Canon BJC-8200 Service Manual PDF

REVISION 0
NOV. 1999
QY8-1369-000
COPYRIGHT 1999 CANON INC. CANON BJC-8200 1199 SE 0.28-0 PRINTED IN JAPAN (IMPRIME AU JAPON)
1199 SE 0.28-0
Target Readers
This manual is published by Canon Inc. for qualified persons and contains the necessary technical information for technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, it may contain information that does not apply to your locality.
Revisions
This manual may include technical inaccuracies or typographical errors due to improvements or changes in the products. When amendments are made to the content of this manual, Canon will issue technical information as the need arises. In the event of major alterations to the content of this manual over a long or short period, Canon will publish a revised version of the manual.
The following paragraphs do not apply to any countries where such provisions are inconsistent with local law. Trademarks
The product names and company names appearing in this manual are the registered trademarks or trademarks of the individual companies.
Copyright
This manual is copyrighted and all rights reserved. Under the copyright laws, this manual may not be copied, reproduced, or translated into other languages, in whole or in part, without the express written consent of Canon Inc. except in the case of internal business use.
Copyright 1999 by Canon Inc. CANON INC. BJ Products Quality Support Dept. 16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi, Kanagawa 213, Japan
This manual was produced on an Apple Macintosh Power Mac 9600/233 personal computer and Apple LaserWriter II NTX-J laser beam printer; final pages were printed on Varityper 5300 with 4000-J RIP. A Canon mo-5001S Magneto-Optical Storage Subsystem with mo-502M Magneto-Optical Storage Disk Cartridge and mo-IF2 interface kit were used for storing large volumes of page layout and graphic data for this manual. All graphics were produced with MACROMEDIA FREEHAND 7.0J. All documents and all page layouts were created with QuarkXPress 3.3J.
I. ABOUT THIS MANUAL

This manual is divided into five parts containing the information required for servicing the BJC-8200 printer.
Part 1: PRODUCT SPECIFICATIONS

This part outlines the product and its specifications.
Part 2: MAINTENANCE
This part explains maintenance of the unit. It includes precautions and details for disassembly and assembly, and adjustments required when assembling.
This part explains how to operate the unit properly, and how to use the service mode.
This part explains how to resolve problems of the unit, and contains information on how to locate and replace serviceable units and parts. It is divided into two sections: "Troubleshooting by Errors" and "Troubleshooting by Symptoms."
This part outlines the unit operation giving technical information on hardware, and contains block diagrams, pin assignments, and wiring/circuit diagrams.
REF
This manual does not contain complete information required for disassembling and assembling the BJC-8200 printer. Please also refer to the separate Parts Catalog.
REFERENCE
Part 5: REFERENCE
TROUBLE SHOOTING
Part 4: TROUBLESHOOTING
OPERATION
Part 3: OPERATION
MAINTENANCE
PRODUCT SPECIFICATION
II. TABLE OF CONTENTS

Page 1- 1 1- 1 1- 2 1- 3 1- 3 1- 3 1- 3 1- 4 1- 4 1- 4 1- 4 1- 4 1- 6 1- 6 1- 6 1- 7 1- 7 1- 8 1- 8

1. PRODUCT OUTLINE 1.1 Product Outline 1.2 Features 2. SPECIFICATIONS 2.1 Main Unit Specifications 2.1.1 Main unit specifications 2.1.2 Product life 2.2 Paper Specifications 2.2.1 Paper sizes 2.2.2 Paper measurement 2.2.3 Printable area 2.3 BJ Cartridge 2.4 Interface Specifications 2.4.1 Parallel interface 2.4.2 Serial (USB) interface 2.5 Printer Driver 2.6 Scanner Cartridge IS-52 (Optional) 3. NAMES OF PARTS AND THEIR FUNCTIONS 3.1 Names of Parts and Their Functions
Part 2: MAINTENANCE
2- 1 2- 1 2- 1 2- 2 2- 2 2- 3 2- 3 2- 4 2- 4 2- 5 2- 5 2- 6 2- 6 2- 6 2- 7 2- 7 2- 8 2- 9 2- 9 2- 9 2 -10 2 -11 2 -12 2 -12 2 -13 2 -13 Page 3- 1 3- 1 3- 3 1. PERIODICAL REPLACEMENT/MAINTENANCE 1.1 Parts for Periodic Replacement 1.2 List of Periodic Maintenance 2. DISASSEMBLY AND REASSEMBLY 2.1 List of Tools 2.2 Operation Precautions 2.2.1 Ink paths 2.2.2 Ink mist 2.2.3 Precautions for damage due to static electricity 2.2.4 Precautions for transporting the printer 2.2.5 Precautions on spur tip deformation 2.3 Precautions for Disassembling and Reassembling the Printer 2.3.1 Unlocking the carriage 2.3.2 Removing/installing self tap screws 2.3.3 Adjustable bushings supporting the carriage shaft 2.3.4 Feed gear 2.4 Grease Application 2.5 Adjustment/Setting Procedures 2.5.1 Adjustments (Timing, adjustment, time, tool) 2.5.2 Cleaning the pick-up roller 2.5.3 Print head position adjustment 2.5.4 Setting the EEPROM 3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING 3.1 Confirmation Methods 4. TRANSPORTING THE PRINTER 4.1 Transporting the Printer
Part 3: OPERATION
1. FUNCTIONS RELATED TO PRINTER OPERATION 1.1 Error Display 1.2 Descriptions of Error Indications
II
Page 3- 4 3- 4 3- 4 3- 5 3- 5 3- 6 3- 6 3- 6 3- 7 3- 8 3- 8 3- 9 3 -10 3 -11 3 -11 3 -12 3 -12 3 -13
1.3 BJ Status Monitor 1.3.1 Main functions of the BJ status monitor 1.3.2 Items displayed on the BJ status monitor 1.4 Function Settings 1.4.1 Function settings using the printer driver 1.5 Off-line Operation 1.5.1 Cleaning operation 1.5.2 Nozzle check pattern printing 1.5.3 Replacing the cartridge/ink tank 2. SERVICE MODE 2.1 Service Mode Operations 2.2 Service Test Print 2.3 Printing EEPROM Information 2.4 Resetting the EEPROM 2.5 Setting the Waste Ink Counter 2.6 Setting the Model 2.7 Adjusting the Head Position 2.8 Roller Cleaning
4- 1 4- 1 4- 4 4- 5 4 -14 4 -14 1. TROUBLESHOOTING BY DISPLAYED ERRORS 1.1 Initial Flowchart 1.2 Error List (Indicator/Beeper/Error Code) 1.3 Troubleshooting by Errors 2. TROUBLESHOOTING BY SYMPTOMS 2.1 Troubleshooting by Symptoms
Part 5: REFERENCE
5- 1 5- 1 5- 2 5- 3 5- 4 5- 5 5- 6 5- 6 5 -10 5 -13 5 -14 5 -15 5 -15 5 -16 5 -16 5 -16 5 -17 5 -17 5 -17 5 -18 5 -18 5 -18 5 -20 5 -21 1. TECHNICAL REFERENCE 1.1 Functions of the Paper Feed Unit 1.2 Carriage Function 1.3 Purge Unit Functions 1.4 BJ Cartridge 1.5 Detection With Sensors 2. CONNECTOR POSITIONS AND PIN ASSIGNMENT 2.1 Logic Board 2.2 Carriage Board 2.3 BJ Cartridge 2.4 Scanner Cartridge 2.5 AC Adapter 2.6 DC Power Cable 2.7 Carriage Motor 2.8 Paper Feed Motor 2.9 Purge Motor 2.10 Ink Sensor 2.11 Paper Thickness Sensor 2.12 Purge Sensor 3. CIRCUIT DIAGRAM 3.1 Parts Layout 3.1.1 Logic board 3.1.2 Carriage board 3.2 Circuit Diagrams
III
III. ILLUSTRATION INDEX

Page 1- 1 1- 5 1- 8

Figure 1- 1 Figure 1- 2 Figure 1- 3 Printer Appearance Printable Area Names of Parts and Their Functions
Part 2: MAINTENANCE
2- 3 2- 4 2- 5 2- 5 2- 6 2- 7 2- 7 2- 8 2 -10 Figure Figure Figure Figure Figure Figure Figure Figure Figure 2222222221 2 3 4 5 6 7 8 9 Ink Paths Ink Mist Capping Position Spur Unit Unlocking the Carriage Adjustable Bushings Supporting the Carriage Shaft Precautions on Feed Gears Grease Points Print Position Adjustment Pattern
Part 3: OPERATIONS
3- 1 3- 4 3- 5 3- 7 3- 9 3 -10 3 -11 3 -13 Figure Figure Figure Figure Figure Figure Figure Figure 333333331 2 3 4 5 6 7 8 Operation Panel BJ Status Monitor (Sample) Printer Driver Utility (Sample) Nozzle Check Pattern Print Service Test Print (Sample) EEPROM Information Print (Sample) A Guide to Determine the Amount of Waste Ink Absorbed (Sample) Head Position Adjustment Pattern (Sample)
Part 5: REFERENCE
5- 1 5- 2 5- 3 5- 4 5- 5 5- 6 5- 6 5 -10 5 -13 5 -14 5 -15 5 -15 5 -16 5 -16 5 -16 5 -17 5 -17 5 -17 5 -18 5 -19 5 -20 Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 5555555555555555555551 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Paper Feed Path Carriage Unit Purge Unit BJ Cartridge Sensor Position Logic Board Block Diagram Carriage Board BJ Cartridge Scanner Cartridge AC Adapter DC Power Cable Carriage Motor Paper Feed Motor Purge Motor Ink Sensor Paper Thickness Sensor Purge Sensor Logic Board (Top View) Logic Board (Bottom View) Carriage Board
IV
IV. TABLE INDEX

Page 3- 2
Part 3: OPERATION
TABLE 3- 1 ERROR DISPLAY
4- 4 TABLE 4- 1 ERROR DISPLAY
Part 5: APPENDIX
5- 3 TABLE 5- 1 AMOUNTS OF INK USED DURING CLEANING (GUIDE)
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VI
Part 1
PRODUCT SPECIFICATIONS
Page 1- 1 1- 1 1- 2 1- 3 1- 3 1- 4 1- 4 1- 6 1- 7 1- 7 1- 8 1- 8
1. PRODUCT OUTLINE 1.1 Product Outline 1.2 Features 2. SPECIFICATIONS 2.1 Main Unit Specifications 2.2 Paper Specifications 2.3 BJ Cartridge 2.4 Interface Specifications 2.5 Printer Driver 2.6 Scanner Cartridge IS-52 (Optional) 3. NAMES OF PARTS AND THEIR FUNCTIONS 3.1 Names of Parts and Their Functions
BJC-8200
1. PRODUCT OUTLINE
1.1 Product Outline
This printer, with ultra small 4-pl ink droplets and new light-and-dark ink system, delivers graininess-free, photographic-quality, high-resolution images. In addition, the support of a high-resolution scanner cartridge and adapter for direct connection to digital cameras, as optional equipment, and the USB interface as standard equipment, prove this printer a highly value-added product. This printer is intended to increase the market share where photo-realistic output is demanded, targeting users who need excellent photographic quality printing.
Operation Panel Paper Paper Guide Auto Sheet Feeder
Front Cover
Paper Output Tray
Parallel Interface Connector Paper Thickness Lever
BC-50 BJ Cartridge
Optional Scanner USB Interface Connector
IS-52 Scanner Cartridge
Cartridge Container (Supplied with Scanner Cartridge)
Figure 1-1 Printer Appearance
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BJC-8200
1.2 Features
1) Highest resolution photo imaging without any graininess. (4-pl ink droplets; new light-and-dark ink with light ink density of 1/6.) 2) Optionally available 600 dpi scanner cartridge. 3) Both IEEE1284-compatible, 8-bit parallel interface and USB interface, as standard equipment. 4) Individually replaceable ink tanks for each color for reduced running costs. 5) Ink-low detection using both optical and dot-counting systems and translucent ink tanks allow visual checking of the ink level. 6) A mechanism to allow manual correction of print position misalignment of each color, as well as in bi-directional printing. 7) A function to notify of the optimum head gap setting of the paper thickness lever.
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BJC-8200
2. SPECIFICATIONS
2.1 Main Unit Specifications 2.1.1 Main unit specifications
Type Paper feeding method Resolution Throughput (Reference values) ppm Printing direction
Printing width Line feed speed Interface
ASF capacity Detection functions
Acoustic noise during operation Environmental conditions
Power supply
External dimension Weight Certification
Optional parts
Desktop serial printer Automatic and manual feeding 1200dpi x 1200dpi (maximum resolution) Draft Standard High Bk (PC Magazine) 3.15 2.24 0.37 Color (A4 Full Page) 2.0 1.4 0.26 Color (New Pattern) 2.0 1.4 0.26 1-pass/bidirectional 2-pass/unidirectional 4-pass/bidirectional 4-pass/unidirectional 8-pass/bidirectional Automatically switched over by driver, corresponding to selected media and print quality. 203.2 mm 161ms/line (for 256/1200-inch feed) IEEE 1284-compatible 8-bit parallel interface (Compatible/nibble/ECP) USB (without hub function) Up to 10 mm (Approx. 100 sheets of 75 g/m2 paper) Cover open Yes BJ cartridge installed Yes Scanner cartridge installed Yes Cartridge correctly installed Yes Ink-out Yes Paper-detection Yes Waste ink full Yes Paper width detection No Approx. 37 dB(A) (For 8-pass printing with a sheet feeder full of paper) (Sound pressure level: compliant with ISO9296) Operation Temperature: 5 to 35C Humidity: 10-90% RH (No condensation) Standby Storage: 0-35C Humidity: 10-90% RH (No condensation) Voltage/frequency Power consumption At standby AC100-120V 50/60Hz 23W (max.) 8W AC200-240V 50/60Hz 23W (max.) 8W 450 mm (W) x 327 mm (D) x 204 mm (H) Approx. 5.9 Kg (Excluding BJ cartridge) Electromagnetic radiance: VCCI, FCC, IC, CE Mark, EMC (Taiwan), C-tick Electrical safety: Electrical Safety Regulations, UL, C-UL, CB Report, CE Mark, FIMCO, GS, GCIB, SISIR, AS, Electrical Safety Regulations of Korea Environmental regulations: Blue Angel, Energy Star Scanner cartridge (See Page 1-7)
2.1.2 Product life

Product life is either of the following periods, whichever is shortest. (1) From the start of use until 15,000 sheets has been fed. (2) From the start of use until 5 years lapses.
1-3
BJC-8200
2.2 Paper Specifications 2.2.1 Paper sizes

Canon recommends the following papers: Paper type Size Stacked in the ASF Paper thickness lever position Up
Plain paper
Measurement: 64-90 g/m2
A4/B5/A5/ LTR/LGL
Color BJ paper High-resolution paper Glossy photo paper Glossy photo film OHP film BJ cloth Banner paper T-shirt transfer Glossy photo card Envelope
LC-301 HR-101 GP-301 HG-201 CF-102 FS-101 BP-101 TR-201 FM-101 COM#10 DL
Photo paper pro Thick paper
PR-101
A4/B5 A4/B5/LTR A4/LTR A4/LTR A4/LTR (L)356 x (W)251 mm A4/LTR A4/LTR (L)216 x (W)119 mm (L)105 x (W)241 mm (L)110 x (W)220 mm A4/LTR
10 mm or less (Approx. 100 sheets of 75-g/m2 paper) 75 sheets 80 sheets 10 sheets* 1 sheet 10 sheets** 1 sheet 1 sheet 1 sheet 1 sheet*** 10 sheets or less 10 sheets or less 1 sheet*
Up Up Up Up Up Down Down Up Up Down Down Up
Measurement: A4/LTR Manual feed Down 2 91-500 g/m only * Always use GP-301/PR-101 with the cleaning plate underneath it. ** Always use OHP film with a sheet of plain paper beneath it. *** Always use glossy photo paper with the associated auxiliary sheet beneath it.
2.2.2 Paper measurement

Automatically-fed paper Manually-fed paper 64-90 g/m2 64-500 g/m2 (up to 0.6 mm)
2.2.3 Printable area

Refer to Figure 1-2 Printable Area.
2.3 BJ Cartridge
Construction 6 color integrated head, with separately-replaceble ink tanks for each color Print head 256 x 6 nozzles (Placed in line for each color) Ink color BK, C, M, Y, Photo-C, Photo-M Ink tank 6 separate tanks (One tank for each color) Weight Approx. 80 g (excluding ink tanks) Cartridge life 5000 sheets (7.5%-duty print pattern) or 2 years in box/1 year out of box. Print capacity Approx. 240 sheets/tank (7.5%-duty print pattern) Note) The BJ head, available as a consumable part, does not include ink tanks.
1-4
BJC-8200
A4/A5/B5 Size
3.0mm 28.0mm
Letter (LTR)/Legal (LGL) Size

3.0mm 28.0mm
5.0mm 3.4mm 3.4mm
20.0mm 5.0mm 6.4mm 6.4mm 20.0mm
Envelope
3.0mm
:Recommended printing area :Printable area
5.0mm 6.4mm COM#10: 30.4mm DL : 9.4mm
Banner Paper
3.0mm 3.4mm
5.0mm
3.4mm 28.0mm
*: For 6-page printing
20.0mm
Figure 1-2 Printable Area
1-5
BJC-8200
2.4 Interface Specifications 2.4.1 Parallel interface

1) Interface type IEEE 1284 compatible parallel interface 2) Data transfer: 8-bit parallel transfer method (Compatible/nibble/ECP mode supported) 3) Signal voltage levels Input: "Low" level: 0.0V to +0.8V "High" level: +2.4V to +5.0V Output: "Low" level: 0.0V to +0.8V "High" level: +2.4V to +5.25V 4) Input/Output Each signal pulled up with +5V 5) Interface cable Twisted-pair double shielded cable Material: AWG No. 28 or higher (AWG: American Wire Gauge) Length: Up to 2.0 m. 6) Interface connector: Printer-side Amphenol 57-40360 (or equivalent) Cable-side Amphenol 57-30360 (or equivalent) 7) Input/Output signal and pin arrangements Refer to Part 5: 2. CONNECTOR POSITIONS AND PIN ASSIGNMENT (Page 5-6) for details.
2.4.2 Serial (USB) interface

1) Interface type USB Interface (Universal Serial Bus; USB Specification Release 1.0) 2) Data transfer: Control transfer method Bulk transfer method 3) Signal voltage level Input: Input difference sensitivity: +0.2V (Max) Common-mode difference: +0.8V to +2.5V Output: Static output high: +2.8V to +3.6V Static output low: 0.0V to +0.3V 4) Input/Output Each signal pulled up with 3.3V 5) Interface cable Cable Twisted pair shielded cable, up to 2.0 m Full-speed mode must be supported. Material: AWG No. 28 or higher (AWG: American Wire Gauge) 6) Interface connector Printer-side USB standard, Series B receptacle Cable-side USB standard, Series B plug 7) Input/Output signal and pin arrangements Refer to Part 5:2. CONNECTOR POSITIONS AND PIN ASSIGNMENT (Page 5-6) for details.
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BJC-8200
2.5 Printer Driver
The drivers that can be used for this printer: 1) For Windows: Raster driver (For Win3.1/95/98) Raster driver (For Win NT4.0/(5.0)) 2) For Macintosh: Macintosh driver for USB I/F Serial I/F drivers are not available.
2.6 Scanner Cartridge IS-52 (Optional)

Type Light source Resolution Paper width Scannable band width Paper thickness Operation environment Cartridge replacement type color scanner 3 LED's for RGB 600x600, 300x300, 200x200, 150x150, and 75x75 dpi 208.2mm Up to 10.8mm Up to 0.25mm OS: Win98/95/NT4.0, Mac OS 8.1 or later I/F: Parallel (IEEE1284-compliant)/USB Memory: 8MB (16MB or more recommended.) Unused Disk space: (50MB at least) 1200 sheets (A4 paper)
Life span
1-7
BJC-8200
3. NAMES OF PARTS AND THEIR FUNCTIONS

3.1 Names of Parts and Their Functions
The following shows the names of the printer parts and their major functions:
Paper Support Paper Guide
Lightly press this guide against the left side of paper sheets to align them. Extend this paper rest to support larger sized paper.
Front Cover
Open this cover when replacing the BJ cartridge or clearing paper-jams.
Auto Sheet Feeder (ASF)

Set paper here. You can set multiple sheets; each sheet is fed one by one.
POWER Button
Press this button to power on or off the printer.
RESUME Button Paper Output Tray

Allows smooth ejection of paper and reduces paper friction. After correcting a problem, press this button to make the printer ready.
Paper Thickness Lever

Allows you to adjust the gap between the print head and paper surface by raising this lever up and down. The illustration shows the lever in the "Up" position.
Indicator Operation Panel

Not lit when powered off. When lit in green, the printer is ready to print. When lit or blinking in orange, an error has occurred and the printer cannot print.
Cartridge Lock Lever

Use this lever to secure the BJ cartridge in the carriage. Raise it to remove the BJ cartridge.
Manual Paper Feed Slot

To feed paper manually, insert paper here.
Interface Connector
Connects to the interface cable from the computer. Two types of connector interfaces are provided: USB and parallel.
Carriage
Either BJ cartridge or optional Scanner cartridge is installed.
Figure 1-3 Names of Parts and Their Functions 1-8
Part 2
MAINTENANCE
Page 2- 1 2- 1 2- 1 2- 2 2- 2 2- 3 2- 6 2- 8 2- 9 2 -12 2 -12 2 -13 2 -13
1. PERIODICAL REPLACEMENT/MAINTENANCE 1.1 Parts for Periodic Replacement 1.2 List of Periodic Maintenance 2. DISASSEMBLY AND REASSEMBLY 2.1 List of Tools 2.2 Operation Precautions 2.3 Precautions for Disassembling and Reassembling the Printer 2.4 Grease Application 2.5 Adjustment/Setting Procedures 3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING 3.1 Confirmation Methods 4. TRANSPORTING THE PRINTER 4.1 Transporting the Printer
BJC-8200
Part 2: MAINTENANCE
1. PERIODICAL REPLACEMENT/MAINTENANCE
1.1 Parts for Periodic Replacement
Level User Service personnel Parts for periodical replacement None None
Level User
Service personnel
Consumable BJ cartridge (Ink tanks not included) Ink tank (Black) Ink tank (Cyan) Ink tank (Magenta) Ink tank (Yellow) Ink tank (Photo cyan) Ink tank (Photo magenta) None
1.2 List of Periodic Maintenance

Level User Service personnel Location None None
2-1
MAINTENANCE
Part 2: MAINTENANCE
BJC-8200
2. DISASSEMBLY AND REASSEMBLY

2.1 List of Tools
The following are the tools necessary for disassembly and reassembly: Ordinary tools Philips screwdriver Blade screwdriver Long-nose pliers Tweezers Flat brush Multimeter Special tools (part No.) Grease MOLYKOTE PG-641 (CK-0562-000) Grease EU-1 (QY9-0037-000) Note removing and replacing screws removing plastic parts removing and replacing springs removing and installing flexible cables applying grease (one per grease type) troubleshooting
For For For For For For
Note To be applied to specified locations (See Page 2-8) To be applied to the portion of the guide shaft which the carriage slides over.
2-2
BJC-8200
2.2 Operation Precautions 2.2.1 Ink paths
Part 2: MAINTENANCE
Be careful not to touch the ink paths. Ink on hands could stain the printer, work table, or clothes. The ink paths include the BJ cartridge ink tank outlet, the BJ cartridge ink filters and nozzles, the maintenance jet receiving section, the head caps, the wipers, and the waste ink absorber. The ink is not harmful to the human body, but contains some organic solvents. Black, cyan, magenta, photo cyan, and photo magenta ink contain glycerin 56-81-5, isopropyl alcohol 67-63-0, ethylene glycol 107-21-1, and di-ethylene glycol 111-46-6 respectively. Yellow ink contains glycerin 5681-5 and isopropyl alcohol 67-63-0. Be careful not to get the ink into your mouth or eyes. If the ink gets into your eyes, wash with plenty of water and consult a doctor. In case a large amount of ink has been swallowed, consult a doctor immediately. The ink contains dyes. If clothing is stained with the ink, the ink may not be removed completely.
CAUTION
Maintenance Jet Receiving Section
BJ Cartridge Wiper Maintenance Jet Receiving Section Head Cap
Waste Ink Absorber
Figure 2-1 Ink Paths 2-3
MAINTENANCE
Part 2: MAINTENANCE
BJC-8200
2.2.2 Ink mist

The BJ cartridge ejects ink onto the paper during printing. After the printer is used for a long period or used heavily, the ink mist bouncing back from the paper could accumulate and soil the front cover, platen, and the area around the operation panel, purge unit, and paper output tray. Carefully wipe off the ink mist with a soft dampened cloth so that hands or clothing will not be stained by soiled parts during servicing. Also, be careful not to smudge the pick roller when removing the upper cover.
Upper Cover
Front Cover
Around Operation Panel Platen
Around Purge unit
Paper Output Tray
Figure 2-2 Ink Mist 2.2.3 Precautions for damage due to static electricity
Static electricity can be generated by clothing rubbing against each other and may accumulate in the body. If you touch electrical elements, the discharge of static electricity could damage them, or change their electrical characteristics. For this reason, avoid touching the ink sensor contacts or the printer's BJ cartridge contacts.
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BJC-8200
2.2.4 Precautions for transporting the printer
Part 2: MAINTENANCE
When turned off by the POWER button, the BJ cartridge is capped and the carriage is locked in place at the capping position by the lock arm. When the printer cannot be powered off by the POWER button for transportation, etc., move the carriage to the capping position by hand and secure it with tape before transporting the printer. Remove the ink tanks and keep them in a vinyl bag while the printer is being transported.
Emergency Fixing Tape
Figure 2-3 Capping Position 2.2.5 Precautions on spur tip deformation

Take care not to bend the tips of the spurs. The tips of the spurs make contact with printed paper and are contaminated with ink, but due to their small surface contact area, the tips, cleaned by the spur cleaners, will not stain the printed paper. However, if the tips are bent and their contact surface area increases, they collect more ink and are not easily cleaned by the spur cleaners, and thereby stain the printed paper by making dotted lines on it.
Spurs
Figure 2-4 Spur Unit 2-5
MAINTENANCE
Part 2: MAINTENANCE
BJC-8200
2.3 Precautions for Disassembling and Reassembling the Printer

Note the following when disassembling or reassembling the printer. When disassembling or reassembling the printer, refer to the parts catalog. The numbers in the parts catalog illustrations indicate the disassembly sequence.
2.3.1 Unlocking the carriage

When the printer is shipped from the factory (or when the cartridge is installed and the power has been turned off normally), the carriage is locked in the capping position to secure the cartridge during transportation. When the printer is powered on properly, the carriage is unlocked automatically. If the printer cannot be powered on normally, it will be necessary to manually unlock the carriage. This can be done by turning the gear of the purge unit in the direction of the arrow by finger, as shown in Figure 2-5 Unlocking the Carriage.
Figure 2-5 Unlocking the Carriage 2.3.2 Removing/installing self tap screws
The printer unit is secured to the lower case with tap screws. Once the tap screws have been removed, pieces of the molding remain attached to the screw threads. Reinstalling the tap screws in this condition can damage the screw threads. To prevent this, when reinstalling screws, remove the remains in advance or, where possible, use new screws. Also, blow away any remains on the mold before reinstalling the tap screws.
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BJC-8200
2.3.3 Adjustable bushings supporting the carriage shaft
Part 2: MAINTENANCE
The adjustable bushings supporting the carriage shaft are adjusted and secured to the printer frame so that the ideal gap, or head gap, between the BJ cartridge nozzle and platen is maintained for best print quality. The fixing screws are painted red to protect against careless removal. Do not loosen the fixing screws.
Fixing Screw Adjustable Bushing Supporting the Carriage Shaft Printer Frame
Fixing Screw
Adjustable Bushing Supporting the Carriage Shaft
Figure 2-6 Adjustable Bushings Supporting the Carriage Shaft 2.3.4 Feed gear
Be careful not to touch the gears in the paper feed unit, especially the feed roller gear, during disassembling or reassembly. Although covered, even slight damage to it could affect paper feeding when printing at high resolution.
Gear Cover Feed Roller Gear Eject Roller Gear
Figure 2-7 Precautions on Feed Gears 2-7
MAINTENANCE
Part 2: MAINTENANCE
BJC-8200
2.4 Grease Application

Apply greases at the points shown below. Apply a thin film of grease using the flat brush. For the grease (EU-1) for the grease pad, do not use a brush but apply directly. For printer disassembly and reassembly procedures, refer to the parts catalog. When applying greases, be careful to not get any on the wiper, cap, or encoder film. If grease is applied to them, wipe them clean immediately.
CAUTION
Cam Sliding Surface Approx. 24 mg (Molykote PG-641 )
Grease Pad Approx. 35 mg (EU-1)
Cam Sliding Surface Approx. 24 mg (Molykote PG-641 )
Eject Roller Gear Teeth (apply to all teeth evenly) Approx. 60 mg (Molykote PG-641 ) Guide Shaft Sliding Surface Feed Roller Gear Teeth (apply the proper amount of grease so as not to drip) (apply to all teeth evenly) Approx. 90 mg (EU-1) Approx. 96 mg (Molykote PG-641) Guide Frame Underside (apply a thin coat of grease over the entire surface) Approx. 48 mg (Molykote PG-641)
LF Gear Teeth (apply to all teeth evenly) Approx. 72 mg (Molykote PG-641 )
Paper Thickness Lever Approx. 12 mg (Molykote PG-641)
Feed Roller Sliding Surface Approx. 24 mg (Molykote PG-641)
Feed Roller Sliding Surface Approx. 12 mg (Molykote PG-641)
Figure 2-8 Grease Points 2-8
BJC-8200
2.5 Adjustment/Setting Procedures 2.5.1 Adjustments (Timing, adjustment, time, tool)
(1) User level Timing When BJ cartridge is replaced. When pick-up roller becomes contaminated. (2) Service personnel level Timing When BJ Cartridge is replaced. (Replacement of carriage parts) When logic board/waste ink absorber is replaced When pick-up roller becomes contaminated. Adjustment Adjust print head position Clean pick-up roller Time 3 min. 3 min.
Part 2: MAINTENANCE
Tool HR-101 (A4) Cleaning plate
1 min. 3 min.
None Cleaning plate
Clean pick-up roller
2.5.2 Cleaning the pick-up roller

If surface-processed paper or High-Resolution Paper (HR-101) is used in large quantity, paper feeding may be affected due to paper dust adhering to the pick-up roller. If this happens, clean the pick-up roller inside the printer with the cleaning plate, supplied with the unit. You can perform this operation by setting the printer into Service Mode, or via the printer drive utility. For details, refer to Part 3: 2.1 Service Mode Operations (Page 3-8) and Part 3: 1.4.1 Function settings using the printer driver (Page 3-5).
2-9
MAINTENANCE
Adjustment Adjust print head position Set EEPROM
Time 3 min.
Tool HR-101 (A4)
Part 2: MAINTENANCE
BJC-8200
2.5.3 Print head position adjustment

As a result of inherent product variations in each BJ cartridge or its specific seating position, inaccurate dot placement may occur, resulting in poor printing. To correct this, after installing the BJ cartridge, perform the automatic print head position adjustment, one of the utilities the printer driver package provides. If a computer is not available, you can perform the print head position adjustment in Service Mode. For the procedures, refer to Part 3: 2.1 Service Mode Operations (Page 3-8). Set at least one sheet of A4 high-resolution paper into the ASF, and carry out the print head position adjustment from the printer driver's Maintenance sheet.
Service Mode Registration Pattern
Head Position Adjustment Pattern
Figure 2-9 Print Position Adjustment Pattern

If normal paper is used to adjust the print head position, the ink may bleed, preventing accurate determination. Use High-Resolution Paper (HR101) or Glossy Photo Paper (GP-301), which provide higher quality printing. Also, be sure to perform the adjustment with the paper thickness lever raised.
CAUTION
2-10
BJC-8200
2.5.4 Setting the EEPROM
Part 2: MAINTENANCE
The EEPROM on the logic board stores the total amount of waste ink absorbed, function settings, and other information specific to the printer. For this reason, be aware of the following when servicing the printer. 1) Before repair You can check the data stored in the EEPROM by performing the test print or EEPROM information print for servicing. In particular, the number of total sheets passed will give a good idea of how frequently the printer has been used. 2) After logic board replacement Visually check the waste ink absorber's ink level following the procedures in Part 3: 2.5 Setting the Waste Ink Counter (Page 3-11), and replace the absorber or set the counter as necessary. The counter can be set to 0% (Reset), 25%, 50%, and 75%. The EEPROM data of a replacement logic board is not defined. After replacing the logic board, you must always reset the EEPROM, check the waste-ink absorber, set the ink counter, set the model name, and adjust the head position. 3) After waste ink absorber replacement After replacing the waste ink absorber following an ink-full warning or error, reset the waste ink counter. Previous EEPROM data cannot be checked from the Service Mode once the EEPROM has been reset. Always perform the check before resetting the EEPROM. All information such as function status, number of sheets passed, waste ink amount, etc., except for the USB serial number, will be lost when the EEPROM is reset. It is not possible to write data, such as function status and the number of sheets passed, of the old EEPROM to the new EEPROM. This printer presumes that the ink full alarm/error does not occur before the life of the printer has been reached. However, depending on the usage conditions, such as frequency of powering on/off and frequency of the BJ cartridge replacement, the waste ink amount varies. As a result, the frequency of the alarm/error also varies. The ink full alarm occurs when the absorbed ink amount approaches a limit. In this case, although you can operate the printer again by pressing the RESUME button, the ink full error will occur in the end. (At that time, you can no longer continue operation by pressing the RESUME button.) Refer to Part 3: 2.1 Service Mode Operations (Page 3-8) for details on how to check/reset stored data in the Service Mode.
CAUTION
NOTE
2-11
MAINTENANCE
Part 2: MAINTENANCE
BJC-8200
3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING

3.1 Confirmation Methods
After reassembling, confirm the operation of the printer by conducting the following procedures: 1) Test print for servicing using the printer only. Verify correct print out using the method stated in Part 3: 2.1 Service Mode Operations (Page 3-8). After replacing either the logic board or the waste ink absorber, in addition to (1), it is necessary to confirm the following points: When the: Logic board is replaced Check items: On the service/factory test print, confirm that the ROM version and model name are correct, and that the number of sheets passed has been cleared, and the waste ink counter is set appropriately. Printing the nozzle check pattern via the printer driver is possible. On the service/factory test print or EEPROM information print, confirm that the total waste ink amount has been cleared.
Waste ink absorber is replaced
2-12
BJC-8200
Part 2: MAINTENANCE
4. TRANSPORTING THE PRINTER

To prevent the ink from leaking or drying out in the BJ cartridge nozzles during transportation, keep the BJ cartridge installed in the printer, or stored in the cartridge container. The ink tanks must be removed from the BJ cartridge and put into a vinyl bag while the printer is being transported. Transport the printer (for return after repair) with the carriage locked in place. Refer to Part 2: 2.2.4 Precautions for transporting the printer (Page 2-5).
4.1 Transporting the Printer

When transporting the printer, follow the procedures below: 1) Remove the ink tanks from the BJ cartridge and place in a vinyl bag. 2) Press the POWER button to turn off the printer. After the printer moves the carriage to the home position for cleaning and locks the carriage in place, the indicator will go out. 3) Disconnect the interface cable(s). 4) Unplug the AC power cord from the wall outlet. 5) Open the front cover and visually confirm that the carriage is locked in the capping position (on the right side of printer). If the carriage is not in the capping position, move it manually to the capping position by using the carriage belt, and secure it there with tape. 6) Close the front cover. 7) Pack the printer in its original packing material. If the original packing materials are not available, pack the printer in sufficient shock absorbing material. Do not unplug the printer before switching off the printer with the POWER button, otherwise, the BJ cartridge's nozzles will not be capped, which may result in ink leaking or drying-out.
MAINTENANCE
CAUTION
2-13
Part 2: MAINTENANCE
BJC-8200
2-14
Part 3
OPERATION
Page 3- 1 3- 1 3- 3 3- 4 3- 5 3- 6 3- 8 3- 8 3- 9 3 -10 3 -11 3 -11 3 -12 3 -12 3 -13
1. FUNCTIONS RELATED TO PRINTER OPERATION 1.1 Error Display 1.2 Descriptions of Error Indications 1.3 BJ Status Monitor 1.4 Function Settings 1.5 Off-line Operation 2. SERVICE MODE 2.1 Service Mode Operations 2.2 Service Test Print 2.3 Printing EEPROM Information 2.4 Resetting the EEPROM 2.5 Setting the Waste Ink Counter 2.6 Setting the Model 2.7 Adjusting the Head Position 2.8 Roller Cleaning
BJC-8200
Part 3: OPERATION
1. FUNCTIONS RELATED TO PRINTER OPERATION

1.1 Error Display
This printer displays errors using the indicator and beeper. If an error occurs, the printer displays an error code in the status monitor to show the error status.
POWER Button RESUME Button
Indicator
Figure 3-1 Operation Panel
3-1
OPERATION
Part 3: OPERATION
BJC-8200
For more information on corrective measures against the following errors, refer to PART 4: TROUBLESHOOTING.
TABLE 3-1 ERROR DISPLAY

Error [Recoverable by users] Paper feed error Paper jam error Ink out error BJ cartridge not-installed error BJ cartridge mis-installed error BJ cartridge error Waste ink full warning [Unrecoverable by users] Carriage error Purge error ASF sensor error Temperature sensor error Waste ink full error Head temperature error EEPROM error ROM error RAM error Other hardware error [Other warning] Ink-low warning Head temperature warning * See Page 3-10 In the case of a user-recoverable error, the beeper will beep again when the RESUME button is pressed; you can confirm the type of the error by counting the number of beeps. Indicator Beeper Error code Reference page Page Page Page Page 4-11 4-11 4-12 4-13
Lights Lights Lights Lights
in in in in
Orange Orange Orange Orange
2 3 4 5
times times times times
Lights in Orange Lights in Orange Lights in Orange
6 times 7 times 8 times
Page 4-13 Page 4-13 Page 4-9
Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks
in in in in in in in in in in
Orange Orange Orange Orange Orange Orange Orange Orange Orange Orange
in 2 times in 4 times 5 times 6 times 7 times 8 times 9 times 10 times 11 times 12 times
10 10 10 10 10 10 10 10 10 10
times times times times times times times times times times
5100* 5C00* 5700* 5400* 5B00* 5200* 6800* 6100* 6300* 6500*
Page Page Page Page Page Page Page Page Page Page
4-6 4-7 4-8 4-5 4-9 4-10 4-5 4-5 4-5 4-5
No indication (To be reported to host) No indication (To be reported to host)
None None
3-2
BJC-8200
1.2 Descriptions of Error Indications
Part 3: OPERATION
For how to resolve errors, refer to Part 4: TROUBLESHOOTING. Errors recoverable by users: 1) Paper feed error Paper feed operation fails to feed paper. 2) Paper jam error Paper ejection doesn't occur, even if the eject operation is done for 14.8-inches (23inches, in the case of banner paper). 3) Ink out error Indicated when one of the ink tanks is out of ink (ink chamber and sponge). 4) BJ cartridge not-installed error The BJ cartridge is not installed. 5) BJ cartridge mis-installed error The scanner cartridge is incorrectly installed for printing, or BJ cartridge is installed for scanning. 6) BJ cartridge error Heater resistance value (rank) of the BJ cartridge is wrong. 7) Waste ink full warning The amount (stored in EEPROM) of waste ink absorbed has reached 95% of the defined capacity. Errors non-recoverable by users 8) Carriage error Incorrect carriage position or speed. 9) Purge error Purge sensor cannot detect the cam flag correctly. 10) ASF sensor error ASF sensor cannot detect the pick-up roller flag correctly. 11) Temperature sensor error The temperature inside the printer increases abnormally when the scanner cartridge is installed. (This error does not occur when the BJ cartridge is installed.) 12) Waste ink full error The data (stored in EEPROM) representing the amount of waste ink absorbed exceeds 100% of the defined capacity. 13) Head temperature error The internal temperature of the BJ cartridge is too high (exceeding 90C). 14) EEPROM error EEPROM sum check value at soft power-on does not match the pre-defined value. 15) ROM error ROM check at hard power-on is NG. (The error occurs at soft power-on.) 16) RAM error RAM check at hard power-on is NG. (The error occurs at soft power-on.) 17) Other hardware error Another internal error has occurred. Other warnings (To be reported to the host, but not to be reported to the printer as an error.) 18) Ink-low warning The ink in one of the ink tank chambers has run out. 19) Head temperature warning When the cover is opened, the temperature inside the BJ cartridge has reached a pre-determined value (60-90C).
3-3
OPERATION
Part 3: OPERATION
BJC-8200
1.3 BJ Status Monitor

The BJ status monitor window shows the printer's conditions and print-job progress. Print-jobs can be cancelled from this window.
1.3.1 Main functions of the BJ status monitor

1) Show the printer's conditions and progress in real-time by means of graphics and messages. 2) Display error types and show recommended recovery methods. 3) Indicate ink-out warnings by icon and name. 4) Abort the current print-job.
1.3.2 Items displayed on the BJ status monitor

1) 2) 3) 4) 5) 6) 7) 8) 9) Printer designation Document name Printer conditions (including brief corrective measure when in error) Date and time of print start Progress status Number of pages printed Print-job abortion Cartridge installed (Photo-cartridge is always displayed.) Ink out warning
Figure 3-2 BJ Status Monitor (Sample)
3-4
BJC-8200
1.4 Function Settings
Part 3: OPERATION
Since this printer has no function selector for setting functions, the dedicated printer driver is used for setting functions.
1.4.1 Function settings using the printer driver

From the Maintenance menu of the dedicated printer driver, you can set/execute the following items. 1) Cleaning 2) Head refreshing (long cleaning) 3) Clean the pick-up roller 4) Print the nozzle-check pattern 5) Adjust the head position. 6) Power off the printer 7) Launch the status monitor 8) Special settings Enable ECP mode (disabled by default) Enable high speed printing (enabled by default): printer's response time (ACKNLG) is changed from 4 to 0.9 ms.
OPERATION
Figure 3-3 Printer Driver Utility (Sample)
3-5
Part 3: OPERATION
BJC-8200
1.5 Off-line Operation

This printer, when powered on (soft power-on), has an off-line operation function that allows the printer to operate independently of the computer. With the printer powered on, hold down the RESUME button, confirm the specified number of beeps for the desired operation, and then release the RESUME button. Beeps 1 2 3 Operations Cleaning Nozzle check pattern printing No operation Remarks ... Prints one sheet and ends ...
1.5.1 Cleaning operation

If print output fades or blank lines appear on the output, check if the BJ head nozzles are clogged by printing the nozzle check pattern. If clogged, clean the cartridge to remove the stoppage. With the printer powered on, hold down the RESUME button and, after confirming one beep, release the RESUME button. The cleaning operation will start. You can also clean the print head from the computer using the printer driver utilities. (See Page 3-5) After cleaning, check that the nozzles have recovered by printing the nozzle check pattern again. The cleaning operation cannot be performed when the scanner cartridge is installed.
1.5.2 Nozzle check pattern printing

With the printer powered on, hold down the RESUME button and, after confirming two beeps, release the RESUME button. The nozzle check pattern printing will start, feeding a sheet, which must be of A4 size, from the auto sheet feeder or manual paper feed slot. If print defects are detected in the test print, perform BJ cartridge cleaning. If five or more cleaning operations fail to solve the problem, replace the BJ cartridge with a new one. If you start the nozzle check pattern with the scanner cartridge installed, the BJ Cartridge Mis-installed Error will occur. (See Page 3-2) In this case, if you replace the scanner cartridge with the BJ cartridge, then the nozzle check pattern printing starts automatically.
CAUTION
Use paper of A4 size or larger for the nozzle check pattern printing. If you use smaller paper, the platen may be smeared with ink.
NOTE
To abort the nozzle check pattern printing, press the POWER button. The printer will switch off after ejecting the paper.
3-6
BJC-8200
1.5.3 Replacing the cartridge/ink tank
Part 3: OPERATION
When you open the cover of the printer with powered on, the carriage moves to the cartridge replacement position (at the center of the printer). After replacing the BJ cartridge or ink tank, when you close the cover or leave it open for 10 minutes, then the carriage returns to the home position, at the right-most position, and starts cleaning operations. (The beeper will sound before cleaning starts.) 1) Replacing the BJ cartridge/scanner cartridge Raise the cartridge lock lever, remove the BJ cartridge or scanner cartridge. When you install the scanner cartridge, keep the BJ cartridge, when removed from the printer, in the BJ cartridge container (supplied with the scanner cartridge). 2) Replacing the ink tank You can replace the ink tanks without having to raise the cartridge lock lever. Since there are 6 separate ink tanks, one for each color, you can separately replace the ink tank that has become empty. The BJ cartridge may be very hot immediately after continuous operation. If you open the printer cover when the cartridge is still hot, the carriage will not move to the replacement position until it has cooled, for safety purposes. In this case, leave the printer for several minutes and then reattempt replacement.
Printed with No. 1 nozzle for black (The same for each color)
Printed with No. 256 nozzle for black (The same for each color)
Placement of even-numbered and odd-numbered nozzles (The same for each color)
Placement setting for bi-directional print
Figure 3-4 Nozzle Check Pattern Print
3-7
OPERATION
CAUTION
Part 3: OPERATION
BJC-8200
2. SERVICE MODE
This printer has a service mode for service-related settings or performing test printing. The operator panel buttons are used to enter Service Mode.
2.1 Service Mode Operations

1) With the printer powered off, while pressing the RESUME button, press and hold the POWER button. The beeper will sound once. 2) While holding down the POWER button, release the RESUME button. Press the RESUME button twice in succession, and then release both buttons. (Each time the RESUME button is pushed, the beeper will sound once.) The indicator will blink in green, and then light in green. 3) Select one of the following service mode functions by pressing the RESUME button the specified number of times. (Each time the RESUME button is pushed, the beeper will sound once.) Times 0 1 2 3 4 5 6 7 8 9 10 or more Indicator Lights in Lights in Lights in Lights in Functions Power off the printer Service test print EEPROM information print EEPROM reset (all data cleared except USB serial number) Waste ink counter setting* (see page 3-11) Model setting* (see page 3-12) Print head position pattern printing Print head position setting* (see page 3-12) Roller cleaning Plain paper feeding/ejection after roller cleaning Return to service mode selection (return to the state when step (2) above is completed.)
green orange green orange
Lights in green Lights in orange Lights in green Lights in orange Lights in green Lights in orange Blinks in orange
Functions marked with "*": pressing the POWER button lets you select further subfunctions (refer to indicated pages). 4) Execute the function you have selected by pressing the POWER button. The beeper will sound once. (The printer will return to service mode selection mode after performing the function.)
3-8
BJC-8200
2.2 Service Test Print
Part 3: OPERATION
The service test print displays, in the header portion, such information as the control ROM version, model name, total sheets passed, and total waste ink absorbed, etc.
Total waste ink absorbed (%) (absorption ratio of the waste ink absorber: %)
Total sheets passed while Scanner cartridge was used Times of BJ cartridge replacement Times of scanner cartridge replacement Position setting for bi-directional printing
Control ROM version Model name
Total sheets passed while BJ cartridge was used
BJ F850 P=Vx.xx DI=xxx.xx% Page=xxxxx/xxxxx CH=xxxxx/xxxxx R=(xx) PF=(xx xx xx) PC(A=xxxx B=xxxx C=xxxx D=xxxx) USB=(xxxxxx)
Times of cleaning A Factory control Times of cleaning B Times of cleaning C Times of cleaning D USB serial No.
Figure 3-5 Service Test Print (Sample)
3-9
OPERATION
Part 3: OPERATION
BJC-8200
2.3 Printing EEPROM Information

The EEPROM stores such information as function settings, control ROM version, total number of sheets passed, total waste ink absorbed, and records the last userunrecoverable error. The information stored in the EEPROM is printed out in the EEPROM information print. The same data as written in the service test print is written at the header. The EEPROM information is especially useful for determining how heavily the printer has been used.
BJ F850 P=Vx.xx ID=xxx.xx% Page=xxxxx/xxxxx CH=xxxxx/xxxxx R=(xx) Header PF=(xx xx xx) PC(A=xxxx B=xxxx C=xxxx D=xxxx) USB=(xxxxxx) SV=xxxx WP=xxxx Times of wiping Error records UR (Ke =xxx Ko =xxx Ce =xxx Co =xxx Me =xxx Mo =xxx Ye =xxx Yo=xxx Head position (LCe=xxx LCo=xxx LMe=xxx LMo=xxx DIR=xxx) adjustment value Position setting for ICK =(x/xxxxxxxxxx/xxxxxxxxxx) For each color, bi-directional printing ICC =(x/xxxxxxxxxx/xxxxxxxxxx) e: Even number nozzle o: Odd number nozzle ICM =(x/xxxxxxxxxx/xxxxxxxxxx) Ink dot counts for each color ICY =(x/xxxxxxxxxx/xxxxxxxxxx) Left : 0 if ink remains in tank and 1 if not left. ICLC =(x/xxxxxxxxxx/xxxxxxxxxx) Center : Dot counts indicating ink level in tank when left-most value is 0. ICLM =(x/xxxxxxxxxx/xxxxxxxxxx) HDEEPROM Vxxxxx SN=xxxxxxxx PTH(K/LC=xxx LM/C=xxx M/Y=xxx) CHR(C =xxx M =xxx Y =xxx LC =xxx LM =xxx) DIR=xxx EOR(K =xxx C =xxx M =xxx Y =xxx LC =xxx LM =xxx) NG (Ke =xxx Ko =xxx Ce =xxx Co =xxx Me =xxx Mo =xxx Ye =xxx Yo =xxx) (LCe=xxx LCo=xxx LMe=xxx LMo=xxx)
Head serial number
Internal Head Information
Figure 3-6 EEPROM Information Print (Sample)

The error record consists of the error code representing the most recent error that is not user-recoverable. Error Carriage error Purge error ASF sensor error Temperature sensor error Waste ink full error Head temperature error EEPROM error ROM error RAM error Other hardware error Error code 5100 5C00 5700 5400 5B00 5200 6800 6100 6300 6500
3-10
BJC-8200
2.4 Resetting the EEPROM
Part 3: OPERATION
The EEPROM stores such information as function settings, control ROM version, total number of sheets passed, total waste ink absorbed, and records of the last userunrecoverable error. Once the EEPROM has been reset, there is no way to recover cleared data. Be careful when resetting the EEPROM. Since the new EEPROM data is undefined, you must reset the EEPROM when replacing the logic board. After the EEPROM is reset, you need to set the waste ink counter, adjust the head position, and verify the model name.
2.5 Setting the Waste Ink Counter

This printer detects the amount of waste ink based on the total EEPROM data - amount of waste ink absorbed. After the waste ink absorber is replaced, you must reset the data. Before replacing the logic board, you should perform the service test print or the EEPROM information print to check in advance the total amount of waste ink in the absorber. If this is not possible, visually check the waste ink absorber and replace if necessary, or set the waste ink counter to 25%, 50%, and 75%. To determine which value the counter is to be set to, check how much ink has been absorbed by the absorber, as a percentage. Use Figure 3-7 as a guide to determine the percentage. Note, however, that it depends on how the printer has actually been used. To select the counter value, select "Waste ink setting" in "2.1 Service Mode Operations" and press the POWER button. Then, press the RESUME button the number of times listed below. (The beeper will sound each time the RESUME button is pressed.) Times 0 1 2 3 4 or more Indicator Lights in green Lights in orange Lights in green Lights in orange Blinks in orange Functions Waste ink counter Waste ink counter Waste ink counter Waste ink counter No operation
cleared set to 25% set to 50% set to 75%
After the selection, press the POWER button, and the counter will be set to the value selected, followed by a beep sound. (Also, the printer returns to the service function selection status.) After setting the waste ink counter, verify the setting is made correctly by checking either the service test print or EEPROM information print.
50%: The 2nd layer from the top has become black. 25%: Almost no ink has been absorbed to the 2nd layer from the top.
75%: Ink is absorbed in the top layer.
Figure 3-7 A Guide to Determine the Amount of Waste Ink Absorbed (Sample) 3-11
OPERATION
Part 3: OPERATION
BJC-8200
2.6 Setting the Model

Since the logic board of this model is also used for the Japanese model BJF850, you need to check the model name after resetting the EEPROM when replacing the logic board. The model name is normally set to BJC-8200 after resetting; if it is not, correct the name by the following method: From the service selection mode, as shown in Part 3: 2.1 "Service Mode Operations," select "Model setting" and press the POWER button. Then, press the RESUME button the number of times shown below. (Each time the RESUME button is pressed, the beeper will sound once.) Times 0 1 2 or more Indicator Lights in green Lights in orange Blinks in orange Function BJF850 BJC-8200 No function
After making the selection, press the POWER button, and the EEPROM will be set to the model selected, followed by a beep sound. (The printer will return to the service function selection status.) After setting the model name, verify the setting is correct by checking either the service test print or EEPROM information print.
2.7 Adjusting the Head Position

You can adjust the head position without connecting the printer to a computer. Among the head position adjustments that users can perform using the printer driver utilities, only the bi-directional printing adjustment is carried out. After adjusting the position, verify the adjustment is made correctly by conducting a service test print or EEPROM information print. Use High-Resolution Paper (HR-101) or Glossy Photo Paper (GP-301), which provide higher quality printing. Adjust the head position in the following procedure: 1) From the service function selection status in Part 3: 2.1 "Service Mode Operations," select "Print head position pattern printing" and press the POWER button. 2) The printer starts to print the head position adjustment pattern. (See Figure 3-8 Head Position Adjustment Pattern (Sample)) After the printing, the printer will return to service function selection status. 3) Press the RESUME button 7 times to enter the print head position setting mode and press the POWER button. 4) Determine which value is the best for the head by checking the printed pattern, and then press the RESUME button the number of times listed below to set the head adjustment value accordingly. (Each time the RESUME button is pressed, the beeper will sound once.) Times 0 1 2 3 4 5 6 7 or more Indicator Lights in green Lights in orange Lights in green Lights in orange Lights in green Lights in orange Lights in green Blinks in orange Function Sets head adjustment Sets head adjustment Sets head adjustment Sets head adjustment Sets head adjustment Sets head adjustment Sets head adjustment No function value value value value value value value to to to to to to to 0 -1 +1 -2 +2 -3 +3
After making the selection, press the POWER button, and the beeper will sound once, and the head position adjustment value will be set to the value you have input.
3-12
BJC-8200
Part 3: OPERATION
Figure 3-8 Head Position Adjustment Pattern (Sample) 2.8 Roller Cleaning
If surface-processed paper or High-Resolution Paper (HR-101) has been used in quantity, paper feeding performance may decline due to paper dust adhering to the pick-up roller. If this happens, clean the pick-up roller using the cleaning plate supplied with the printer. Clean the roller in the following procedure: 1) Dampen the white cleaner on the cleaning plate with adequate water and set the plate into the automatic feeder. 2) From the service function selection status as shown in Part 3: 2.1 "Service Mode Operations," select "Roller cleaning" and press the POWER button. 3) The pick-up roller will rotate 20 times. (The printer returns to service function selection status) 4) Insert a sheet of plain paper into the printer, with the cleaning plate set. The paper should be inserted all the way until the front edge of the paper contacts the inside of the printer. 5) Press the RESUME button 9 times to select "Plain paper feeding/ejection after roller cleaning" and press the POWER button to perform the paper feeding/ejection. 6) Carry out steps 4) and 5) once again. 7) Remove the cleaning plate and wipe the white cleaner with a dry cloth to remove water. If feeding operations do not recover to normal after the procedure above, carry out step 2) another two or three times. The cleaning plate is re-usable; you can use it repeatedly until it loses its' intended effect. You can also perform roller cleaning with the printer driver utilities. (See Page 3-5)
NOTE
3-13
OPERATION
Part 3: OPERATION
BJC-8200
3-14
Part 4
TROUBLE SHOOTING
Page 4- 1 4- 1 4- 4 4- 5 4 -14 4 -14
1. TROUBLESHOOTING BY DISPLAYED ERRORS 1.1 Initial Flowchart 1.2 Error List (Indicator/Beeper/Error Code) 1.3 Troubleshooting by Errors 2. TROUBLESHOOTING BY SYMPTOMS 2.1 Troubleshooting by Symptoms
BJC-8200
1. TROUBLESHOOTING BY DISPLAYED ERRORS

1.1 Initial Flowchart
Plug in AC cord
AC power is fed to printer.
ROM check
DRAM check
Power on
Power on by pressing POWER button.
1 beep
Indicator flashes
Read EEPROM
Error check
OK? Yes
No ROM Error RAM Error EEPROM Error Other Hardware Error 10 beeps; Indicator blinks in orange 10 times, repeatedly (See Page 4-5) 10 beeps; Indicator blinks in orange 11 times, repeatedly (See Page 4-5) 10 beeps; Indicator blinks in orange 9 times, repeatedly (See Page 4-5) 10 beeps; Indicator blinks in orange 12 times, repeatedly (See Page 4-5)
To next page
4-1
TROUBLE SHOOTING
BJC-8200
From previous page
Turn on encoder sensor, motor
Reset motor driver
Initialize purge
Correct? Yes
No Purge Error 10 beeps; Indicator blinks in orange 4 times, repeatedly (See Page 4-7)
Initialize carriage
Check ASF sensor
Initialize pick-up roller operation.
OK? Yes
No ASF Sensor Error 10 beeps; Indicator blinks in orange 5 times, repeatedly (See Page 4-8)
Check diode sensor
OK? Yes
No Head Temperature Error 10 beeps; Indicator blinks in orange 8 times, repeatedly (See Page 4-10)
No
Is BJ cartridge installed? Yes Check waste ink counter
Is waste ink full? No
Yes
Waste Ink Full Error To next page
10 beeps; Indicator blinks in orange 7 times, repeatedly (See Page 4-9)
4-2
BJC-8200
From previous page
Check paper
OK? Yes
No
Is paper inside printer? Eject paper
Check paper No paper
Paper found Paper Jam Error 3 beeps; Indicator lights in orange (See Page 4-11)
Is BJ cartridge installed? Yes Cleaning operation
No Move carriage to cartridge replacement position
Check carriage operation
Check should be done during carriage initialization.
Correct? Yes
No 10 beeps; Indicator blinks in orange 2 tim repeatedly (See Page 4-6)
Carriage Error
END
4-3
TROUBLE SHOOTING
BJC-8200
1.2 Error List (Indicator/Beeper/Error Code) TABLE 4-1 ERROR DISPLAY

Errors [Recoverable by users] Paper feed error Paper jam error Ink out error BJ Cartridge not-installed error BJ cartridge mis-installed error BJ Cartridge error Waste ink full warning [Unrecoverable by users] Carriage error Purge error ASF sensor error Temperature sensor error Waste ink full error Head temperature error EEPROM error ROM error RAM error Other hardware error [Other warning] Ink-low warning Head temperature warning * See Page 3-10 Indicator Beeps Error code Reference page Page Page Page Page 4-11 4-11 4-12 4-13
Lights Lights Lights Lights
in in in in
Orange Orange Orange Orange
2 3 4 5
times times times times
Lights in Orange Lights in Orange Lights in Orange
6 times 7 times 8 times
Page 4-13 Page 4-13 Page 4-9
Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks
in in in in in in in in in in
Orange Orange Orange Orange Orange Orange Orange Orange Orange Orange
2 times 4 times 5 times 6 times 7 times 8 times 9 times 10 times 11 times 12 times
10 10 10 10 10 10 10 10 10 10
times times times times times times times times times times
5100* 5C00* 5700* 5400* 5B00* 5200* 6800* 6100* 6300* 6500*
Page Page Page Page Page Page Page Page Page Page
4-6 4-7 4-8 4-5 4-9 4-10 4-5 4-5 4-5 4-5
No indication (To be reported to host) No indication (To be reported to host)
None None
4-4
BJC-8200
1.3 Troubleshooting by Errors
1. ROM Error
<Cause> ROM cannot be read during initialization. <Suspected parts> Control ROM <Measure> Replace ROM and logic board. <Cause> RAM cannot be read or written. <Suspected parts> ASIC <Measure> Replace ASIC and logic board. <Cause> EEPROM cannot be written correctly. <Suspected parts> EEPROM, CPU <Measure> Replace EEPROM, CPU, and logic board.
2. RAM Error
3. EEPROM Error 4. Other Hardware Error
<Cause> Internal processing on logic board is not performed

correctly.
<Suspected parts> EEPROM, CPU <Measure> Replace CPU, ASIC, and logic board.
CAUTION
Error indications may fail if error occurs with ROM, RAM, or other hardware.
5. Temperature Sensor Error
<Cause> The thermistor is defective. <Suspected parts> Thermistor <Measure> Replace the logic board.
4-5
TROUBLE SHOOTING
BJC-8200
<Cause> Carriage cannot be controlled correctly <Suspected parts> Carriage motor, logic board, carriage
ribbon cable, carriage board, carriage belt, idler pulley, encoder film.
6. Carriage Error
<Measure>
Visual check
Check for paper jam, carriage belt wear/degradation/displacement, bent carr guide frame, and guide shaft damage/bending. Move the carriage by hand and check for smoothness and unusual noise. Che any creasing on the carriage ribbon cable. Check if encoder film, carriage motor connector, and carriage ribbon cable ar attached correctly.
OK? Yes Open the cover and switch on
No Repair or replace faulty part
Check carriage operation
Visually check if carriage moves during initialization.
OK? No
Yes 1. Replace encoder film 2. Replace carriage board. 3. Replace carriage ribbon cable. Connect/disconnect service parts No. OH2-2333. (Note: 3 different types of carriage cables are used.)
Check if carriage lock released.
Visually check if carriage lock has been released.
Released? Yes
No
2. Replace purge unit
Check carriage motor
Measurement point Logic board JCR1
Correct value Approx. 7.99
Perform the check after disconnecting the carriage motor cable from logic board. OK? Yes No Replace carriage motor
Replace logic board.
4-6
BJC-8200
7. Purge Error
<Measure>
Check purge sensor
<Cause> Cleaning or capping is not performed correctly, or

purge sensor cannot detect flag position.
<Suspected parts> Purge unit, logic board, AC adapter, DC

cable.
Measurement point Sensor Normal value Logic board JPGS1 Pin No. 1 Open Close Low level High level
OK? Yes
No
Remove Purge unit from main unit and turn it on. Check the measuring points while opening/closing the sensor by rotating the drive gear by hand.
Replace purge unit
Check purge unit operation No
Remove the purge unit from main unit. Rotate the drive gear by hand in the direction as shown in the figure to the right to check that it rotates smoothly.
OK? Yes
Replace purge unit Check purge motor Purge Unit
Drive Gear
Measurement point Pin No. Normal value Logic board JPG1 No Replace purge unit 1-3 2-4 Approx. 109
OK? Yes Replace logic board
OK? No 1. Replace AC adapter 2. Replace DC cable
Yes END
4-7
TROUBLE SHOOTING
BJC-8200
<Cause> Pick-up roller flag cannot be detected. <Suspected parts> ASF unit, logic board, purge unit.
8. ASF Sensor Error

<Measure>
Visually check pick-up roller
Is the pick-up roller's sensor flag broken or missing?
OK? Yes
No Replace pick-up roller
Check pick-up roller operation
Position the pick-up roller sensor flag so that it does not cut off the light beam to the sensor. Turn on the power and check if pick-up roller operates correctly. Yes
Does it function correctly No Check pick-up roller operation
Replace logic board Remove ASF unit from main unit and rotate the drive gear by hand to see if pick-up roller and other parts operate smoothly. No
OK? Yes
Replace ASF unit
Replace purge unit
4-8
BJC-8200
9. Waste Ink Full Warning/Error

<Measure>
Visually check waste ink absorber
<Cause> The calculated amount of waste ink absorbed is 100%

or 95% of the capacity of the waste ink absorber.
<Suspected parts> Waste ink absorber, logic board,

EEPROM
Check how much ink is absorbed in waste ink absorber. (Determine absorption ratio of the waste ink absorber in %.) See Figure 3-7 "A Guide to Determine the Amount of Waste Ink Absorbed" on Page 3-11.
Is the amount of ink absorbed exceeding 75%? Yes
No 1. Set the waste amount into EEPROM again 2. Replace logic board 0% (Clear), 25%, 50%, and 75% See Part 3: 2.1 Service Mode Operations
Replace waste ink absorber
Reset the EEPROM waste ink counter. (See Page 3-8)
4-9
TROUBLE SHOOTING
BJC-8200
<Cause> The print head is too hot. <Suspected parts> BJ cartridge, logic board, empty ink tank.
10. Head Temperature Error

<Measure>
Visually check ink tank
Check if printing is being conducted with an empty ink tank.
Is there ink ? Yes
No
Replace ink tank BJ cartridge head unit may have overheated.
Leave printer for several minutes with power off
Turn power on
Is error indicated? Yes
No
1. Replace BJ cartridge 2. Replace logic board
END
4-10
BJC-8200
11. Paper Feed Error/Paper Jam Error

<Measure>
Visually check the paper feed unit
<Cause> Paper feed operation fails to feed paper. Paper eject

operation fails to eject paper.
<Suspected parts> Paper feed section, paper end sensor,

logic board
Check for paper jams, gear deformation/damage/missing teeth. Is the paper thickness lever's position correct? See Part1: 2.2.1 Paper sizes (Page 1-4) No
OK? Yes Switch on with the cover open Repair or replace faulty parts Cover-open sensor ON
Check the operation of paper feed unit
Check the paper feed motor, pick-up roller, paper feed roller, and eject roller for movement during initialization. (Pick-up roller does not rotate during initialization while the carriage is at home position.) Check for abnormal sounds. Check the paper feed motor for out-of-step.
OK? Yes
No
Replace logic board
Paper feed check
Check if the pick-up roller rotates and the ASF feeds paper normally.
OK? Yes
No Check auto sheet feeder unit Check the pick-up roller's rubber rings and the separation sheet for cleanliness, wear, or degradation. Check the rod cam for engagement. Check the gears for deformation/damage and Mylar damage. Perform roller cleaning. (See Part 3: 2. SERVICE MODE, Page 3-8)
Check the paper end sensor arm
Using paper, check the arm for smooth motion, deformation, or damage.
OK? Yes
No Replace the paper end sensor arm
Replace the logic board
4-11
TROUBLE SHOOTING
Repair or replace faulty parts
BJC-8200
<Cause> The ink tank is empty. EEPROM is defective. <Suspected parts> Ink tank, EEPROM, logic board.
12. Ink Out Error

<Measure>
Visually check ink tanks
Are ink tanks empty?
Empty? No
Yes Replace ink tank(s)
Visually check if ink tanks are installed securely.
OK? Yes
No Reinstall the ink tank(s)
(Replace EEPROM)
4-12
BJC-8200
13. BJ Cartridge Error/Misinstalled Error/Notinstalled Error

<Measure>
Visually check if BJ cartridges are installed
<Cause> BJ cartridge not detected.

BJ cartridge not installed. BJ cartridge combination wrong. <Suspected parts> BJ cartridge (scanner cartridge), carriage board, logic board, carriage ribbon cable, carriage unit Poor contact in cartridge Wrong use of cartridge
Check that the contact section is free of foreign matter. Check that, for printing, the BJ cartridge, and for scanning, the scanner cartridge is installed (mis-installed error occurs). Check if the cartridge is locked securely with the lever. Check the carriage ribbon cable for folds or other damage. Check if the carriage ribbon cable is attached correctly.
OK? Yes
No Repair or replace faulty parts
Remove/install the cartridge
Is error still indicated?
No END
Yes
Replace the cartridge
Is error still indicated?
No END
Yes
1. Replace the logic board 2. Replace the carriage ribbon cable 3. Replace the carriage board
4-13
TROUBLE SHOOTING
BJC-8200
2. TROUBLESHOOTING BY SYMPTOMS
2.1 Troubleshooting by Symptoms <Symptoms> Pressing the POWER button fails to switch on
the printer. Pressing the POWER button does not start initialization. <Cause> Defective AC adapter, logic board, or DC cable
1. Power Does Not Turn On
Check if AC adapter outputs +5 Vdc
+5 Vdc
GND No Replace the AC adapter
OK? Yes
1. Replace the logic board 2. Replace the DC cable
4-14
BJC-8200
2. Faulty Printing: No Printing

<Measure>
<Symptoms> No prints; Partial prints; No prints for specific

colors
<Cause> The ink tank(s), BJ cartridge, or purge unit is defective;

the orange cap is affixed to the head unit.
Visually check BJ cartridge
Is the orange cap attached to the head unit? Are ink tanks installed correctly?
OK? Yes
No Repair or replace relevant parts
Cleaning operation
Repeat these steps up to 5 times
Print the nozzle check pattern
See Part 3: 1.5.2 Nozzle check pattern printing (page 3-6)
Do print problems appear?
No END
Yes
1. Replace the relevant ink tank(s) 2. Replace the BJ cartridge
Do problems still occur?
No END
Yes
Replace the purge unit
4-15
TROUBLE SHOOTING
BJC-8200
<Symptoms> Blurred prints; Blank lines; Specific dot missing <Cause> The BJ cartridge; BJ cartridge contacts; carriage
ribbon cable; purge unit; logic board or carriage board is faulty.
3. Faulty Printing: Blank Lines Appear

<Measure>
Cleaning operation
Perform these steps up to 5 times.
Print the nozzle check pattern
See Part 3: 1.5.2 Nozzle check pattern printing (page 3-6)
Do print problems appear?
No END
Yes
Reinstall the BJ cartridge
Does problem still occur? Yes
No
END
To next page
4-16
BJC-8200
From previous page
1. Replace the relevant ink tank(s) 2. Replace the BJ cartridge
Faulty printing still occur? Yes
No
END
Check connectors Yes
No
Are cables connected to carriage board and logic board correctly?
Repair or replace relevant parts
1. Replace the carriage unit 2. Replace the logic board
Carriage contact cable failure Carriage ribbon cable failure Carriage board failure
OK? Yes
No Replace the purge unit
END
4-17
TROUBLE SHOOTING
BJC-8200
4. Faulty Printing: Other

Symptoms Paper gets dirty Check to see if The platen is contaminated with ink mist. The paper feed unit is contaminated with ink (paper is contaminated before reaching the platen). The tips of the spurs are deformed. The paper thickness lever is wrongly set. (positioned incorrectly) The printed nozzle check pattern is mis-aligned. How grease is applied to guide shaft Carriage motor condition The encoder film is attached. Are there scratches/foreign material/grease? Measure Wipe with a damp cloth. Disassemble the paper feed unit and wipe with a damp cloth. Perform paper feeding test several times. Replace the spur unit. Correct the setting. (See Page 1-4) Readjust the head position. (See Page 3-5) Replace the BJ cartridge Apply specified amount of grease to specified portions. Replace carriage motor with new one. Replace encoder film.
Spur marks appear Vertical misalignment
4-18
BJC-8200
5. Ink Out Resulting in No Error

<Measure>
<Symptoms> Ink out results in no error. <Cause> The ink tank is incorrectly, or not installed or the logic
board or ink sensor is defective.
Visual check
Is the ink tank installed? Is it displaced? Reinstall the ink tank if displaced.
Turn the printer off, then on
Turn the printer off, then on in a location
Does error still occur? Yes
No END
Ink sensor check
Measurement point Normal value 2-3 Approx. 1.2V Pin No. 1-2 Approx. 0V (Infinite resistance) No OK? Yes Replace the ink sensor
4-19
TROUBLE SHOOTING
BJC-8200
4-20
Part 5
REFERENCE
Page 5- 1 5- 1 5- 2 5- 3 5- 4 5- 5 5- 6 5- 6 5 -10 5 -13 5 -14 5 -15 5 -15 5 -16 5 -16 5 -16 5 -17 5 -17 5 -17 5 -18 5 -18 5 -21
1. TECHNICAL REFERENCE 1.1 Functions of the Paper Feed Unit 1.2 Carriage Function 1.3 Purge Unit Functions 1.4 BJ Cartridge 1.5 Detection With Sensors 2. CONNECTOR POSITIONS AND PIN ASSIGNMENT 2.1 Logic Board 2.2 Carriage Board 2.3 BJ Cartridge 2.4 Scanner Cartridge 2.5 AC Adapter 2.6 DC Power Cable 2.7 Carriage Motor 2.8 Paper Feed Motor 2.9 Purge Motor 2.10 Ink Sensor 2.11 Paper Thickness Sensor 2.12 Purge Sensor 3. CIRCUIT DIAGRAM 3.1 Parts Layout 3.2 Circuit Diagrams
BJC-8200
Part 5: REFERENCE
1. TECHNICAL REFERENCE
1.1 Functions of the Paper Feed Unit
This printer supports 2 paper feeding methods: automatic feeding from the Auto Sheet Feeder (ASF) and manual feeding from the manual paper-feed slot. The ASF, driven by the paper feed motor, feeds paper automatically. Manual feeding takes precedence over automatic feeding; you can feed paper manually even when paper is set in the ASF. When paper is detected by the photo-interrupter type paper end sensor, it is fed to the print start position on the platen via the paper feed rollers. Although paper has been fed by the pick-up roller, if it cannot be detected by the paper end sensor, an auxiliary function of this printer reattempts feeding. If the paper still cannot be detected, a paper feed error will occur.
ASF Paper Feed Path Paper Pick-up Roller
Paper End Sensor Sensor Flag Pressure Roller Spurs Manual Paper Feed Path
Paper Feed Rollers Eject Rollers
Figure 5-1 Paper Feed Path
5-1
REFERENCE
Part 5: REFERENCE
BJC-8200
1.2 Carriage Function

The carriage of this printer is moved back and forth horizontally by the carriage belt, which is driven by the carriage motor, a DC motor. This printer has no sensor to detect the carriage's home position. The encoder sensor, mounted on the carriage board, enables control of the carriage position by reading data from the encoder film, assuming the initial position being where the carriage contacts the right hand interior wall of the printer.
Carriage Belt
Encoder Sensor Carriage Motor
Encoder Film
Carriage
Figure 5-2 Carriage Unit
5-2
BJC-8200
1.3 Purge Unit Functions
Part 5: REFERENCE
The purge unit, using the built-in purge motor, carries out the following operations: head-capping, head-wiping, ink-suction, and ASF-driving. The purge unit switches over the drive for these operations by reversing the direction of motor rotation, and also by using the drive selector lever. If the purge motor rotates in the forward direction while the carriage is at the capping position, head-capping and head-wiping are carried out. In this case, the wiper moves in the direction in which nozzles are placed. If the purge motor rotates in the reverse direction while the head is capped, ink-suction is carried out. For the suction operation, a pump with a tube is used. To drive the ASF, the carriage moves to the left, passing the capping position and rotates the purge motor in the reverse direction.
Cap
Wiper Purge Motor
Drive Selector Lever
Figure 5-3 Purge Unit TABLE 5-1 AMOUNTS OF INK USED DURING CLEANING (GUIDE)
Cleaning conditions When power is turned on for the first time after the AC plug is connected (capped) When power is turned on for the first time after the AC plug is connected (uncapped) The number of dots printed has exceeded the predefined value. When power is turned on or printing is started after 120 hours or more from the previous cleaning. When cleaning is started by the RESUME button. When the BJ cartridge is replaced (including when the printer is used for the first time.) When an ink tank is replaced (Ink sensor detects No Ink -> Ink Found) When left at the cartridge replacement position for more than 20 minutes or power is turned off. When cover is closed after being open for more than 5 seconds without carrying out any operation. When cleaning is carried out from the printer driver or from the main unit. When head refreshing is carried out from the printer driver. Before printing is made on banner paper. (After more than 30 minutes have passed from the last cleaning or a pre-determined number of dots have been printed) * The ink amount is the sum of the amounts of each color ink. Amount of ink used for reference Approx. 0.56 cc Approx. 1.30 cc Approx. 0.56 cc Approx. 0.56 cc Approx. 0.74 cc Approx. 1.30 cc Approx. 0.74 cc Approx. 0.74 cc Approx. 0.74 cc Approx. 0.74 cc Approx. 1.30 cc Approx. 0.56 cc
REFERENCE
5-3
Part 5: REFERENCE
BJC-8200
1.4 BJ Cartridge
The BJ cartridge, BC-50, used in this printer has 6 separate ink tanks, one for each of the following colors: black, cyan, magenta, yellow, photo-cyan, and photo-magenta. The head has 6 sets of 256 nozzles in 6 parallel lines. Each set of nozzles consists of 2 rows of 128 nozzles (1/600 inch apart), staggered, creating a 1/1200 inch interval between nozzles.
11/600
inch
Heater
Heater Board
128 Nozzles
1/1200 inch
Heater Resin Heater Board Resin Common Silicon Ink Tank Plate Heater Resin Heater Board
Silicon Plate
Figure 5-4 BJ Cartridge
5-4
128 Nozzles
BJC-8200
1.5 Detection With Sensors
Part 5: REFERENCE
This printer detects conditions of the printer using the following sensors.
Cover Sensor Paper End Sensor ASF Sensor
Internal Temperature Sensor (TH1) Encoder Sensor Paper Thickness Sensor Purge Sensor
Ink Sensor
Figure 5-5 Sensor Positions
5-5
REFERENCE
Part 5: REFERENCE
BJC-8200
2. CONNECTOR POSITIONS AND PIN ASSIGNMENT

2.1 Logic Board
1 81 2 3 JPOW1 1 JCRB3 1 JCRB2 JCRB1 1 JGAP1 JPGS1 1 1 JCR1 4 JPG1 5 JLF1 3 JINK1 1 19 1 JIF1 18 2 1 JIF2 3 4 36
20
20
40
Figure 5-6 Logic Board

Logic Board Address Bus A4-A21 Data Bus D0-D15
A1~19
D0~15
D0~15
A1~21
24Mhz
Control ROM
D0~15
AN2 BZ
A1~21
ASF
Ink Sensor
P103
MPU
P104 ~107
ASF Sensor
PES
Beeper
2 Kbit
Cover Sensor
Paper End Sensor
EEPROM
Error Indicator RESUME Switch Voltage Indicator

INT 0~3 RESX
Carriage Board
P86 AN1 P64 ~67 AN6 HRANK0,1 RESX DIODE0,1 Internal Temperature Sensor (TH1)
POWER Switch
Reset IC
ASIC(with built-in DRAM)
Scanner Cartridge
Encoder
PC0 H_D0,1 H_CLOK0, 1
HSEL1A0,1 HSEL1B0,1 HSEL2A0,1 HSEL2B0,1
H_RSTX ODD,EVEN H_LTH BENB0,1 DIR HENB0K~5 SUBH0,1
Cartridge Contacts
PGS
Purge Sensor
GAPS
BJ Cartridge
Paper Thickness Sensor

P
Driver IC
Purge Motor
P
Paper Feed Motor

Driver IC
DC
Carriage Motor
Parallel Interface
USB Interface
Figure 5-7 Block Diagram 5-6
BJC-8200
JIF1 (Parallel interface connector) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Compatible Mode STROBE DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 ACKNLG BUSY P.E. SELECT AUTO FEED XT N.C GND GND +5.0V STROBE-RET DATA1-RET DATA2-RET DATA3-RET DATA4-RET DATA5-RET DATA6-RET DATA7-RET DATA8-RET ACKNLG-RET BUSY-RET P.E.-RET INIT FAULT GND N.C +5.0V SELECT IN Nibble Mode HostClk Data1 Data2 Data3 Data4 Data5 Data6 Data7 Data8 PrtClk PrtBusy AckDataReq Xflag HostBusy Undefined Gnd Gnd Vcc Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd INIT DataAvail Undefined Undefined Undefined 1284Active
Part 5: REFERENCE
ECP Mode HostClk Data1 Data2 Data3 Data4 Data5 Data6 Data7 Data8 PeriphClk PeriphAck AckReverse Xflag HostAck Undefined Gnd Gnd Vcc Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd ReverseReq PeriphReq Undefined Undefined Undefined 1284Active
JIF2 (USB interface connector) Pin No. Signal IN/OUT 1 PWR IN 2 D3 D+ 4 GND ...
Function Cable voltage Data Data Cable GND
5-7
REFERENCE
Part 5: REFERENCE
BJC-8200
JPOW1 (DC power connector) Pin No. 1 2 3 4 5 6 7 8 Signal VH GND VM GND VCC GND VHON VMON IN/OUT ... ... ... ... ... ... OUT OUT Function +11V DC +24V DC +5V DC H:VH on, L:VH off H:VM on, L:VM off
JCRB1(Carriage ribbon cable connector) Pin No. 1 2 3 4 5 6 7 8 10 9,11,13,14 12 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32~35 36 37 38 39 40 Signal TOKCL TOMLC SOMLC SOMY HEMY DATAM DATAY TOMY HCLK IN/OUT IN IN IN IN OUT OUT/IN OUT/IN IN OUT/IN Function Digital temperature output for KCL/Scan-in data bus 6 during scanning Digital temperature output for MLC/Scan-in data bus 7 during scanning Status output signal for MLC Status output signal for MY Heat signal for MY Data signal for M/Scan-in data bus 4 during scanning Data signal for Y/Scan-in data bus 5 during scanning Digital temperature signal for MY Transfer clock signal/Transfer clock signal during scanning Logic GND Head-detection signal Data signal for C/Scan-in data bus 3 during scanning Data signal for ML/Scan-in data bus 2 during scanning Heat signal for MLC Heat signal for KLC Block enable 1/Register write clock signal output during scanning Block enable 2/Register enable signal output during scanning Data signal for K/Scan-in data bus 0 during scanning Data latch signal/Scan-in data read trigger during scanning Block enable 0/Reset signal output during scanning Block enable 3/Register write data signal output Status output signal for KCL Data signal for CL/Scan-in data bus 1 during scanning Dummy heat enable signal Head EEPROM chip select Head EEPROM write data Head EEPROM transfer clock Head EEPROM read data 5V for head logic operation 5V for encoder Encoder GND Encoder phase B output Encoder phase A output Thermistor output (to obtain ambient temperature for scanner)
GND HEADSEN IN DATAC OUT/IN DATAML OUT/IN HEMLC HEKCL BE1 BE2 DATAK BG BE0 BE3 SOKCL DATACL DHE CSCR EEPWD EEPSK EEPRD HGND SENSEPOW ENCB ENCG ENCA TH OUT OUT OUT/IN OUT/IN OUT/IN OUT OUT/IN OUT/IN IN OUT/IN OUT OUT OUT OUT IN OUT OUT IN IN IN
5-8
BJC-8200
JCRB2, JCRB3 (Carriage ribbon cable connector) Pin No. 1~10 11~20 Signal VH GND IN/OUT 11V Power supply VH GND Function
Part 5: REFERENCE
JCR1 (Carriage motor connector) Pin No. 1 2 Signal IN/OUT OUT OUT Function Carriage motor + Carriage motor -
JLF1 (Paper feed motor connector) Pin No. 1 2 3 4 Signal LFA LFB LFA LFB IN/OUT OUT OUT OUT OUT Paper Paper Paper Paper feed feed feed feed motor motor motor motor Function phase A phase B phase A phase B
JPG1 (Purge motor connector) Pin No. 1 2 3 4 Signal PGA PGB PGA PGB IN/OUT OUT OUT OUT OUT Purge Purge Purge Purge motor motor motor motor phase phase phase phase Function A B A B
JGAP1 (Paper thickness sensor connector) Pin No. 1 2 Signal ... PGAP IN/OUT ... ... Function GND Paper Thickness switch output
REFERENCE
JINK1 (Ink sensor connector) Pin No. 1 2 3 Signal ... ... INKS IN/OUT OUT ... IN Function Signal to drive photo sensor in the ink sensor GND Voltage varies according to the amount of reflected light
JPGS1 (Purge sensor connector) Pin No. 1 2 3 Signal ... ... PGS IN/OUT OUT ... IN Function Sensor drive voltage GND Purge sensor
5-9
Part 5: REFERENCE
BJC-8200
2.2 Carriage Board

40 JCRB1 20 JCRB2 20 JCRB3
1 1 36 JHD1
36
1 1 JHD2
Figure 5-8 Carriage Board

JCRB1 (Carriage ribbon cable connector) Pin No. 1 2 3 4 5 6~9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Signal TH ENCA ENCG ENCB SENSEPOW HGND EEPRD EEPSK EEPWD CSCR DHE DATACL SOKCL BE3 BE0 BG DATAK BE2 BE1 HEKCL HEMLC DATAML DATAC IN/OUT OUT OUT OUT IN IN OUT IN IN IN IN IN/OUT OUT IN/OUT IN/OUT IN IN/OUT IN/OUT IN/OUT IN IN IN/OUT IN/OUT OUT IN/OUT OUT Function Thermistor output (to obtain ambient temperature for scanner) Encoder phase A output Encoder GND Encoder phase B output 5V for encoder 5V to drive head logic Head EEPROM read data Head EEPROM transfer clock Head EEPROM write data Head EEPROM chip select Dummy heat enable signal Data signal for CL/Scan-in data bus 1 during scanning Status output signal for KCL Block enable 3/Register write data signal output during scanning Block enable 0/Reset signal output during scanning Data latch signal/Scan-in data read trigger during scanning Data signal for K/Scan-in data bus 0 during scanning Block enable 2/Register enable signal output during scanning Block enable 1/Register write clock signal output during scanning Heat signal for KCL Heat signal for MLC Data signal for ML/Scan-in data bus 2 during scanning Data signal for C/Scan-in data bus 3 during scanning Head-detection signal Logic GND Transfer clock signal/Transfer clock signal during scanning Digital temperature signal for MY
29 HEADSEN 27,28,30,32 GND 31 HCLK 33 TOMY
5-10
BJC-8200
34 35 36 37 38 39 40 DATAY DATAM HEMY SOMY SOMLC TOMLC TOKCL IN/OUT IN/OUT IN OUT OUT OUT OUT
Part 5: REFERENCE
Data signal for Y/Scan-in data bus 5 during scanning Data signal for M/Scan-in data bus 4 during scanning Heat signal for MY Status output signal for MY Status output signal for MLC Digital temperature signal for MLC/Scan-in data bus 7 during scanning Digital temperature signal for KCL/Scan-in data bus 6 during scanning
5-11
REFERENCE
Part 5: REFERENCE
BJC-8200
JCRB2 and JCRB3 (Carriage ribbon cable connector) Pin No. 1-10 11-20 Signal VH GND IN/OUT Function +11V power supply VH GND
JHD1 (BJ cartridge cable connector) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13-28 29 30 31 32-36 Signal HEMLC DATAML DATAC BG TOMY DATAY SOMLC DATAML BE2 HEMY SOMY TOMLC GND DHE EEPWD EEPRD HVDD IN/OUT OUT IN/OUT IN/OUT OUT IN IN/OUT IN IN/OUT IN/OUT OUT IN IN Function Heat signal for MLC Data signal for ML/Scan-in data bus 2 during scanning Data signal for C/Scan-in data bus 3 during scanning Data latch signal/Scan-in data read trigger during scanning Digital temperature signal for MY Data signal for Y/Scan-in data bus 5 during scanning Status output signal for MLC Data signal for ML/Scan-in data bus 2 during scanning Block enable 2/Register enable signal output during scanning Heat signal for MY Status output signal for MY Digital temperature signal for MLC/Scan-in data bus 7 during scanning VH GND Dummy heat enable signal Head EEPROM write data Head EEPROM read data 5V to drive head logic
OUT OUT IN
JHD2 (BJ cartridge cable connector) Pin No. 1 2 3 4 5-23 24 25 26 27 28 29 30 31 32-36 Signal DATACL EEPSK SOKCL CSCR VH TOKCL DATAK BE0 BE3 HEKCL BE1 IN/OUT IN/OUT OUT IN OUT IN IN IN/OUT IN/OUT IN/OUT OUT IN/OUT Function Data signal for CL/Scan-in data bus 1 during scanning Head EEPROM transfer clock Status output signal for KCL Head EEPROM chip select +11V Digital temperature signal for KCL/Scan-in data bus 6 during scanning Data signal for K/Scan-in data bas 0 during scanning Block enable 0/Resume signal output during scanning Block enable 3/Register write data signal output during scanning Heat signal for KCL Block enable 1/Register write clock signal output during scanning Head-detection signal Transfer clock signal/Transfer clock signal during scanning Logic GND
HEAD SEN IN HCLK IN/OUT HVDD
5-12
BJC-8200
2.3 BJ Cartridge
Part 5: REFERENCE
9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 27 26 25 24 23 22 21 20 19 36 35 34 33 32 31 30 29 28 45 44 43 42 41 40 39 38 37
Figure 5-9 BJ Cartridge

Pin No. 1,2,10,11,19 3 4 5,14 6 7 8,9,17,18,26,27 12 13 15 16 20 21 22,31,40 23 24 25 28 29 30 32 33 34 35 36 37 38 39 41 42 43 44 45 Signal HVH CS SK VDD DO DHE GNDH TO1 DATAB1 DI TO2 VHT DATAA1 VSS DATAA2 VDDA SO3 BE0 BE3 SO1 VSSA SO2 DATAA3 HE3 BE2 BE1 HE1 CLK HE2 DATAB2 BG DATAB3 TO3 IN/OUT ... IN IN ... OUT IN ... OUT IN IN OUT ... IN ... IN ... OUT IN IN OUT ... OUT IN IN IN IN IN IN IN IN IN IN OUT Function Voltage VH to drive heater EEPROM chip select input EEPROM serial clock input Voltage to drive logic EEPROM serial data output Dummy heat enable signal Heater drive voltage GND Temperature sensor circuit output (K&CL) Shift register data input for B chip (CL) EEPROM serial data input Temperature sensor circuit output (ML&C) Voltage to drive power transistor Shift register data input for A chip (K) Logic drive voltage GND Shift register data input for A chip (ML) Temperature sensor circuit voltage Fuse ROM data output (M&Y) Head block enable signal Head block enable signal Fuse ROM data output (K&CL) Temperature sensor circuit voltage GND Fuse ROM data output (ML&C) Shift register data input for A chip (M) Heat enable signal (M&Y) Head block enable signal Head block enable signal Heat enable signal (K&CL) Shift register clock signal input Heat enable signal (ML&C) Shift register data input for B chip (C) Shift register data latch signal input Shift register data input for B chip (Y) Temperature sensor circuit output (M&Y)
5-13
REFERENCE
Part 5: REFERENCE
BJC-8200
2.4 Scanner Cartridge
9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 27 26 25 24 23 22 21 20 19 36 35 34 33 32 31 30 29 28 45 44 43 42 41 40 39 38 37
Figure 5-10 Scanner Cartridge

Pin No. 1,2,10,11,19,20 3,4 5,14,24 6,7 8,9,17,18,26,27 12 13 15 16 21 22,31,32,40 23 25 28 29 30 33 34 35 36 37 38 39 41 42 43 44 45 Signal VHLED N.C. VDD N.C. GNDLED DT6 DT4 N.C. DT7 DT0 VSS DT5 SID3 RST RDT SID1 SID2 DT2 N.C. REN RWR N.C. DTCK N.C. DT1 LNST DT3 N.C. IN/OUT ... ... ... ... ... OUT OUT ... OUT OUT ... OUT OUT IN IN OUT OUT OUT ... IN IN ... OUT ... OUT IN OUT ... Function +11V for LED Not used +5V Not used GND Scan-in image data output signal Scan-in image data output signal Not used Scan-in image data output signal Scan-in image data output signal GND Scan-in image data output signal Fuse ROM data output Resume Internal register setting data Fuse ROM data output Fuse ROM data output Scan-in image data output signal Not used Enable signal for setting internal register Write clock for setting internal register Not used Scan-in image serial data clock Not used Scan-in image data output signal Scanning start signal (1 line scan) Scan-in image data output signal Not used
5-14
BJC-8200
2.5 AC Adapter
Part 5: REFERENCE
Figure 5-11 AC Adapter

Pin No. 1 2 3 4 5 6 7 8 Signal VH GND VM GND VCC GND VHON VMON IN/OUT ... ... ...+24V DC ... ... ... IN IN Function +11V DC
+5V H:VH on, L:VH off H:VM on, L:VM off
2.6 DC Power Cable
1 8
Figure 5-12 DC Power Cable

Pin No. 1 2 3 4 5 6 7 8 Signal VH GND VM GND VCC GND VHON VMON IN/OUT ... ... ... ... ... ... IN IN Function +11V DC +24V DC +5V DC H:VH on, L:VH off H:VM on, L:VM off
5-15
REFERENCE
Part 5: REFERENCE
BJC-8200
2.7 Carriage Motor
1 2
Figure 5-13 Carriage Motor

Pin No. 1 2 Signal IN/OUT Function Carriage motor + Carriage motor -
2.8 Paper Feed Motor

1
Figure 5-14 Paper Feed Motor

Pin No. 1 2 3 4 Signal LFA LFB LFA LFB IN/OUT IN IN IN IN Function Paper feed Paper feed Paper feed Paper feed
motor motor motor motor
phase phase phase phase
A B A B
2.9 Purge Motor
Figure 5-15 Purge Motor

Pin No. 1 2 3 4 Signal PGA PGB PGA PGB IN/OUT IN IN IN IN Function Purge motor Purge motor Purge motor Purge motor
phase phase phase phase
A B A B
5-16
BJC-8200
2.10 Ink Sensor
1 3 1 3 1 3
Part 5: REFERENCE
Figure 5-16 Ink Sensor

Pin No. 1 2 3 Signal ... ... INKS IN/OUT IN ... OUT Function Signal to drive photo LED in ink sensor GND Voltage that varies according to the amount of reflected light
2.11 Paper Thickness Sensor

1
Figure 5-17 Paper Thickness Sensor

Pin No. 1 2 Signal ... PGAP IN/OUT ... ... Function GND Head gap switch output
REFERENCE
1 3
2.12 Purge Sensor
Figure 5-18 Purge Sensor

Pin No. 1 2 3 Signal ... ... PGS IN/OUT IN ... OUT Function Sensor drive voltage GND Purge sensor output
5-17
Part 5: REFERENCE
BJC-8200
3. CIRCUIT DIAGRAM
3.1 Parts Layout 3.1.1 Logic board
Figure 5-19 Logic Board (Top View) 5-18
BJC-8200
Part 5: REFERENCE
Figure 5-20 Logic Board (Bottom View)
5-19
REFERENCE
Part 5: REFERENCE
BJC-8200
3.1.2 Carriage board
Figure 5-21 Carriage Board
5-20
Part 5: REFERENCE
3.2 Circuit Diagrams
8 7 6 5 4
+5V
BJC-8200
1
LOGIC BOARD 01
47K,1/16
R129
22K,1/16 22K,1/16 22K,1/16
+5V
F
+5V
C66
0.1U,25V
<02-D8>
<02-D8>
<02-D8>
<02-D8>
<06-B5>
<02-C8>
<05-E5>
R108 1 R107 1 R106 1
<05-A5>
INK_S
NMIX
INT0X
INT1X
INT2X
0.1U,25V
HEAD_SEN
INT3X
C76
check
RXD0 TXD0
<01-C7>
2 BZ 3 1
check
1 CP210
check
CP7 1
check
+5V 1 88 FAC_SW CP5 check 1 CP4 check 87 FAC_2 P74/_CST0 1 CP3 check 86 FAC_1 P75/_SCLKI0 85 P76/_RXD0 84 TXD P77/_TXD0 83 1CP209 P84/_HLDA check 82 P85/_HOLD 81 VSS5
Q1
DTC143ZKA
C65
0.1U,25V
C67
0.1U,25V
check
1 CP211
PKM13EPY-4000
0.1U,25V
TH
check
R7
BZ1
1 BZ
1.5K,1/16
CP296 1
22K,1/16
R130
C64
1
check
95 CP6
check
VCC0 GND0
+5V
1
check
100
99
98
97
96
94
93
92
91
90 VSS6
AVSS
AN1
AN2
AN3
NMI
89
1 +5V 2
P63/_ADTRG
P73/_RTS0
P64/_INT0
P65/_INT1
P66/_INT2
P67/_INT3
VCC6
N0 AVREF AVCC P107/TB41 P106/TB40 P105/TB31 P104/TB30 P103/TB21 P102/TB20 P101 P100 P137/TB11 P136/TB10 P135/TB01 P134/TB00 VCC1 XIN XOUT VSS1 P153/_CS3 P152/_CS2 P151/_CS1 P150/_CS0 CLKOUT BE BS P87/_RW DC A30 VCC2
VCC5 TEST
80 79 78 77 76 75 74 73 72
DBUS[15:0]
<02-F3> <03-B5>
+5V
C1
0.1U,25V
+5V
3 EEP_CS EEP_SK EEP_WD EEP_RD COV_SW 4 5 6 7 8 9
RESET P86/_WAKEUP D0 D1 D2 D3
RESETIX POW_SW
<02-D8> <06-B3>
DBUS15 DBUS14 DBUS13 DBUS12
<01-C2> <01-C2> <01-C2> <01-C2> <06-C5>
D
IC9
CP212 1 2 3 4 7 6 5 2 1 1 NC1 VCC CS SK NC2 GND DO DI 8
+5V
DBUS11 DBUS10 DBUS9 DBUS8
<05-C5>
2
CSCR
C2
0.1U,25V
10
D4 D5 D6 D7
71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55
check
22K,1/16
R11
R3
1MA,1/16
1 1
check
<06-B3> <01-E3> <05-C5> <02-A6> <02-A6>
RECOV_SW BZ DHE PLLON POWDOWNX +5V
11 12 13 14 15 16 17 18 19
<01-D7> <01-D7>
EEP_CS EEP_SK
check
22K,1/16
R6
2 2
CP201
check
DBUS4 DBUS3 DBUS2 DBUS1 DBUS0
D10 D11 D12 D13 D14 D15 RD BHW BLW A8 A9 A10 A11 VCC3 A29 A28 A27 A26 A25 A24 A23 A22 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 VSS3
C16
12P,50V
C17
220,1/16
<04-D3>
M_SETUP CS_IOX 1 2 CS_RAMX 1 2 CS_ROMX 1 2 CP342 FB FB FB
1
check
20 21 22 23 24
10P,50V BK1005HS241 BK1005HS241 BK1005HS241
<02-A6> <02-A6> <02-A6>

1 CP202
FB16 FB17 FB18

1 CP204 1 check J1 1
check
<02-A7>
CLK25M
FB33
FB
check
25 26 27 28 29
FB22 FB23 FB24

1 1
check
1 1 1 1
check
FB FB FB CP320 1
check
2 2 2
BK1005HS241 BK1005HS241 BK1005HS241
RDX BHWX BLWX
<02-C8> <02-C8> <02-C8>
R5
R1 1
check
D9
CP213
22K,1/16
+5V
VSS2
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
C68
0.1U,25V
ABUS10
ABUS11
ABUS12
ABUS13
ABUS14
ABUS15
ABUS16
ABUS17
ABUS18
ABUS19
ABUS2
ABUS3
ABUS4
ABUS5
ABUS6
ABUS7
ABUS8
ABUS9
CP8
ABUS[21:0]
<02-A8> <03-B7>
X1
1 4
CM309S-24.0-10.2
CP338
IC1
M31003S6FP
VSS4 VCC4 D8
DBUS7 DBUS6 DBUS5
<01-D7> <01-D7>
EEP_WD EEP_RD 1
check
S-93C56AFJ
+5V
CP200
BK1005HS601 2
<02-A7> <02-A7> <02-A7>
BSX 1 2 RWX 1 2 DCX 1 2
FB FB FB
FB19 FB20 CP205 FB21

ABUS1
B
+5V
CP208 CP207 ABUS21 ABUS20
54 53 52 51
CP206 +5V
BK1005HS241 BK1005HS241 BK1005HS241
IC11
M62720GP
30
R4
10K,1/16
RESETIX 1
check
<02-D8>
+5V
C68
1000P,50V
5-21
Part 5: REFERENCE
BJC-8200
8 7
<05-F5> <05-F5> <05-F5> <05-C5> <05-F5> <05-C5> <05-E5> <06-E5> <05-F5> <05-B5> <05-F5>
6
<06-B5> <06-D6> <06-D6> <05-B8> <04-D8> <04-D8> <04-C8> <04-C8> <06-E3> <06-E3>
5
<04-E3> <04-E3> <04-E3> <04-E3> <04-E3> <04-E3> <04-E3>
1
LOGIC BOARD 02
check
POW_LED0
INKS_ONX PGS PGAP
SENSONX DATAM
HVDD_ON CRCH CRBKX CRENX CRPH
+5V ERR_LED MSTB1 MCLK1 MDATA1 MRES MDATA0 MCLK0 MSTB0 DBUS[15:0] DBUS0 DBUS1
3.3V
HEMY SOMY SOMLC CRWD TOMLC CRSK
CRRD TOKCL
F
0.1U,25V 0.1U,25V 0.1U,25V 0.1U,25V
+5V DATAY
0.1U,25V
0.1U,25V
0.1U,25V
0.1U,25V
0.1U,25V
<01-D2> <03-B5>
C13
C11
C12 1 2
C10
C8 2 1
C9
C7
J11 1
2.5V
3.3V
+5V
2.5V
1 J13 1 J14 J1P 1 J15
1 J12
3.3V
J1P
J1P
0.1U,25V
0.1U,25V
0.1U,25V
C100
C102
C101 1 2
<05-D5> <05-D5> <05-D5> <05-C5> <05-C5> <05-C5> <05-C5> <06-D7> <05-A5> <05-A5> <01-D3> <01-E5> <01-E5> <01-E5> <01-E5> <01-E5> <01-B2> <01-B2> <01-B2>
PD[7:0] DBUS14 DBUS15 +5V STBX BUSY ACKX PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 VDD50IF SLINX FAULTX INITX AFXT SLCT PE VDD50IF IFONX VHON VMON
<05-D1>
5
C103
<05-E5> <05-E5> <05-D5> <05-D5> <05-D5> <05-D5> <05-D5>
CP341 1 CP214 1 CP215 check
check
check
check
+5V
53 54 55 56 DCX 57 <01-B7> RWX 58 <01-B7> BSX 59 <01-B7> 60 61 CLK25M 62 <01-B8> 63 1 2 0.1U,25V 64 <02-A3> 65 DP 66 DM 67 <02-A3> 68 USIN 2 1 69 USOUT 70 71 330K,1/16 72 CS_ROMX 73 <01-B7> CS_RAMX 74 <01-B7> CS_IOX 75 <01-B7> 1 POWDOWNX 76 <01-C7> CP343 check PLLON 77 <01-C7> CP344 check 1 ASFS 78 <06-D4> PES 79 <06-C5> 80 81 82 83 84 85 86 87 88 2.5V 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104
check
1 2 3 4 5 6 7 8 1 9 J10 J1P 10 2.5V BE2 11 DATAK 12 BG 13 BE0 14 15 BE3 16 SOKCL 17 DATACL 18 ENC_ONX 19 ENCA 20 ENCB 21 22 RESETIX 23 NMIX 24 INT0X 25 INT1X 26 INT2X 27 INT3X 28 RDX 29 BHWX 30 BLWX 31 ABUS21 32 ABUS20 33 ABUS19 34 ABUS18 35 ABUS17 36 ABUS16 37 38 ABUS15 39 ABUS14 40 ABUS13 41 ABUS12 42 43 2.5V ABUS11 44 ABUS10 45 ABUS9 46 ABUS8 47 ABUS7 48 ABUS6 49 ABUS5 50 ABUS4 51 52 TOMY HCLK DATAC DATAML HEMLC HEKCL BE1
208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157
J1P
+5V
IC2
M66417
156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 2 106 105
DBUS2 DBUS3 DBUS4 DBUS5 DBUS6 DBUS7 DBUS8 DBUS9 DBUS10 DBUS11 DBUS12 DBUS13
2.5V
C6
J1P
<05-E1> <05-C1> <05-D1>
IC10
UPC29M33T
1 2 3 3 CP10 1
check
D
3.3V 5
RB501V-40
<05-A1> <05-B1> <05-B1> <05-C1> <05-C1> <05-C1> <05-F1> <06-C2> <06-C2>
CP337 1 check
IC4
TA48M025F
1 2 3 3 CP12 1
check
100U,6.3V
0.1U,25V
D7
C5
C4
C15
100U,6.3V
2.5V 5
C26
0.1U,25V
+5V +5V
B
1
CP332
1 CP333
C24
3.3V
0.1U,25V
3.3V
ABUS3 ABUS2 ABUS1
2.5V
C61
2 1
3.3V
3.3V
+5V
+5V
+5V
Q2
DTA143EKA 1 CP334
check
R14
CP335 DM CP345 check 1 CP346 check 1 CP356 1
check
ABUS[21:0]
C59
<03-B7>
0.1U,25V
1
check
1
check
R12
22K,1/16
1 2
27,1/16W
CP123 CP124 1 2 CP125 1 2 1
check
JIF2
J4P 1 J4P 2 J4P 3 USVCC DATADATA+
1
check
1.5K,1/16
R91
<02-A6>
CP216 1
1
check
C60
2
3
1 DP CP336 CP126
check check
1
4
CP331
R2
1
check
4.7U,10V
3.3V
<02-A6>
J4P 4
USGND
R15
27,1/16W
5 4
5-22
Part 5: REFERENCE
BJC-8200
1
LOGIC BOARD 03
F
4 2
4 2
4 2
IC3S
4 2
IC3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 A18 A17 A7 A6 A5 A4 A3 A2 A1 A0 CE GND1 OE O0 O8 O1 O9 O2 O10 O3 O11 ROM NC A8 A9 A10 A11 A12 A13 A14 A15 A16 VPP GND2 O15 O7 O14 O6 O13 O5 O12 O4 VCC 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 ABUS9 ABUS10 ABUS11 ABUS12 ABUS13 ABUS14 ABUS15 ABUS16 ABUS17
ABUS19 ABUS18 ABUS8 ABUS7 ABUS6 ABUS5 ABUS4 ABUS3 ABUS2 ABUS1 CS_ROMX RDX DBUS0 DBUS8 DBUS1 DBUS9 DBUS2 DBUS10 DBUS3 DBUS11
CP321 1
check
BHWX
<01-B2> <02-C8>
CP232 1
check
DBUS15 DBUS7 DBUS14 DBUS6 DBUS13 DBUS5 DBUS12 DBUS4 2
4 2
1 FB
FB39
C
+5V
3
C14
BLM21P221SG
DILB42P-8J
<01-A2> <02-A8>
ABUS[21:0]
0.1U,25V
4 2
<01-D2> <02-F3>
DBUS[15:0]
5-23
Part 5: REFERENCE
BJC-8200
7 6 5 4 3 2 1
LOGIC BOARD 04
<06-D3>
<06-D3>
CP103 1
VM
<02-F5> <02-F5> <02-F4> <02-F4>
MSTB1 MCLK1 MDATA1 MRES MDATA0 MCLK0 MSTB0
check
1 CP104
check
VM
1 CP105
check
1 CP106
check
0.01U,50V
470U,35V
1 CP107
check
<02-F4> <02-F4> <02-F4>
C19
1 CP108
check
C18
1 CP109
check
0.022U,50V
FU1
+5V
2
ICP-N20
CP19
check
1 1
check
1 J4P 2 3 4 J4P J4P
C22
C23
JLF1
A B A* B* LF
CP20 CP21 1
5
ICP-N38
1
check
###
FU2
check
CP357 IC7
CP22
1
check
J4P
D
VMA OUT_ARS_A PGND4 OUT_A 36 35 34 33 32 31 30 29 28 38 +5V 27 26 25 24 23 22 21 20 19 1 CP360
5
D61
<02-F6>
CRCH
CP13
check
RB160L-40
RB160L-40
D5
IC6
<02-F6>
CRBKX CP14
check
<06-E3>
MREFON
1 +5V +5V 1
1 1 2 3 4 5 NBRAKE LD_SPLY2 REF RC GND1 GND2 LG_SPLY OUTB MODE GND4 GND3 SENSE 16 15 14 13 12 11 10 9 1
R18 2
CP358 1
check
VMB OUT_B RS_B PGND1 OUT_BNC CCP_A CR_AB VREF_AB VSS1 VREF_CD CR_CD CCP_B
2 3 4
R8
check
22K,1/16
22K,1/16
0.82,1/2
<01-C7>
2 M_SETUP
5 3
0.82,1/2
R252
R192
CP17
1
check
J2P
390,1/16
CP110
check
5 6 1
R20 2
C70 2
STROBE_ABCLK_AB DATA_AB RESET VSS2 VDD DATA_CD CLK_CD
check
7 8 9 37 10
0.47U,50V
1 1
check check
CP263
<02-F5> <02-F5>
CRPH CRENX
CP15
1
check
6 7 8
CP18 1
check
PHASE OUTA NENABLE LD_SPLY1
1 J2P
CP259 1
check
CP262 CP264
D2
D3
check check
1 CP257
CP16
JCR1
###
11 1
check
0.3,2.0W
###
A3952SB
2
CP260
check
R13
1200P,50V
13K,1/16
0.1U,25V
R10
C20 1 2
C21
1 CP265 check
CP261
C69
0.022U,50V
1
5
12 13 14 15
CCP_C STROBE_CDOUT_DPGND2 RS_D OUT_D VMD OUT_C PGND3 RS_C OUT_CVMC
C71
0.1U,25V
R222
1
check
16 17 18
R24
1 1
check
1.1,1/2
CP359
2
5
1.1,1/2
CP361
RD3.0SB2
680P,50V
680P,50V
C29
ZD3
C25
TB62200AF
CP23 CP24 1
check
B
1
JPG1
A B A* B* PG
1
check
CP25 CP26
1
check
J4P 2 J4P 3 J4P 4 J4P
1
check
5-24
Part 5: REFERENCE
BJC-8200
8 7
JCRB1
J40P J40P
1
LOGIC BOARD 05
1 1 2
check
CP50 check 1 4 5
TOKCL TOMLC
check check
CP44 3 2 1
5
1 CP288 1 CP282
<02-F6> <02-F6>
+5V 1 CP302 CP300 1
check
F
Q20
DTA143EKA
CP301 1 check 1 3 IFONX
DA6
FTZ6.8E
5 5
check
check
HEMY CP40 3 2 1 1 FB 2
2 4 5
1
J20P J20P
1 2
J20P
check
R50
1 2
3 5
check
JCRB3
JCRB2
3 J40P 4 J40P 5 J40P 6

J40P
1 1 1
CP39 CP43 CP42 4
SOMLC SOMY DATAM
check
1 CP277 check 1 CP281 check 1 CP280 check 1 CP278

check
<02-F7> <02-F7> <02-F7> <02-F7>
<02-C3>
Q19
1
DTC143EKA
2
J20P
3
J20P J20P
3
check
5 CP38 7 1 check J40P 8 CP37 1 J40P 9 check CP31 J40P 10 1 J40P 11

J40P check
FB1 DA7
BK1608HS241
D4
RB501V-40
100,1/10W
2 1
FTZ6.8E
5
FB2 2 1
2
BK1608HS241
DATAY TOMY
JIF1
1 CP276 1 check CP275
check
4
J20P J20P
4 CP1 5
J20P
FB
5
J20P
CP27 1 check
CP28 1check
1 check
FB3 2 1
FB
HCLK
check
6
J20P
6
J20P
22K,1/16
CP32 3 2 1
5
R65
1 2
CP269
<02-E8>
1 CP66
check
R54
5 6 7 8
7
J20P J20P
7 8
J20P
8
J20P
12 13 J40P 14
J40P J40P
1 4 5
HEAD_SEN
check
1CP270
<01-E5>
(DATA2) (DATA3) (DATA4)
DA8
FTZ6.8E
1 FB 2
2
3 4 J36P 5
J36P J36P
1 CP67 check 1 CP68 check

3
4 3 2 1
1 1
R35 2
CP348 1
check
3.3K,1/16 3.3K,1/16 3.3K,1/16 3.3K,1/16
PD1 PD2 PD3 PD4
9
J20P J20P
9
J40P
15 16 17 1 18
J40P
check
1 1
check
check
10
J20P J20P
10 1 11 2
J20P
CP35 CP34 CP33

check
FB4
1
4
4 2
BK1608HS241
2
5
FB
DATAC DATAML HEMLC HEKCL
FB5
CP46 3 2 1
1 CP273 <02-E8> check 1 CP272 <02-E8>

check check
(DATA5)
6
J36P
1 CP69 CN1J4KTD820 check

4 5
R34 2 R33 1 2
1 2
R32
4
check
11
J20P
C34
100U,16V
1 4 5
check
J40P
BK1608HS241
5
J40P
check
1 CP271 <02-E8> 1 CP284 <02-E8> (DATA6) (DATA7) (DATA8) 7 J36P 8 J36P 9

J36P
CP70 1 CP71 1 CP72 check

3
R55
check
R31
5 6 7 8 1 1 1 1
12
J20P J20P
12 13
J20P
DA9
FTZ6.8E
2 2 4 5 4 5
13
J20P
CP30 1 check
J40P J40P
14
J20P
15
J20P
CP29 1 check VH
14
J20P
15
J20P
19 1 20 1 check 21 1 J40P 22 VH <06-D3>

J40P
CP45 CP41 CP49

check
BE1 BE2 DATAK BG
check
1 4 5
CP36
5
FB
16
J20P
<06-D3>
16
J20P
3 2 1
DA10
FTZ6.8E
2 4 5
FB8
BK1608HS241
4 2 5
1 CP283 1 CP279 1 CP287 check 1 CP274

check check check
<02-E8> <02-E8> <02-E8> <02-D8>
(ACK*)
J36P
10
4
check
1CP73
5
CN1J4KTD820 J
1
4 2
4 3 2 1
2 2 CP349 2 1 check 2
3.3K,1/16 3.3K,1/16 3.3K,1/16 3.3K,1/16

4
PD5 PD6 PD7 CP350 1

check
R30
<02-F7> <02-E8>
(DATA STROBE*) (DATA1)
1 J36P 2
J36P
check
1 CP64
check
1K,1/16
1 CP65
5
R282 1
1 2
CP303 1 check
R49
CP304 1
check
2 PD0
STBX
<02-D3>
BK1608HW241
+5V
3.3K,1/16
R27
100,1/16
C33
470P,50V
D
ACKX PD[7:0]
R56 2
R29
<02-D3> <02-D2>
33,1/16
R41 R40 2
2 2 2
C80
680P,25V
CP351 CP352 CP353 1 check 1 check 1 check 1 check
17
J20P J20P
17 18
J20P
18
J20P
19
J20P J20P
19 20
J20P
23 1 J40P 1 24 check J40P 25 1 J40P 26

J40P
check check
CP48 CP51 CP47 check 1 CP52 4 5

4
1 3 2 1
FB
2
2 4
BE0 BE3 SOKCL DATACL
(BUSY) 1 CP286 check 1 CP285 check 1 CP289 check 1 CP290

check
11
J36P
check
1 CP74
33,1/161R612
1 1 1 1
3.3K,1/16
BUSY PE SLCT AFXT

4
CP78
J20P
DA11
FTZ6.8E
5
(N.C.)
5
15 J36P 16
J36P J36P
check
J40P
1
4
check
J36P J36P J36P J36P J36P J36P
+5V
4 5 31 32 J40P 33 J40P 34 J40P 35 J40P 36

J40P J40P check
3 2 1
DA13
FTZ6.8E
5
<02-F6>
HVDD_ON
3 2
Q21
DTA113ZKA
CRRD
check
1 CP295 <02-F6>
J36P J36P J36P J36P J36P
check
CP339
27 J40P 28 J40P 29 30
J40P
1 1 1
check check check check
CP53 CP54 CP55 CP56
DHE CSCR CRWD CRSK
1 check 1 check 1 check 1
CP291 CP292 CP293 CP294
<01-C7> <01-D7> <02-F6> <02-F6>
(Peripheral Logic High)
check J36P J36P
1 CP79
R36
1
390,1/10W
BK1608HS241
1K,1/16
220P,50V
20
FB11
<02-D8> <02-D8> <02-D8> <02-D8>
(PE) (SLCT) (AUTXT)
12
J36P
1 CP75 33,1/16 1 check

check
13
J36P
1 CP76 1 CP77
5
R622 33,1/16 1R642

4 2 4 2 4 2
14
J36P
check
R39 R38 R37
<02-D3> <02-C3> <02-C3> <02-C3>
3.3K,1/16 3.3K,1/16
1 2
CP318
3.3K,1/16
R42
C32
C81
680P,25V
CP57
B
3.3K,1/16
check
CP58 1 check
check
CP59
SENSEPOW
C35
0.1U,25V
R101
1 2 ENCB 37
check
<06-B4>
(INIT*) (FAULT*)
1 CP80
R48 2
2
R43
1 2
CP306 1 check CP354 1 check 2
INITX FAULTX
J36P
1 CP81 check
J36P
R57 1
2
R47
<02-C3> <02-C3>
100,1/16
1
CP60 ENC_G
3.3K,1/16
5
(N.C.) 1 CP297 <02-D8> check
4
J36P J36P check
1 CP82
33,1/16 3.3K,1/16
C30
470P,50V
J40P
38
check J40P
1 39 1
check
CP61 ENCA CP62
J40P
R1002 1
5
check
1 CP298 <02-D8>
(Peripheral Logic High) (SLCTIN*)
check J36P
1 CP83
5
J36P
1 CP84 check
3.3K,1/16 3.3K,1/16
1 1
R46
2 2
R45
R44
1 2 2
CP307 1 check
SLINX
<02-C3>
40
J40P
check
CP63
3.3K,1/16
3 2 1
TH
1K,1/16
<01-F7>
C31
220P,50V
4 5
DA14
FTZ6.8E
5-25
Part 5: REFERENCE
BJC-8200
8 7 6 5 4 3 2 1
LOGIC BOARD 06
+5V
<02-F7>
SENSONX +5V
3 2
Q3
DTA113ZKA
<02-F5> <02-F5>
POW_LED0 ERR_LED
LED1
2 K 1 K 3 A 4 A
CP113 1
check
R84
1 1 2 2
180,1/10W
+5V
JGAP1
2
J2P J2P
1 2 CP88 1
check
22K,1/16
1 1 2 2
R89 R16
1 2 CP347 1
check
CP308 TLP832 check1 1 2 1
Q22
R78
R77
22K,1/16
CP309 1 check ASFS CP86 1 MREFON
SEC2494C
<04-D5>
CP114 1
check
R83
180,1/10W
JPOW1
1 2
J8P
PGAP
1 2
C49
100P,50V
CP89 1
check
<02-F6>
220,1/10W
CP91 1
check
3 1 J3P 2
J3P J3P
R88
2 +5V
2
J8P
1 2
220,1/10W
+5V
1K,1/16
C36
100P,50V
<02-A6>
check
VH
C43
0.1U,25V
check
<05-D7> <05-D8>
1 CP92
3 CP90
3
check
1 1 2
R8722K,1/16
PGS
<02-F6>
+5V
C46
0.01U,50V
3
J8P
CP93 CP121 1 1
check check
1
check
VM
<04-E4> <04-E6>
JPGS1
<02-D8>
ENC_ONX
C47
100P,50V
3
4
J8P
CP122 CP95 1
check
Q24
DTA113ZKA
CP85 1
check J8P J8P
CP2 1 5
check
CP96 1
check
CP115 1
check
TLP831(CANO)
2 1
check
1 1
CP97
R86 2
check
R85
22K,1/16
PES
Q23
CP310 4 2 1
+5V 2
+5V
220U,10V
1
check
C44
220,1/10W
1
CP98 1
check
7 CP299
VHON
<02-A6>
J8P
<02-C3>
C45 R91 1 2
CP340
Q28
2 1 1
check
100P,50V
CP311 +5V
1
check
CP99 1
check
VMON
TLP831(CANO)
CP312 2 3 4
R92
22K,1/16
COV_SW
C48
0.01U,50V
ETH1
E 1 2 3
J8P
<02-C3>
1
check
C41
0.01U,50V
220,1/10W
1
check
<01-D7>
+5V
C42
0.01U,50V
2
C51
CP313 3
100P,50V
+5V
2
Q27
DTA113ZKA
SENSEPOW 1 2
+5V
R80
<05-B5>
22K,1/16
1
check
JINK1
3
1
J3P
check
1 CP111
5 5 3
1 1 1
5
R93150,1/4W
2
FP1L3N
R90
2
CP314 1
check
0.01U,50V
0.01U,50V
C38
Q25
1 CP116
3 2
INKS_ONX
<01-C7>
RECOV_SW
SW2
2 4
<02-F6>
C50
1 3
C57
0.1U,50V
2
J3P
check
check
3
J3P check
1
3
check
<01-E6>
CP112
1K,1/16
<01-D3>
POW_SW
R94 100K,1/16 2 R95

1
1 CP355 1 CP315 1
CP101 +5V
KSH0636AT
100K,1/16
+5V
R79
22K,1/16
1
check
INK_S
SW1
2 4
1 3
C53
0.1U,25V
0.01U,50V
C37
CP102
KSH0636AT
5-26
Part 5: REFERENCE
8 7 6 5 4 3 2 1
CARRIAGE BOARD 01
BJC-8200
JHD1
1 J36P 2 J36P 3 J36P 4 J36P 5 J36P 6 J36P 7 J36P 8 J36P 9 J36P 10 J36P 11 J36P 12 J36P 13 J36P 14 J36P 15 J36P 16 J36P 17 J36P 18 J36P 19 J36P 20 J36P 21 J36P 22 J36P 23 J36P 24 J36P 25 J36P 26 J36P 27 J36P 28 J36P 29 J36P 30 J36P 31 J36P 32 J36P 33 J36P 34 J36P 35 J36P 36
J36P
JCRB1
HEMLC DATAML DATAC BG TOMY DATAY SOMLC DATAM BE2 HEMY SOMY TOMLC TOKCL TOMLC SOMLC SOMY HEMY DATAM DATAY TOMY HCLK HEAD_SEN 40 J40P 39 J40P 38 J40P 37 J40P 36 J40P 35 J40P 34 J40P 33 J40P 32 J40P 31 J40P 30 J40P 29 J40P 28 J40P 27 J40P 26 J40P 25 J40P 24 J40P 23 J40P 22 J40P 21 J40P 20 J40P 19 J40P 18 J40P 17 J40P 16 J40P 15 J40P 14 J40P 13 J40P 12 J40P 11 J40P 10 J40P 9 J40P 8 J40P 7 J40P 6 J40P 5 J40P 4 J40P 3 J40P 2 J40P 1
J40P J20P
JHD2 JCRB2
20
J20P J20P
JCRB3
20 19
J20P
J36P J36P J36P J36P
19
J20P
18
J20P J20P
18 17
J20P
17
J20P
16
J20P J20P
16 15
J20P
15
J20P
HCLK HEAD_SEN BE1 HEKCL BE3 BE0 DATAK TOKCL
J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P J36P
VH
DATAC DATAML HEMLC HEKCL 2
14
J20P J20P
14 13
J20P
13
J20P
0.01U,50V
J20P
0.01U,50V
C1
3900U,16V
C2
3900U,16V
DHE
BE1 BE2 DATAK BG BE0 BE3 SOKCL DATACL CSCR EEP_SK
12
J20P J20P
12 VH 11
11
J20P
J20P
10 9
J20P
10
J20P
9
J20P
8
J20P
8
J20P
J36P J36P
DI DO
DHE EEP_WD EEP_RD HVDD
EEP_WD EEP_RD
VH
7
J20P
VH
7
J20P
J36P J36P
6
J20P J20P
6 5
J20P
J36P J36P
5
J20P
HVDD
4 SENSEPOW ENCB ENC_G ENCA TH

J20P J20P
4 3
J20P
C12
0.01U,50V
C3
22U,10V
CSCR SOKCL EEP_SK DATACL
J36P J36P J36P J36P J36P
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 CS 3 2 SK 1
C8
C9
3
J20P
2
J20P J20P
2 1
J20P
C4
ENC1
J4P
22U,10V
2 1 2
2 4
ENC_G
4 3
ENC1
J4P
ENCA
B
TH1
1 2 TH
ENC1
J4P
SENSEPOW
C7
4
0.01U,50V
ENC1
ENCB
J4P
TBPS1473J475H5Q
5-27
This document is printed on 100% recycled paper.
PRINTED IN JAPAN (IMPRIME AU JAPON)
CANON INC.

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REVISION 0

I. ABOUT THIS MANUAL

Part 1: PRODUCT SPECIFICATIONS

II. TABLE OF CONTENTS

Part 1: PRODUCT SPECIFICATIONS

Page 3- 4 3- 4 3- 4 3- 5 3- 5 3- 6 3- 6 3- 6 3- 7 3- 8 3- 8 3- 9 3 -10 3 -11 3 -11 3 -12 3 -12 3 -13

III. ILLUSTRATION INDEX

Part 1: PRODUCT SPECIFICATIONS

IV. TABLE INDEX

This page intentionally left blank

Part 1: PRODUCT SPECIFICATIONS

Paper Output Tray

Parallel Interface Connector Paper Thickness Lever

Optional Scanner USB Interface Connector

IS-52 Scanner Cartridge

Cartridge Container (Supplied with Scanner Cartridge)

Figure 1-1 Printer Appearance

Part 1: PRODUCT SPECIFICATIONS

Part 1: PRODUCT SPECIFICATIONS

Printing width Line feed speed Interface

ASF capacity Detection functions

Acoustic noise during operation Environmental conditions

External dimension Weight Certification

2.1.2 Product life

Part 1: PRODUCT SPECIFICATIONS

2.2 Paper Specifications 2.2.1 Paper sizes

Measurement: 64-90 g/m2

Photo paper pro Thick paper

Up Up Up Up Up Down Down Up Up Down Down Up

2.2.2 Paper measurement

2.2.3 Printable area

Part 1: PRODUCT SPECIFICATIONS

Letter (LTR)/Legal (LGL) Size

5.0mm 3.4mm 3.4mm

20.0mm 5.0mm 6.4mm 6.4mm 20.0mm

:Recommended printing area :Printable area

5.0mm 6.4mm COM#10: 30.4mm DL : 9.4mm

*: For 6-page printing

Figure 1-2 Printable Area

Part 1: PRODUCT SPECIFICATIONS

2.4 Interface Specifications 2.4.1 Parallel interface

2.4.2 Serial (USB) interface

Part 1: PRODUCT SPECIFICATIONS

2.6 Scanner Cartridge IS-52 (Optional)

Part 1: PRODUCT SPECIFICATIONS

3. NAMES OF PARTS AND THEIR FUNCTIONS

Auto Sheet Feeder (ASF)

RESUME Button Paper Output Tray

Paper Thickness Lever

Indicator Operation Panel

Cartridge Lock Lever

Manual Paper Feed Slot

Figure 1-3 Names of Parts and Their Functions 1-8

Page 2- 1 2- 1 2- 1 2- 2 2- 2 2- 3 2- 6 2- 8 2- 9 2 -12 2 -12 2 -13 2 -13

1.2 List of Periodic Maintenance

2. DISASSEMBLY AND REASSEMBLY

For For For For For For

Maintenance Jet Receiving Section

BJ Cartridge Wiper Maintenance Jet Receiving Section Head Cap

Waste Ink Absorber

Figure 2-1 Ink Paths 2-3

2.2.2 Ink mist