Preheating PWHT/Stress Relief Annealing Dry Out External/Internal Gas Firing Temporary Furnace Address Komp. Permata Pamulang, Jl. Bukit Permata III Blok G 15 No. 20, Ds. Bakti Jaya Kec. Setu-Tangerang 15314, Banten-Indonesia Phone : + 62 21 37700618/ 97726527 Email : rakata_heat@yahoo.com
INTRODUCTION
We are comprised of some beings who have had experience in the field of heat treatment to form a company with a name Rakata Heat. Since the company was establish, its commitment on site services has been a dominant feature in the development of well earned reputation for the highest standards of quality and technical expertise. We come to exist to provide services excellence in Indonesia and the Asian region to oil, petrochemical, Power Generator, Power Plant, Marine, Metal Fabrication and Metallurgical Industries. We provide several services as follows: Preheating Stress relieving (PWHT) Dry Out Tempering Solution annealing Internal / External Gas Firing ( Furnace and or Firing in-situ) Well Head Installation Service Pt. Rakata Heat also capable of in terms of designing, making and repairing the following : PWHT Machine Permanent furnace manual / automated systems Heat transfer Rotating Machine We are ready and excited to join with you all to support the success of your small or large jobs. Rakata Heat ready on land, at sea ready, ready in the woods, ready in remote areas and prepared in large Cities.
Regards,
Sudarno Director
STRUTURE CHART
President Director Commissioner
Maintenance/Assembling
Supervisor
Supervisor
Senior Technician
Senior Technician
Technician
Technician
STRUTURE CHART
President Director Commissioner
Maintenance/Assembling
Supervisor
Supervisor
Senior Technician
Senior Technician
Technician
Technician
P R O D U C T SERVICES
PREHEATING PWHT/STRESS RELIEF DRY OUT ANNEALING QUENCHING ( Dry Air, Oil, Water ) TEMPERING INTERNAL GAS FIRING ( BURNER GAS ) EXTERNAL GAS FIRING
( GAS BURNER with TEMPORARY FURNACE )
PREHEATING
The purpose of preheating for welding ( usually to a thick steel or high carbon content ) is to slow cooling after welding and leveling the cooling process, thereby reducing the possibility of a defect. Function and reason for preheating is performed as follows: Prevent the occurrence of cold cracks, To reduce the violence in the HAZ, Lower the residual stress, Reduce the distortion. Preheat before welding work done on the material, and at temperatures between 175 ~ 220Celcius done before welding. Preheat process continues further along with welding until welding process is completed.
PWHT WORKS ( 1 )
Some reason for PWHT on the metal are : Improve corrosion resistance, especially stress corrosion. Eliminate the residual stresses due to welding. Minimize the influence of cracks in the weld area. PWHT / Stress can be done with the technique of using the heater element and the use of technical combustion burner. PWHT is generally done by using a heater element for small and large pipe sizes or on the vessel, especially in the head to shell and seam weld. and especially for a large vessel or tank sphere is generally done by technical burner with LPG fuel, Solar or nitrogen.
PWHT WORKS ( 2 )
IN SOME THINGS AND CONDITIONS, materials with large size required to do PWHT with electric system using heater elements. This is usually done on the connection to the vessel at the shell to head, shell to shell, and the horizontal weld on the vessel. It was done with reference to the standard ASME that PWHT is not recommended for the whole Body Vessel.
PWHT WORKS
PWHT 44KvA SuddenHeat machine, with minimal physical and light weight but has great power to execute the work PWHT. SuddenHeat 44KvA very suitable for use in the work of Heat Treatment on the field, for offshore and onshore. not require heavy equipment for transport and movement of equipment.
Installing large rotor ring is not easy. It is necessary for the proper methods and techniques. As for the size of the ring and only differs Rotor - up to 2 mm, then in need of expansion on the ring to be in pairs. Techniques heating system with electric heating element means easier mounting solutions obtained in the rotor ring.
DRY OUT can also be done by Electric system, with engine capacity of Main Unit and Heater powerful it is possible to do DRY OUT, especially in re leaning castabel is only part of the reactor or Refractory Coil Fired Power Plant located on the metal or factory.
LOCAL PWHT for large material ... ? not a problem for the Rakata, PWHT engine capabilities we've tested to perform PWHT execution on large vessels with a material thickness of up to 3 inches. Because the machine SuddenHeat we use have proven able to process PWHT on AS STEAM TURBINE with thick 24 "Alloy material with PWHT Temperature 780 degrees Celsius.
Electric furnace is necessary to cut the pipe work schedule. PWHT using Temporary Electric Furnace PWHT object can produce more. but it should only be done if the recommendations on the rules of the ASME standard or the manufacturer's recommendations.
PT. Rakata Heat Serves job DRY OUT with the system using the BURNER and LPG fuels. Some Equipment ever done DRY OUT the Refractory Tower, Ducting, Furnace, Coil and Refractory Fired Reactor.
: 1 4 Is Dry Out works with the internal combustion burner system. : PT. SBS Cikande-Serang, Banten. : Pertamina-Talisman Jambi. : 24 units
We are able to serve the work of Internal and External firing with LPG fuel. Our engineers have the experience to do the work of Internal and External Firing large vessels or tanks sphere. We also have a furnace facility that can be used to External firing in the field or at our clients workshop.
To meet the demand of our client, PT. Rakata has been providing Temporary Furnace, are designed from several panels that have been lined with ceramic fiber insulation with a thickness of 50mm, 128 Lbs density, temperature range of 1200 degrees Celsius. Our furnace can operate with a temperature rating of up to 1000 degrees Celsius.
In some cases we are able to serve a job Well head in oil and gas wells. Limited to work performed on the casing upper cut, under cut, beveling, leveling, preheat, welding, post heating process after welding, and pressure test after post-heating process.
In 2010 PT. Rakata Heat who was then still called Krakatau Heaterindo has been successfully designing, designing and building special machines transfer heat energy to perform PWHT with the condition that the heated material moving. (Spinning). This engine is a heat engine energy transfer with multi power input, adjusting the energy sources in the supply of machinery PWHT. Rotary head on the machine that was named SUDDEN HEAT HR2010 is designed and manufactured in order to follow the rounds on the material being played. Generally in use in the STEAM TURBINE AS that should be on STEAM TURBINE PWHT Or preheat the horizontal position. In the horizontal condition if the STEAM TURBINE AS in the PWHT condition there will be static bending. Sudden HEAT 2010 can solve the solution. Heat transfer machine (Heating Rotary 2010) designed and made our first PT. Rakata Heat, Indonesia. The machine was used for the first time to perform PWHT on AS Turbine at PT. Sulzer Turbo Services Indonesia, Karawang-Western Java.
COMPANY EXPERIENCES
PT. KRAKATAU STEEL, Cilegon-Banten. Type of Services : - Dry Out for Refractory Reactor DR III Hyll 2 Dry Temperature : 850C As a sub-contractor of the PT. Telaga Mas Semesta, Ciwandan Cilegon, Banten. PT. SANGGAR SARANA BAJA, Pulogadung Jakarta. Type of Services : Internal Gas Firing and Localized PWHT for Vessel Tower Thermo Chemical. As a sub-contractor of the PT. Therm A Test, Jakarta PT. CABOT, Bojonegara-Serang, Banten. Type of Services : - Dry Out for Refractory Tower. Base Diameter 5300mm x 2200mm x 82000mm Length. : - Dry Out for Ducting Tower. Diameter 5300mm x 16000mm Length. : - Dry Out for Ducting. Diameter 600mm x 22000mm Length. As a sub-contractor of the PT. Cahaya Anugerah Tama ( CAT ), Cilegon-Banten. PT. SULZER TURBO SERVICES INDONESIA, Cikampek West Java Type of Services : Localized PWHT for AS Steam Turbines . : Supply PWHT Machine, SuddenHeat 22KvA x 6 Unit : Supply Heating Rotary Machine PT. SURYA BESINDO SAKTI, Cikande Serang Banten Type of Services : Dry Out for : Refractory Towers, Ducting Converter, Furnace PT. GRAND KARTECK, Pulogadung Jakarta. Type of Services : Internal Gas Firing For Vessels As a sub-contractor of the PT. Therm A Test, Jakarta PT. PROMAT CON TEPAT GUNA, Jakarta. Type of Services : Localized PWHT for: Pipe, Head, Vessels. : External Gas Firing for Vessels, ( Temporary Furnace ) PT. MITRINDO DUTAPRAKARSA, Karawang West Java Type of Services : Localized PWHT for : Vessels, Head, Pipe : External Gas Firing for Test Separator Vessels ( Temporary Furnace )
COMPANY EXPERIENCES
Type of Services : External Gas Firing for Test Separator Vessels ( Temporary Furnace )
Mc. CONNELL DOWELL, Batuaji Batam Type of Services : Localized PWHT for Piping Module of Singapore Parallel Train : Electric Temporary Furnace for big size Pipe As a sub-contractor of the PT. Therm A Test, Jakarta RELIANCE INDUSTRY GAS AND OIL, Gujarat India Type of Services : Localized PWHT for Pipe Line : Dry Out for Vessels, Tank ( Electric System ) As a sub-contractor of the PT. Therm A Test, Jakarta KODECO ENERGY, Surabaya Type of Services : Heating for crustal melting crude at inlet and outlet of vessel ( Offshore ) Rigs Poleng-Madura As a sub-contractor of the PT. Therm A Test, Jakarta PT. GAMA BUANA, Kelapa Gading Jakarta. Type of Services : PWHT for Boiler at Power Plant Marunda, Jakarta PT. MESITECH PURNA BANGUS, Jakarta Type of Services : Rent PWHT Machines BP. TANGGUH LNG Project. Type of Services : Localized PWHT for piping As a sub-contractor of the PT. MESITECH PURNA BANGUN/PT. CITRA CEMERLANG PT. TIMAS SUPLINDO ENGINEERING, Cideng Jakarta. Type of Services : Supply Heater and PWHT Accessories PT. ENERGY EQUITY EPIC SENGKANG, Wajo South Sulawesi Type of Services : Well Head Installation, Upper Cutting, Under Cutting, Beveling, welding Preheating, and Pressure test for casing 13 3/8 As a sub-contractor of the PT. Therm A Test, Jakarta
LIST OF PERSONNEL
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Position Pres. Director Director Commissioner Company Develop Finance Administration Marketing Tax H.T. Manager Technical Advisor Logistic Maintenance Supervisor Senior Technician Technician Asst. Technician Driver
Number 1 Person 1 Person 1 Person 2 Person 1 Person 1 Person 2 Person 1 Person 1 Person 1 Person 1 Person 2 Persons 2Persons 6 Person 4 Person 1 Person 1 Person
Remarks
Employed
1 Unit 30 Rolls 30Pcs 30 Rolls 72Pcs 30Pcs 72Pcs 14 Rolls 3Pcs 3Pcs 36Pcs. 20Pcs 36Pcs. 20Pcs. 36Pcs. 36Pcs. 36Pcs. 12Pcs 7 Unit
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Gas Train 2/200Bar Gas Manifold 2 x20Nipplex4m High Pressure Regulator Medium Pressure Regulator Gas Hose 2x3m Air Hose 6 x 5m O/C Gas Valves 3/8 O/C Gas Valves 2 Gas Hose 3/8 Flame Detector Sensor Magic Eye Ignition Manifold Stand Support Insulation, Density 128kg/1260C Male Body Brush 300A Male connector 300A Female connector 300A Male connector 60V Female connector 60V Ceramic Bead Heater : Main Body Bead End Body Bead Hole body bead End Male Body Bead End Female Body Bead Tail Bead Chasing Connector 180V Chasing Connector 60V Chasing Pin 180V Chasing Pin 60V Safety Belt Safety Helmed Safety Glasses Hand Gloves
2 Unit 1 Unit 2 Unit 2 Unit 6Pcs 2Pcs 20Pcs 6Pcs 22Pcs. 4 Unit 4 Unit 2Pcs 3Pcs 50 Boxes 80Pcs 300Pcs 300Pcs 900Pcs 900Pcs 12000Pcs. 8000Pcs. 2000Pcs 10000Pcs. 10000Pcs 20000Pcs 650Pcs 900Pcs 1000Pcs 2000Pcs 12Pcd 12Pcs 20Pcs 6 Dozens
Rakata-Heat Rakata-Heat Rego - USA Fujiko - Japan Sun Flex AH300Europa Spirra Flex - Europa Butterfly Butterfly Heftig DIN En853-1SN HonneyWell HonneyWell
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Rakata-Heat IsooWool Stock Cooper Stock Cooper Stock Cooper Stock Cooper Stock Cooper Stock Cooper Stock Cooper Stock Cooper Stock Cooper Stock Cooper Stock Cooper Stock Cooper Stock Cooper Stock Cooper Stock Cooper
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No. 1 HIGH BURNER VELOCITY : 8.000.000 Btu No. 2 and 3 GAS MANIFOLD 2 ( 20 Outlet Nipple ), Branch Connection, and High Pressure Regulator No. 4 GAS TRAIN and GAS CONTROL MODULE No. 5,6,7,8 MEDIUM REGULATOR, AIR HOSE 6, GAS HOSE 2, FAN BLOWER
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No. 1 No. 2 No.3 No.4 No. 5 No. 7 Temperature Record Chino-EH100 T. W. U ( Tact Welding Unit ) Thermocouple Wire K Type 0.8mm Range Temperature 1200 C Magic Eye ( Ultraviolet Censored ) Connector Brash 180V an Sleeves Thermocouple Male Socket
Auto PWHT Machine 44KvA 2 Channel Elements Heater 60V and 80V 3 Way Splitter 300A/180V Cable Splitter 300A/180V Compensating Cable