more powerful starter. For 2-stroke diesel engines, these gures may be multiplied by 1.5. Ex: a 3BMG could be used in a 7.5 2 Stroke diesel engine. For Carburated (Gas) engines, these gures may be doubled. Ex: a 150BMP could be used on a 40 liter gasoline engine. Note 1 liter = 61.02 in3. ** There are two basic types of air starters: pre-engaged and inertia. With pre-engaged starters, the drive pinion is completely engaged with the engine ring gear before the starter begins to crank the engine. With an inertia starter, the rotating drive pinion engages the engine ring gear simultaneously with the initial cranking of the engine.
Warranty
AIR STARTER LIMITED WARRANTY
Ingersoll-Rand Company (IR) warrants to the original user its air starters (Starters) to be free of defects in material and workmanship for a period of one year from the date of purchase. IR will repair, without cost, any Starter found to be defective, including parts and labor charges, or at its option, will replace such Starters or refund the purchase price less a reasonable allowance for depreciation, in exchange for the Starter. Repair or replacements are warranted for the remainder of the original warranty period. If any Starter proves defective within its original one-year warranty period, it should be returned to any Authorized Air Starter Service Distributor, transportation prepaid with proof of purchase or warranty card. This warranty does not apply to Starter which IR has determined to have been misused or abused, improperly maintained by the user, or where the malfunction or defect can be attributed to the use of non-genuine IR repair parts. IR MAKES NO OTHER WARRANTY, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY PERIOD AS SET FORTH ABOVE. IRs MAXIMUM LIABILITY IS LIMITED TO THE PURCHASE PRICE OF THE STARTER AND IN NO EVENT SHALL IR BE LIABLE FOR ANY CONSEQUENTIAL, INDIRECT, INCIDENTAL, OR SPECIAL DAMAGES OF ANY NATURE ARISING FROM THE SALE OR USE OF THE STARTER, WHETHER IN CONTRACT, TORT, OR OTHERWISE. NOTE: Some states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not apply to you. This warranty gives you specic legal rights and you may also have other rights which may vary from state to state. Other warranties applicable based on product and/or specic applications.
UNITED STATES AND INTERNATIONAL CERTIFICATIONS

ISO 9001:2000 ABS (American Bureau of Shipping) Lloyds Register Germanischer Lloyd (www.germanlloyd.org) Korean Register of Shipping
Certicate information available upon request.
ii
www.airstarters.com
1-888-START-AIR
Air Starters
150T F Series
For engine displacement of: Diesel300 to 3600 CID (5 to 60 liters) Carburated1000 to 7200 CID (16 to 120 liters)*
Features/Benets
Provides 35% more output torque than 150T E Series Model Same inlet and outlet locations as the 150BM and 150T E Series starters for easy change-out Uses the proven front end of the 150BM starter Provides maintenance-free operation Sealed for use in gas and air applications Efcient 30 hp turbine motor uses no external lubrication
Versatile
Inertia and pre-engaged models available Left- and right-hand rotation available 4 inlet, 4 exhaust, and 16 drive housing orientations 30-150 psi (2.1-10.3 bars) operation
* These values may vary depending on engine-specic parasitic loads.
Industry applications ideal for the 150T Series starters: marine, trucking, transit, oil and gas.
A1
Air Starters
150T F Series
Weight lbs (kg) 150T 35 (15.9)
Note: All dimensions shown are for reference only. Specications subject to change without notice.
DIMENSIONS
5.750" (146.05 mm) 3.668" (93.18 mm)
13.632" (346.25 mm) 12.382" (314.50 mm) 3.550" (90.17 mm) 3x .440" (3x 11.16 mm)
1-1/4" NPT Inlet SAE J518C (Code 61) 3x 1.250" (3x 31.75 mm)
3.875" (98.40 mm) 150TMP 4-7/16" (112.71 mm) 150TMG .625" (15.88 mm)
1.750" (44.45 mm)
5.750" (146.05 mm)
4.510" (114.55 mm) 6.407" (162.74 mm) 8.713" (221.32 mm) 1.776" (45.12 mm)
3.060" (77.72 mm)
2" NPT Exhaust
150TMPF/150TMGF Performance Information 44% Arc

Pressure PSI (bar)
60 (4.1) 90 (6.2) 120 (8.3) 150 (10.3)
Breakaway Torque ft-lb (Nm)

74 (100) 113 (153) 147 (200) 182 (247)
Speed @ Max HP RPM

1296 1480 1580 1620
Max Power Flow @ Max HP HP (kw) SCFM (L/s)

9 (7) 16 (12) 22 (17) 28 (21) 310 (146) 430 (203) 570 (269) 710 (335)
150TLPF Performance Information 99% Arc

Pressure PSI (bar)
30 (2.1) 60 (4.1) 90 (6.2)

72 (98) 132 (179) 206 (280)
Speed @ Max HP RPM

1185 1500 1530

8 (6) 19 (14) 30 (23) 340 (160) 580 (274) 780 (368)
150T F Series Number of Starts per Tank

(Data taken from crank tests on Detroit Diesel Series 50 with an Allison Transmission)
300 270
19 16 14 12 9 7 5 2 40
28 24 21 17 14 10 8 3 60
37 33 28 23 19 14 9 5 80 302
47 41 35 29 23 17 12 6
56 49 42 35 28 21 14 7
65 57 49 41 33 24 16 8
75 65 56 47 37 28 19 9
84 73 63 52 42 31 21 10
20 18 16 14 12 10 8 6
Max Tank Pressure (psi)
240 210 180 150 120 90
Max Tank Pressure (bar)
100 120 140 378 454 529
160 180 605 680
151 227
Gallons Liters
Tank Size
A2
150T F Series
150T F Series Crossover Model Numbers
150T F 150BM Available Units Crossovers
150TMF21RH-31 150TMGF12RH-13 150TMGF21LH-11 150TMGF21LH-11 150TMGF21LH-32 150TMGF21RH-6 150TMGF21RH6-22R 150TMGF22RH-5 150TMGF22RH5-10D 150TMPF88L54-020 150TMPF88R54-020 150TMPF81R15-00N 150TMPF88L54-11A 150TMPF88L54-12E 150TMPF88L54-13E 150TMPF88L54-200 150TMPF88L54-20N 150TMPF88L54-22N 150TMPF88L54-33A 150TMPF88L54-33C 150TMPF88R51-200 150TMPF88R53-000 150TMPF88R53-020 150TMPF88R53-12F 150TMPF88R53-200 150TMPF88R53-300 150TMPF88R54-000 150TMPF88R54-00N 150TMPF88R54-02E 150TMPF88R54-12C 150TMPF88R54-12D 150TMPF88R54-12E 150TMPF88R54-200 150TMPF88R54-20E 150TMPF88R54-220 150TMPF88R54-22E 150TMPF88R54-300 150TMPF88R54-32P 150TMPF88R54-POS 150BME21RH-31 150BMGE12RH-13 150BMGE21LH-11 150BMGE21LH-11 150BMGE21LH-32 150BMGE21RH-6 150BMGE21RH6-22R 150BMGE22RH-5 150BMGE22RH5-10D 150BMPD88L54-020 150BMPD88R54-020 150BMPE81R15-00N 150BMPE88L54-11A 150BMPE88L54-12E 150BMPE88L54-13E 150BMPE88L54-200 150BMPE88L54-20N 150BMPE88L54-22N 150BMPE88L54-33A 150BMPE88L54-33C 150BMPE88R51-200 150BMPE88R53-000 150BMPE88R53-020 150BMPE88R53-12F 150BMPE88R53-200 150BMPE88R53-300 150BMPE88R54-000 150BMPE88R54-00N 150BMPE88R54-02E 150BMPE88R54-12C 150BMPE88R54-12D 150BMPE88R54-12E 150BMPE88R54-200 150BMPE88R54-20E 150BMPE88R54-220 150BMPE88R54-22E 150BMPE88R54-300 150BMPE88R54-32P 150BMPE88R54-POS 150LFPE88R54-300 150LFPE88R54-12D 150LFPE88R54-12E 150LFPE88R54-200 150LFPE88R54-000 150LFPE88R54-00N 150LFPE88R54-02E 150BMPE88R-44 150BMPE88R-54 150BMPE78RH-44 150BMPR78RH-54 150BMPE78RH-6 150LFPE88R53-020 150LFPE88R51-020 150BMPE88R-53 150BMPE88R-53 150BMPE78RH-53 150BMPE78RH-5 150LFPE88L54-000 150BMPE88L-11 150BMPE88L-11 150LFPE81R15-020 150BMPD89LH-50 15BMPE78LH-11 150BMPE83LH-11 150BMPD88R-46 150BMPD89RH-46 150LFE21RH6-020 150LFGE21RH6-000 150LFGE22RH5-020 150BME21RH-6 150BME21RH-17 150BME22RH-5 150BMGE22RH-5 150LFGE21LH11-000 150BME21LH-11

Bold Model Numbers indicate that a remanufactured model is available with the same part number (add an R to the number).
Most Obsolete Units
150LF Crossovers
150BM Obsolete
150BM Obsolete
101BMPC78RH-31 150BME12RH-13
10BM Obsolete
10BMB21RH-31 10BMB12RH-13 10BMB21LH-11 10BMB22LH-8 10BMB21RH-6
9BM Obsolete
9BMA43RH-13 9BMB31LH-11 9BMA32LH-8 9BMA331RH-6
10BMB12RH-13 150BMPAC03R85 101BMPC78LH-11 10BMB21LH-11
9BMA43RH-13
9BMB31LH-11
101BMPC78RH-38 10BMB22RH-5 9BMA32RH-5
101BMPB78RH-44 101BMPC78RH-6
150T F SERIES MODEL CODING

150 T M G F 21 RH 6 SIZE STARTER TURBINE PRESSURE: M - STANDARD
L - LOW
0 2 F DRIVE HOUSING EXHAUST EXHAUST INLET TYPE PINION TYPE PINION ROTATION ORIENTATION CODE
Simple Crossover:
Current 150BM models are superseded to the 150T F models by replacing the B with a T AND the E with an F. Example: 150BMPE88R54 = 150TMPF88R54 For low pressure applications (less than 90 psi or 6.2 bar) replace the M with an L. Example: 150TMPE88R54 = 150TLPF88R54
ENGAGEMENT TYPE: GEARING DRIVE HOUSING DRIVE
G - INERTIA P - PRE-ENGAGED
A3
Air Starters
150T F Series Accessories
IR Part #
1 ST500-674 or 150T-311 150BMP-1051B See catalog pages J-1 to J-18 for detailed Accessory information.
Description
2" Mufer
Picture
IR Part #
10 150BMP-1058
Description
Gladhand
Picture
1/4" 12 V Solenoid Valve
11 150BMP-1064
1/8", 150 psi Pressure Gauge 1-1/2" Strainer (300 Mesh)
150BMP-2451B
12 ST900-267-24
SMB-618
Push Button Valve
13 ST900-266-24
1-1/2" Strainer Element (300 Mesh)
SMB-G618
Gas Rated Push Button Valve
14 ST500-A735
2" Road Splash Deector
SRV125F
1-1/4" Relay/Solenoid Valve For Transit New builds 1-1/4" Relay Valve For Transit Aftermarket 1-1/4" Relay Valve For Stationary Air 1-1/2" Gas Rated Relay Valve
15 150BMP-1056
1/2" Check Valve
SRV125T
16 150BMP-1067
1/2" Drain Valve
SRV125
17 ST500-K166
SAE J518 Split Flange
SRV150SS
18 ST500-K740
Exhaust Tube Kit
19 60RS26-1
Flanged 60-gallon tank; 26" O.D.
Red item numbers correspond to numbers in diagrams on page A-4.
150T F Series Genuine Ingersoll-Rand Replacement Kits

Tune Up Kit Part Number
150TMP-TK1 150TMG-TK1
150T Series Motor Modules

Motor Module Part Number
150TMFR-100 150TMFL-100 150TLFR-100 150TLFL-100
Description
150T Pre-engaged Starter Tune Up Kit 150T Inertia Starter Tune Up Kit
Description
RH Half Arc Motor Module LH Half Arc Motor Module RH Full Arc Motor Module LH Full Arc Motor Module
Note: The motor module can be used to convert an E ratio to an F ratio 150T starter and includes the motor and the gearing section.
150TMP-TK1 Parts
150TMG-TK1 Parts
A4
150T F Series
#4 Hose (1/4")
150T (Gas) Stationary Installation

Relief Valve Set at 15 psi above regulator setting For gas operation, the relief valve outlet must be piped away to a safe location
JIC 37 Adapter 1/4" NPT SS350-MC4 " 11 1/8, 150 psi Pressure Gauge #4 Hose (1/4") 150BMP-1064 Push Button Valve 4 SMB-618 (brass/air) 5 SMB-G618 (chrome/gas) #4 Hose (1/4")
High Pressure Air Supply 1-1/2" Strainer Set regulator so that the open valve pressure measured at the starter does not exceed the maximum operating pressure listed on the starter. Standard high pressure system air or gas, use pressure regulator when supply is over rating of starter
1-1/4" Hose
12 ST900-267-24
8 SRV 125
1-1/4" Relay Valve
1/4" NPT pressure measuring port operating pressure not to exceed max. pressure rating stamped on starter nameplate
For natural gas operation, starter main exhaust must be piped away. 2" NPT Exhaust Outlet
150T Typical Vehicular Installation

#4 Hose (1/4")
17 ST500-K166
J518 Split Flange
17 ST500-K166
1-1/4" Hose #4 Hose (1/4")
J518 Split Flange
WARNING
17 ST500-K166
J518 Split Flange
6 SRV 125F
1-1/4" Relay/Solenoid Valve For Transit New Builds
#4 Hose (1/4")
19 60RS26-1
2" NPT Exhaust Outlet
Flanged 60-gallon Tank; 26" O.D.
1 ST500-674 2" Muffler
or 150T-311 2" Muffler
A5
Series 150T Air Starters

150T F Series Engine Selection Guide
Manufacturer
CATERPILLAR
This chart is a condensed list of engines that can be cranked with an IR starter. For a complete list, please contact IR.
Engine
3126 3176 3406 3408 D-334 D-336 D-343 D-346 G-342 DP125 DP165 DPC180 DPC60 K67 K75 R165 R602 R6513 U6501 ISC ISL ISM QSK19 ISM ISX 6V-71 6V-92 Series 50 Series 60 12-645 12-710 16-645 16-710 20-645 20-710 8-645 8-710 145GZ 6GAK 6WAK F1197G F119G H1077G H24L H867D DFXD DFXE
CID
439 629 893 1099 638 700 893 1191 1246 2205 2826 2826 850 1616 1855 1238 602 513 501 506 549 660 1150 659 915 426 552 519 778 7740 8520 10320 11360 12900 14200 5160 5680 817 784 1197 1197 1197 1077 1462 866 855 895
Liter
7.2 10.3 14.6 18 10.5 11.5 14.6 19.5 20.4 36.1 46.3 46.3 14 26.5 30.4 20.3 9.9 8.4 8.2 8.3 9 10.8 19 10.8 15 7 9 8.5 12.7 126.8 139.6 169.1 186.2 211.4 232.7 84.6 93.1 13.4 12.8 19.6 19.6 19.6 17.6 24 14.2 14 14.7
CYL
6 8 6 8 6 8 6 8 6 1 1 1 1 6 6 6 6 6 6 6 6 6 6 6 6 6 6 4 6 12 12 16 16 20 20 8 8 6 6 6 6 6 8 8 8 6 6
Type
Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Gas Gas Gas Gas Gas Gas Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Diesel Diesel Diesel
Turbine Starter
150TMPF81R15 150TMPF88R54 150TMPF88R54 150TMPF88R54 150TMPF88R53 150TMPF88R53 150TMPF88R54 150TMPF88R54 150TMPF88R54 150TMGF21LH-11 150TMGF21LH-11 150TMGF21LH-11 150TMGF21LH-11 150TMPF88R53 150TMPF88R53 150TMPF88R53 150TMPF88R53 150TMPF88R53 150TMPF88R53 150TMPF88R53 150TMPF88R53 150TMPF88R54 150TMPF88R54 150TMPF88R54 150TMPF88R54 150TMGF21RH6 150TMGF21RH6 150TMPF88R54 150TMPF88R54 2-150TMPF88R54 2-150TMPF88R54 2-150TMPF88R54 2-150TMPF88R54 2-150TMPF88R54 2-150TMPF88R54 150TMPF88R54 150TMPF88R54 150TMGF22RH5 150TMGF22RH5 150TMGF21RH6 150TMGF21RH6 150TMGF21RH-6 150TMGF21RH6 150TMGF21RH6 150TMPF88R53 150TMPF88R54 150TMPF88R54
CES-AJAX
CLIMAX
CONTINENTAL
CUMMINS
DETROIT DIESEL
EMD GM
WAUKESHA
WHITE ENGINES
A6
www.airstarters.com
1-888-START-AIR
Air Starters
ST500 Series
For engine displacement of: Diesel300 to 6,000 CID (5 to 100 liters) Carburated600 to 12,000 CID (10 to 200 liters)
Features/Benets
Powerful 44 hp turbine motor uses no external lubrication Splined output shaft allows for smooth torque transmission Sealed for air and gas applications Steel insert at inlet ensures a solid connection Smooth pre-engagement piston minimizes ring gear wear
Versatile
Left- or right-hand rotation available 30-150 (2.1-10.3 bars) psi operation Optional pinions and anges for any engine
Industry applications ideal for the ST500 Series starters: oil and gas, marine, power-gen, and transportation.
B1
Air Starters
ST500 Series
Weight lbs (kg) ST500 38 (17.2)
DIMENSIONS
ST544 Performance Information

Pressure PSI (bar)
60 (4.1) 90 (6.2) 120 (8.3) 150 (10.3)

74 (100) 113 (153) 147 (200) 182 (247)
Speed @ Max HP RPM

1296 1480 1580 1620
Max Power Flow @ Max HP HP (kW) SCFM (L/s)

9 (7) 16 (12) 22 (17) 28 (21) 310 (146) 430 (203) 570 (269) 710 (335)
ST599 Performance Information

Pressure PSI (bar)
30 (2.1) 60 (4.1) 90 (6.2) 120 (8.3) 150 (10.3)

72 (98) 132 (179) 206 (280) 247 (336) 295 (400)
Speed @ Max HP RPM

1185 1500 1530 1540 1560
Max Power Flow @ Max HP HP (kW) SCFM (L/s)

8 (6) 19 (14) 30 (23) 36 (46) 44 (58) 340 (160) 580 (274) 780 (368) 1000 (475) 1240 (585)
B2
ST500 Series
ST500 Series Crossover Model Numbers
ST500 Current Product
ST599F03R95 ST599F03R77 ST599F03R51 ST599F03R31 ST599F03R25 ST599F03R25 ST599F03L95 ST599F03L51 ST599F03L31 ST599F01R895 ST544F06R31 ST544F03R893 ST544F03R85 ST544F03R77 ST544F03R31 ST544F03R31 ST544F03R31 ST544F03R31 ST544F03R29 ST544F03R29 ST544F03R25 ST544F01R85 ST544F01R85 ST544F01R77 ST544F01R29 ST544F01R071 ST544F01L32 ST499C03L32 ST499C01R895 ST400C06R31 ST400C03R893 ST400C03R85 ST400C03R77 ST400C03R31 ST455C03R31 ST400IC03R31 ST455IC03R31 ST400C03R29 ST400IC03R29 ST400C03R25 ST400C01R85 ST400IC01R85 ST400C01R77 ST400C01R29 ST400C01R071 ST400C01L32 ST699BP03L95 ST699BP03L51 ST650BP03L31 ST799GCDP03L52 ST499C03R25 ST650BP03R31 ST400IC03R77 ST775GCDP03R51 ST750GBDP03R31 ST799GCDP03R25 ST750GCDP03R25

Most Obsolete Units
ST400 Crossovers
ST600* Crossovers
ST699BP03R95
ST700* Crossovers
ST900* Crossovers
ST800* Crossovers
ST999CP03R51 ST950BP03R31 ST999CP03R25 ST950CP03R25 SS815GB03R31
ST950BP03L32
SS815GB03L32
EXHAUST TYPE PINION
* Large frame starter crossovers are dependent on the available air pressure and the size of the engine being started. Please consult your local IR representative.
ST599 Number of Starts per Tank

(Assuming 2-Second Crank Time @ 90 PSI)
300 270
6 5 4 4 3 2 1 1 80
7 7 6 5 4 3 2 1 100
9 8 7 6 4 3 2 1 120 454
10 9 8 7 5 4 3 1
12 10 9 7 6 4 3 1
13 12 10 8 7 5 3 2
15 13 11 9 7 6 4 2
16 14 12 10 8 6 4 2
20 18 16 14 12 10 8 6
240 210 180 150 120 90
140 160 180 529 605 680
200 220 756 832
302 378
Gallons Liters
Tank Size
B3
Air Starters
ST500 Genuine Ingersoll-Rand Replacement Kits
ST500-TK1 ST500-SK1
Description
ST500 Starter Tune Up Kit ST500 Seal Kit
Exploded View of ST500-TK1 Part Location
Exploded View of ST500-SK1 Part Location
ST500 Series Accessories

IR Part #
1 SMB-618
See catalog pages J-1 to J-18 for detailed Accessory information.
Description
Push Button Valve
Picture
IR Part #
6 150BMP-1064L
Description
Picture
1/8", 150 psi Pressure Gauge
2 SMB-G618
Gas Rated Push Button Valve
7 ST500-A735
2" Road Splash Deector
3 150BMP-1051B
8 ST500-K166
SAE J518 Split Flange
4 SRV125T
1-1/4" Relay Valve For Transit Aftermarket
9 150BMP-1056
1/2" Check Valve
10 150BMP-1067 5 SRV125 1-1/4" Relay Valve For Stationary Air 11 SMB-441
1/2" Drain Valve
Liquid Sealant
Red item numbers correspond to numbers in diagrams on page B-5.
B4
ST500 Series
ST500 Diagram for a Typical Stationary Installation: Pre-engaged
ST500 Diagram for a Typical Vehicular Installation: Pre-engaged
B5
ST500 Series Air Starters

ST500 Series Engine Selection Guide
Manufacturer
CATERPILLAR This chart is a condensed list of engines that can be cranked with an IR starter. For a complete list, please contact IR.
Engine
3126 3208 3306 3408 3512 3516 C-10 C-12 G3306 G3516 6C-8.3 SERIES K19 SERIES K38 SERIES K50 SERIES QSK19 QSK45 QSK60 QST30 12V-149 12V-71 12V-92 16V-149 16V-2000 8-645 8-710 D 2565M D2842 S12A2(1) S12H S12R S6A3 8L20 2895G (SI/L) 3512GL 6AT25D 6LAT25GL F1197G F2895G (SI) F3521G (SI) L36GL (D) L7042GL 6N18L 8N21L
CID
439 626 638 1099 3158 4210 620 732 638 4210 506 1150 2300 3067 1150 2746 3660 1861 1788 851 1104 2384 1952 5051 5160 580 1338 2070 2265 2992 1133 4294 2894 3520 5392 5392 1197 2894 3520 2193 7040 2608 4904
Liter
10.4 10.5 18.0 51.8 69.0 10.3 12.0 10.5 69.0 8.3 18.8 37.7 50.3 19.0 45.0 60.0 30.0 29.3 13.9 18.1 39.1 32.0 82.8 84.6 9.5 21.9 33.9 37.1 49.0 18.6 70.4 47.0 58.0 88.4 88.4 19.6 47.4 58.0 36.0 115.4 42.8 80.4
CYL
6 8 6 8 12 16
Type
Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Gas Gas Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Gas Gas Diesel Diesel Gas Gas Gas Gas Gas Diesel Diesel
Turbine Starter
ST544F01R29 ST544F03R29 ST544F03R29 ST544F03R31 ST599F03R31 ST599F03R31 ST544F03R31 ST544F03R31 ST544F03R31 ST599F03R31 ST544F03R29 ST544F03R31 ST599F03R31 ST599F03R31 ST599F03R31 ST599F03R31 ST599F03R31 ST599F03R31 ST544F03R31 ST544F03R31 ST544F03R31 ST599F03R31 ST599F03R31 ST599F03R31 ST599F03R31 ST544F03R77 ST544F03R77 ST544F24R893 ST544F26R493 ST544F26R493 ST544F26R87 ST544C03R942 ST599F03R31 ST599F03R31 ST599F03R31 ST599F03R31 ST544F03R31 ST599F03R31 ST599F03R31 ST599F03R31 ST599F03R31 ST599C03R31 ST599C03R31
CUMMINS
DETROIT DIESEL
EMD GM MAN MITSUBISHI
WARTSILA
YANMAR
6 16 6 6 12 16 6 12 16 12 12 12 12 16 16 8 8 5 12 12V 12 12V 6 8 6L 6L 6 6 6 6 6L 12V 12V 6 8
B6
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1-888-START-AIR
Air Starters
ST600 Series #1 Starter in the mining industry

for use with air only
For engine displacement of: Diesel1000 to 5000 CID (16 to 80 liters) Carburated2000 to 10,000 CID (32 to 160 liters)
Features/Benets
Powerful 67 hp turbine motor uses no external lubrication Extended pilot for easier installation Offset pre-engaged ports for greater tting positioning Quiet operation turbine motor requires no mufer Smooth pre-engagement for limited ring gear wear 39 lb (17.7 kg) weight makes it the lightest starter in its class
Versatile
Left- or right-hand rotation available 8 orientation options 30-150 (2.1-10.3 bars) psi operation
An ST650BP03R31 starter is shown mounted on a Detroit Diesel 12V-149R.
An ST650BP03R31 starter is shown being mounted on a CAT3512 used on a mine haul truck.
C1
Air Starters
ST600 Series
DIMENSIONS
Weight lbs (kg) ST600 39 (17.7)
12.023" (305.38 mm) 4.23" (107.46 mm)

STANDARD INLET FLANGE KIT ST700-K166 (Includes Mounting Hardware)
1-1/2" NPT
3.49" (88.54 mm) 2.00" (50.92 mm) SAE 3 FLANGE 4.96" (125.93 mm) 3.62" (91.90 mm)
6.25" (158.75 mm)
3x (120) 5.75" (146.05 mm) 5.28" (134.24 mm) .60" (15.24 mm)
35.7 (1.41) 1/2" - 13 UNC THD. 19.05 DEEP-4 PLACES (.75)
69.8 (2.75)
Inlet Flange Kit (ST700-K166)
DIMENSIONS
Weight lbs (kg) ST700-K166 4.5 (2.0)
1.50 TYPE J518C FLANGE
C2
ST600 Series
ST650B Performance Information
Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

155 (210) 225 (305) 260 (352)
Speed @ Max HP RPM

2300 2350 2600

34 (25) 50 (37) 65 (49) 850 (401) 1150 (543) 1450 (684)
ST699B Performance Information

Pressure PSI (bar)
30 (2.1) 60 (4.1) 90 (6.2)

110 (149) 195 (264) 290 (393)
Speed @ Max HP RPM

1950 2200 2400

20 (15) 41 (31) 67 (50) 600 (283) 1150 (543) 1700 (802)
NOTE: Overtorque safety clutch set between 330 to 440 ft-lb (447 to 596 Nm)
ST650 Number of Starts per Tank

300 270
6 5 4 4 3 2 1 1 80
7 7 6 5 4 3 2 1 100
9 8 7 6 4 3 2 1 120 454
10 9 8 7 5 4 3 1
12 10 9 7 6 4 3 1
13 12 10 8 7 5 3 2
15 13 11 9 7 6 4 2
16 14 12 10 8 6 4 2
20 18 16 14 12 10 8 6
240 210 180 150 120 90
140 160 180 529 605 680
200 220 756 832
302 378
Gallons Liters
Tank Size
C3
Air Starters
ST600 Genuine Ingersoll-Rand Replacement Kits
ST600-TK1 ST600-SK1
Description
ST600 Starter Tune Up Kit ST600 Starter Seal Kit
DIO-275 ST700-67 Y327-32 ST700-67
Y235-253 ST600-244 TA-22 SS350-359
ST700-67 Y327-32
SS800-337 SS350-151 SS350-339 SS350-107
SS350-363 SS350-271
ST600 Series Accessories

IR Part #
1 150BMP-1051B
Description
Picture
IR Part #
6 150BMP-1064
Description
Picture
2 150BMP-2451B
7 ST900-267-24
1-1/2" Strainer (300 Mesh)
3 SMB-618
Push Button Valve 8 ST900-266-24 1-1/2" Strainer Element (300 Mesh)
4 SRV150
1-1/2" Relay Valve 9 150BMP-1056 1/2" Check Valve
5 150BMP-1058
Gladhand 10 150BMP-1067 1/2" Drain Valve
Red item numbers correspond to numbers in diagrams on page C-5.
C4
ST600 Series
ST600 Diagram for a Typical Stationary Installation: Pre-engaged

2 Solenoid Valve
150BMP-2415B #4 Hose (1/4") (2) Leads To Operators Starting Switch Optional control circuit utilizing electric solenoid control valve and panel mounted switch " 6 1/8, 150 psi Pressure Gauge 150BMP-1064
JIC 37 Adapter 1/4" NPT SS350-MC4 #4 Hose (1/4")
Relief Valve Set at 15 psi above regulator setting
3 Push Button Valve SMB-618

(Brass/Air) #4 Hose (1/4")
1-1/2" Hose
High Pressure Air Supply
4 SRV 150
JIC 37 Adapter 1-1/2" NPT Inlet Flange Kit ST700-K166
7 ST900-267-24
1-1/2" Relay Valve
1-1/2" Strainer Pressure Regulator (Maximum setting not to exceed pressure rating shown on starter nameplate)
Exhaust
ST600 Diagram for a Typical Vehicular Installation: Pre-engaged

(Brass/Air) #4 Hose (1/4")
2 Solenoid Valve 12 Volt

150BMP-2451B (2) Leads To Operators Starting Switch Optional control circuit utilizing electric solenoid control valve and panel mounted switch (air only) Air Supply From Dry Air Brake Tank
" 6 1/8, 150 psi Pressure Gauge 150BMP-1064
JIC 37 Adapter 1/4" NPT SS350-MC4 JIC 37 Adapter 1-1/2" NPT
#4 Hose (1/4")
9 Check Valve
150BMP-1056
1-1/2" Hose
Air Receiver Tank Inlet Flange Kit ST700-K166
1-1/2" Inlet Size
4 SRV 150
1-1/2" Relay Valve 1-1/2" Pipe Adapter
10 Drain Valve 1/2" NPT

150BMP-1067
Exhaust
C5
ST600 Series Air Starters

ST600 Series Crossover Model Numbers
ST600 ST900 ST700 Available Units Crossovers Crossovers
ST650BPO3R31 ST650BPO3L31 ST650BP03R91 ST950BP03R31 ST950BP03L32 ST750GBDP03R31 ST750GBDP03L32 ST750GBDP03R91
Most Obsolete Units
SS800 Obsolete Crossovers Units

SS815GB03R31 SS815GB03L32 SS815GB03R91 SS800GB03R31 SS800GB03L32 SS800GB03R91
Obsolete Units
SS660RB991A01 SS660LB991A02 SS660RB991A08
Obsolete Units
SM450RB991A01 SM450LB991A02
Obsolete Units
20BMB41RH-1 20BMB47LH-4
ST600 Series Engine Selection Guide

Manufacturer
CATERPILLAR
Engine
3508 3512 3516 D-353 D-364 D-399 K19 SERIES K38 SERIES QSK45 QSK60 QST30 12V-92 12V-149 16V-149 16V-71 16V4000 12VAT25D 6AT25D F2896D F3335D DNX-V8C DNX-V8D
CID
2105 3158 4210 1473 1662 3927 1150 2300 2746 3660 1861 1104 1788 2384 1136 10784 5392 2894 3335 1348 1468
Liter
34.5 51.8 69 24.1 27.2 64.4 18.8 37.7 45 60 30 18.1 29.3 39.1 18.6 60 176.7 88.4 47.4 54.7 22.1 24.1
CYL
8 12 16 6 8 16 6 12 12 16 12 12 12 16 16 16 12 6 6 6 8 8
Type
Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel
Turbine Starter
ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 2-ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31 ST650BP03R31
CUMMINS
DETROIT DIESEL
WAUKESHA
WHITE ENGINES
ST600 SERIES MODEL CODING

ST6 50 B P 03 R 31 TURBINE STARTER SERIES PERCENT ARC GEAR RATIO PINION EXHAUST ROTATION SAE FLANGE TYPE PINION PRE-ENGAGED
C6
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1-888-START-AIR
Air Starters
ST700/ST900 Series
Features/Benets
Robust gearing handles extended crank cycles Sealed for use in gas and air applications Powerful 64 hp turbine motor uses no external lubrication Quiet turbine motor requires no external lubrication
Versatile
Left- or right-hand rotation available 4 inlet, 4 exhaust, and 16 housing orientations 30-150 psi (2.1-10.3 bars) operation Inertia and pre-engaged drives available
The ST799GCDP03R31 starter is piped for use with gas on a Waukesha F3521GU used for power generation.
The ST999BP03R31 starter is ready for use on a Cat 3608 engine.
D1
Air Starters
ST750/ST799GBI & ST950/ST999BI Inertia
Weight lbs (kg) ST750/ST799GBI 62 (28.1) ST950/ST999BI 62 (28.1)
1-1/2" (38.10 mm) DIA. TYPE J518C FLANGE 6-7/8" (174.63 mm) INLET 4 POSITIONS AT 90 17-13/32" (442.12 mm) 12-1/2" (317.50 mm) 5-9/64" (130.57 mm) SAE 3 FLANGE
DIMENSIONS
9-5/8" (244.48 mm)
DRIVE HOUSING 18 POSITIONS AT 22-1/2 4" (101.60 mm) NPT EXHAUST
ST750/ST799 & ST950/ST999 B & C Ratio Pre-engaged

Weight lbs (kg) ST750/ST799GBPD 63 (28.6) ST950/ST999BP 63 (28.6)
6-7/8" (174.64 mm) 1-1/2" (38.1 mm) TYPE J518C FLANGE 19-7/32" (488.16 mm)
DIMENSIONS
2-19/64" (58.34 mm) SAE 3 FLANGE
INLET 4 POSITIONS AT 90
14-21/64" (363.93 mm)
9-5/8" (244.5 mm)
ST750/ST799GDDP & ST950/ST999DP

Weight lbs (kg) ST750/ST799GDDP 92 (41.7) ST950/ST999DP 92 (41.7)
1-1/2" (38.10 mm) DIA. TYPE J518C FLANGE 6-7/8" (174.63 mm) INLET 4 POSITIONS AT 90 17-13/32" (442.12 mm) 12-1/16" (306.39 mm)
DIMENSIONS
7-45/64" (195.66 mm) IR 09 FLANGE
9-5/8" (244.48 mm)
D2
ST700/ST900 Series
Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)
ST750/ST950 B Ratio (Inertia & Pre-engaged) Performance Information

160 (217) 225 (305) 250 (339)
Speed @ Max HP RPM

1950 2100 2350

30 (22) 45 (34) 55 (41) 850 (401) 1100 (519) 1300 (614)
ST799/ST999 B Ratio (Inertia & Pre-engaged) Performance Information

Pressure PSI (bar)
30 (2.1) 60 (4.1) 90 (6.2)

110 (149) 195 (264) 310 (420)
Speed @ Max HP RPM

1750 1950 2250

18 (13) 36 (27) 66 (49) 700 (330) 1200 (566) 1700 (802)
ST750/ST950 C Ratio (Pre-engaged) Performance Information

Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

190 (257) 260 (352) 285 (386)
Speed @ Max HP RPM

1675 1800 2000

30 (22) 45 (34) 55 (41) 850 (401) 1100 (519) 1300 (614)
ST799/ST999 C Ratio (Pre-engaged) Performance Information

Pressure PSI (bar)
30 (2.1) 60 (4.1) 90 (6.2)

130 (175) 225 (305) 360 (485)
Speed @ Max HP RPM

1500 1630 1935

18 (13) 36 (27) 66 (49) 700 (330) 1200 (566) 1700 (802)
ST750/ST950 D Ratio (Pre-engaged) Performance Information

Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

255 (346) 355 (481) 390 (528)
Speed @ Max HP RPM

1250 1350 1500

30 (22) 45 (34) 55 (41) 850 (401) 1100 (519) 1300 (614)
ST799/ST999 D Ratio (Pre-engaged) Performance Information

Pressure PSI (bar)
30 (2.1) 60 (4.1) 90 (6.2)

175 (237) 305 (413) 485 (657)
Speed @ Max HP RPM

1100 1250 1450

18 (13) 36 (27) 66 (49) 700 (330) 1200 (566) 1700 (802)
D3
Air Starters
ST700/ST900 Series Accessories
IR Part #
1 150BMP-1051B See catalog pages J-1 to J-18 for detailed Accessory information.
Description
Picture
IR Part #
9 ST900-267-24
Description
1-1/2" Strainer (300 Mesh)
Picture
2 150BMP-2451B
1/4" 24 V Solenoid Valve 10 ST900-267-32 2" Strainer (300 Mesh)
3 SMB-618
Push Button Valve 11 ST900-266-24 1-1/2" Strainer Element (300 Mesh)
4 SMB-G618
Gas Rated Push Button Valve 12 ST900-266-32 2" Strainer Element (300 Mesh)
5 SRV150
1-1/2" Relay Valve For Air 13 150BMP-1056
1/2" Check Valve
6 SRV150SS
1-1/2" Gas Rated Relay Valve 14 150BMP-1067 1/2" Drain Valve
7 150BMP-1058
Gladhand
Red item numbers correspond to numbers in diagrams on page D-5.
8 150BMP-1064
ST700/ST900 Number of Starts per Tank

300 270
7 6 5 4 3 2 2 1 80
8 7 6 5 4 3 2 1 100
10 9 7 6 5 4 2 1 120 454
11 10 9 7 6 4 3 1
13 11 10 8 7 5 3 2
15 13 11 9 7 6 4 2
16 14 12 10 8 6 4 2
18 16 14 11 9 7 5 2
20 18 16 14 12 10 8 6
240 210 180 150 120 90
140 160 180 529 605 680
200 220 756 832
302 378
Gallons Liters
Tank Size
D4
ST700/ST900 Series
ST700/ST900 Inertia Installation

1 Solenoid Valve - 12 Volt
(2) Leads to operators starting switch 150 BMP-1051B
3 Push Button Valve SMB-618 (Brass)

#4 Hose (1/4") " 8 1/8, 150 psi Pressure Gauge 150BMP-1064
#4 Hose (1/4")
JIC 37" Adapter 1-1/2" NPT
JIC 37" Adapter 1/4" NPT SS350-MC4 13 Check Valve 150BMP-1056
Air Supply from Dry Air Brake Tank
1-1/2" Hose
Air Receiver Tank Inlet Flange Kit ST700-K166 1-1/2" NPT
5 Relay Valve
1-1/2" SRV150 1-1/2" Pipe
14 Drain Valve 1/2" NPT

150BMP-1067
1/4" NPT Pressure Measuring Port Operating pressure not to exceed max. pressure rating stamped on nameplate. Exhaust
ST700/ST900 Typical Stationary Installation

(Brass) #4 Hose (1/4") (2) Leads to operators starting switch.
1 Solenoid Valve - 12 Volt

150 BMP-1051B
" 8 1/8, 150 psi Pressure Gauge 150BMP-1064 #4 Hose (1/4") #4 Hose (1/4") JIC 37" Adapter 1/4" NPT SS350-MC4
1-1/2" Hose
Drive Housing Vent Plug 1/8" NPT
High Pressure Supply 1-1/2" NPT Inlet Flange Kit ST700-K166 1-1/2" Pipe
5 Relay Valve
1-1/2" SRV150
Exhaust
1/4" NPT Pressure Measuring Port Operating pressure not to exceed max. pressure rating stamped on nameplate.
D5
Air Starters
ST700/ST900 Typical Multiple Starter Application Installation
#4 Hose (1/4") 1-1/2" Hose #4 Hose (1/4") JIC 37" Adapter 1-1/2" NPT 1/4" NPT Pressure Measuring Port Operating pressure not to exceed max. pressure rating stamped on nameplate. JIC 37" Adapter 1/4" NPT SS350-MC4 Drive Housing Vent Plug 1/8" NPT #4 Hose (1/4") Inlet Flange kit ST700-K166 Typical JIC 37" Adapter 1/4" NPT SS350-MC4 #4 Hose (1/4") JIC 37" Adapter 1-1/2" NPT 1/4" NPT Pressure Measuring Port Operating pressure not to exceed max. pressure rating stamped on nameplate. Drive Housing Vent Plug 1/8" NPT #4 Hose (1/4") JIC 37" Adapter 1/4" NPT SS350-MC4 #4 Hose (1/4") JIC 37" Adapter 1-1/2" NPT 1/4" NPT Pressure Measuring Port Operating pressure not to exceed max. pressure rating stamped on nameplate. Drive Housing Vent Plug 1/8" NPT
3 Push Button Valve
SMB-618 (Brass/Air) SMB-G618 (Chrome/Gas)
JIC 37" Adapter 1/4" NPT SS350-MC4
9 Strainer ST900-267-24
5 Relay Valve
Exhaust 1-1/2" Hose
1-1/2" SRV150
Pipe Size See chart
1-1/2" Pipe
5 Relay Valve
Supply must be adequate to maintain desired operating pressure at the starters with starters running. (Not to exceed max. pressure shown on starter nameplate.) 1-1/2" Pipe ST900 Series Multiple Starter Piping Schematic showing the Control Circuit. NOTE: Use sealant on all pipe connects. For natural gas operation, starter main exhaust must be piped away. To pipe the drive housing plug, remove the drive housing plug and replace it with a suitable tubing line. The tubing must vent at a safe location and must not be interconnected with any other exhaust lines which might introduce a back pressure on the drive housing vent. ST950 150 PSIG Min. Pipe Size 2-1/2" 3" 3-1/2" 3-1/2" ST999 90 PSIG Min. Pipe Size 3" 3-1/2" 4" 4"
1-1/2" SRV150 1-1/2" Hose
Exhaust
9 Strainer ST900-267-24
5 Relay Valve 9 Strainer ST900-267-24
1-1/2" SRV150
No. of Starters 2 3 4 5
Exhaust
D6
ST700/ST900 Series
ST700/ST900 Series Crossover Model Numbers
ST900 Turbine Current Units
ST950BI03L32 ST950BI03R31 ST950BP03L32 ST950BP03R31 ST950BP03L32 ST950BP03L92 ST950BP03R31 ST950BPJ3R493 ST950CP03L26 ST950CP03R25 ST950CP03L26 ST999CP03L52 ST950CP03R25 ST950BP03R31 ST950DP09L52 ST950DP09R51

Most Obsolete Units
ST700 Turbine SS800 SS800 Current Units Crossover Units Obsolete

ST750GBDI03L32 ST750GBDI03R31 ST750GBDP03L32 ST750GBDP03R31 ST750GBDP03L32 ST750GBDP03L92 ST750GBDP03R31 ST750GBDP03R91 ST750GCDPJ3R493 ST750GCDP03L26 ST750GCDP03R25 ST750GCDP03L26 ST750GCDP03L52 ST750GCDP03R25 ST750GCDP03R31 ST750GDDP09L52 ST750GDDP09R51 SS810GB03L32 SS810GB03R31 SS815FGB03L32 SS815FGB03R31 SS815GB03L32 SS815GB03L92-1738 SS815GB03R31 SS815GB03R91 SS815GBDPJ3R493 SS825FGC03L26 SS825FGC03R25 SS825GC03L26 SS825GC03L52-21C SS825GC03R25 SS825GC03R31 SS850GD09L52 SS850GD09R51 SS800GB03R91 SS800GB03L32 SS800GB03L32
SS660 Obsolete
SS660LB991A02 SS660RB991A01
SM450 Obsolete
SM450LB991A02 SM450RB991A01
20BM Obsolete
20BMB47LH-4 20BMB41RH-1
SS660LB991A02
SM450LB991A02
20BMB47LH-4
SS660RB991A08
SS660LB981A04 SS660RB981A03 SS660LD971A06 SS660RD971A05
SM450LB981A04 SM450RB981A03 SM450LD971A06 SM450RD971A05
20BM21LH-22 20BMB21RH-19 20BMD52LH-26 20BMD52RH-25
ST700 starters do not include an exhaust elbow. All ST900 starters include an exhaust elbow. The letter S should be added to the part numbers to have the elbow removed.
D7
Air Starters
ST700/ST900 Series Engine Selection Guide
Manufacturer
CATERPILLAR This chart is a condensed list of engines that can be cranked with an IR starter. For a complete list, please contact IR.
Engine
3616 3618 G3516 G3616 G-399 10W330 12V-250 GMVA GMVA GMVW GMWC GMXF 512KV PSVG-12 12-278 12-498 34SG 34SG 12VAT25GL 16VAT25GL 2895G (SI/L) 7042G (SI/L) 8LAT27GL F2895 F3521 H24GL (D) L36GL (D)
CID
18016 20291 4210 18036 3927 50894 21550 25860 81388 3134 53080 16590 6809 7576 38560 43380 10784 14378 2894 7040 8699 2894 3520 1462 2193
Liter
295 332.6 69 295.6 64.4 834 353 423.8 1,333.70 51.4 869.8 271.9 111.6 124.1 632 711 176.7 235.6 47 115 143 47.4 58 24 36 115.4 153.8
CYL
16 18 16 16 16 14 12 10 12 16 4 12 12 12 12 16 18 12 16 6L 12V 8 6 6L 8L 12V 6 16
Type
Diesel Diesel Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Diesel Diesel Nat. Gas Nat. Gas Nat. Gas Nat. Nat. Nat. Nat. Nat. Gas Gas Gas Gas Gas
Turbine Starter
ST775GCDP03R25 ST775GCDP03R25 ST950BP03R31 ST950CP03R255 ST950BP03R31 4-ST950DP09L52 3-ST950DP09L52 2 - ST950DP09L52 2 - ST950DP09L52 3-ST950DP09L52 5 - ST950DP ST950DP09L52 ST950BP03R25 ST950BP03R25 ST950DP09R51 ST950DP09R51 ST775GCDP03R91 ST775GCDP03R91 ST950CP03R25S (70-150 psi) ST999CP03R25S (30 - 90 psi) ST950CP03R25S ST950BP03R25S ST950CP03R25S ST950CP03R25S ST950CP03R25S (70-150 psi) ST999CP03R25S (30 - 90 psi) ST950CP03R25S (70-150 psi) ST999CP03R25S (30 - 90 psi) ST950BP03R31 ST950CP03R25S (70-150 psi) ST999CP03R31S (30 - 90 psi) ST950CP03R25S ST950CP03R25
CES-BESSEMER
DRESSER-RAND EMD GM WARTSILA WAUKESHA
Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas
L7040G 7040 P9390G (L) (SI) 9388

ST7 50 G B D TURBINE STARTER SERIES PERCENT ARC GAS SEALED GEAR RATIO: B=2.18-1 C=2.53-1 TYPE GEAR CASE ENGAGEMENT TYPE: I=INERTIA P=PRE-ENGAGED P 03 R 31 - 2 P DRIVE HOUSING EXHAUST ORIENTATION CODE W/O EXHAUST ELBOW INLET TYPE PINION TYPE PINION ROTATION SAE FLANGE

ST9 50 B P 03 R 31 - 0 2 G TURBINE STARTER SERIES PERCENT ARC GEARING ENGAGEMENT TYPE: I=INERTIA P=PRE-ENGAGED SAE FLANGE DRIVE HOUSING EXHAUST ORIENTATION CODE W/ EXHAUST ELBOW EXHAUST TYPE PINION INLET PINION ROTATION
For non-standard positions order orientation -P0S
D8
ST700/ST900 Series
ST700-TK1 ST700I-TK6 ST700P-TK7 ST700D-TK8 ST750R-TK2 ST750L-TK3 ST799R-TK4 ST799L-TK5 ST900-GK1 ST900-SK1
ST700-67 ST700-67 Y327-32 ST700-191 (3) ST700-364 Ref. ST700-10 (3) ST700-363 (3) ST700-364 (6) ST700-272 ST700-323 SS800-22 Y327-163 Y327-162
ST700/ST900 Series Genuine Ingersoll-Rand Replacement Kits

Description
ST700 Tune Up Kit ST700 Inertia Front End Tune Up Kit ST700 Pre-Engaged Front End Tune Up Kit ST700 and ST900 D Ratio Kit (4 O-Rings, 1 Retainer Ring) ST700-TK1 and ST750R-A53 motor assembly for RH ST750 starters ST700-TK1 and ST750L-A53 motor assembly for LH ST750 starters ST700-TK1 and ST799R-A53 motor assembly for RH ST799 starters ST700-TK1 and ST799L-A53 motor assembly for LH ST799 starters ST900 Gear Kit ST900 Seal Kit
TA-22 For Model ST750GDDP09R51, ST750GDDP09L52 and ST799GDDP09R51 (D Ratio)
For Model ST750GDDP09R51, ST750GDDP09L52 and ST799GDDP09R51 (D Ratio) For Model ST750GCDPJ3R493
ST700-TK1 Parts
For Model ST750GDDP09R51, ST750GDDP09L52 and ST799GDDP09R51 (D Ratio)
SS800-181
SS800-152 SS800-151 SS800-337
SS800-224 SS800-191 SS800-359
For Model ST750GDDP09R51, ST750GDDP09L52 and ST799GDDP09R51 (D Ratio)
For Model ST750GCDPJ3R493
Exploded View of ST700P-TK7 Part Location
ST700P-TK7 Parts
D9
ST700/ST900 Series Air Starters
SS800-359 BU-359 SS810-272 SS800-244 SS800-152
SS660-363-13 SS800-67
Y327-32
ST700-67
Exploded View of ST700I-TK6 Part Location

Y327-46 SS850-152 SS800-152 SS850-151 SS800-151 SS850-337 SS800-337 ST700-272 Y327-163 Y327-162
SS800-176 SS850-244 SS800-244 SS800-271
Exploded View of ST900-SK1 Part Location
ST900-24 ST900-10 ST900-91 ST900-24 ST900-191 T06-24 04324596 ST700-272 SS800-22 Y327-163 Y327-162
Exploded View of ST900-GK1 Part Location
D10
www.airstarters.com
1-888-START-AIR
Air Starters
3BMG/5BMG Series
For engine displacement of: Dieselup to 500 CID (8 liters) Carburatedup to 1000 CID (16 liters)
Features/Benets
All models sealed for use in air or gas applications Inertia drive for fast, reliable starts Compact, inline design 9.5 hp motor on 5BMG; 8.4 hp motor on 3BMG Back ports for injection lubricating
Versatile
4 inlet, 4 exhaust, and 12 drive housing orientations Fits a wide range of small and medium size engines 90-150 psi (6.2-10.3 bars) operation
Industry applications ideal for the 3BM/5BM Series starters: oil and gas production, shipping, trucking.
E1
Air Starters
3BMG Series
9" (228.6 mm) 3/4" (19.05 mm) NPT INLET 4-3/8" (111.12 mm) INLET 4 POSITIONS AT 90 8-3/16" (207.96 mm) 5-19/32" (127.15 mm) 3-5/16" (89.14 mm) SAE 1 or 3 FLANGE ROTATABLE
DIMENSIONS
Weight lbs (kg) 3BMG 18 (8.2)
4-15/16" (125.41 mm)
1" (25.4 mm) NPT EXHAUST
EXHAUST 4 POSITIONS AT 90
DRIVE HOUSING 12 POSITIONS AT 30
5BMG Series
11-5/8" (295.27 mm) 10-5/8" (269.87 mm) 7-9/16" (192.09 mm)
DIMENSIONS
5BMG Weight lbs (kg) 35 (15.9)
INLET 3/4" (19.05 mm) NPT 6 POSITIONS AT 60 5-3/16" (131.76 mm)
3-7/8" (98.42 mm) SAE 1 or 3 FLANGE ROTATABLE
6-1/16" (153.99 mm)
1" (25.4 mm) NPT EXHAUST
E2
3BMG/5BMG Series
3BMG Series Performance Information
Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

23 (31) 28 (38) 36 (49)
Speed @ Max HP RPM

2100 2500 3200

4.8 (4) 6.7 (5) 8.4 (6) 150 (71) 220 (104) 325 (153)
5BMG Series Performance Information

Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

28 (38) 35 (47) 42 (57)
Speed @ Max HP RPM

2100 2500 2700

5.0 (4) 7.5 (6) 9.5 (7) 165 (78) 220 (104) 310 (146)
3BMG Series Number of Starts per Tank

300 270
35 31 26 22 17 13 9 4 40
52 46 39 33 26 20 13 7 60
70 61 52 44 35 26 17 9 80 302
87 76 65 55 44 33 22 11
105 122 92 79 65 52 39 26 13 107 92 76 61 46 31 15
140 157 20 122 138 18 105 118 16 87 70 52 35 17 98 79 59 39 20 14 12 10 8 6
240 210 180 150 120 90
100 120 140 378 454 529
160 180 605 680
151 227
Gallons Liters
Tank Size
5BMG Series Number of Starts Per Tank

300 270
32 28 24 20 16 12 8 4 40
48 42 36 30 24 18 12 6 60
63 56 48 40 32 24 16 8 80 302
79 69 60 50 40 30 20 10
95 83 71 60 48 36 24 12
111 97 83 69 56 42 28 14
127 143 20 111 125 18 95 79 63 48 32 16 107 16 89 71 54 36 18 14 12 10 8 6
240 210 180 150 120 90
100 120 140 378 454 529
160 180 605 680
151 227
Gallons Liters
Tank Size
E3
Air Starters
3BMG/5BMG Series Accessories
IR Part #
1 3BM-WM07 See catalog pages J-1 to J-18 for detailed Accessory information.
Description
3/4" Mufer
Picture
IR Part #
10 SRV125T
Description
1-1/4" Relay Valve For Vehicular Applications
Picture
3BM-A674
1" Mufer 11 SRV100 1" Relay Valve For Stationary Applications
150BMP-1051B
1/4" 12 V Solenoid Valve 12 SRV150SS 1-1/2" Gas Rated Relay Valve
150BMP-2451B
1/4" 24 V Solenoid Valve 13 150BMP-1058 Gladhand
NL-24-8
In-Line Lubricator 14 150BMP-1064 1/8", 150 psi Pressure Gauge
HDL2 (Stationary)
3/8" NPT Lubricator (1.3 cc) 15 ST900-267-16 1" Strainer (300 Mesh)
HDL3 3/8" NPT Lubricator (Transportation) (0.4 cc) 16 ST900-266-16 1" Strainer Element (300 Mesh)
SMB-618
Push Button Valve 17 150BM-A735 Road Splash Deector
SMB-G618
Push Button Valve For Natural Gas Operation
Red item numbers correspond to numbers in diagrams on page E-5.
E4
3BMG/5BMG Series
3BMG/5BMG (Gas) Stationary Installation

9 Push Button Valve SMB-G618
#4 Hose or 1/4" Tubing
For gas operation the exhaust outlet must be piped away to a safe location. For natural gas operation, piped exhaust must be used and drive housing vent plug replaced with suitable hose which connects into piped exhaust system. For air operation a muffler or splash guard deflector must be used. NOTE: Use sealant on all pipe connections. 1" NPT
#4 Hose or 1/4" Tubing JIC 37" Adapter 1/4" NPT
JIC 37" Adapter 1" NPT
Gas Inlet
1-1/2" Gas Rated Relay Valve
11 SRV-100 For use with air 12 SRV-150SS For use with gas 6 HDL3 Lubricator
E5
Air Starters
3BMG Series Active Model Numbers
Starter Model
3BMGA11RH-1F 3BMGA11RH-12F 3BMGA11RH-34F 3BMGA11RH-6F 3BMGA11RH-60F 3BMGA11RH-61F
Flange Type
SAE01 SAE03 SAE01 SAE01 SAE01 Mitsubishi
Drive Number
3BM-299-1 3BM-299-1 3BM-299-3 3BM-299-4 3BM-299-071 3BM-299-85
Pinion Specications
12T, 13B, 8/10P, 20PA, RH, 1.700"OD 12T, 13B, 8/10P, 20PA, RH, 1.700"OD 10T, 11B, 8/10P, 20PA, RH, 1.575"OD 9T, 10B, 8/10P, 20PA, RH. 1.45"OD 10T, 11B, 10/12P, 20PA, RH, 1.267"OD 11T, 12B, 3.5MOD, RH
5BMG Series Active Model Numbers

Starter Model
5BMGA53RH-1F 5BMGA53RH-2F 5BMGA56RH-3F 5BMGA56RH-49F 5BMGA56RH-5F
Flange Type
SAE03 SAE03 SAE01 SAE01 SAE01
Drive Number
5BM-299-31 5BM-299-9 5BM-299-33 5BM-299-28 5BM-299-9
Pinion Specications
11T, 12B, 6/8P, 20PA, RH, 2.25"OD 12T, 13B, 8/10P, 20PA, RH, 1.825"OD 10T, 11B, 8/10P, 20PA, LH, 1.575"OD 9T, 9.5B, 3MOD, 15PA, RH 12T, 13B, 8/10P, 20PA, RH, 1.825"OD
3BMG/5BMG SERIES MODEL CODING

3 SIZE STARTER TYPE STARTER GAS DRIVE HOUSING FLANGE/DRIVE TYPEROTATION PINION BM GA 11 RH 34F
E6
3BMG/5BMG Series
3BMG/5BMG Series Engine Selection Guide
Manufacturer
CUMMINS DETROIT DIESEL DORMAN INT HARVESTER

Engine
3B2.9 4B3.9 2-53 6-53 2LB 3LB D282 RD372 RD450 UD236 QD100 QD145 140GZ 140HK 195GL 6BL 6SRK V1K V1L VRD283 VRD310 VRD330 VRG283 VRG310 IX4E RXC RXLD RXLX TDXC
CID
177 238 106 318 195 292 282 372 450 236
Liter
2.9 3.9 1.7 5.2 3.2 4.8 4.6 6.1 7.4 3.9
CYL
3 4 2 6 2 3 6 6 6 6
Type
Diesel Diesel Diesel Diesel Diesel Diesel Diesel Nat. Gas Nat. Gas Diesel
Vane Starter
3BMGA11RH-60F 3BMGA11RH60F 3BMGA11RH-12F 5BMGA56RH2 3BMGA11RH-12F 3BMGA11RH-12F 5BMGA56RH-3F 3BMGA11RH-12F 3BMGA11RH-12F 5BMGA56RH-3F 3BMGA11RH-61F 3BMGA11RH-61F 5BMGA53RH-2F 5BMGA53RH-2F 3BMGA11RH-34F 3BMGA11RH-34F 5BMGA53RH-2F 3BMGA11RH-12F 3BMGA11RH-12F 3BMGA11RH-1F 3BMGA11RH-1F 3BMGA11RH-1F 3BMGA11RH-34F 3BMGA11RH-34F 3BMGA11RH-1F 5BMGA53RH-2F 5BMGA53RH-2F 5BMGA53RH-2F 5BMGA53RH-2F
ISUZU WAUKESHA
WHITE ENGINES
554 525 302 245 517 334 316 283 310 426 283 310 188 529 558 529 501
9.1 8.6 4.9 4 8.5 5.5 5.2 4.6 5.1 7 4.6 5.1 3.1 8.7 9.1 8.7 8.2
6 6 6 6 6 4 4 6 6 6 6 6 4 6 6 6 6
Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Diesel Diesel Diesel Nat. Gas Nat. Gas Diesel Nat. Gas Nat. Gas Nat. Gas Nat. Gas
E7
3BMG/5BMG Series Air Starters
3BMG/5BMG Series Genuine Ingersoll-Rand Replacement Kits

3BM-TK2 5BM-TK2
Description
3BM Tune Up Kit 5BM Tune Up Kit
3BMG-24 3BMG-24 91RM-271 3BM-42
3BM-30
3BM-284
3BM-180
AGS241-511
Exploded View of 3BM-TK2 Part Location
3BMG-TK2 Parts
5BM-42 5BM-283 5BMG-24 5BMG-24 5BM-283
5BM-80 5BM-271
150BM-363-10 or ML50K-318
9BM-642 9BM-6-2S or 5BM-6-2S
5BMG-TK2 Parts
E8
www.airstarters.com
1-888-START-AIR
Air Starters
SS175/SS350 Series
For engine displacement of: Diesel200 to 1200 CID (3 to 20 liters) Carburated400 to 2400 CID (6 to 40 liters)
Features/Benets
Sealed for use in air or gas applications Rugged 36 hp motor on SS350; 18 hp motor on SS175 Overhung pre-engaged pinion design for t-up exibility Backcap ports for injection lubricating
Versatile
Left- and right-hand rotation available 4 inlet, 4 exhaust, and 12 housing orientations 90-150 psi (6.2-10.3 bars) operation Compact, lightweight design makes installation easier SAE01 and SAE03 anges t most worldwide manufacturers engines
The SS350GE03R29 starter is mounted on a Cummins M14TA to be used as a marine generator set.
F1
Air Starters
SS175G
1" (25.4 mm) NPT INLET 5" (127 mm) INLET 4 POSITIONS AT 90 12-3/16" (309.56 mm) 11-7/16" (290.51 mm) 8-15/16" (227.01 mm) SAE 1 or 3 FLANGE
DIMENSIONS
Weight lbs (kg) SS175G 29 (13.2)
1-7/8" (47.62 mm)
6" (152.4 mm)
EXHAUST 4 POSITIONS AT 90 1-1/4" (31.75 mm) NPT EXHAUST
SS350G
1-1/4" (31.75 mm) NPT INLET 5" (127 mm) INLET 4 POSITIONS AT 90 14" (355.6 mm) 13-1/4" (336.55 mm) 10-5/32" (257.97 mm) SAE 1 or 3 FLANGE 1-7/8" (47.62 mm)
DIMENSIONS
6-3/4" (171.45 mm)
DRIVE HOUSING 8 POSITIONS AT 45 1-1/2" (38.1 mm) NPT EXHAUST EXHAUST 4 POSITIONS AT 90
F2
SS175/SS350 Series
SS175 Performance Information
Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

B Ratio E Ratio
Speed @ Max HP RPM

B Ratio E Ratio
Max Power HP (kw)

10 (7) 14 (10) 18 (13)
Flow @ Max HP SCFM (L/s)

300 (142) 400 (189) 500 (236)
30 (41) 38 (51) 46 (62)
42 (57) 54 (73) 70 (95)
3500 3800 4100
2500 2700 2800
SS350 Performance Information

Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

B Ratio E Ratio
Speed @ Max HP RPM

B Ratio E Ratio
Max Power HP (kw)

19 (14) 27 (20) 36 (27)

525 (248) 750 (354) 900 (425)
70 (95) 90 (122) 110 (149)
100 (136) 130 (176) 160 (217)
2900 3100 3400
2000 2200 2400
SS175 Number of Starts per Tank

300 270
17 15 13 11 9 7 4 2 40
26 23 20 16 13 10 7 3 60
35 31 26 22 17 13 9 4 80 302
44 38 33 27 22 16 11 5
52 46 39 33 26 20 13 7
61 53 46 38 31 23 15 8
70 61 52 44 35 26 17 9
79 69 59 49 39 29 20 10
20 18 16 14 12 10 8 6
240 210 180 150 120 90
100 120 140 378 454 529
160 180 605 680
151 227
Gallons Liters
Tank Size
SS350 Number of Starts per Tank

300 270
10 9 7 6 5 4 2 1 40
15 13 11 9 7 6 4 2 60
20 17 15 12 10 7 5 2 80 302
25 22 19 16 12 9 6 3
30 26 22 19 15 11 7 4
35 31 26 22 17 13 9 4
40 35 30 25 20 15 10 5
45 39 34 28 22 17 11 6
20 18 16 14 12 10 8 6
240 210 180 150 120 90
100 120 140 378 454 529
160 180 605 680
151 227
Gallons Liters
Tank Size
F3
Air Starters
SS175/350 Series Accessories
IR Part #
1 SS350-A674 See catalog pages J-1 to J-18 for detailed Accessory information.
Description
1 1/2" Mufer
Picture
IR Part #
10 SRV125T
Description
Picture
2 150BM-A674
1-1/4" Mufer 11 SRV125 1-1/4" Relay Valve For Stationary Applications
3 150BMP-1051B
1/4" 12 V Solenoid Valve 12 SRV150SS 1-1/2" Gas Rated Relay Valve
4 150BMP-2451B
5 NL-24-8
6 HDL2 (Stationary)
3/8" NPT Lubricator (1.3 cc) 15 ST900-267-24 1-1/2" Strainer (300 Mesh)
7 HDL3 (Transportation)
3/8" NPT Lubricator (0.4 cc) 16 ST900-266-24 1-1/2" Strainer Element (300 Mesh)
8 SMB-618
Push Button Valve 17 150BM-A735 1-1/4" Road Splash Deector
9 SMB-G618
Push Button Valve For Natural Gas Operation 18 SS350-A735 1-1/2" Road Splash Deector
19 150BMP-1056
1/2" Check Valve
Red item numbers correspond to numbers in diagrams on page F-5.
F4
SS175/SS350 Series
#4 Hose or 1/4" Tubing For gas operation, connect exhaust to safe area " 14 1/8, 150 psi Pressure Gauge 150BMP-1064
SS175/SS350 Stationary Installation
#4 Hose or 1/4" Tubing #4 Hose or 1/4" Tubing JIC 37" Adapter 1/4" NPT 1-1/2" Pipe
Relief Valve (Set at 15 psi above Regulator Setting) For gas operation, the relief valve must be connected to a safe area. 1-1/2" Pipe 1-1/2" Pipe
#1 Hose or 1-1/4" Tubing
JIC 37" Adapter 1-1/2" to 1-1/4" NPT or 1" Hose
Set regulator so that the open valve pressure measured at the starter inlet does not exceed the maximum operating pressure listed on the starter.
5 Lubricator
NL-24-8 OUT Port JIC 37" Adapter 1/4" NPT IN Port JIC 37" Adapter 1/4" NPT JIC 37" Adapter 1-1/4" or 1-1/4" NPT
1-1/2" Pipe
12 SRV150 1-1/2" or
JIC 37" Adapter 1/4" NPT
Air Supply
SRV150SS 1-1/2" Relay Valve
15 Air Strainer
ST900-267-24
For gas operation, exhaust must be connected to a safe area. For air, use 17 150BM-A735 Road Splash Deflector or 2 150BM-A674 Muffler on SS175 models. Use
18 SS350-A735 Road Splash Deflector or 1 SS350-A674 Muffler on SS350 models.
SS175/SS350 Typical Vehicular Installation

Solenoid Valve 4 150BMP-2451B (24V) 3 150BMP-1051B (12V) " 14 1/8, 150 psi Pressure Gauge 150BMP-1064 #4 Hose or 1/4" Tubing #4 Hose or 1/4" Tubing #4 Hose or 1/4" Tubing Air Supply From Compressor
19 1/2" Check Valve

150BMP-1056
1-1/4" or 1" Hose
Air Receiver Tank
Lube Oil Supply Line 1-1/4" or 1" Nipple
7 3/8" Lubricator
HDL3 Out Port JIC 37 Adapter 1/4" NPT In Port JIC 37 Adapter 1/4" NPT Mount Lubricator In Pipe Tapped Hole
10 SRV125T 1-1/4"
Relay Valve
For air, use 17 150BM-A735 Road Splash Deflector or 2 150BM-A674 Muffler on SS175 models. Use
18 SS350-A735 Road Splash Deflector or 1 SS350-A674 Muffler on SS350 models.
F5
Air Starters
SS175 Crossover Model Numbers
SS175 Available Units
SS175GB01L-00A SS175GB01L-02J SS175GB01R071-02J SS175GB01R15-02J SS175GB01R77-02J SS175GB01R81-02J SS175GB01R85-02J SS175GB03L-01E SS175GB03R15-02H SS175GB03R31-02H SS175GB03R77-02H SS175GE01L30-02J SS175GE01R15-02J SS175GE01R21-02J SS175GE01R29-02J SS175GE01R77-02J SS175GE01R85-02J SS175GE01R99-00D SS175GE01R99-03I SS175GE03L16-02H SS175GE03L30-02H SS175GE03L32-02H SS175GE03R29-02F SS175GE03R29-02H SS175GE03R29-03G SS175GE03R31-02H SS175GE03R37-02H SS175GE03R25-02H 5BMGA11RH-1 5BMGA11RH-2 5BMGA56RH-52F 5BMGA12RH-5F 5BMGA12RH-3F 5BMGA56RH-49F

SS350 Available Units
SS350GB01L30-02J SS350GB01R29-02J SS350GB01R77SR-02J SS350GB01R85-02H SS350GB01R85-02J SS350GB01R99-00D SS350GB03R29-02H SS350GB03R29SR-02H SS350GB03R29SR-03I SS350GB03R31-02H SS350GB03R77-02H SS350GB03R85-02H SS350GE01R15-02H SS350GE01R29-00L SS350GB01R77-02J SS350GE01R29-02J SS350GE01R31-02J SS350GE01R85-02J SS350GE03L30-02H SS350GE03L32-00H SS350GE03L32-01I SS350GE03L32-02G SS350GE03L32-02H SS350GE03R21-02H SS350GE03R25-03J-S SS350GE03R29-02F SS350GE03R29-02H SS350GE03R29-03I SS350GE03R29-03J SS350GE03R31-00A SS350GE03R31-00F SS350GE03R31-00G SS350GE03R31-00L SS350GE03R31-02G SS350GE03R31-02H SS350GE03R31-02L SS350GE03R31-03J SS350GE03R31-1552 SS350GE03R31-1553 SS350GE03R37-02H SS350GE03R77-02H SS350GE03R85-02H SS350GE03R99-03I SS350GE01R85-02H 150BMPAC01R85 150BMPAC03R85 150BMPAB01R77 150BMPAB0377 150BMPAC03R77 150BMPAB01R85
Obsolete Units
Obsolete Units
SS175/SS350 MODEL CODING

SS175 G E SIZE STARTER GAS SEALED GEAR RATIO SAE No. MOUNTING FLANGE 03 R 31 XX 024 ORIENTATION SR=SPARK RESISTANT PINION CODING TYPE PINION ROTATION L or R
F6
SS175/SS350 Series
SS175/SS350 Series Engine Selection Guide
Manufacturer
CATERPILLAR

Engine
1673 3126 3145 D-315 D-320 D-330TA 6BT5.9 6BTA180 V6-140 V6-155 ISB ISC ISL ISM N14 ISX Series 50 Series 60 8V-2000 BF6L913 BF8L513 F12L413 F6L413 F6L912 D234 G232V8 END465 END475 D50A D70A TAMD163 TAMD71B TD100GD100 TD61 TMD100A TMD122 197DLC 6SRB F11G (SI) F18GL (D) F476D H24GL (D) D-4800 DRXB DWXC HXC
CID
638 439 525 350 252 350 359 359 352 378 359 506 549 659 855 915 519 778 976 374 779 1035 584 345 1343 720 465 475 313 410 983 411 410 334 586 731 302 677 673 1096 475 1462 478 474 358 779
Liter
10.5 7.2 8.6 5.7 4.1 5.7 5.9 5.9 5.8 6.2 5.9 8.3 9.0 10.8 14 15 8.5 12.7 16.0 6.1 12.8 17.0 9.6 5.7 22.0 11.8 7.6 7.8 5.1 6.7 16.1 6.7 6.7 5.5 9.6 12.0 4.9 11.1 11.0 18.0 7.8 24.0 7.8 7.8 5.9 12.8
CYL
6 6 6 4 4 4 6 6 6 6 6 6 6 6 6 6 4 6 8 6 8 12 6 6 12 8 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 8L 6 6 6 6
Type
Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel
Vane Starter
SS175GE03R29 SS175GB01R29 SS175GE03R29 SS175GB03R31 SS175GB03R31 SS175GB03R31 SS175GE01R071 SS175GE01R071 SS175GE03R29 SS175GE03R29 SS175GE01R071 SS175GE01R29 SS350GE03R29 SS350GE03R31 SS350GE03R31 SS350GE03R31 SS350GE03R31 SS350GB03R31 SS350GB03R31 SS175GB01R77 SS350GE01R85 SS350GE01R85 SS175GB01R85 SS175GB01R77 SS350GE01R77-02J SS350GE01R77-02J SS175GE01R77 SS175GE01R77 SS175GB01R77 SS175GB01R77 SS175GE03R29 SS175GE01R85 SS175GB01R77 SS175GB01R77 SS175GE01R85 SS175GE01R85 SS175GE01R29 SS175GE03R29 SS350GE03R29-02H SS350GE03R31 SS175GE01R77-02J SS350GE03R31-02H SS175GE03R29 SS175GB03R31 SS175GB03R31 SS175GE03R29
CUMMINS
DETROIT DIESEL
DEUTZ-MWM
M.W.M MACK VOLVO PENTA
WAUKESHA
WHITE ENGINES
Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Nat. Gas Nat. Gas Nat. Gas Diesel Nat. Gas Diesel Diesel Diesel Gas
F7
SS175/SS350 Series Air Starters
SS175/SS350 Series Genuine Ingersoll-Rand Replacement Kits

SS175-TK2 SS350-TK2
Description
SS175 Tune Up Kit SS350 Tune Up Kit
SS175-42
SS350-67
SS350-272 SS350-109 SS350-151 SS350-245 SS350-243 SS350-337 SS350-109 SS350-271 AM-318 SS350-67
Exploded View of SS175-TK2 Part Location
SS175-TK2 Parts
SS350-42
SS350-67
SS350-272 SS350-109 SS350-151 SS350-245 SS350-243 SS350-337 SS350-109 SS350-271 AM-318 SS350-67
SS350-TK2 Parts
F8
www.airstarters.com
1-888-START-AIR
Air Starters
150BM Series #1 Starter in the

oil and gas industries
For engine displacement of: Diesel500 to 2000 CID (8 to 32 liters) Carburated1000 to 4000 CID (16 to 64 liters)
Features/Benets
150BMG model sealed for use in gas or air applications Rugged 34 hp motor Multiple offset gear ratios: C = 2.69:1 E = 3.46:1 D = 3.94:1 Backcap ports for injection lubricating
Versatile
Inertia and pre-engaged drives available Left- and right-hand rotation available 4 inlet, 4 exhaust, and 18 drive housing orientations 90-150 psi (6.2-10.3 bars) operation Inline and offset designs
The 150BMGE21RH-6 starters are shown mounted on a Cummins KTA14-M3 and KTA19-M4I.
IRs genuine 150BMGE21RH-6R remanufactured starter is shown mounted on a Detroit Diesel 12V-71R.
G1
Air Starters
150BMG/150BMP Series
1-1/4" (31.75 mm) NPT INLET 5-1/8" (130.18 mm) INLET 4 POSITIONS AT 90 13-19/32" (345.28 mm) 12-11/32" (313.53 mm) 8-11/16" (220.66 mm)
DIMENSIONS
Weight lbs (kg) 150BMG 38 (17.2) 150BMP 40 (18.1)
4-7/16" (112.71 mm) 150BMG 4" (101.6 mm) 150BMP
SAE 3 FLANGE 6" (152.40 mm)
1-1/4" (31.75 mm) NPT EXHAUST
EXHAUST 4 POSITIONS AT 90 DRIVE HOUSING 18 POSITIONS AT 20
150BMPD Series
1-1/4" (31.75 mm) NPT INLET 5-1/8" (130.17 mm) INLET 4 POSITIONS AT 90 14-3/32" (357.98 mm) 12-27/32" (326.32 mm) 9-3/16" (233.36 mm) 4" (101.6 mm) SAE 3 FLANGE
DIMENSIONS
Weight lbs (kg) 150BMPD 40 (18.1)
6-13/16" (173.03 mm)
G2
150BM Series
150BMGE/150BMPE Series Performance Information
Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

100 (136) 130 (176) 155 (210)
Speed @ Max HP RPM

1700 1900 2200

16 (12) 24 (18) 32 (24) 380 (179) 500 (236) 680 (321)
150BMPD Series Performance Information

Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

110 (149) 145 (196) 175 (237)
Speed @ Max HP RPM

1500 1700 1900

16 (12) 24 (18) 32 (24) 370 (175) 500 (236) 650 (307)
150BM Series Number of Starts per Tank

300 270
16 14 12 10 8 6 4 2 40
25 21 18 15 12 9 6 3 60
33 29 25 20 16 12 8 4 80 302
41 36 31 26 20 15 10 5
49 43 37 31 25 18 12 6
57 50 43 36 29 21 14 7
66 57 49 41 33 25 16 8
74 64 55 46 37 28 18 9
20 18 16 14 12 10 8 6
240 210 180 150 120 90
100 120 140 378 454 529
160 180 605 680
151 227
Gallons Liters
Tank Size
G3
Air Starters
150BM Series Accessories
IR Part #
1 150BM-A674 See catalog pages J-1 to J-18 for detailed Accessory information.
Description
1 1/4" Mufer
Picture
IR Part #
9 SRV125T
Description
Picture
2 150BMP-1051B
1/4" 12 V Solenoid Valve 10 SRV150SS 1-1/2" Relay Valve For Stationary Gas Applications
3 150BMP-2451B
4 NL-24-8
5 HDL2 (Stationary)
3/8" NPT Lubricator (0.4 cc)
14 ST900-266-24
7 SMB-618
Push Button Valve 15 150BM-A735 Road Splash Deector
8 SMB-G618
Push Button Valve For Natural Gas
Red item numbers correspond to numbers in diagrams on page G-5.
G4
150BM Series
150BMPE Typical Vehicular Installation

OR
2 1/4" 12 V Solenoid Valve 150BMP-1051B

#4 Hose or 1/4" tubing
On wet clutch applications use control ports located above center of starter. #4 Hose or 1/4" tubing To Relay Valve OUT Port JIC 37" Adapter 1/4" NPT From Starter Control Valve IN Port JIC 37" Adapter 1/4" NPT 1-1/4" Hose
" 12 1/8, 150 psi Pressure Gauge 150BMP-1064 JIC 37" Adapter 1/4" NPT
Air Supply from Compressor
Check Valve
Air Receiver Tank
9 SRV125T 1-1/4"
Relay Valve
1 150BM-A674 Muffler or 15 150BM-A735 Road Splash Deflector
1-1/4" Pipe
150BMG (Gas) Stationary Installation

8 Push Button Valve SMB-G618
For gas operation the exhaust outlet must be piped away to a safe location. For natural gas operation, piped exhaust must be used and drive housing vent plug replaced with suitable hose which connects into piped exhaust system. For air operation a muffler or splash guard deflector must be used.
#4 Hose or 1/4" Tubing JIC 37" Adapter 1/4" NPT
Gas Inlet NOTE: Use sealant on all pipe connections.
1-1/2" NPT Reduce to 1-1/4" NPT
10 1-1/2" Gas Rated Relay Valve

SRV-150SS
6 HDL3 Lubricator
G5
Air Starters
150BM Crossover Model Numbers
150BM Available Units
150BMGE21RH-6 150BMGE12RH-13 150BMGE21LH-11 150BMGE21LH-11 150BMGE21LH-32 150BMGE21RH-6 150BMGE21RH6-22R 150BMGE22RH-5 150BMGE22RH5-10D 150BMPD88L54-020 150BMPD88R54-020 150BMPE81R15-00N 150BMPD88L54-11A 150BMPE88L54-12E 150BMPE88L54-13E 150BMPE88L54-200 150BMPE88L54-20N 150BMPE88L54-22N 150BMPE88L54-33A 150BMPE88L54-33C 150BMPE88R51-200 150BMPE88R53-000 150BMPE88R53-020 150BMPE88R53-12F 150BMPE88R53-200 150BMPE88R53-300 150BMPE88R54-000 150BMPE88R54-00N 150BMPE88R54-02E 150BMPE88R54-12C 150BMPE88R54-12D 150BMPE88R54-12E 150BMPE88R54-200 150BMPE88R54-20E 150BMPE88R54-220 150BMPE88R54-22E 150BMPE88R54-300 150BMPE88R54-32P 150LFPE88R54-300 150LFPE88R54-12D 150LFPE88R54-12E 150LFPE88R54-200 150LFPE88R54-000 150LFPE88R54-00N 150LFPE88R54-02E 150BMPE88R-44 150BMPE88R-54 150BMPE78RH-44 150BMPR78RH-54 150BMPE78RH-6 101BMPC78RH-6 101BMPB78RH-44 150LFPE88R53-020 150LFPE88R51-020 150BMPE88R-53 150BMPE88R-53 150BMPE78RH-53 150BMPE78RH-5 101BMPC78RH-38 10BMB22RH-5 9BMA32RH-5 150LFPE88L54-000 150LFPE81R15-020 150BMPD89LH-50 150BMPE88L-11 150BMPE88L-11 150BMPD89LH-50 15BMPE78LH-11 150BMPE83LH-11 10BMB21LH-11 9BMB31LH-11 101BMPC78LH-11 150BMPD88R-46 150BMPD89RH-46 150BMPAC03R85 150LFE21RH6-020 150LFGE21RH6-000 150LFGE22RH5-020 150BME21RH-6 150BME21RH-17 150BME22RH-5 150BMGE22RH-5 150BME21RH-6 150BME21RH-17 150BME22RH-5 150BMGE22RH-5 10BMB12RH-13 9BMA43RH-13 10BMB21RH-6 9BMA331RH-6 150LFGE21LH11-000 150LFGE21LH11-020
Most Obsolete Units
150LF Crossovers
Obsolete Units
101BMPC78RH-31 150BME12RH-13 150BME21LH-11 150BMGE21LH-11
Obsolete Units
10BMB21RH-31 150BME12RH-13 150BME21LH-11 150BMGE21LH-11
Obsolete Units
10BMB12RH-13 10BMB21LH-11 10BMB22LH-8
Obsolete Units
9BMA43RH-13 9BMB31LH-11 9BMA32LH-8
150BM SERIES MODEL CODING

150 BMG E 21 RH SIZE STARTER TYPE STARTER GEARING DRIVE HOUSING DRIVE 6 0 2 F DRIVE HOUSING EXHAUST EXHAUST INLET TYPE PINION TYPE PINION ROTATION ORIENTATION CODE
G6
150BM Series
150BM Series Engine Selection Guide
Manufacturer
CATERPILLAR

Engine
3126 3176 3406 3408 D-334 D-336 D-343 D-346 G-342 DP125 DP165 DPC180 DPC60 K67 K75 R165 R602 R6513 U6501 ISC ISL N-14 SERIES N-855 SERIES ISM ISX 6V-71 6V-92 Series 50 Series 60 12-645 12-710 16-645 16-710 20-645 20-710 8-645 8-710 145GZ 6GAK 6WAK F1197G F119G H1077G H24L H867D DFXD DFXE
CID
439 629 893 1099 638 700 893 1191 1246 2205 2826 2826 850 1616 1855 1238 602 513 501 506 549 855 855 659 915 426 552 519 778 7740 8520 10320 11360 12900 14200 5160 5680 817 784 1197 1197 1197 1077 1462 866 855 895
Liter
7.2 10.3 14.6 18 10.5 11.5 14.6 19.5 20.4 36.1 46.3 46.3 14 26.5 30.4 20.3 9.9 8.4 8.2 8.3 9 14 14 10.8 15 7 9 8.5 12.7 126.8 139.6 169.1 186.2 211.4 232.7 84.6 93.1 13.4 12.8 19.6 19.6 19.6 17.6 24 14.2 14 14.7
CYL
6 8 6 8 6 8 6 8 6 1 1 1 1 6 6 6 6 6 6 6 6 6 6 6 6 6 6 4 6 12 12 16 16 20 20 8 8 6 6 6 6 6 8 8 8 6 6
Type
Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Gas Gas Gas Gas Gas Gas Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Diesel Diesel Diesel
Vane Starter
150BMPE81R15 150BMPE88R54 150BMPE88R54 150BMPE88R54 150BMPE88R53 150BMPE88R53 150BMPE88R54 150BMPE88R54 150BMPE88R54 150BMGE21LH-11 150BMGE21LH-11 150BMGE21LH-11 150BMGE21LH-11 150BMPE88R53 150BMPE88R53 150BMPE88R53 150BMPE88R53 150BMPE88R53 150BMPE88R53 150BMPE88R53 150BMPE88R53 150BMPE88R54 150BMPE88R54 150BMPE88R54 150BMPE88R54 150BMGE21RH6 150BMGE21RH6 150BMPE88R54 150BMPE88R54 2-150BMPD88R54 2-150BMPD88R54 2-150BMPD88R54 2-150BMPD88R54 2-150BMPD88R54 2-150BMPD88R54 150BMPD88R54 150BMPD88R54 150BMGE22RH5 150BMGE22RH5 150BMGE21RH6 150BMGE21RH6 150BMGE21RH-6 150BMGE21RH6 150BMGE21RH6 150BMPE88R53 150BMPE88R54 150BMPE88R54
CES-AJAX
CLIMAX
CONTINENTAL
CUMMINS
DETROIT DIESEL
EMD GM
WAUKESHA
WHITE ENGINES
G7
150BM Series Air Starters
150BM Series Genuine Ingersoll-Rand Replacement Kits

150BM-TK2 150LF-TK2 150LF-TK1 150BMPD-TK1
Description
150BM Products 150LF Products (uses 150LF-42 vanes) 150 Motor Gasket Kit for all vane motor 150 products 150BMPD Products
150BMP-283 10BM-42 150BMP-283 G57-729 150LF-284 10BM-24 10BM-69 150LF-283 150BMP-284 R3H-24 10BM-25 10BM-15 10BM-399 TO2-33 150BMP-607 150BMP-604 101BMP-704-1 or 150BMP-337 ML50K-318 or 5BM-6-15 10BM-610 150BMP-271
150BM-TK2 Parts
150LF-TK1 Parts
G8
www.airstarters.com
1-888-START-AIR
Air Starters
SS800 Series
Features/Benets
All models sealed for use in air or gas applications Offset design for simple mounting Powerful 80 hp motor Multiple offset gear ratios: B = 2.18:1 C = 2.53:1 D = 3.44:1 Backcap ports for injection lubricating
Versatile
Inertia (SS810) and pre-engaged (SS815, SS825, and SS850) starters available 4 inlet, 4 exhaust, and 16 drive housing orientations 90-150 psi (6.2-10.3 bars) operation Remanufactured starters available Left- and right-hand rotation available
The SS815GB03R31 starter is shown mounted on a Cummins KTA50-M2 piped with the IR SRV150 Relay Valve.
IRs genuine SS810GB03R31R inertia remanufactured starter is shown mounted on a Detroit Diesel 16V-71R.
H1
Air Starters
SS810G Series
1-1/2" (38.1 mm) NPT INLET 6-25/32" (172.24 mm) 15-13/16" (401.64 mm) 14-21/32" (372.27 mm) 10-13/16" (274.64 mm)
DIMENSIONS
5-3/16" (131.76 mm) SAE 3 FLANGE
9" (228.60 mm)
DRIVE HOUSING 16 POSITIONS AT 22-1/2
EXHAUST 2-1/2" (63.50 mm) NPT EXHAUST 4 POSITIONS AT 90
SS815G and SS825G Series

Weight lbs (kg) SS815G 93 (42.2) SS825G 95 (43.1)
1-1/2" (38.1) NPT INLET 6-25/32" (172.24 mm) 17-25/32" (451.64 mm) 16-1/2" (419.1 mm) 12-21/32" (321.47 mm)
DIMENSIONS
2" (50.8 mm)
SAE 3 FLANGE
9" (228.6 mm)
DRIVE HOUSING 16 POSITIONS AT 22-1/2
SS850G Series
6-25/32" (172.24 mm) INLET 4 POSITIONS AT 90 1-1/2" (38.1 mm) NPT INLET 15-1/2" (393.7 mm) 14-1/4" (361.95 mm) 10-11/32" (262.73 mm)
DIMENSIONS
7-11/32" (186.53 mm) IR 09 FLANGE
9" (228.6 mm) DRIVE HOUSING 16 POSITIONS AT 22-1/2
H2
SS800 Series
SS810 and SS815 Series Performance Information
Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

170 (230) 205 (278) 250 (339)
Speed @ Max HP RPM

2700 2800 3200

45 (34) 58 (43) 75 (56) 1100 (519) 1250 (590) 1700 (802)
SS825 Series Performance Information

Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

200 (271) 240 (325) 300 (407)
Speed @ Max HP RPM

2300 2400 2700

45 (34) 58 (43) 75 (56) 900 (425) 1100 (519) 1350 (637)
SS850 Series Performance Information

Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

260 (352) 340 (461) 415 (562)
Speed @ Max HP RPM

1600 1800 1900

45 (34) 58 (43) 75 (56) 800 (378) 1000 (472) 1275 (602)
SS800 Series Number of Starts per Tank

300 270
5 4 4 3 2 2 1 1 80
6 5 5 4 3 2 2 1 100
7 6 5 5 4 3 2 1 120 454
8 7 6 5 4 3 2 1
10 8 7 6 5 4 2 1
11 10 8 7 5 4 3 1
12 11 9 8 6 5 3 2
13 12 10 8 7 5 3 2
20 18 16 14 12 10 8 6
240 210 180 150 120 90
140 160 180 529 605 680
200 220 756 832
302 378
Gallons Liters
Tank Size
H3
Air Starters
SS800 Series Accessories
IR Part #
1 SS800-A674 See catalog pages J-1 to J-18 for detailed Accessory information.
Description
2-1/2" Mufer
Picture
IR Part #
9 SRV150
Description
1-1/2" Relay Valve For Air Applications
Picture
2 150BMP-1051B
1/4"12 V Solenoid Valve 10 SRV150SS 1-1/2" Gas Rated Relay Valve
3 150BMP-2451B
4 NL-24-8
5 HDL2 (Stationary)
3/8" NPT Lubricator (0.4 cc)
14 ST900-267-32
2" Strainer (300 Mesh)
7 SMB-618
Push Button Valve
15 ST900-266-24
8 SMB-G618
Gas Rated Push Button Valve 16 ST900-266-32 2" Strainer Element (300 Mesh)
Red item numbers correspond to numbers in diagrams on page H-5.
H4
SS800 Series
SS810 Typical Stationary Installation

#4 Hose or 1/4" Tubing Relief Valve Set at 15 psi above regulator setting JIC 37" Adapter 1/4" NPT For gas operation, the relief valve outlet must be connected into a safe place. " 12 1/8, 150 psi Pressure Gauge 150BMP-1064 #4 Hose or 1/4" Tubing JIC 37" Adapter 1-1/2" NPT
9 SRV 150
1-1/2" Relay Valve
1-1/2" Hose High Pressure Supply Set regulator so that the open valve pressure measured at the starter inlet does not exceed the maximum operating pressure listed on the starter.
9 Lubricator
NL-24-8
Exhaust - Pipe away for gas or use 1 Muffler SS800-A674 or 15 Deflector SS800-A735.
SS815/SS825/SS850 Typical Stationary Installation

" 12 1/8, 150 psi Pressure Gauge 150BMP-1064 IN Port JIC 37" Adapter 1/4" NPT
Relief Valve Set at 15 psi Above Regulator Setting For gas operation, the relief valve outlet must be connected into a safe area. #4 Hose or 1/4" Tubing
JIC 37" Adapter 1/4" NPT
9 SRV150 1-1/2"
Relay Valve 1-1/2" Hose Pressure Regulator (maximum setting not to exceed pressure rating shown on nameplate) High Pressure Supply
4 Lubricator
NL-24-8 OUT Port JIC 37" Adapter 1/4" NPT
H5
Air Starters
SS800 Series Available Units
SS810GB03L32 SS810GB03R31 SS810GB03R31-02M-F SS810GB03R31-13B SS810GB03R31-13C SS810GB03R31-310 SS810GB03R31-31A SS810GB03R31-31P SS815FGB03L32 SS815FGB03R31 SS815GB03L32 SS815GB03L32-02G SS815GB03L32-22H SS815GB03L92-1738 SS815GB03R25R SS815GB03R31 SS815GB03R31-02B SS815GB03R31-02G SS815GB03R31-02H SS815GB03R31-02K SS815GB03R31-11C SS815GB03R31-12G SS815GB03R31-1323 SS815GB03R31-21G SS815GB03R31-220 SS815GB03R31-23C SS815GB03R31-23D SS815GB03R31-23K SS815GB03R31-310 SS815GB03R91 SS815GBDPJ3R493 SS825FGC03L26 SS825FGC03R25 SS825GC03L26 SS825GC03L26-1162 SS825GC03L26-1163 SS825GC03L26-11E SS825GC03L52-21C SS825GC03L52-23E SS825GC03R25 SS825GC03R25-02K SS825GC03R25-21G SS825GC03R25-310 SS825GC03R25-31D SS825GC03R25SR-02G SS825GC03R31 SS850GD09L52 SS850GD09R51 SS660LD971A06 SS660RD971A05 SM450LD971A06 SM450RD971A05 20BMD52LH-26 20BMD52RH-25 SS660RB981A03 SM450RB981A03 20BMB21RH-19 SS660LB981A04 SM450LB981A04 20BM21LH-22 SS800GB03R91 SS660RB991A08 SS800BR/VRSM-962 SS800GB03L32 SS660LB991A02 SM450LB991A02 20BMB47LH-4
Bold Model Numbers indicate that a remanufactured model is available with the same part number (Add an R to the number).
Most Obsolete Units
SS800 Obsolete Units

SS800GB03L32
SS660 Obsolete Units

SS660LB991A02 SS660RB991A01
SM450 Obsolete Units

SM450LB991A02 SM450RB991A01
20BM Obsolete Units

20BMB47LH-4 20BMB41RH-1
SS800 SERIES MODEL CODING

SS8 10 G B STARTER SERIES TYPE
10 Inertia 15/25/50 Pre-engaged
03 R 31
0 2 G DRIVE HOUSING EXHAUST EXHAUST INLET TYPE PINION TYPE PINION ROTATION ORIENTATION CODE
GAS SEALED GEARING SAE FLANGE DRIVE
H6
SS800 Series
SS800 Series Engine Selection Guide
Manufacturer
CATERPILLAR

Engine
3412 3512 3516 G3612 G3616 G-398 G-399 GMXE GMXF GMXH K19 SERIES K38 SERIES K50 SERIES QSK45 QST30 VT28 VTA28-C 12V-92 16V-149 16V-71 16V-92 12V4000 16V4000 12-278 12-498 7044 12VAT25D 12VAT27 12VAT27GL 16AT27GL 16VAT25GL 7042G (SI/L) 8LAT25D 8LAT25GL 8LAT27GL F1197D F1905D F2895G (SI) F2896D F3335D F3336D F3521G (SI) L5788D L5792D P9390G
CID
1649 3158 4210 13527 18036 2946 3927 9420 9420 9420 1150 2300 3067 2746 1861 1710 1710 1104 2384 1136 1472 2928 3904 6809 7576 7040 10784 17397 13048 17397 14378 7040 7189 7189 8699 1197 1905 2894 2894 3335 3335 3520 5788 5788 9388
Liter
27.0 51.8 69.0 221.7 295.6 48.3 64.4 154.0 154.0 154.4 18.8 37.7 50.3 45.0 30.0 28.0 28.0 18.1 39.1 18.6 24.1 48 64 111.6 124.1 116.0 176.7 285.0 214.0 285.0 235.6 115.0 117.8 117.8 143.0 19.6 31.2 47.4 47.4 54.7 54.7 58.0 94.8 94.8 154.0
CYL
12 12 16 12 16 12 16 12 12 12 6 12 16 12 12 12 12 12 16 16 16 12 16 12 12 12V 12 16 12V 16 16 12V 8 8 8 6 6 6 6 6 6 6L 12 12 16
Type
Diesel Diesel Diesel Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Nat. Gas Diesel Diesel Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Nat. Gas Diesel Diesel Diesel Nat. Gas Diesel Diesel Diesel Nat. Gas Diesel Diesel Nat. Gas
Vane Starter
SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 2 - SS815GB03R31 SS815GB03R31 SS815GB03R31 SS850GD09L52 SS850GD09L52 SS850GD09L52 SS815GB03R31 SS815GB03R31 SS825GC03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS850GD09R51 SS850GD09R51 SS815GB03R31 SS825GC03R25 SS825GC03R25 SS825GC03R25 SS825GC03R25 SS825GC03R25 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS815GB03R31 SS825GC03R25 SS825GC03R25 SS825GC03R25
CES-BESSEMER
CUMMINS
Detroit Diesel
EMD GM WAUKESHA
H7
SS800 Series Air Starters
SS800 Series Genuine Ingersoll-Rand Replacement Kits

SS800-TK2 SS810-TK2 SS850-TK2
Description
SS815 and SS825 Tune Up Kit SS810 Tune Up Kit SS850 Tune Up Kit
HRA20A-990 SS800-24 SS800-67 C321-606 SS800-152 SS800-151 SS800-337 SS800-181 SS800-272 SS800-583 SS800-176 SS800-244 SS800-632 SS800R-419 or SS800L-419 SS800-335 SS800-271 SS800-359 SS800-336 SS800-99 510-669A
SS800-42A
SS800-22
SS800-TK2 Parts
HRA20A-990 SS800-24 510-669A SS800-67 C321-606 SS850-152 SS850-151 SS850-337 SS800-272 SS800-366 SS850-181 SS800-176 SS800-583 SS850-244 SS850R-419 or SS850L-419 SS850-335 SS800-271 SS800-359 SS800-99
SS800-42A 510-669A SS800-22 SS800-632
SS810-TK2 Parts
H8
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1-888-START-AIR
Air Starters
TS700/TS900/TS1400 Series
Starters for Gas Turbine Engines

Features/Benets
No oil in drive air is necessary Splash lubrication system internally lubricates the planetary gears and motor bearings Air cooling extends bearing and seal life No internal or external shut-off devices
Versatile
Multiple spline pinions Multiple gear ratios for matching the optimum engine characteristics Multiple ange options Gas-sealed for application exibility
TS700/TS900/TS1400 SERIES MODEL CODING

TS 7 99 B B E E - L E TURBINE OR RECIPROCATING ENGINE MODEL ARC: HALF 50 FULL 99 CLUTCH TYPE GEAR RATIO E = ELBOW M = V CLAMP EXHAUST PINION ROTATION R = RIGHT L = LEFT SPLINE FLANGE
I1
Air Starters
TS725/TS750GBBE-LE
1/4 NPT OIL JET PORT 496.01 (19.53) 32.49 (1.28) 155.27 (6.11) 262.74 (10.34) 63.75 (2.51) 1/4 NPT 2 PLACES DIAMETRICALLY OPPOSED 136.50 (5.37) OVER 116.50 COMPANION (4.59) FLANGE ELBOW
2
DIMENSIONS
45
Weight lbs (kg) TS725GBBE-LE 80 (36.3) TS750GBBE-LE 80 (36.3)
82.55 (3.25) 9.62 (.38)
61.00 (2.40)
X
DRAIN PORTS 15 TYP 12X 254.00 (10.00) 10.31 (.41)
VIEW
X-X
127.00 (5.00) 228.57 (9.00)
30 TYP
X Y
3X 3/8-16UNC-2B
117.00 (4.61)
2
279.40 (11.00)
15 2X 3/8-16UNC-2B 1/2-NPT FROM OPPOSITE SIDES 2 PLACES
OIL LEVEL SIGHT PLUG 3/8 NPT DRAIN PLUG 19.3 1/4 NPT (.76) 5.8 (.23) 36.7 (1.42)
Y
R 19.00 (.75) 2X 54.00 (2.13) VIEW R 40.50 (1.59) R 96.58 (3.80) 30
158.28 (6.23)
OVER ST700-166 FLANGE
64.8 (2.55)
120 TYP
Y-Y
TS725GBDE-LE
1/4 NPT OIL JET PORT 496.01 (19.53) 32.49 (1.28) 155.27 (6.11) 61.00 (2.40) 127.00 VIEW 45
DIMENSIONS
Weight lbs (kg) TS725GBDE-LE 80 (36.3)
82.55 (3.25) 9.62 (.38)
262.74 (10.34) 63.75 (2.51) 1/4 NPT 2 PLACES DIAMETRICALLY OPPOSED
254.00 2x 3/8-16UNC-2B
X-X
3x 3/8-16UNC-2B
136.50 (5.37) OVER 116.50 COMPANION (4.59) FLANGE ELBOW
3x 120 228.57 (9.00)
X Y
117.00 (4.61)
2
OIL LEVEL SIGHT PLUG 3/8 NPT DRAIN PLUG 1/4 NPT 19.3 (.76) 5.8 (.23) 36.7 (1.42)
Y
12 x 10.38 10.24 2X 54.00 (2.13) 6 x M10 X 1.5-6H VIEW 15 15 12X 30 60 R 96.8 96.3 2x R 12.8 12.2
30
158.28 (6.23)
OVER ST700-166 FLANGE
64.8 (2.55)
6x 60
Y-Y
35.7 (1.41)
1/2" - 13 UNC THD. 19.05 DEEP-4 PLACES (.75)
69.8 (2.75)
Inlet Flange Kit (ST700-K166)
DIMENSIONS
I2
1.50 TYPE J518C FLANGE
TS799BBEF-LE
DIMENSIONS
Weight lbs (kg) TS799BBEF-LE 70 (31.8)
173.50 (6.831) 5.08 (.200) 48.17 (1.920) 159.17 (6.267) 117.00 (4.606) 127.00 (5.000) 6x 10.31 (.406) 6 x 15 136.50 (5.374) 116.50 (4.587)
12.70 (.500)
260.48 (10.255)
154.77 (6.093)
155.55 (6.124)
104.70 (4.122)
6x 6 x 60
19.05 (.750) SPLINE DATA E NUMBER OF TEETH - 24 DIAMETRAL PITCH - 20/30 PITCH DIAMETER - 30.48 (1.200)
12.70 (.500)
493.26 (19.419)
90
TS799BBEF-LM
DIMENSIONS
Weight lbs (kg) TS799BBEF-LM 62 (28.1)

20 92.20 (3.630) 173.50 (6.831) 5.08 (.200) 48.77 (1.920) 12.70 (.500) 260.48 (10.255)
156.02 (6.143) 5.64 (.222) 20
159.17 (6.267) 117.00 (4.606) 6x 6x 127.00 (5.000) 10.31 (.406) 6 x 15 155.55 (6.124)
104.70 (4.122)
190.50 (7.500)
90 6x 6 x 60 19.05 (.750) SPLINE DATA E NUMBER OF TEETH - 24 DIAMETRAL PITCH - 20/30 PITCH DIAMETER - 30.48 (1.200) 12.70 (.500) 150.00 (5.906) 416.50 (16.398)
I3
Air Starters
TS799GBFD-L
45 1/4 NPT OIL JET PORT 491.71 (19.4)
DIMENSIONS
32.49 (1.28)
Weight lbs (kg) TS799GBFD-L 70 (31.8)
155.27 (6.11) 61.00 (2.40)
82.55 (3.25) OVER COMPANION FLANGE 9.62 (.38)
258.4 (10.2)
VIEW 1/4 NPT 2 PLACES DIAMETRICALLY OPPOSED
X-X
2.36 (2.04)
59.9 (2.4)
136.50 (5.37) 116.50 (4.59) ELBOW
177.8 (7.00)
X Y
117.00 (4.61) OIL LEVEL SIGHT PLUG 3/8 NPT DRAIN PLUG 1/4 NPT 158.28 (6.23) OVER ST700-166 FLANGE 64.8 (2.55)
Y
7.9 (.31) 15.0 (.59)
2X 54.00 (2.13) VIEW
Y-Y
TS999GZCD-LE
45 1/4 NPT OIL JET PORT 491.25 (19.34)
DIMENSIONS
Weight lbs (kg) TS999GZCD-LE 70 (31.8)

32.49 (1.28)
155.27 (6.11) 61.00 (2.40)
82.55 (3.25) 9.62 (.38)
257.97 (10.16)
X
15 DRAIN PORTS TYP
136.50 (5.37) OVER COMPANION FLANGE 116.50 (4.59) ELBOW
1/4 NPT 2 PLACES DIAMETRICALLY PLACED
58.99 (2.32)
VIEW
X-X
22.2 (.88) 127.00 (5.00) 45
91.9 (3.62)
X Y
30 TYP
60 TYP
117.00 (4.61) OIL LEVEL SIGHT PLUG 3/8 NPT DRAIN PLUG 1/4 NPT 158.28 (6.23) OVER ST700-166 FLANGE 64.8 (2.55)
146.05 (5.75)
Y
7.9 (.31) 23.5 (.92)
1/2 NPT 3 PLACES
120 TYP
2X 54.00 (2.13) VIEW
Y-Y
I4
TS999GZFA-L
DIMENSIONS
1/4 NPT OIL JET PORT
45
Weight lbs (kg) TS999GZFA-L 58 (26.3)

32.49 (1.28)
382.45 (15.06)
TO SPLASH DEFLECTOR (DURING OPERATION 366.45 (14.43) 257.97 (10.16) 1/4 NPT 2 PLACES DIAMETRICALLY PLACED 58.99 (2.32) 44.17 (1.74) 0455917 FLANGE VIEW TS710-13F SPLINED SHAFT 24 TEETH 20/40 OITCH 30 P.A. 30. 48 P.D. 45 61.00 (2.40)
X
15 DRAIN PORTS TYP
X-X
134.00 (5.28)
104.67 (4.12)
X Y
30 TYP
60 TYP
86.00 (3.39) 158.28 (6.23) OVER ST700-166 FLANGE SPLASH DEFLECTOR EXHAUST COVER 64.8 (2.55) OIL FILL PLUG 1/8 NPT DRAIN PLUG 1/8 NPT
120 TYP
Y
3.2 (.12) 1/2 NPT 6 PLACES 54.00 2X (2.13)
23.5 (.92)
VIEW
Y-Y
TS1400 Turbine Units
DIMENSIONS
Weight lbs (kg) 124 (56.2)
88 13 5.7 47.7 45.7

H
R 64 3/8" N.P.T.
TS1400
60 TYP.
10.41 10.16
10.3 9.1 10.1 10.1 70.5 177.86 177.80 54.5 54.2 178
10.3 SLOT
54.4 DET. A 53.3 51.5
59 424 502
102 FOR 3 1/2" PIPE (SLIP-ON TYPE FLANGE)
I5
Air Starters
TS725 Performance Information
Pressure PSI (bar)
90 (6.2) 150 (10.3) 225 (15.5)

110 (149) 180 (243) 270 (365)
Speed @ Max HP RPM

2000 2300 2500

18 (13) 40 (30) 65 (49) 330 (156) 515 (243) 750 (354)

Pressure PSI (bar)
90 (6.2) 120 (8.3) 150 (10.3)

170 (230) 240 (325) 300 (407)
Speed @ Max HP RPM

2200 2300 2500

30 (22) 50 (37) 70 (52) 850 (401) 990 (467) 1210 (571)
TS799G Performance Information

Pressure PSI (bar)
60 (4.1) 90 (6.2)

250 (339) 310 (420)
Speed @ Max HP RPM

2400 2500

55 (41) 70 (52) 1050 (496) 1400 (661)
TS799B Performance Information

Pressure PSI (bar)
150 (10.3)

570 (773)
Speed @ Max HP RPM

2500

130 (97) 2200 (1038)

Pressure PSI (bar)
90 (6.2)

125 (169)
Speed @ Max HP RPM

5500

71 (53) 1300 (614)

IR Part Number
TS1401-102 TS1435 TS1450
Solar Part Number

190475-102 190475-301 190475-401
Max Pressure PSI (bar)

225 (15.5) 225 (15.5) 150 (10.3)

420 (567) 459 (620) 506 (683)
Speed @ Max HP RPM

3100 3882 3034
Max Power HP (kw)

124 (93) 141 (105) 146 (109)

1700 (802) 1900 (896) 2500 (1179)
Motor Arc
25% 35% 50%
I6
TS Engine Selection Guide
Engine
Solar Saturn This chart is a condensed list of engines that can be cranked with an IR starter. For a complete list, please contact IR.
IR Part Number
TS725GBBE-LE TS725GBDE-LE TS750GBBE-LE TS1435 TS1450 TS1401-102 TS1435 TS1450 TS1401-102 TS799GBFD-L TS999GZFA-L TS999GZFA-L TS999GZCD-LE TS799BBEF-LE TS799BBEF-LM
Solar Part Number

190716-200 190716-100 190475-301 190475-401 190475-102 190475-301 190475-401 190475-102 -
Max Pressure PSI (bar)

225 225 150 225 180 225 225 180 225 90 90 90 90 150 150 (15.5) (15.5) (10.3) (15.5) (12.2) (15.5) (15.5) (12.2) (15.5) (6.2) (6.2) (6.2) (6.2) (10.3) (10.3)
Solar Centaur
Solar Taurus
Allison 570 Allison 501-KC Allison 501-KB Garret IE831 Pratt & Whitney GG3/F13 , GG4/G14
TS700/TS900 Output Spline Data

TS Part Number
TS725GBBE-LE TS725GBDE-LE TS750GBBE-LE TS799BBEF-LE TS799BBEF-LM TS799GBFD-L TS999GZCD-LE TS999GZFA-L
Shaft Output Part Number

TS710-13E TS710-13E TS710-13E TS799-18E TS799-18E 4612834 4612834 TS710A-13F
Teeth
24 24 24 24 24 16 16 24
Diametral Pitch
20/30 20/30 20/30 20/30 20/30 20/30 20/30 20/40
Pressure Angle
30 30 30 30 30 30 30 30
Pitch Diameter
30.48 30.48 30.48 30.48 30.48 20.32 20.32 30.48
I7
TS700/TS900/TS1400 Series Air Starters
TS700 & TS1400 Series Genuine Ingersoll-Rand Replacement Kits

TS1400-TK1 TS1401-RM1 TS1401-RM2 TS1401-RM3 TS1401-RM4 TS1401-TK1 TS700-RM1 TS700-TK1
Description
Seal and O-Ring Kit Seals, Bearings, and 2- 25% Arc Motors Seals, Bearings, and 2- 99% Arc Motors Seals, Bearings, and 2- 35% Arc Motors Seals, Bearings, and 2- 50% Arc Motors Seal and O-Ring Kit Bearing and O-Ring Kit (Includes TS700-TK1) O-Ring Kit
TS700/TS900/TS1400 Series Accessories

IR Part #
1 SRV150
Description
1-1/2" Relay Valve For Air
Picture
IR Part #
5 ST900-267-32
Description
2" Strainer (300 Mesh)
Picture
2 SRV150SS
1-1/2" Gas Rated Relay Valve
6 ST900-266-24
1-1/2"Strainer Element (300 Mesh)
3 150BMP-1064
7 ST900-266-32
2" Strainer Element (300 Mesh)
4 ST900-267-24
1-1/2"Strainer (300 Mesh)
I8
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Air Starters
Accessories Index
Accessories Index By Description
Accessory Description
Relay Valves
IR Part #
SRV100 SRV125 SRV125T SRV150 SRV150SS SRV150-TK3 150BMP-1051B 150BMP-2451B 150BMP-6451B 150BMP-A1051C 150BMP-B2451 ST400-A339M ST400-C339 ST400-K619
Page Number
Relay Valve Tune Up Kit Solenoid Control Valves
J-3 J-4
Angle Mounting Bracket Solenoid Control Valves ST400 Repair Kit Push Button Control Valves
J-5
J-6
SMB-618 SMB-G618 White Push Button Replacement SMB-619 Black Push Button Replacement SMB-620 Air Strainers ST900-267-16 ST900-267-24 ST900-267-32 ST900-267-64 3BM-WM07 3BM-A674 150BM-A674 SS350-A674 ST500-674 SS800-A674 NR-24-8 NR24-TK1 NL-8-8 NL-24-8 HDL2 HDL3 HDL2-TK1 HDL3-TK1 150BM-A735 SS350-A735 ST500-A735 SS800-A735 ST500-K740 SMB-431 SMB-441 150BMP-1056 150BMP-1054 ST400-1056 150BMP-1067 150BMP-1058 150BMP-1064 150BMP-1064L
J-7
J-8 J-9
Mufers
J-10 J-11 J-12 J-13 J-14 J-15 J-15 J-15
Regulators NR-24-8 Tune Up Kit In-Line Lubricators One-Shot Lubricators HDL2 Replacement Kit HDL3 Replacement Kit Road Splash Deectors
J-16 J-16 J-16
Exhaust Tube Kit Liquid Sealant Check Valves
J-17 J-17 J-18 J-18
Drain Valve Gladhand Coupling Pressure Gauges
J1
Air Starters Accessories
Accessories Index
Accessories Index By IR Part Number
IR Part #
150BM-A674 150BM-A735 150BMP-1051B 150BMP-1054 150BMP-1056 150BMP-1058 150BMP-1064 150BMP-1064L 150BMP-1067 150BMP-2451B 150BMP-6451B 150BMP-A1051C 150BMP-B2451 3BM-A674 3BM-WM07 HDL2 HDL2-TK1 HDL3 HDL3-TK1 NL-24-8 NL-8-8 NR-24-8 NR24-TK1 SMB-431 SMB-441
Mufer Road Splash Deector Solenoid Control Valve Check Valve Check Valve Gladhand Coupling Pressure Gauge Pressure Gauge Drain Valve Solenoid Control Valve Solenoid Control Valve Solenoid Control Valve Solenoid Control Valve Angle Mounting Bracket Mufer Mufer One-Shot Lubricator HDL2 Replacement Kit One-Shot Lubricator HDL3 Replacement Kit In-Line Lubricator In-Line Lubricator Regulators NR-24-8 Tune Up Kit Liquid Sealant Liquid Sealant
Page Number
J-10 J-16 J-5 J-17 J-17 J-18 J-18 J-18 J-17 J-5 J-5 J-5 J-5 J-10 J-10 J-15 J-15 J-15 J-15 J-13 J-14 J-13 J-14 J-11 J-12 J-11 J-12 J-16 J-16
IR Part #
SMB-618 SMB-619 SMB-620 SMB-G618 SRV100 SRV125 SRV125F SRV125T SRV150 SRV150SS SRV150-TK3 SS350-A674 SS350-A735 SS800-A674 SS800-A735 ST400-1056 ST400-A339M ST400-C339 ST400-K619 ST500-674 ST500-A735 ST500-K740 ST900-267-16 ST900-267-24 ST900-267-32 ST900-267-64
Push Button Control Valve
Page Number
J-7 J-7 J-7 J-7 J-3 J-4 J-3 J-4 J-3 J-4 J-3 J-4 J-3 J-4 J-3 J-4 J-3 J-4 J-10 J-17 J-10 J-17 J-17 J-6 J-6 J-6 J-10 J-16 J-16 J-8 J-9 J-8 J-9 J-8 J-9 J-8 J-9
White Push Button Replacement Black Push Button Replacement Push Button Control Valve Relay Valve Relay Valve Relay Valve Relay Valve Relay Valve Relay Valve Relay Valve Tune Up Kit Mufer Road Splash Deector Mufer Road Splash Deector Check Valve Solenoid Control Valve Solenoid Control Valve Solenoid Control Valve ST400 Repair Kit Mufer Road Splash Deector Exhaust Tube Kit Air Strainer Air Strainer Air Strainer Air Strainer
J2
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Relay Valves
Ingersoll-Rand Relay Valves provide immediate response to assure Air Starter disengagement and prevent damage to the pinion or ywheel ring gear. The aluminum die cast housing resists abrasion and corrosion while the stainless steel piston return spring will not rust from moisture in the air line.
SRV150
SRV150SS
SRV125F
Specications
Maximum Operating Pressure = 225 psi (15.5 bar) Operating Temperature Range = -20 to 250F (-29 to 121C) Flow/Pressure Drop shown on CSR-352: Cv = 28.5
Specications
IR Part Number
SRV100 SRV125 SRV125T SRV150 SRV150SS SRV125F
NPT Size Inlet Outlet

1" 1" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/4" Flanged
Weight lb (kg)
3.10 (1.41) 2.90 (1.32) 2.90 (1.32) 2.70 (1.22) 7.15 (3.24) 7.40 (3.36)
Description
3BMG, 5BMG, SS175G Relay Valve 150BM, SS350G, 150T Relay Valve 150BM, SS350G, 150T Relay Valve for Transportation SS800, ST700, ST900, ST600 Relay Valve SS800, ST700, ST900 Relay Valve for Natural Gas Use 150T/150BM Transportation Relay/Solenoid Valve
Inlet Pressure vs. Pilot Pressure to Open

70 60 50 40 30 20 10 0 0 30 60 90 120 150
Pilot Pressure (PSI)
Inlet Pressure (PSI)
J3
Relay Valves
Relay Valves
DIMENSIONS
side view
2.20" (56 mm) .98" (25 mm) .28" (7 mm) 2.40" (61 mm) 2.17" (55 mm) 6.54" (166 mm) 1/4" - 18 NPT Pilot Connection
6.54" (166 mm)

(58 2.2 mm 8" He x)
Outlet
3.07" (78 mm) 1.77" (45 mm)
Inlet
.63" (16 mm)
2.09" (53 mm) 6.70" (170.5 mm) .98" (25 mm) 1/4" - 18 NPT Connection To Live Air .28" Normally Plugged (7 mm)
3.11" (79 mm)
Vent SRV150SS Uses 1/8" - 27 NPT To Pipe Away Gas
3.25" (82.6 mm)
SRV150
top view
SRV125F
Relay Valves Genuine Ingersoll-Rand Replacement Kits

SRV150-TK3
Description
For use with SRV100, SRV125, SRV125T, SRV150, and SRV150SS Relay Valves
SRV150-210
SRV150-33
SRV150-211
SRV150-67 SRV150-339
Y327-143 SRV150-340
Cross-Section of SRV150-TK3 Part Location
SRV-TK3 Parts
J4
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Solenoid Control Valves

These DC electrically actuated valves are designed for pilot operation of the IR relay valve and are approved for applications affected by the U.S. Department of Transportation safety codes.
Specications
Valve Type: Three-way normally closed Cv Factor: 0.21 Power Consumption: 25 watts Operating Pressure Range: 0 to 300 psig (0 to 20.7 bar) Proof Pressure: 375 psig (25.9 bar) Burst Pressure: 1250 psig (86.2 bar) Media: Air, Inert gases, water, light oils, natural gases Media Temperature: -4 to 392F (-20 to 200C) Ambient Temperature: -4 to 248F (-20 to 120C) Seal Material: Viton
150BMP-2451B
150BMP Solenoid Control Valves

IR Part Number
150BMP-1051B* 150BMP-2451B* 150BMP-6451* 150BMP-A1051C*
Thread Size Inlet Outlet

1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4"
Voltage (DC)
12 volt 24 volt 64 volt 12 volt
Weight lb (kg)
1.95 (.88) 1.95 (.88) 1.95 (.88) 1.95 (.88)
Description
24" (61 cm) Long wire leads 24" (61 cm) Long wire leads 24" (61 cm) Long wire leads Pioneer Connector Lead
* Can be mounted on 150BMP-B2451 elbow bracket.
Solenoid Control Valve & Bracket

3.00" (76.2 mm)
DIMENSIONS
.50" (12.7 mm) .75" (19.05 mm)
3.61" (91.82 mm)
O. BR-412
22451B
.218" (5.53 mm) Dia. 4 Holes .218" (5.53 mm) Dia. 4 Holes
1.375" (34.92 mm)
1.281" 3.25" (32.53 mm) (82.55 mm) 4.31" (109.74 mm)
.12" (3.04 mm)
.19" (4.82 mm)
4.00" (101.6 mm)
.50" (12.7 mm)
.203" (5.15 mm) Dia. 2 Holes 2.61" (66.35 mm)
.875" (22.22 mm) 2.15" (54.61 mm)
150BMP-B2451 Mounting Bracket
.875" (22.22 mm)
1.56" (39.62 mm)
Weight .39 lbs (.17 kg)
J5
Solenoid Control Valves

Specications
Rated Operating Pressure: 150 psig Rated Operating Voltage: 12-24 VDC Rated Current Draw: 750 mA
ST400 Solenoid Control Valves

IR Part Number
ST400-A339M ST400-C339 ST400-K619
Inlet Outlet
1" 1" Flange Style 1" 1" Flange Style N/A
Weight lb (kg)
4.5 (2.04) 2.96 (1.34) .30 (.13)
Description
Manual Control Valve; must be coupled to Solenoid or Push Button Valve Relay Valve with top mounted Solenoid Valve ST400-A339M Repair Kit
1/2-14 NPTF
ST400-A339M
1/8-27 NPT
DIMENSIONS
5.74" (145.80 mm) 3.57" (90.68 mm) 1.66" 42.16 mm) 3.36" (85.34 mm)
1.375" (34.92 mm) Y222-156-C Screws (6) 3.06" (77.72 mm) 2.38" (60.45 mm)
1.70" 43.18 mm)
1.0" Flange Style
ST400-1056 Check Valve
1.0" Flange Style
ST400-227 Plug 1/4-18 NPT
5.84" (148.34 mm)
ST400-C339
DIMENSIONS
Push Type Manual Override Hidden By 1/8" NPT Plug
11.5" (292.1 mm)
Two 1/4" - 18 NPT Test Points 4.65" (118 mm)
1.029" (26.127 mm)
.517" (13.127 mm) Inlet Check Valve 1/2"-14 NPTF 1.029" (26.127 mm) 2.052" (52.127 mm) 5.87" (149 mm)
J6
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Push Button Control Valves

The IR manually actuated push button control valve is designed for pilot operation of the IR relay valve. Simple and reliable, this valve readily mounts in a 7/8 diameter hole on dashboards or control panels. The chrome-plated SMB-G618 valve is available for use in marine, offshore, and natural gas applications, while the brass bodies SMB-618 valve is suitable for air applications only.
Specications
Operating Temperature Range: -40 to 200F (-40 to 93.3C) Maximum Operating Pressure: 225 psi (15.5 bar)
SMB-618
SMB-620 Black Push Button
SMB-G618
Push Button Control Valves

IR Part Number SMB-618 SMB-G618 Thread Size Inlet Outlet 1/8" 1/8" 1/8" 1/8" Weight lb (kg) .47 (.21) .48 (.21) Description Air-approved Push Button Valve Gas-approved Push Button Valve
Push Button Genuine Ingersoll-Rand Replacement Parts

IR Part Number SMB-619 SMB-620 Thread Size .25" 28 UNF .25" 28 UNF Weight lb (kg) .05 (.02) .05 (.02) Description IR White Push Button Black Push Button
SMB-G618
2.3" (58.5 mm) 7/8-2OUNCEF Thread 1/8-27 NPTF
DIMENSIONS
1/8-27 NPTF
1.8" (45.7 mm)
0.1" (2.55 mm)
1/8-27 NPTF .39" (10.0 mm) 1.93" (49.0 mm) 0.53" (13.5 mm) 2.02" (51.5 mm)
J7
Air Strainers
IR strainers are used in the air line to assure long starter life where air or gas is contaminated. The strainer screens the starter air utilizing a 300-mesh element reinforced on two sides by a 20-mesh internal stainless steel screen to ensure air integrity.
Specications
Maximum Working Pressure: Saturated Steam
250 psi @ 400F 15.5 bar @ 204C
ST900-267-16 Air Strainer
Water, Oil, Gas

400 psi @ 150F 27.6 bar @ 66C
Compressed Air
500 psi @150F 34.4 bar @ 66C
ST900-266-16 Strainer Element
ST900 Air Strainers

IR Part Number
ST900-267-16 ST900-267-24 ST900-267-32 ST900-267-64
Thread Size Weight Inlet Outlet (NPT) lb (kg)

1" 1" 1-1/2" 1-1/2" 2" 2" 4" 4" 3.00 (1.36) 8.00 (3.63) 12.50 (5.67) 60 (27.24)
IR Strainer Element Replacement Part #

ST900-266-16 ST900-266-24 ST900-266-32 ST900-266-64
Description
3BMG, 5BMG, SS175G Strainer 150BM, SS350G, 150T, ST400 Strainer SS800, ST700, ST900, ST600 Strainer SS800, ST700, ST900, ST600 Strainer
J8
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Air Strainers
Air Strainers
A
DIMENSIONS
Outlet
Inlet
IR Part Number
ST900-267-16 ST900-267-24 ST900-267-32 ST900-267-64
Dim. A in. (mm)

4.00 (101.4) 5.75 (146.1) 7.00 (177.8) 13.50 (342.9)
Dim. B in. (mm)

3.25 5.00 13.00 (82.6) (127.0) (330.2)
Dim. C in. (mm)

2.62 (66.5) 3.87 (98.3) 4.75 (120.7) 8.25 (209.6)
C
1-1/2
Screen Cap B
6.125 (155.6)
Pipe Plug, 3/4" NPT Reqd For Screen Removal
ST900-267-16 (1" Strainer) Pressure Drop at 900 SCFM

Pressure Drop for Air Pressure Drop for Gas
ST900-267-24 (1-1/2" Strainer) Pressure Drop at 1700 SCFM

14 12
Pressure Drop (PSI) Pressure Drop (PSI)
14 12 10 8 6 4 2 0 0 50 100 150 200 250 0 50 100 150 200 250

Inlet Air Pressure (PSI) Inlet Air Pressure (PSI)
10 8 6 4 2 0
ST900-267-32 (2" Strainer) Pressure Drop at 3400 SCFM

14 12
Pressure Drop (PSI)
10 8 6 4 2 0 0 50 100 150 200 250

Inlet Air Pressure (PSI)
J9
Mufers
IR mufers are designed to effectively limit starting noise levels.
Features
Low back pressure provides minimal power loss for full starter power. Effective sound attenuation for low noise level. Non-freezing for reliable operation. Self-cleaning to eliminate clogging and ensure longer life while reducing maintenance time. Capable of direct or remote mounting for exibility of application.
Mufer
A
DIMENSIONS
NPT
Specications
IR Part Number
3BM-WM07 3BM-A674 150BM-A674 SS350-A674 ST500-674 SS800-A674
NPT Size
3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2"
Dim. A in (mm)
7.18 (182.37) 8.66 (219.96) 4.21 (106.9) 4.56 (115.8) 4.82 (122.3) 6.66 (169.21)
Dim. B in (mm)
2.22 3.85 3.34 3.31 2.74 (56.37) (97.79) (84.8) (84.1) (69.6)
Weight lb (kg)
.83 (0.38) 1.19 (0.54) 1.50 (0.68) 1.13 (0.50) 1.20 (0.54) 3.35 (1.52)
For Model Series

3BM, 5BM (Older Housing) 3BM, 5BM (New Housing) 150BM, SS175 SS350 150T, ST500 SS800
4.75 (120.77)
3BM-WM07
3BM-A674
150BM-A674
SS350-A674
ST500-674
SS800-A674
J10
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Regulators
Rated Operating Conditions
Inlet Pressure: 10 to 450 psig (0.7 to 31 bar) Maximum Outlet Pressure: 250 psig (17.2 bar) Temperature: 0 to 175F (-18 to 79C) - With dewpoint less than air temperature below 35F (2C) Air Consumption: 2200 scfm @ 150 psi
Specications
Fluid: Type: Ports: Compressed Air Standard: Relieving Optional: Nonrelieving Main: 1-1/2" or 2" PTF Gauge: 1/4" PTF Exhaust (Relieving models only): 3/4" PTF
NR-24-8 Pilot Operated Regulator with Integral Pilot
Outlet Pressure Adjustment Ranges*: Standard: 5 to 125 psig (.3 to 8.6 bar) Optional: 2 to 50 psig (.1 to 3.5 bar) Optional: 10 to 250 psig (.7 to 17.2 bar) Threads: Use SMB-441 sealant on threads of air line ttings. Apply sealant evenly to threads only. Excessive sealant may interfere with valve operation. * Outlet pressure adjustment ranges are not minimum or maximum outlet pressure limits. Regulators can be adjusted to zero psig outlet pressure and, generally, to pressures in excess of those specied. The use of these regulators to control pressures outside of the specied ranges is not recommended.
Regulators
IR Part Number
NR-24-8 NR24-TK1
NR-24-8
Description
Pilot Operated Regulator with Integral Pilot NR-24-8 Tune Up Kit
1/4" NPT (Plugged) (Upstream Pressure)
DIMENSIONS
2.44" (62 mm) 1.22" (31 mm)
1-1/2" NPT Inlet
1/4" NPT (Both Sides) Gage Ports 1-1/2" NPT 7.09" (180 mm)
5.44" (138 mm) 2.00" (51 mm) 3.19" (81 mm) 3/4" NPT Exhaust 1/4" NPT (Plugged) 5.98" (152 mm)
3.56" (90.5 mm)
J11
Regulators
Pilot Regulator Constant Bleed Feature
The constant bleed feature helps to minimize drop in the outlet pressure when a ow demand is initially placed on the regulator. A very small amount of pilot outlet air continuously escapes to atmosphere. This keeps the pilot valve slightly open to replace the air lost to atmosphere through the constant bleed. Since the valve is always partially open, the pressure drop is minimized when demand is initially increased from no ow to some higher ow. This constant escape of air from the pilot regulator vent is normal and does not indicate a faulty regulator. Warning These regulators are intended for use in industrial compressed air systems only. Do not use these regulators where pressure or temperature can exceed rated operating conditions. If outlet pressure in excess of the regulator pressure setting could cause downstream equipment to rupture or malfunction, install a pressure relief device downstream of the regulator. The relief pressure and ow capacity of the relief device must satisfy system requirements. The accuracy of the indication of pressure gauges can change, both during shipment (despite care in packaging) and during the service life. If a pressure gauge is to be used with these products and if inaccurate indications may be hazardous to personal property, the gauge should be calibrated before initial installation and at regular intervals during use. For gauge standards refer to ANSI 840, 1-1974. These products are not designed for use with uids other than air, for nonindustrial applications, or for life support systems. Installation Warning Do not plug exhaust port in bottom plug of relieving type regulators, as the relief feature will become inoperative.
Installation
1. Install a compressed air lter upstream of regulator. 2. In systems with a cyclic demand, install regulator upstream of cycling control valves. 3. System piping should be same size as regulator ports. 4. Install regulator as close as possible to the device being serviced. Regulator can be installed at any angle. 5. Connect piping to proper ports using pipe thread sealant on male threads only. Do not allow sealant to enter interior of regulator. Air ow must be in same direction as arrow on slave regulator body. 6. If desired, connect an outlet pressure gauge to one of the gauge ports. Gauge ports can also be used as additional outlets. Plug unused gauge ports. 7. To reduce noise and protect internal ports, install a mufer (part number M8006A) in the exhaust port (marked EXH) of relieving type regulators.
Adjustment
1. Before turning on system pressure, turn pilot regulator adjusting knob counterclockwise until all load is removed from regulating spring. 2. Turn on system pressure. 3. Turn pilot regulator adjusting knob clockwise until the desired outlet pressure is reached. 4. To avoid minor readjustment after making a change in pressure setting, always approach the desired pressure from a lower pressure. When reducing from a higher to a lower setting, rst reduce to some pressure less than that desired, then bring up to the desired pressure. 5. Push lockring on adjusting knob downward to lock pressure setting. To release, pull lockring upward.
J12
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In-Line Lubricators
Specications
Reservoir: 1/2 Pint Metal Maximum Operating Temperature = 175F (79C) Maximum Operating Pressure = 250 psi (17.2 bar) Cv = 26 Media: Air, Clean natural gas (See Circular Letter A-1077) Recommended Operating Flow Range at 100 psig (6.9 bar): 160 to 600 scfm (78 to 283 dm3/s) Recommended Lubricants: This lubricator will perform satisfactorily using misting type oils rated 150 to 200 SSU (Saybolt seconds) @ 110F (38C) Material Construction: Body = Aluminum Reservoir = Steel Sight-Feed Dome = Pyrex & Aluminum Elastomers = Neoprene & Buna-N
NL-8-8
Installation
NL-24-8
Air line piping should be same size as lubricator ports. Install lubricator vertically (sight-feed dome up) in air line downstream of lter and regulator as near as possible to the device being served. This lubricator may be installed upstream or downstream of directional control valves. Connect piping to proper ports using pipe thread sealant on male threads only. Do not allow sealant to enter interior of lubricator. Air ow must be in direction of arrow on side of body. Remove ll plug and ll reservoir with a good quality lubricant to 3/4" below bottom of threads on dipstick. Do not overll. Warning These units must not be used where pressure or temperature may exceed maximum rated operating conditions. See specications. In lubrication applications, some oil mist may escape from the point of use into the surrounding atmosphere. Users are referred to OSHA safety and health standards for limiting oil mist contamination and utilization of protecting equipment.
Adjustment
Adjust drip rate only when there is a constant rate of ow through the lubricator. Determine the average rate of air ow (scfm) through the lubricator, then adjust the needle valve using a 3/32" Allen Wrench to obtain the recommended drip rate (Drops/min). Turn needle valve counterclockwise to increase and clockwise to decrease the drip rate. Monitor the device being lubricated for a few days following initial adjustment. Readjust the drip rate if the oil delivery at the device appears either excessive or low.
J13
In-Line Lubricators
Specications
IR Part Number
NL-8-8 NL-24-8 NL24-TK1
Port Thread Size NPT Inlet Outlet

1/2" 1/2" 1-1/2" 1-1/2" N/A
Weight lb (kg)
1.70 (.77) 2.70 (.1.22) .05 (.02)
NL-8-8
3.94" (100.1 mm)
DIMENSIONS
Fill Plug 3.89" (90 mm)
NL-24-8
DIMENSIONS
Fill Plug
2.50" (63.5 mm)
5.75" (133 mm) Adjust Lube Oil-rate With 3/32" Hex Wrench Sight-feed Dome Assy.
Dip Stick
2.9" (73.9 mm) 1/2" - 14 NPT Inlet & Outlet
Sight-feed Dome Assy.
Reservoir Bowl Lubricantlevel Sight Glass 6.25" (158.75 mm) Approx. 5.75" (133 mm) 5.88" (149.35 mm) Approx. 8 oz. (236 ml) Reservoir Capacity
1-1/2" 11-1/2" NPT Inlet & Outlet
8 oz. (236 ml) Metal Reservoir Bowl
1/8" - 27 NPT Drain Plug
Recommended Drip Rate

Recommended Drip Rate Settings for Average Lubrication.
120 DRIP RATE - Drops/minute 100 80 60 40
FLUID: A.1 PIPE SIZE: 1 1/2" INLET PRESSURE: 60 to 120 psig (4 to 8 bar) RICH
LEAN
20 0 0 0 100 50 200 300 100 150 400 200 500 250 600 300 scfm dm 1/5
AIR FLOW
J14
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One-Shot Lubricators
These small, rugged one-shot lubrication devices dispense a controlled amount of lubricant each time the air starter is engaged. Attached directly to the starter, these lubricators are self-priming lubrication pumps, which can draw oil from as far away as 4 feet.
IR Part Numbers: HDL2 and HDL3
Specications
HDL2
Oil inlet must be full of clean oil Operating Air Pressure Range: 40 to 250 psi (2.8 to 17.2 bar) Operating Temperature: -30F to 250F (-34C to 121C) Operating Lube Pressure: 0-50 psi Lubrication Rate: HDL2 = 1.3 cc HDL3 = 0.4 cc All-Viton Seals
HDL2/HDL3
IR Part Number
HDL2 HDL3
DIMENSIONS
Dim. A in. (mm)

2.99 (76) 3.11 (79)
Dim. B in. (mm)

3.55 (90.2) 3.67 (93.2)
1.50" (38.1 mm)
1.25" (31.8 mm)
.78" (20 mm)
One-Shot Lubricators Genuine Ingersoll-Rand Replacement Kits

HDL2-TK1 HDL3-TK1
Description
HDL2 Tune Up Kit HDL3 Tune Up Kit
HDL2/HDL3 Cross Section HDL2-TK1 Parts HDL3-TK1 Parts
J15
Road Splash Deectors

Constructed of all corrosion-resistant materials, these road splash deectors are designed to prevent contamination from entering the exhaust port of the starter. Used in applications where a mufer is not required, they allow maximum exhaust air ow for greater starting power and efciency.
150BM-A735
DIMENSIONS
1.84"
" 75 1.8
SS350/ST500/SS800
NPT
DIMENSIONS
C E
A B
IR Part Number
150BM-A735 SS350-A735 ST500-A735 SS800-A735
NPT Size in (mm)

1-1/4 (31.75) 1-1/2" (38.10) 2" (50.80) 2-1/2" (63.50)
Description
150BM Splash Deector SS350 Splash Deector 150T and ST500 Series Splash Deector SS800, SS660, & SM450 Series Splash Deector
Weight lb (kg)
.12 (0.05) .29 (0.13) .45 (0.20) .61 (0.28)
A
1.40 (35.56) 1.44 (36.50) 1.90 (48.26)
Dimensions in (mm) B C D E
0.40 (10.16) 0.37 (9.50) 0.40 (10.16) 2.00 (50.80) 2.63 (66.80) 3.00 (76.20) 1.00 (25.40) 1.32 (33.60) 1.50 (38.10) 1.30 (33.02) 1.70 (43.20) 1.75 (44.45)
Exhaust Tube Kit

IR Part Number
ST500-K740
NPT Size in (mm)

2" (50.80)
Description
150T & ST500 Duckbill & Clamp ST500-K740
Liquid Sealant
Liquid sealants should always be used to ensure an air-tight system for air and gas applications.
IR Part Number
SMB-431 SMB-441
Weight lb (kg)
.18 lb (.08 kg) .03 lb (.01 kg)
SMB-441
Description
50 cc Plastic Gasket For Gas Sealing 50 cc Teon Sealant For Pipe Threads
Teon is a registered trademark of EI DuPont de Nemours and Company.
J16
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Check Valves
The 150BMP-1056 is a brass-bodied check valve designed for use in receiver charging systems. It is particularly recommended for vehicular applications. The 150BMP-1054 is a combination check valve/pressure relief valve.
IR Part Number
150BMP-1056 150BMP-1054 ST400-1056
Thread Size NPT

1/2" 3/4" 3/4"
Weight lb (kg)
.37 lb (.16 kg) .10 lb (.04 kg) .37 lb (.16 kg)
Description
Check Valve Combination Pressure Relief / Check Valve Check Valve with O-Ring
150BMP-1056 ST400-1056
150BMP-1056 1/2" - 14 NPT Outlet ST400-1056 3/4"16 UNF-2A
DIMENSIONS
1/2" - 14 NPTF Inlet
150BMP-1054
1/4" - 18 NPT AUX. PORT
DIMENSIONS
3/4" - 14 NPT OUTLET
3/4" - 14 NPT INLET
2.59" (65.8 mm) 15/16" Hex. 2.28" (57.9 mm) 1-1/8" Hex.
Drain Valve
150BMP-1067
Used to keep air supplies clean and free of water and other contaminants.
IR Part Number
150BMP-1067
150BMP-1067
1/2" - 14 NPT
DIMENSIONS
.88" (22.35 mm)
Weight lb (kg)
.100 lb (.04 kg)
Description
1/2" NPT Connection
.16" (4.06 mm) .94" (23.87 mm)
J17
Gladhand Coupling
Should air pressure ever be lost, the gladhand makes it simple to pump up your system from any nearby truck.
Specications
Maximum Operating Pressure: 150 psi Maximum Operating Temperature: 200F Weight: .49 lb (0.22 kg)
150BMP-1058
150BMP-1058
DIMENSIONS
4.40" 2.70" 1.13" 1.19"
3330'
1/2" - 14 Dryseal (NPTF)
3.06"
6
7
80
4
60 40 100
Pressure Gauges
With a large readout dial, the air pressure gauge assures the user that sufcient air pressure is available for starting before user shuts off engine.
8
120
20
140
10
160
PSI
11
BA R
150BMP-1064
150BMP-1064L
Specications
IR Part Number
Description Weight lb (kg) Pressure Range (PSI) Dual Scale Dial Diameter Size Connection
150BMP-1064
150BMP-1064L
Standard Industrial Gauge .16 (.07) 0 to 160 PSI and bar 2" (50.8 mm) 1/4" - 18 NPT Male Connection Centered on Bottom N/A
SRV125F-1064
Industrial Gauge .16 (.07) 0 to 300 PSI and bar 2.71" (68.8 mm) 1/4" - 18 NPT Male Connection Centered on Bottom N/A
Dash Mount Gauge 0.3 (.14) 0 to 150 PSI and kPa 2.25" (57.2 mm) 1/8" NPTF Male Connection on Back Addtional Features 5/8" Diameter Lamphole and 2 tighten screws on back Note: Accuracy is +/- 2 degrees of full scale
J18
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Motor Neumatico para Arranque de Motores Grandes

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E-mail sales@mbairsystems.co.uk www.mbairsystems.co.uk www.airwinch.co.uk

ingersoll rand air starter solutions

Engine Starting Systems

Pneumatic Barring Motors

2006 Ingersoll-Rand Company Limited IND-1006-017

Safe, precise control at every turn

Features and Benefits

B006PVR374-01** B006PVR374-03** B006PVR374-01-**P B006PVR374-03-**P

T480 Series Includes integral brake

ST1000M Series Air Starters

The perfect fit for heavy-duty starts

Elbow or straight exhaust configurations available for greater versatility

Pre-engaged front end delivers time-proven durability

6.142" (156.00 mm) 2" NPT inlet

Control ports 1/4" NPT inlet

5.374" (136.50 mm)

2009 Ingersoll-Rand Company IRITS-0409-045

inside back cover

Air Starter Selection Guide

Engine Starting Systems

* Or exhaust through a welded anged 312" schedule 40 pipe.

External Lubrication Required Selection Guide (Vane Motor)

UNITED STATES AND INTERNATIONAL CERTIFICATIONS

Certicate information available upon request.

1.750" (44.45 mm)

5.750" (146.05 mm)

3.060" (77.72 mm)

2" NPT Exhaust

150TMPF/150TMGF Performance Information 44% Arc

Breakaway Torque ft-lb (Nm)

Speed @ Max HP RPM

Max Power Flow @ Max HP HP (kw) SCFM (L/s)

150TLPF Performance Information 99% Arc

Breakaway Torque ft-lb (Nm)

Speed @ Max HP RPM

Max Power Flow @ Max HP HP (kw) SCFM (L/s)

150T F Series Number of Starts per Tank

Max Tank Pressure (psi)

240 210 180 150 120 90

Max Tank Pressure (bar)

100 120 140 378 454 529

160 180 605 680

Engine Starting Systems

10BMB12RH-13 150BMPAC03R85 101BMPC78LH-11 10BMB21LH-11

101BMPC78RH-38 10BMB22RH-5 9BMA32RH-5

150T F SERIES MODEL CODING

ENGAGEMENT TYPE: GEARING DRIVE HOUSING DRIVE

1/4" 12 V Solenoid Valve

1/8", 150 psi Pressure Gauge 1-1/2" Strainer (300 Mesh)

1/4" 24 V Solenoid Valve

Push Button Valve

1-1/2" Strainer Element (300 Mesh)

Gas Rated Push Button Valve

2" Road Splash Deector

1/2" Check Valve

1/2" Drain Valve

SAE J518 Split Flange

Exhaust Tube Kit

Flanged 60-gallon tank; 26" O.D.

Red item numbers correspond to numbers in diagrams on page A-4.

150T F Series Genuine Ingersoll-Rand Replacement Kits

B006PVR374-01 B006PVR374-03 B006PVR374-01-P B006PVR374-03-P