Product Manual

806 B 04/02 A
Data: February 2004 Supersedes: None

Water cooled screw chillers

ECOPLUS 050.1 146.2
Cooling capacity from 160 kW to 480 kW 50Hz Refrigerant: HFC 134a

New water cooled screw chillers McQuay ECOPLUS

McQuay International introduces its newest water cooled screw chillers equipped with new compressors. McQuay water cooled ECOPLUS are a new range of chillers using the last generation of McQuay StarGateTM Frame 3200 single screw compressors. They are manufactured by McQuay to satisfy the requirements of the consultants and the end user. McQuay ECOPLUS units are designed to minimise energy costs while maximising the refrigeration capacities. Once again McQuay has developed a line of chillers unsurpassed in performance and quality that will meet the most stringent requirements of comfort cooling, ice storage and process applications. McQuays chiller design experience, combined with outstanding features makes the ECOPLUS chiller unmatched in the industry.

Lower noise higher flexibility

The primary reason for quiet operation is the compressor design itself. McQuay continues the philosophy of a single main rotor with two adjacent twin rotating gaterotors. This allows the possibility to have two compression cycles per main rotor round and so a constant gas flow. This compression process completely eliminates gas pulsations, one of the most important noice source. The oil injection also results in a significant mechanical noise reduction. The twin gas compressor discharge chambers are designed to act as attenuators, based on the harmonic wave principle with destructive interference, thus always resulting almost equal to zero. The extremely low noise compressor performance allows the use of ECOPLUS chiller for all applications.

Lower Vibration Levels higher reliability

Because the moving components in the McQuay Single Screw Compressor are purely rotational and the loads are basically balanced, the dynamic forces and vibrations created by the system are very low. This reduced vibration results in less movement to refrigerant lines and other parts of the system. The extremely low vibration levels, inherent with the single-screw design, will not pass through system piping and allow objectionable resonated sound to be carried into the building.

Code requirements
All water cooled units are designed and manufactured in accordance with applicable selections of the following which are equivalent to American Air-conditioning industry applicable codes: Rating of chillers: EN 12055. Construction of pressure vessel: TUV Standards (on request). Electrical codes: IEC 204-1 CEI 44-5 Elect. & Safety Codes Safety Codes: CEI-EN 602041 Codes. Manufacturing Quality Stds: ISO 9001:2000.

Infinitely variable capacity control

Cooling capacity control is infinitely variable by means of a capacity slide controlled by microprocessor system. Each unit has infinitely variable capacity control from 100% down to 25% (one compressor unit), down to 12,5% (two compressors units). This modulation allows the compressor capacity to exactly match the building cooling load without any leaving evaporator water temperature fluctuation. This chilled water temperature fluctuation is avoided only with a stepless control, such as McQuay Interenational has. With a compressor load step control in fact, the compressor capacity, at partial loads, will be or too high or too low compared to the building cooling load. The result is a decrease in chiller energy costs, particularly at the part-load conditions at which the chiller operates most of the time. Additionally, in some case there should be the possibility to avoid inertial tank in the water circuit.
Compressor Load

Building Load

tim e

ELWT fluctuation with steps capacity control (4 steps)

Compressor Load

Building Load

NO EWLT fluctuation with McQuay stepless capacity control (4 steps)

806 B 04/02 A pag. 2/32

Unmatched serviceability
Field serviceability has not been sacrificed. Inspection covers allows visual inspection of the main screw and gaterotors.

Outstanding reliability features

Unsurpassed Efficiency
Zero clearance fit between the two gaterotors and main screw rotor virtually eliminates leakage between the high and low-pressure sides during compression. Special gaterotor material made from an advanced composite, temperature stable material makes a zero clearance design possible. The McPower air-cooled chiller is equipped with the most advanced means of refrigerant flow control available. An electronic expansion valve coupled with the MicroTech II C Plus controller's control logic provides excellent operating efficiencies both at full and part load operation. Infinite unloading matches compressor capacity to load. Full factory testing of the unit with water hookups helps provides a trouble-free start-up. Extensive quality control checks during testing means that each equipment protection and operating control is properly adjusted and operates correctly before it leaves the factory. Factory-installed options minimize field expenses and startup labor. The rugged design of the single-screw compressor allows it to be tolerant of liquid slugging. McPower screw chiller will start and operate under conditions that would often destroy other compressors. Very low loading enhances the bearing and compressor reliability. Due to symmetrical compression taking place on both sides of the main screw rotor, balanced forces result in the elimination of the large radial force loads inherent in twin-screw compressors. Integral to the basic design of the single-screw compressor, the main screw rotor shaft and the gaterotor shafts cross at right angles in the compressor. The result is ample space to locate heavy duty bearings and increase compressor reliability since no limitations are placed on bearing design as found in twinscrew compressors.
A
Screw

Gaterotor

Gaterotor

High Axial and Radial thrusts in TwinScrew Compressor

Single Screw Compressor

Single Screw Compressor

Twin Screw Compressor

General characteristics
Structure
The chiller is equipped with brackets directly installed on heat exchangers. The evaporator and the suction piping are appropriately insulated to prevent condensation. Unit is provided with lifting holes.

Screw compressors
The StargateTM single-screw compressor has a well balanced compression mechanism which cancels the screw rotor load in both the radial and axial directions. Inherent to the basic single-screw compressor design is the virtually load-free operation, that gives main bearing design life of 3-4 times greater than twin-screws, and eliminates expensive and complicated thrust balancing schemes. The two exactly opposed gaterotors create two exactly opposed compression cycles. Compression is made at the lower and upper parts of the screw rotor at the same time, thus cancelling the radial loads. Also, both ends of the screw rotor are subjected to suction pressure

806 B 04/02 A pag. 3/32

only, which cancels the axial loads and eliminates the huge thrust loads inherent in twin-screw compressors (see images and drawings in this page). Oil injection is used for these compressors in order to get high COP at high condensing pressure. The oil supplied to the compressor performs three basic functions: oil for capacity control actuation, oil for bearing lubrication, oil for sealing. The oil is injected via fixed ports in the casing around the rotor. Compressors have an infinitely variable capacity control down to 25% of its total capacity. This control is made by means of capacity slides controlled by microprocessors. The compressor is furnished with an integrated high efficiency oil separator to maximise oil extraction. The compressor is provided with a liquid injection circuit to reach high sealing and oil cooling. Standard start is star-delta type; Soft start type is available (as option) in order to have lower inrush current in almost all work conditions and to provide smooth, slow stepless acceleration and controlled slow deceleration reducing mechanical and electrical stress for even greater compressor/motor life.

Ecological HFC 134a refrigerant

McQuay has designed and optimized new StargateTM compressors to operate with HFC 134a, ecological refrigerant with zero ODP (Ozone Depletion Potential) and very low GWP (Global Warming Potential) that means low value of the direct effect in the formula of TEWI (Total Equivalent Warming Impact). The HFC 134a refrigerant cycle has very good thermodinamic efficiency and pressure values for the condensing section are very low. This means less stress for the mechanical moving parts of the compressor and therefore a higher reliability for it. Also the discharge gas temperature is low thanks to using of this refrigerant; this means better performance for shell and tube condenser and always very good working condition for the oil. This refrigerant is safe and chemically stable ans is listed in ASHRAE Standard-34 (Number Designation and Safety Classification For Refrigerants) as A-1 refrigerant: lowest toxicity, non-flammable. HFC 134a doesnt have Glide therefore its an AZEOTROPIC refrigerant. This helps to reach a perfect evaporator leaving water temperature Zeotropic refrigerant Azeotropic refrigerant control and doesnt give maintenance problem.
as HFC 134a as HFC 407C

Evaporator
The units is supplied with new optimised counter-flow evaporator single refrigerant pass that allows a perfect oil circulation and so a perfect oil return to the compressor. It is direct expansion with refrigerant inside the tubes and water outside (shell side) with carbon steel tube sheets, with straight copper tubes that are spirally wound internally for higher efficiencies, expanded on the tube plates. The external shell, is linked with an electrical heater to prevent freezing up to -28 C ambient temperature, commanded by a thermostat and is covered with a closed cell insulation material. Each evaporator has 1 or 2 circuits, one for each compressor and is manufactured in accordance to PED approval. The evaporator water outlet connections are provided with Victaulic Kit.

Condensers
Condensers are shell and cleanable, through-tube type. The unit has indenpendent condensers, one per circuit. Each condenser has a carbon steel and seamless, integrally finned high efficiency copper tubes, roll expanded into heavy carbon steel tube sheets. Water heads are removable and include vent and drain plugs. Condensers come complete with liquid shut-off valve, spring loaded relief valve.

Expansion Device
Unit is provided with thermostatic expansion valve. Electronic expansion valve (EEXV) will be available as option.

Electrical control panel

Power and control are located into two sections of the main panel that is manufactured to insure protection for all weather conditions. The power panel is fitted with an interlocked door main isolator to prevent access while power supply is on. Electrical panel is IP54. Power section includes - The power section includes contactors, all compressors fuses and control circuit transformer. Additional space is provided for an easy installation of the various optional accessories provided to enhance the ECOPLUS units capabilities.

806 B 03/05 H pag. 4/32

Certifications
All the ECOPLUS units are CE marked (89/392). McQuay Italia obtained ISO 9001 certification in 1997.

Water content in cooling circuits

The cooled water distribution circuits should have a minimum water content to avoid excessive compressors start and stop. In fact, each time the compressor starts up, an excessive quantity of oil goes from the compressor sump and simultaneously there is a rise in the temperature of the compressor motors stator due to the inrush current during the start-up. To prevent damage to the compressors, McQuay has envisaged the application of a device to limit frequent stops and restarts. During the span of one hour there will be no more than 6 starts of the compressor. The plant side should therefore ensure that the overall water content allows a more constant functioning of the unit and consequently greater environmental comfort. The minimum installation water content envisaged should be calculated with a certain approximation using this simplified formula: (1) where: Q = Minimum content of the plant expressed in litres P = Cooling capacity of the plant expressed in kW T = Entering/leaving water temperature difference of the evaporator expressed in C N = Number of compressors. This should be the minimum quantity of water through the chiller in each operating condition, also when therminal hydronic units are switched off. Therefore for a more accurate determination of the water quantity, it is advisable to contact the designer of the plant. Q = 35,83 X

P (kW) T(C)

1 N

806 B 04/02 A pag. 5/32

MicroTech II C Plus controller

MicroTech II C Plus controller is installed as standard on all the units; it can be used to modify unit set points and check control parameters. A display illustrates the machine's operating status, programable values and setpoints e.g. temperatures, and pressures of fluids (water, refrigerant). Device controls maximise the McQuay chillers energy efficiency and reliability characteristics. It uses sophisticated software with predictive logic to select the most energy efficient combination of compressor, expansion device and condenser fan to keep stable operating conditions and maximise energy efficiency. The compressors are automatically rotated to ensure equal operating hours. MicroTech II C Plus protects critical components in response to external signals from its system sensors measuring: motor temperatures, refrigerant gas and oil pressures, correct phases sequence and phase loss.

Control section - main features:

Chillers enabled to work in partial failure condition thanks to the distributed multiprocessor logic system Full routine operation at condition of: High ambient temperature value High thermal load High evaporator entering water temperature (start-up) Display of evaporator entering/leaving water temperature Display of condensing-evaporating temperature and pressure, suction and discharge superheat temperature for each circuit Leaving water cooled temperature regulation. Temperature tolerance 0,1C Compressors and evaporator/condenser pumps hours counter Display of Status Safety Devices Start up numbers and compressors working hours equalization Excellent management of compressors load Cooling towers fans management according to condensing pressure Automatic re-start in case of power supply interruption (adjustable) Soft Load Return Reset AOT Reset (optional) Setpoint Reset (optional) Demand limit or Current limit (optional)

Safety for each refrigerant circuit

High pressure (pressure switch) Compressor overload (optional) High Discharge Temperature on the compressor Phase Monitor Star / Delta Transition Failed Low Delta Pressure between Suction and Discharge Low pressure ratio High oil pressure drop Low oil pressure

System security
Phase monitor Freeze protection An evaporators flow controller input (stops the unit) Remote on/off input.

806 B 03/05 H pag. 6/32

Regulation type
Proportional + integral + derivative regulation on the input probe of the evaporator water leaving temperature.

MicroTech II C Plus terminal

The MicroTech II C Plus terminal has following features: 4-lines by 20-character liquid crystal display back lighted Key-pad consisting of 15 keys clear language display Memory to protect the data General faults alarm led 4-level password access to modify the setting Service report displaying all running hours and general conditions Memorized alarm history to facilitate the faults analysis.

MicroPlantTM:
Solution for: tele-maintenance and supervisory systems
MicroTech II C Plus can be monitored locally or via modem by MicroPlantTM supervision program, that runs on PC systems under Windows 95 98.

MicroPlantTM is the best solution:

To centralise all the information in just one local and/or remote PC To check all the parameters for each unit connected Data logging of temperature - pressure Printouts of alarms, parameters and graphs To control several plants located in different geographical areas from a central station To manage the Service centers

MicroPlantTM allows:
Visualization of all working conditions for each controller Visualization of their graphics Display, print-out of the actual alarms Connection between local and remote computer via telephone line (Modem) Units ON / OFF Set point change.

806 B 04/02 A pag. 7/32

MicroTech II C Plus remote control

Compatibility with supervisory systems is becoming increasingly important in HVAC. MicroTech II C Plus allows easy interfacing with BMS (Building Management Systems), the external world that can be: Full compatible Siemens, Johnson; Every MODBUS compatible system; ( Satchwell, Honeywell ) BacNet point to point, ECHELON FTT10 ( available on request )

Standard Accessories (furnished on basic unit)

Star Delta Compressors starter For low inrush current and reduced starting torque. Phase monitor The phase monitor controls that fases sequence is correct and controls the phase loss. Evaporator connection water side Victaulic Hydraulic joint with gasket for an easy and quick water connection. Hour run meter Digital compressors hour run meter. General fault relay Contactor for the alarm warning. Alarm from external device Microprocessor is able to receive an alarm signal from an exthernal device (pump, etc...). User can decide if this alarm signal will stop or not the unit. Brine double set point version (CB) - Dual leaving glycol mixture temperature setpoints. The lower setpoint can go down to -8C. This option needs 20mm thicked evaporator insulation. Discharge line shut off valves.

Options (on request)

100% total heat recovery (R) Produced with tube bundle placed in a single shell with the water condensers. Heat exchangers heads are provided with 2 connections for entering/leaving heat recovery water and 2 separate connections for condensing water. Partial heat recovery (D) Produced with plate to plate heat exchangers installed on discharge side of compressor hot gas. These allow hot water to be produced up to a maximum temperature of + 50C. Evaporator electric heater Electric heater controlled by a thermostat to protect the evaporator from freezing down to 28C ambient temperature Compressor thermal overload relays - Safety devices against compressor motor overloading in addition to the normal protection envisaged by the electrical windings. Ammeter and voltmeter - Digital meters of unit drawn amperes and voltage values, installed on the electrical control panel. Absorbed Current Limit / Dispaly This option allows to monitor the chiller absorbed current with possibility to seat a limit value. This option excludes the Demand Limit. Condenser power factor correction - Installed on the electrical control panel to ensure it conforms to the plant rules. (McQuay advices maximum 0,9). Flow switch - Supplied separately to be wired and installed on the evaporator water piping (by the customer). 20mm thicked evaporator insulation Useful in really heavy operating conditions. Suction line shut off valve Suction shut-off valve installed on the suction port of the compressor to facilitate maintenance operation. Cu-Ni 90-10 condenser To work with sea water the heat exchangers are fitted with Cu-Ni tubes and special protection inside the end covers.

806 B 03/05 H pag. 8/32

Rubber type antivibration mounts - Supplied separately, these are positioned under the base of the unit for floor installation. Sound proof cabinet - Made of sheet metal and internally insulated, the sound proof cabinet is around the compressor/s to reach the best performance in noise reduction. Heat Pump version Water to water heat pump reversible on the water circuit are suitable to produce hot water for domestic and industrial applications. Witness tests - The units are normally tested at the test bench prior to the shipment. On request, a second test can be carried out, at customers presence, in accordance with the procedures indicated on the test form. (Not available for units with Glycol mixtures). Soft start Electronic starting device to reduce inrush current. An overload protection is included (no need of compressors thermal relays). Over / Under Voltage Phase monitor to control the minimum and maximum voltage value that the user can set.

Installation notes
Warning
Installation and maintenance are to be performed only by qualified personnel who are familiar with local codes and regulations, and who are experienced with this type of equipment. Must be avoided the unit installation in places that could be considered dangerous for all the maintenance operations.

Handling
The chiller is mounted on heavy wooden skids to protect the unit from accidental damage and to permit easy handling and moving. It is recommended that all moving and handling be performed with the skids under the unit when possible and that the skids not be removed until the unit is in the final location. Spreader bars must be used to protect the control cabinet and the other areas of the chiller.

Location
A levelled and sufficiently strong floor is required. If necessary, additional structural members should be provided to transfer the weight of the unit to the nearest beams. Rubber-in-shear isolators can be furnished and field placed under each corner of the package. A rubber antiskid pad should be used under isolators if hold-down bolts are not used. Vibration isolator in all water piping connected to the chiller are recommended to avoid straining the piping and transmitting vibration and noise.

Chiller Operating Range

Operating range ECOPLUS
55
Condenser leaving temperature - C

50 45 40 35 30 25 20 -10

Please, refer to the note to operate chiller in this area

-8

-6

-4

-2

10

12

14

16

18

Evaporator leaving tem perature - C

Note: the use of glycol is necessary for evaporator leaving water temperature below +3C

806 B 04/02 A pag. 9/32

Table 2 Evaporator fouling factors

Fouling factors m2C / kW
0,0176 0,0440 0,0880 0,1320

Cooling capacity correction factor

1,000 0,978 0,957 0,938

Power input corretion factor

1,000 0,986 0,974 0,962

COP correction factor

1,000 0,992 0,983 0,975

Table 3 Condenser fouling factors

Fouling factors m2C / kW
0,0440 0,0880 0,1320

Cooling capacity correction factor

1,000 0,990 0,981 -3 10 0,991 0,996 1,013 1,070

Power input corretion factor

1,000 1,018 1,036 -8 20 0,982 0,992 1,040 1,129 -15 30 0,972 0,986 1,074 1,181

COP correction factor

1,000 0,973 0,945 -23 40 0,961 0,976 1,121 1,263 -35 50 0,946 0,966 1,178 1,308

Table 4 Ethylene glycol and low ambient temperature correction factors

Air ambient temperature C % of ethylene glycol by weight Cooling capacity correction factor Power input correction factor Flow rate correction factor Water pressure drops correction factor Ethylene glycol/water leaving temperature C Min. % of ethylene glycol Cooling capacity correction factor Power input compressors correction factor

Table 5 Low temperature operation performance factors

2 10 0,842 0,95 0 20 0,785 0,94 -2 20 0,725 0,92 -4 30 0,670 0,89 -6 30 0,613 0,87 -8 30 0,562 0,84

Nomenclature Ecoplus 120 . 2 SE ST 134

Ecoplus

Water cooled Screw chiller

050 146

Unit size

1 2

N of compressors

SE XE ST ME LR 134

Standard efficiency High efficiency

Standard version Condenserless version Version with liquid receiver

Refrigerant HFC 134a

806 B 03/05 H pag. 10/32

Physical data ECOPLUS SE with HFC 134a

ECOPLUS Unit size Cooling capacity (1) Power input (1) McQuay StargateTM Screw compressor Refrigerant circuits Refrigerant charge HFC 134a Min % of capacity reduction Evaporator Evaporators / water volume Max operating pressure Condenser Condensers / water volume Max operating pressure Weight and dimensions Standard unit shipping weight Standard unit operating weight Unit length Unit width Unit height 050.1 kW kW No. No. kg % No./l bar No./l bar kg kg mm mm mm
160.7 42.1 1 1 50 25 1 / 60 10,5 1 / 13 10,5 1393 1470 3430 860 1850

060.1
195.3 50.7 1 1 50 25 1 / 56 10,5 1 / 15 10,5 1401 1480 3430 860 1850

073.1
245.4 64.9 1 1 50 25 1 / 123 10,5 1 / 15 10,5 1503 1650 3430 860 1850

100.2
324.2 84.3 2 2 100 12.5 1 / 118 10.5 2 / 26 10,5 2687 2840 4210 860 1880

Note: (1) Nominal cooling capacity and power input are based on: 12/7 C entering/leaving evaporator water temperature; 30/35 C entering/leaving condenser water temperature.

Physical data ECOPLUS SE with HFC 134a

ECOPLUS Unit size Cooling capacity (1) Power input (1) McQuay StargateTM Screw compressor Refrigerant circuits Refrigerant charge HFC 134a Min % of capacity reduction Evaporator Evaporators / water volume Max operating pressure Condenser Condensers / water volume Max operating pressure Weight and dimensions Standard unit shipping weight Standard unit operating weight Unit length Unit width Unit height 110.2 kW kW No. No. kg % No./l bar No./l bar kg kg mm mm mm
361.4 93.1 2 2 100 12,5 1 / 113 10,5 2 / 28 10,5 2697 2850 4210 860 1880

120.2
390.8 101.4 2 2 100 12,5 1 / 113 10,5 2 / 30 10,5 2702 2860 4210 860 1880

133.2
435.2 115.1 2 2 100 12.5 1 / 173 10,5 2 / 30 10,5 2757 2970 4210 860 1880

146.2
479.3 129 2 2 100 12.5 1 / 168 10,5 2 / 30 10,5 2762 2970 4210 860 1880

Note: (1) Nominal cooling capacity and power input are based on: 12/7 C entering/leaving evaporator water temperature; 30/35 C entering/leaving condenser water temperature.

806 B 04/02 A pag. 11/32

Physical data ECOPLUS XE with HFC 134a

ECOPLUS Unit size Cooling capacity (1) Power input (1) McQuay StargateTM Screw compressor Refrigerant circuits Refrigerant charge HFC 134a Min % of capacity reduction Evaporator Evaporators / water volume Max operating pressure Condenser Condensers / water volume Max operating pressure Weight and dimensions Standard unit shipping weight Standard unit operating weight Unit length Unit width Unit height 050.1 kW kW No. No. kg % No./l bar No./l bar kg kg mm mm mm
181 39.7 1 1 50 25 1 / 125 10,5 1 / 22 10,5 1520 1670 3430 860 1850

060.1
216.8 48.1 1 1 50 25 1 / 120 10,5 1 / 25 10,5 1530 1675 3430 860 1850

073.1
268.4 59.3 1 1 50 25 1 / 110 10,5 1 / 25 10,5 1545 1680 3430 860 1850

100.2
355.6 79.3 2 2 100 12.5 1 / 170 10.5 2 / 44 10.5 2800 3015 4210 860 1880

Note: (1) Nominal cooling capacity and power input are based on: 12/7 C entering/leaving evaporator water temperature; 30/35 C entering/leaving condenser water temperature.

Physical data ECOPLUS XE with HFC 134a

ECOPLUS Unit size Cooling capacity (1) Power input (1) McQuay StargateTM Screw compressor Refrigerant circuits Refrigerant charge HFC 134a Min % of capacity reduction Evaporator Evaporators / water volume Max operating pressure Condenser Condensers / water volume Max operating pressure Weight and dimensions Standard unit shipping weight Standard unit operating weight Unit length Unit width Unit height 110.2 kW kW No. No. kg % No./l bar No./l bar kg kg mm mm mm
396.3 87.2 2 2 100 12,5 1 / 285 10,5 2 / 47 10,5 2945 3280 4210 860 1880

120.2
430.7 95 2 2 100 12,5 1 / 285 10,5 2 / 50 10,5 2955 3290 4210 860 1880

133.2
481.6 104.8 2 2 100 12.5 1 / 280 10,5 2 / 59 10,5 2975 3315 4210 860 1880

146.2
524.8 114.4 2 2 100 12.5 1 / 280 10,5 2 / 68 10,5 2990 3340 4210 860 1880

Note: (1) Nominal cooling capacity and power input are based on: 12/7 C entering/leaving evaporator water temperature; 30/35 C entering/leaving condenser water temperature.

806 B 03/05 H pag. 12/32

Electrical data ECOPLUS SE with HFC 134a

ECOPLUS unit size Standard voltage (1) Nominal unit current (2) Max unit current (3) Max unit inrush current (4) Max unit current for wires sizing (5) WHS unit size Standard voltage (1) Nominal unit current (2) Max unit current (3) Max unit inrush current (4) Max unit current for wires sizing (5) 050.1 A A A A
81 112 288 176

060.1

073.1

100.2
163 225 349 352

400 V - 3f 50 Hz 92 111 133 167 288 288 176 176

110.2 A A A A
174 246 353 352

120.2

133.2

146.2
221 331 371 352

400 V - 3f 50 Hz 184 202 266 299 357 364 352 352

Note: (1) Allowed voltage tolerance 10%. Voltage unbalance between phases must be within 3%. (2) Absorbed current referred to nominal condition: 12/7 C entering/leaving evaporator water temperature; 30/35 C entering/leaving condenser water temperature. (3) Absorbed current referred to the following conditions: 14/9 C entering/leaving evaporator water temperature; 45/50C entering/leaving condenser water temperature. (4) Inrush compressors current for unit with one compressor OR 75% of nominal absorbed current of compressor n1 + inrush current of last compressor (n2). (5) Compressor FLA (Full Load Ampere).

Electrical data ECOPLUS XE with HFC 134a

ECOPLUS unit size Standard voltage (1) Nominal unit current (2) Max unit current (3) Max unit inrush current (4) Max unit current for wires sizing (5) WHS unit size Standard voltage (1) Nominal unit current (2) Max unit current (3) Max unit inrush current (4) Max unit current for wires sizing (5) 050.1 A A A A
79 108 288 176

060.1

073.1

100.2
157 215 347 352

400 V - 3f 50 Hz 89 103 128 154 288 288 176 176

110.2 A A A A
167 234 351 352

120.2

133.2

146.2
201 299 363 352

400 V - 3f 50 Hz 175 188 253 276 354 359 352 352

Note: (1) Allowed voltage tolerance 10%. Voltage unbalance between phases must be within 3%. (2) Absorbed current referred to nominal condition: 12/7 C entering/leaving evaporator water temperature; 30/35 C entering/leaving condenser water temperature. (3) Absorbed current referred to the following conditions: 14/9 C entering/leaving evaporator water temperature; 45/50C entering/leaving condenser water temperature. (4) Inrush compressors current for unit with one compressor OR 75% of nominal absorbed current of compressor n1+ inrush current of last compressor (n2). (5) Compressor FLA (Full Load Ampere).

806 B 04/02 A pag. 13/32

ECOPLUS sound pressure levels

ECOPLUS unit 050.1 060.1 073.1 100.2 110.2 120.2 133.2 146.2 Sound pressure levels at 1 m from unit in semispheric free field (ref. 2 x 10-5 ) 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz 58 58 63,5 68,5 63 64 53 49,5 58 58 63,5 68,5 63 64 53 49,5 58 58 63,5 68,5 63 64 53 49,5 60 60 65,5 70,5 65 66 55 51,5 60 60 65,5 70,5 65 66 55 51,5 60 60 65,5 70,5 65 66 55 51,5 60 60 65,5 70,5 65 66 55 51,5 60 60 65,5 70,5 65 66 55 51,5 dBA 69,7 69,7 69,7 71,7 71,7 71,7 71,7 71,7

Note: the values are according to ISO 3744, in semispheric free field.

ECOPLUS sound pressure levels with sound-proof cabinet

ECOPLUS unit 050.1 060.1 073.1 100.2 110.2 120.2 133.2 146.2 Sound pressure levels at 1 m from unit in semispheric free field (ref. 2 x 10-5 ) 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz 53 53 58,5 63,5 58 59 48 44,5 53 53 58,5 63,5 58 59 48 44,5 53 53 58,5 63,5 58 59 48 44,5 55 55 60,5 65,5 60 61 50 46,5 55 55 60,5 65,5 60 61 50 46,5 55 55 60,5 65,5 60 61 50 46,5 55 55 60,5 65,5 60 61 50 46,5 55 55 60,5 65,5 60 61 50 46,5 DBA 64,7 64,7 64,7 66,7 66,7 66,7 66,7 66,7

Note: Average sound pressure level rated in accordance to ISO 3744, free field semispheric conditions.

Sound pressure level correction factor for different distances

ECOPLUS Unit size
050.1 060.1 073.1 100.2 110.2 120.2 133.2 146.2

Distance (m) 1
0 0 0 0 0 0 0 0

5
8,7 8,7 8,7 8,7 8,4 8,3 8,3 8,3

10
13,7 13,7 13,7 13,7 13,4 13,3 13,3 13,3

15
16,9 16,9 16,9 16,9 16,5 16,4 16,4 16,4

20
19,2 19,2 19,2 19,2 18,8 18,7 18,7 18,7

25
21,1 21,1 21,1 21,1 20,6 20,5 20,5 20,5

Standard ratings ECOPLUS SE 050.1 146.2

Evaporator leaving water temp. (C)

ENTERING CONDENSER WATER TEMPERATURE C

25
Cool. cap. (kW) Power input (kW) Cool. cap. (kW)

ECOPLUS

30
Power input (kW) Cool.

35
Power input (kW) Cool.

40
Power input (kW) Cool.

45
Power input (kW)

unit size

cap. (kW)

cap. (kW)

cap. (kW)

ECOPLUS 050.1

4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9

ECOPLUS 060.1

ECOPLUS 073.1

153,0 157,7 162,5 167,3 172,3 177,3 185,9 191,6 197,5 203,4 209,4 215,5 233,7 241,0 248,4 255,9 263,6 271,4 308,6 318,1 327,9 337,7 347,8 358,1 343,9 354,6 365,5 376,5 387,8 399,3 372,0 383,4 395,1 406,9 419,0 431,2 414,5 427,2 440,2 453,4 466,8 480,4 456,8 470,8 485,0 499,5 514,3 529,2

36,5 36,8 37,0 37,3 37,6 37,8 44,0 44,3 44,7 45,0 45,3 45,6 56,3 56,8 57,3 57,8 58,3 58,8 73,2 73,7 74,2 74,7 75,3 75,8 80,8 81,4 82,0 82,6 83,2 83,8 88,1 88,7 89,3 90,0 90,6 91,3 99,9 100,7 101,5 102,3 103,1 103,9 111,8 112,8 113,8 114,7 115,7 116,7

146,7 151,3 155,9 160,7 165,5 170,4 178,3 183,9 189,6 195,3 201,2 207,1 223,7 230,8 238,0 245,4 252,8 260,4 295,8 305,1 314,6 324,2 334,0 344,0 329,6 340,0 350,6 361,4 372,4 383,5 356,8 367,9 379,3 390,8 402,5 414,4 397,3 409,7 422,3 435,2 448,2 461,5 437,6 451,3 465,2 479,3 493,6 508,1

41,2 41,5 41,8 42,1 42,3 42,6 49,6 50,0 50,4 50,7 51,1 51,5 63,3 63,8 64,4 64,9 65,5 66,1 82,5 83,1 83,7 84,3 84,9 85,5 91,1 91,8 92,4 93,1 93,8 94,5 99,3 100,0 100,7 101,4 102,2 102,9 112,5 113,4 114,2 115,1 116,1 117,0 125,8 126,8 127,9 129,0 130,1 131,2

140,1 144,6 149,1 153,8 158,5 163,2 170,4 175,8 181,3 186,9 192,6 198,4 213,4 220,2 227,2 234,3 241,5 248,8 282,6 291,6 300,8 310,2 319,7 329,4 314,8 324,9 335,2 345,7 356,3 367,2 340,9 351,7 362,8 374,0 385,4 397,0 379,4 391,4 403,7 416,2 428,8 441,7 417,7 430,9 444,4 458,1 472,0 486,1

46,2 46,5 46,8 47,2 47,5 47,8 55,7 56,1 56,5 56,9 57,3 57,7 70,8 71,4 72,0 72,6 73,2 73,8 92,6 93,2 93,9 94,5 95,2 95,9 102,2 102,9 103,7 104,4 105,1 105,9 111,5 112,2 113,0 113,8 114,6 115,4 126,1 127,0 128,0 129,0 129,9 131,0 140,9 142,0 143,1 144,3 145,4 146,6

133,4 137,7 142,1 146,6 151,1 155,8 162,0 167,3 172,6 178,1 183,6 189,2 202,4 209,1 215,8 222,7 229,6 236,7 268,8 277,5 286,5 295,6 304,8 314,2 299,3 309,1 319,1 329,2 339,6 350,1 324,2 334,7 345,4 356,3 367,3 378,6 360,5 372,2 384,1 396,1 408,4 420,8 396,7 409,5 422,5 435,7 449,1 462,8

51,7 52,0 52,4 52,7 53,0 53,4 62,3 62,7 63,1 63,5 63,9 64,4 79,0 79,6 80,2 80,8 81,4 82,1 103,5 104,2 104,9 105,6 106,3 107,0 114,3 115,0 115,8 116,6 117,4 118,2 124,6 125,4 126,2 127,0 127,9 128,8 140,8 141,8 142,8 143,8 144,9 145,9 157,2 158,3 159,5 160,7 161,9 163,2

101,0 104,4 107,8 111,3 114,8 118,4 122,5 126,6 130,7 135,0 139,2 143,6 152,7 157,8 163,0 168,2 173,6 179,0 203,5 210,3 217,3 224,3 231,5 238,8 226,4 234,0 241,7 249,6 257,6 265,8 245,1 253,3 261,6 270,0 278,6 287,3 272,4 281,4 290,6 299,9 309,4 319,0 299,4 309,4 319,4 329,5 339,9 350,4

51,8 52,2 52,5 52,8 53,1 53,5 62,5 62,8 63,2 63,5 64,0 64,4 79,0 79,6 80,1 80,6 81,3 81,9 103,9 104,5 105,1 105,8 106,5 107,1 114,6 115,3 116,0 116,7 117,5 118,2 124,9 125,6 126,4 127,2 128,0 128,8 141,1 141,9 142,9 143,8 144,8 145,8 157,3 158,4 159,5 160,6 161,7 162,9

ECOPLUS 100.1

ECOPLUS 110.2

ECOPLUS 120.2

ECOPLUS 133.2

ECOPLUS 146.2

Note: (1) Nominal cooling capacity and power input are based on T=5C entering/leaving condenser water temperature; evaporator fouling factor=0,0176 m2 C/kW; condenser fouling factor=0,0440 m2 C/kW.

Standard ratings ECOPLUS XE 050.1 146.2

Evaporator leaving water temp. (C)

ENTERING CONDENSER WATER TEMPERATURE C

25
Cool. cap. (kW) Power input (kW) Cool. cap. (kW)

ECOPLUS

30
Power input (kW) Cool.

35
Power input (kW) Cool.

40
Power input (kW) Cool.

45
Power input (kW)

unit size

cap. (kW)

cap. (kW)

cap. (kW)

ECOPLUS 050.1

4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9

ECOPLUS 060.1

ECOPLUS 073.1

171,2 176,9 182,8 188,8 195,0 201,2 205,2 212,0 219,0 226,1 233,3 240,6 254,0 262,5 271,1 279,9 288,8 298,0 336,5 347,6 359,0 370,6 382,5 394,6 374,9 387,4 400,2 413,1 426,4 439,9 407,7 421,1 434,8 448,8 463,0 477,6 455,7 470,7 486,1 501,7 517,6 533,8 496,8 513,0 529,5 546,3 563,4 580,9

34,6 34,7 34,9 35,0 35,2 35,3 41,9 42,1 42,3 42,5 42,7 42,9 51,6 51,9 52,2 52,5 52,8 53,0 68,9 69,3 69,6 69,9 70,2 70,5 75,9 76,2 76,6 76,9 77,3 77,6 82,7 83,1 83,4 83,8 84,2 84,6 91,2 91,6 92,1 92,5 92,9 93,3 99,6 100,0 100,4 100,9 101,3 101,7

163,9 169,5 175,2 181,0 187,0 193,1 196,6 203,2 210,0 216,8 223,9 231,0 243,3 251,5 259,9 268,4 277,1 286,0 322,4 333,2 344,3 355,6 367,1 378,8 359,2 371,3 383,7 396,3 409,2 422,3 390,8 403,8 417,1 430,7 444,6 458,7 436,9 451,5 466,4 481,6 497,1 512,9 476,6 492,4 508,5 524,8 541,5 558,6

39,1 39,3 39,5 39,7 39,9 40,1 47,3 47,6 47,9 48,1 48,4 48,7 58,3 58,6 59,0 59,3 59,7 60,1 78,1 78,5 78,9 79,3 79,7 80,0 85,9 86,4 86,8 87,2 87,7 88,1 93,6 94,1 94,5 95,0 95,5 96,0 103,3 103,8 104,3 104,8 105,3 105,8 112,7 113,2 113,8 114,4 114,9 115,4

156,4 161,8 167,3 173,0 178,7 184,6 187,7 194,1 200,7 207,3 214,1 221,0 232,2 240,2 248,3 256,6 265,0 273,6 307,8 318,3 329,0 340,0 351,2 362,6 343,0 354,7 366,7 378,9 391,4 404,2 373,3 386,0 398,9 412,1 425,5 439,2 417,5 431,7 446,1 460,9 475,9 491,3 455,8 471,1 486,8 502,7 518,9 535,5

44,0 44,3 44,5 44,7 45,0 45,2 53,2 53,5 53,8 54,1 54,5 54,8 65,5 65,9 66,3 66,7 67,1 67,5 87,8 88,3 88,8 89,2 89,7 90,2 96,7 97,2 97,7 98,2 98,7 99,3 105,3 105,9 106,4 107,0 107,5 108,1 116,2 116,8 117,4 118,0 118,6 119,2 126,9 127,5 128,1 128,8 129,4 130,1

148,6 153,8 159,2 164,7 170,3 176,0 178,4 184,6 190,9 197,4 204,0 210,7 220,7 228,4 236,2 244,2 252,4 260,7 292,7 302,9 313,3 323,9 334,7 345,8 326,1 337,5 349,1 360,9 373,1 385,4 355,1 367,4 379,9 392,7 405,7 419,0 397,3 411,0 425,0 439,3 453,9 468,8 434,1 449,0 464,1 479,6 495,3 511,4

49,3 49,6 49,8 50,1 50,4 50,6 59,6 59,9 60,3 60,6 60,9 61,3 73,2 73,7 74,1 74,5 75,0 75,4 98,4 98,9 99,4 99,9 100,4 101,0 108,3 108,8 109,4 110,0 110,6 111,2 118,0 118,6 119,2 119,8 120,4 121,0 130,2 130,8 131,5 132,2 132,8 133,5 142,1 142,8 143,5 144,2 144,9 145,7

140,6 145,6 150,8 156,1 161,5 167,0 168,6 174,6 180,8 187,0 193,4 199,9 208,5 216,0 223,5 231,2 239,1 247,1 277,1 287,0 297,0 307,3 317,8 328,5 308,5 319,5 330,7 342,2 353,9 365,9 335,9 347,8 359,9 372,3 384,9 397,8 376,0 389,3 402,9 416,7 430,8 445,2 411,3 425,7 440,3 455,3 470,5 486,0

55,0 55,3 55,5 55,8 56,1 56,4 66,5 66,8 67,1 67,5 67,8 68,2 81,6 82,0 82,5 82,9 83,4 83,9 109,8 110,3 110,8 111,4 112,0 112,5 120,8 121,4 122,0 122,6 123,2 123,8 131,6 132,2 132,9 133,5 134,2 134,9 145,2 145,9 146,6 147,3 148,0 148,8 158,6 159,3 160,1 160,8 161,6 162,4

ECOPLUS 100.1

ECOPLUS 110.2

ECOPLUS 120.2

ECOPLUS 133.2

ECOPLUS 146.2

Note: (1) Nominal cooling capacity and power input are based on T=5C entering/leaving condenser water temperature; evaporator fouling factor=0,0176 m2 C/kW; condenser fouling factor=0,0440 m2 C/kW.

806 B 03/05 H pag. 16/32

Evaporator pressure drop (ECOPLUS SE/XE 050.1 146.2)

806 B 04/02 A pag. 17/32

Condenser pressure drop (ECOPLUS SE/XE 050.1 146.2)

806 B 03/05 H pag. 18/32

Partial heat recovery ratings ECOPLUS 050.1 146.2

Leaving desuper-heaters water temperature C

Entering condenser water temperature C 30

Heating capacity (kW)
19,7 14,3 8,3 23,6 17,2 10 30,5 21,5 12,6 39,4 28,6 16,6 43,3 31,5 18,3 47,2 34,4 20 54,1 38,7 22,6 61 43 25,2

35
Heating capacity (kW)
27,1 21,5 15,6 33,3 25,9 19,2 41,7 33,3 24 54,2 43 31,2 60,4 47,4 34,8 66,6 51,8 38,4 75 59,2 43,2 83,4 66,6 48

40
Heating capacity (kW)
38,2 31,8 26 45,9 38,1 31,2 58,5 48,8 39,7 76,4 63,6 52 84,1 69,9 57,2 91,8 76,2 62,4 104,4 86,9 70,9 117 97,6 79,4

45
Heating capacity (kW)
48,3 42 35,5 58,3 50,7 42,6 73,7 63,6 54,5 96,6 84 71 106,6 92,7 78,1 116,6 101,4 85,2 132 114,3 97,1 147,4 127,2 109

50
Heating capacity (kW)
57,7 50,6 44,3 69,6 62 54 86,8 78,3 67,7 115,4 101,2 88,6 127,3 112,6 98,3 139,2 124 108 156,4 140,3 121,7 173,6 156,6 135,4

Unit

ECOPLUS 050.1 ECOPLUS 060.1 ECOPLUS 073.1 ECOPLUS 100.2 ECOPLUS 110.2 ECOPLUS 120.2 ECOPLUS 133.2 ECOPLUS 146.2

45 50 55 45 50 55 45 50 55 45 50 55 45 50 55 45 50 55 45 50 55 45 50 55

Note: (1) Leaving evaporator water temperature 7C - T 5C; T condenser water temperature 5C.

Heating capacity correction factors for different evaporator leaving water temp.
Evaporator leaving water temp. Heating capacity correction factor
9 1,062 8 1,029 7 1,000 6 0,973 5 0,941 4 0,914

806 B 04/02 A pag. 19/32

Partial heat recovery pressure drop ECOPLUS 050.1 146.2

806 B 03/05 H pag. 20/32

Total heat recovery ratings ECOPLUS SE 050.1 146.2

ECOPLUS Unit Size
Evaporator Leaving Water Temperature (C)

Heat recovery leaving water temperature - C

35
Total Heat Recovery duty [kW]

40
Total Heat Recovery duty [kW]

45
Total Heat Recovery duty [kW]

50
Total Heat Recovery duty [kW]

050.1

060.1

4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9

187,9 192,8 197,7 202,8 207,8 213,0 227,9 233,9 240,0 246,0 252,3 258,6 287,0 294,6 302,4 310,3 318,3 326,5 378,3 388,2 398,3 408,5 418,9 429,5 420,7 431,8 443,0 454,5 466,2 478,0 456,1 467,9 480,0 492,2 504,7 517,3 509,8 523,1 536,5 550,3 564,3 578,5 563,4 578,1 593,1 608,3 623,7 639,3

186,3 191,1 195,9 201,0 206,0 211,0 226,1 231,9 237,8 243,8 249,9 256,1 284,2 291,6 299,2 306,9 314,7 322,6 375,2 384,8 394,7 404,7 414,9 425,3 417,0 427,8 438,9 450,1 461,4 473,1 452,4 463,9 475,8 487,8 500,0 512,4 505,5 518,4 531,7 545,2 558,7 572,7 558,6 572,9 587,5 602,4 617,4 632,7

185,1 189,7 194,5 199,3 204,1 209,2 224,3 230,0 235,7 241,6 247,5 253,6 281,4 288,7 296,0 303,5 311,0 318,8 372,3 381,7 391,4 401,2 411,1 421,2 413,6 424,1 434,9 445,8 457,0 468,3 448,8 460,1 471,6 483,3 495,2 507,4 501,3 514,0 526,9 539,9 553,3 566,7 553,9 567,8 582,0 596,4 611,0 626,0

152,8 156,6 160,3 164,1 167,9 171,9 185,0 189,4 193,9 198,5 203,2 208,0 231,7 237,4 243,1 248,8 254,9 260,9 307,4 314,8 322,4 330,1 338,0 345,9 341,0 349,3 357,7 366,3 375,1 384,0 370,0 378,9 388,0 397,2 406,6 416,1 413,5 423,3 433,5 443,7 454,2 464,8 456,7 467,8 478,9 490,1 501,6 513,3

073.1

100.1

110.2

120.2

133.2

146.2

Note: Values are based on T=5C entering/leaving condenser water temperature; T=5C entering/leaving evaporator water temperature and with evaporator fouling factor=0,0176 m2 C/kW, condenser fouling factor=0,0440 m2 C/kW.

806 B 04/02 A pag. 21/32

Total heat recovery ratings ECOPLUS XE 050.1 146.2

ECOPLUS Unit Size
Leaving Condenser water temperature (C)

Heat recovery leaving water temperature - C

35
Total Heat Recovery duty [kW]

40
Total Heat Recovery duty [kW]

45
Total Heat Recovery duty [kW]

50
Total Heat Recovery duty [kW]

050.1

060.1

4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9

203,0 208,8 214,7 220,7 226,9 233,2 243,9 250,8 257,9 264,9 272,3 279,7 301,6 310,1 318,9 327,7 336,8 346,1 400,5 411,7 423,2 434,9 446,8 458,8 445,1 457,7 470,5 483,5 496,9 510,4 484,4 497,9 511,6 525,7 540,1 554,7 540,2 555,3 570,7 586,4 602,4 618,7 589,3 605,6 622,3 639,2 656,4 674,0

200,4 206,1 211,8 217,7 223,7 229,8 240,9 247,6 254,5 261,4 268,6 275,8 297,7 306,1 314,6 323,3 332,1 341,1 395,6 406,6 417,8 429,2 440,9 452,8 439,7 451,9 464,4 477,1 490,1 503,5 478,6 491,9 505,3 519,1 533,0 547,3 533,7 548,5 563,5 578,9 594,5 610,5 582,7 598,6 614,9 631,5 648,3 665,6

197,9 203,4 209,0 214,8 220,7 226,6 238,0 244,5 251,2 258,0 264,9 272,0 293,9 302,1 310,3 318,7 327,4 336,1 391,1 401,8 412,7 423,8 435,1 446,8 434,4 446,3 458,5 470,9 483,7 496,6 473,1 486,0 499,1 512,5 526,1 540,0 527,5 541,8 556,5 571,5 586,7 602,3 576,2 591,8 607,6 623,8 640,2 657,1

195,6 200,9 206,3 211,9 217,6 223,4 235,1 241,4 247,9 254,5 261,2 268,1 290,1 298,0 306,0 314,1 322,5 331,0 386,9 397,3 407,8 418,7 429,8 441,0 429,3 440,9 452,7 464,8 477,1 489,7 467,5 480,0 492,8 505,8 519,1 532,7 521,2 535,2 549,5 564,0 578,8 594,0 569,9 585,0 600,4 616,1 632,1 648,4

073.1

100.1

110.2

120.2

133.2

146.2

Note: Values are based on T=5C entering/leaving condenser water temperature; T=5C entering/leaving evaporator water temperature and with evaporator fouling factor=0,0176 m2 C/kW, condenser fouling factor=0,0440 m2 C/kW.

806 B 03/05 H pag. 22/32

Total heat recovery exchangers pressure drop (ECOPLUS SE/XE 050.1 146.2)

806 B 04/02 A pag. 23/32

806 B 03/05 H pag. 24/32

Dimensions ECOPLUS 050.1 073.1

1850 mm 3430 mm

860 mm

Dimensions ECOPLUS 100.2 146.2

1880 mm 4210 mm

806 B 04/02 A pag. 25/32

860 mm

Technical Specification Water Cooled Screw Chiller ECOPLUS 050.1146.2

To supply and install, where specified in the project n . unit(s) water cooled chiller with cooling capacity of . kW, to cool . l/sec. of water from . C to . C, condenser entering water temperature . C, condenser leaving water temperature ..........C. The unit should work with electricity at . V, 3ph, 50Hz. The electrical power absorbed should not exceed . kW. The units COP will be at least . at the working conditions of the project. Part load COP will be at least . at the working conditions of the project. The units will have 1 or 2 independent refrigerant circuits, and the respective electronic microprocessor will allow the starting of the compressors. Each chiller will be factory assembled and protected by an epoxy paint. The unit will be tested at full load in the factory at the nominal working conditions and water temperatures. Before shipment a full test will be held to avoid any losses. Chiller will be delivered to the job site completely assembled and charged with refrigerant and oil. Comply with the manufacturer instructions for rigging and handling equipment. GENERAL All units should be designed and manufactured in accordance with applicable selections of the following which are equivalent to American Air-conditioning industry applicable codes: Rating of chillers Construction of pressure vessel Electrical codes Safety Codes Manufacturing Quality Stds REFRIGERANT Will be accepted only HFC 134a. UNIT DESCRIPTION Each chiller consist of single or multiple semi-hermetic rotary screw compressor, direct expansion avaporator, water cooled condenser section, control system and all components necessary for safe and controlled unit operation. NOISE LEVEL AND VIBRATIONS Sound pressure level at 1 meter distance in free field, semispheric conditions, shall not exceed dBA. The sound pressure levels must be rated in accordance to ISO 3744. Other types of rating unacceptable. Vibration level should not exceed 2 mm/s. DIMENSIONS Unit length shall not exceed . mm, unit width shall not exceed . mm, unit height shall not exceed . mm. CHILLER COMPONENTS Compressors The compressors shall be field serviceable, semi-hermetic, single-screw type with one main helical rotor meshing with two opposed gaterotor. Twin-screw compressor will no accepted because of the large bearing loads inherent with this design. For a Single-screw compressor the two exactly opposed gaterotors create two exactly opposed compression cycles which results in balanced forces acting on the rotor compressor. The gaterotors will be constructed of a carbon impregnated engineered composite material. The gaterotor supports will be constructed of cast iron. The oil injection shall be used for these compressors in order to get high COP also at high condensing pressure and low sound pressure levels in each load condition. Refrigerant system differential pressure shall provide oil flow throught service replaceble, 0.5 micron, full flow, cartridge type oil filter internal to compressor. Filter bypass or oil pump not acceptable. EN 12055 TUV Standards (on request) IEC 204-1 CEI 44-5 Elect. & Safety Codes CEI-EN 602041 Codes ISO 9001:2000

806 B 03/05 H pag. 26/32

The compressors oil cooling must be realized by liquid injection. External dedicated heat exchanger and additional piping to carry the oil from the compressor to heat exchanger and viceversa will be not accepted. The compressor shall be provided with a integrated high efficiency, oil separator and with built-in oil filter. The compressor shall be direct electrical drive, without gear transmission between the screw and the electrical motor. The motors compressor shall be designed for star/delta. Soft start should be available as option. The compressor casing shall be provided with ports to realize economized refrigerant cycles. Shall be present two thermal protection realized by a thermistor for high temperature protection to motor and a thermistor for discharge gas high temperature protection. The compressor shall be provided with an automatic spring return of capacity control valve to the minimum load position to ensure compressor starting always at minimum motor load so with the minimum mechanical stress. Evaporator The units shall be supplied with shell and tubes counter-flow evaporator single refrigerant pass. It will be direct expansion with refrigerant inside the tubes and water outside (shell side) with carbon steel tube sheets, with straight copper tubes that are spirally wound internally for higher efficiencies, expanded on the tube plates. The external shell, shall be linked with an electrical heater to prevent freezing up to -28 C ambient temperature, commanded by a thermostat and shall be insulated with flexible, closed cell polyurethane insulation material. The evaporator will have 1 or 2 circuits, one for each compressor and shall be single refrigerant pass to ensure a simplier oil circulation so to ensure always a perfect oil return to the compressor. Evaporator is manufactured in accordance to PED approval. Condensers Condensers will be shell and cleanable, through-tube type. The unit will have one condensers per circuit. Each condenser shall have a carbon steel and seamless, integrally finned high efficiency copper tubes, roll expanded into heavy carbon steel tube sheets. Water heads shall be removable and include vent and drain plugs. Condensers will come complete with liquid shut-off valve, spring loaded relief valve. Refrigerant circuit The unit must have refrigerant circuits completely independent of each other with one compressor per circuit. Each circuit shall include an: thermostatic expansion valve, compressor discharge shut-off valve, a liquid line shut-off valve with charging connection, replaceable core filter-drier, sight glass with moisture indicator and insulated suction line. Suction line shut-off valve should be available as option.

806 B 04/02 A pag. 27/32

Regulation of cooling capacity Each unit will have a microprocessor for the control of compressor slide valves position (2 slide valves, one for each compressors cycles). The slides shall have a stepless motion that allows a units operation with infinitely variable capacity control down to 25% (1 compressor) or down to 12,5% (2 compressors) of the cooling capacity. The chiller shall be capable of stable operation to a minimum of 25% (1 compressor) or to a minimum of 12,5% (2 compressors) of full load without hot gas bypass. Step unloading unacceptable because of evaporator leaving water temperature fluctuation and low compressors efficiency at partial load. The system shall stage the unit based on the leaving water temperature.

Control panel Field power connections, control interlock terminals, and unit control system should be centrally located in an electric panel (IP 54). The Power components and control equipment shall be separately mounted in different compartments of the control panel. The Compressor starting method will be star/delta, with an option for Softstart. Power and starting controls should include fuses and contactors for the compressor and fan motor windings. Operating and safety controls should include energy saving; emergency stop switch; thermal overload protection for each compressor motor; high and low pressure cut-out switch (for each refrigerant circuit); anti-freeze thermostat; cut-out switch for each compressor. All of the information regarding the unit shall be shown on a display with a built-in calendar and clock that will provide unit scheduling throughout the year. The following features and functions shall be included: - resetting chilled water temperature by controlling the return water temperature or by a remote 420 mA DC signal: - soft load function to prevent the system from operating at full load during the chilled fluid pulldown period; - password protection of critical parameters of control; - start-to-start and stop-to-start timers to provide minimum compressor off-time with maximum motor protection; - communication capability with a PC or remote monitoring; - lead-lag selection by manual or automatically by circuit run hours; - double set point for brine unit version; schedule - scheduling via internal time clock to allow programming of a yearly start-stop accommodating weekends and holidays.

806 B 03/05 H pag. 28/32

Display Capabilities The controller as a minimum shall be capable of monitoring and displaying the following data: Operating Conditions Ent./ Lvg. Evaporator fluid Temp. Ent.ering Condenser fluid Temp. Operating Chilled Fluid Setpoint Oil / Discharge gas Press. (per comp.) Condensing Press. (per comp.) Evaporator Press. (per comp.) Unit Enabled Compressor Enabled Water Setpoint Reset Demand Limit or Current Limit (Site Selectable) Alarms Phase Monitor Freeze Protection Evaporator Flow Low Gas Pressure (per comp.) Transition Fault, (per comp.) Oil Diff. press. (per comp.) Low Oil Pressure (per comp.) High Gas Pressure Trip (per comp.) Motor Overload, (per comp.) Transducer faults Units Off-Line External fault Processor Faults Maintenance requirements

Standard Customer Interfaces `The controller as a minimum shall be capable of providing the following interlocks: Chiller Enable Signal: Digital Input, customer contact must be capable of handling 24Volts, 50HZ, 1 Amp. Chiller Common Fault: Volt free, normally open, digital contact, Must be capable of switching 250 V, 50 HZ, 10 Amp. Pump Enable Signal:: Volt free, normally open, digital contact, Must be capable of switching 250 V, 50 HZ, 10 Amp. Setpoint Override:: Demand Limit:: Or Current Limit:: 4 20 mA DC analoque input signal. 4 20 mA DC analoque input signal. 4 20 mA DC analoque input signal.

Optional Customer Interfaces Compressor Running Signals: Volt free, normally open, digital contact, Capable of switching 250 V, 50 HZ, 10 Amp. Optional High Level Communications Interface Using ModBus, Lonworks or Bacnet protocols

806 B 04/02 A pag. 29/32

NOTE ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________

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NOTE ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________

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We reserve the right to make changes in design and construction at any time without notice, thus the cover picture is not binding.

McQuay Italia S.P.A. S.S. Nettunense, km 12+300 00040 Cecchina (Roma) Italia Tel. (06) 937311 Fax (06) 9374014 E-mail: mcquay@mcquayitalia.com

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