Programme overview Group 2

2.1 Design principle System 32

2.1.0 - 2.1.3

2.2 Automatic drilling and insertion machines Blue Max

Range summary 2.2.4

2.3 Assembly aids, drilling jigs and hole-marking templates

Range summary 2.3.0 - 2.3.1

2.4 Drills and bits

Range summary 2.4.1

Programme overview Group 2

2.0. 1

Design principle System 32

The international standard for furniture construction Allows for hole line and fitting and assembles these to create a constructional unit Saves time and money in work preparation, production and assembly Ideal for production processes involving CNC, automatic drilling machines and drilling jigs Design principle System 32 Hole distance : 32 mm Drilling diameter: 5 mm Hole-centre distance from hole line to front edge of side: 37 mm (sealing lips, bumper etc. belong to the front edge of the side, are included in the 37 mm dimension and must be taken into account when cutting to size and drilling) Hole-centre distance in vertical hole lines: divisible by 32 Beneficial: - The first and last drill hole in a hole line is equidistant from the upper and lower edge of the side - The distance between the rear edge of the side and rear hole line is also 37 mm

5 32 32 32 32 32 32 32 32 32 32 32 32

N x 32 37

Units Tens 0 1 2 3 4 5 6 7 8 9

0 0 320 640 960 1280 1600 1920 2240 2560 2880

1 32 352 672 992 1312 1632 1952 2272 2592 2912

2 64 384 704 1024 1344 1664 1984 2304 2624 2944

3 96 416 736 1056 1376 1696 2016 2336 2656 2976

4 128 448 768 1088 1408 1728 2048 2368 2688 3008

5 160 480 800 1120 1440 1760 2080 2400 2720 3040

6 192 512 832 1152 1472 1792 2112 2432 2752 3072

7 224 544 864 1184 1504 1824 2144 2464 2784 3104

8 256 576 896 1216 1536 1856 2176 2496 2816 3136

9 288 608 928 1248 1568 1888 2208 2528 2848 3168

2.1. 0

Design principle System 32

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Design principle System 32

A wide range of different fittings are mounted in System 32 hole lines:

Cam fittings Rastex

Cam fittings VB

Connecting screws

Back panel connectors

Connecting angle

Quadro runner systems

Roller runner systems

Fittings for office organisation

Hinge systems Intermat/ Ecomat, Slide-on and Minimat

Flap stays

Leveller

Shelf support

Wardrobe tube bearing

Even handles are mounted within the 32 mm hole pattern

Design principle System 32

2.1. 1

Design principle System 32 Example application

Hole line and connecting fitting When processing panels ensure that: The position of the dowel drilling in the edge of the top and bottom panels corresponds with the data given in the catalogue! Example of connecting fitting VB 20: distance = 9,5 mm
9,5 19 9,5

37

32 10 5 30

32

10 9,5

9,5

Door stop A = distance from upper edge of door to centre of hinge cup B = distance from upper edge of side to centre of dowel F = door overhang or door reveal X = multiple of 32 mm Formula for calculation of hinge distance: A = B + X - 16 9,5 + 96 - 16 = 89,5 mm A desired door reveal F is to be subtracted. A desired door overhang F is to be added.
A

37

32

5 X

16

2.1. 2

Design principle System 32

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Design principle System 32 Example application

Constructing a cabinet side X/Y B = multiple of 32 mm = hole distance from side upper or lower edge to centre of dowel E.g., for 19 mm shelf thickness : B = 9,5 mm
B

9,5 9,5

19

Calculation of cabinet side: Height= X + (2 x B) Width = Y + (2 x 37 mm)

Height

9,5 22,5

19

Plinth
B 37 Y 37

Plinth

32 9,5

Depth

Example: Desired height approx. 2000 mm Desired depth approx. 600 mm Connecting fitting VB 20 - 19 mm shelves

Units Tens 0 1 2 3 4

0 0 320 640 960 1280 1600 1920 2240 2560 2880

1 32 352 672 992 1312 1632 1952 2272 2592 2912

2 64 384 704 1024 1344 1664 1984 2304 2624 2944

3 96 416 736 1056 1376 1696 2016 2336 2656 2976

4 128 448 768 1088 1408 1728 2048 2368 2688 3008

5 160 480 800 1120 1440 1760 2080 2400 2720 3040

6 192 512 832 1152 1472 1792 2112 2432 2752 3072

7 224 544 864 1184 1504 1824 2144 2464 2784 3104

8 256 576 896 1216 1536 1856 2176 2496 2816 3136

9 288 608 928 1248 1568 1888 2208 2528 2848 3168

Advantage to the cabinet maker: There is no longer any need to differentiate between a left and right unit side, since the upper and lower hole positions are identical.

5 6 7 8 9

X = 1984 + (2 x 9,5) = 2003 mm For dimension X, 1984 is selected from the table. The cabinet height is therefore 1984 + (2 x 9,5) = 2003 mm.

Y = 512 + (2 x 37) = 586 mm For dimension Y (600 - 2 x 37), 512 mm is selected from the pattern table. The cabinet depth is therefore 512 + (2 x 37) = 586 mm.

Design principle System 32

2.1. 3

Automatic drilling and insertion machines Blue Max

Blue Max provides the right solution to any requirement

Blue Max mini Elementary functions For stationary use in the workshop and for mobile use on the construction site

Blue Max Modular Functions in 5 configurations For precision results in the workshop
For details on equipment, see page 2.2.2

2.2. 0

Automatic drilling and insertion machines Blue Max

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Automatic drilling and insertion machines Blue Max on the Internet

Would you like further details on Blue Max?

On the Internet, you will find: Operating instructions Videos on using Blue Max Tips, tricks and answers to FAQs Instructions on constructing practical base units, with component drawings and part lists in PDF format for downloading and as data packages for importing into Selection Professional (for individually tailored adjustments) Training opportunities available and more ...

www.hettich.com/bluemax
Automatic drilling and insertion machines Blue Max

2.2. 1

Summary of functions Modular drilling and insertion machine Blue Max

Blue Max Modular always the right solution

Depth adjustment of up to 550 mm facilitates the machining of large workpieces

Interchangeable drilling units provide the capability of adapting hole patterns and save resetting time. Workpieces are machined quickly and in full. Hinges: Drill holes/press-in type Mounting plates: Drill holes/press-in type Connecting fittings: Drill holes/press-in type Runners: Drill holes System 32 hole lines: Drill holes

Caterpillar drive for hole lines with individually adjustable cam actuation for variable hole line patterns

2250 mm side adjustment is used exactly and quickly simply by repositioning the handle and turning the spindle. There is no need to move the workpiece!
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2.2. 2

Automatic drilling and insertion machines Blue Max

Summary of functions Modular drilling and insertion machine Blue Max

Fast and straightforward setting of the drilling depth

Straightforward machine setting for quickly optimising various work operations Optimum travel for drilling and inserting Shorter distances for hole-line drillings with continuation stop

Digital display of hole pattern to the accuracy of one tenth of a millimetre

The 5-spindle horizontal drilling unit allows you to drill holes for connecting fittings and wooden dowels at one and the same time

Automatic drilling and insertion machines Blue Max

2.2. 3

Range summary/Technical comparison Automatic drilling and insertion machines Blue Max

i
Advanced 2.2.7 Basic Plus 2.2.8 Basic 2.2.9

Blue Max Modular Page number

Professional 2.2.5

Advanced Plus 2.2.6

Vertical drilling Motor power rating 1,6 kW (2,1 HP) 400 V/50 Hz/3 -phase Connection for chip extractor, diameter mm Mechanism for interchangeable drilling units, for using different drilling units Use of drilling units for hinges, connecting fittings and hole lines, up to 3 spindles, 90 rotation Use of drilling units for hole lines, up to 19 spindles Use of drilling units for hole lines, up to 19 spindles, 90 rotation Work bench Dimensions mm Pneumatic device for holding workpiece down Aluminium fence with indexing in mm and inch Side adjustment 2250 mm side adjustment using sliding carriage LCD side position display Pneumatic caterpillar drive for automatic lateral traversal Depth adjustment Depth adjustment 90 mm Depth adjustment 550 mm LCD depth position display Horizontal drilling Horizontal drilling unit for end-face dowel holes, 5 spindles, with quick-change chuck, motor power 0,75 kW (1 HP) Connection for chip extractor, diameter 100 mm Blue Max mini Practical, small and suitable even for mobile use 2.2.16 - 2.2.21

100

100

100

100

80

560 x 3000

560 x 3000

300 x 3000

560 x 800

300 x 800

Can be retrofitted Can be retrofitted

Can be retrofitted Can be retrofitted

Can be retrofitted Can be retrofitted = included = not possible

Can be retrofitted Can be retrofitted

2.2. 4

Automatic drilling and insertion machines Blue Max

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Automatic drilling and insertion machine Blue Max Modular Professional with caterpillar drive and horizontal drilling unit
Special features of this equipment option For interchangeable drilling unit Straightforward machine setting Pneumatic hold-down clamp 550 mm depth adjustment with LCD display 2250 mm side adjustment with LCD display Pneumatic caterpillar drive for automatic lateral traversal = for even greater work efficiency 5-spindle horizontal drilling unit for end-face dowel holes

Article with horizontal boring unit without horizontal boring unit Pneumatic caterpillar drive

Order no. 9 079 441 9 083 833

PU 1 1

Horizontal boring unit

Needs to be ordered separately For drilling units and optional accessories, see pages 2.2.10 - 2.2.15

Automatic drilling and insertion machines Blue Max

2.2. 5

Automatic drilling and insertion machine Blue Max Modular Advanced Plus with side and depth adjustment

Depth adjustment Special features of this equipment option For interchangeable drilling unit Straightforward machine setting Pneumatic hold-down clamp 2250 mm side adjustment with LCD display Plus 550 mm depth adjustment with LCD display for exact positioning Wide range of adjustment options for complete workpiece machining

Order no. 9 079 440

PU 1

Needs to be ordered separately For drilling units and optional accessories, see pages 2.2.10 - 2.2.15

2.2. 6

Automatic drilling and insertion machines Blue Max

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Automatic drilling and insertion machine Blue Max Modular Advanced with side adjustment

Side adjustment Special features of this equipment option For interchangeable drilling unit Straightforward machine setting Pneumatic hold-down clamp Large work bench and 2250 mm lateral adjustment range for drilling and insertion unit: Hardly any need to move workpieces Rotatable, individually adjustable latch-lever profile for four different basic settings LCD display for exact positioning of hole pattern

Order no. 9 079 439

PU 1

Needs to be ordered separately For drilling units and optional accessories, see pages 2.2.10 - 2.2.15

Automatic drilling and insertion machines Blue Max

2.2. 7

Automatic drilling and insertion machine Blue Max Modular Basic Plus for interchangeable drilling unit with depth adjustment

Depth adjustment Special features of this equipment option For interchangeable drilling unit Straightforward machine setting Pneumatic hold-down clamp Plus 550 mm depth adjustment with LCD display for exact positioning Additional adjustment capabilities for machining workpieces

Order no. 9 079 438

PU 1

Needs to be ordered separately For drilling units and optional accessories, see pages 2.2.10 - 2.2.15

2.2. 8

Automatic drilling and insertion machines Blue Max

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Automatic drilling and insertion machine Blue Max Modular Basic for interchangeable drilling unit

Interchangeable drilling unit Interchangeable drilling units save resetting time: Simply change the drilling unit instead of the inconvenience and time-consuming process of changing drill bits Straightforward machine setting for optimising various work operations Pneumatic hold-down clamp

Order no. 9 079 436

PU 1

Needs to be ordered separately For drilling units and optional accessories, see pages 2.2.10 - 2.2.15

Automatic drilling and insertion machines Blue Max

2.2. 9

Interchangeable drilling unit for Blue Max Modular

Interchangeable drilling unit for System 32 hole line For depthwise hole-line drillings and hardware drillings Suitable for equipping with continuation stops

Number of spindles

Order no. 9 079 506 9 079 508 9 083 835 9 083 836

PU 1 1 1 1

!
9 spindles
R L R 32

9 without quick-change chuck 19 without quick-change chuck 9 with quick-change chuck 19 with quick-change chuck

R 8 x 32 = 256

19 spindles

R 18 x 32 = 576

32

! !

Continuation stop For Blue Max Modular interchangeable drilling unit with 9 or 19 spindles

Order no. 9 079 480

PU 1 set

Needs to be ordered separately For drilling pins, see page 2.2.15

2.2. 10

Automatic drilling and insertion machines Blue Max

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Interchangeable drilling unit for Blue Max Modular Professional with caterpillar drive

Interchangeable drilling unit for System 32 hole line with 5 spindles For automatic hole lines drillings Adapted for working with pneumatic caterpillar drive for automatic lateral traversal

Article without quick-change chuck with quick-change chuck

Order no. 9 079 482 9 084 003

PU 1 1

32

4 x 32 = 128

Horizontal boring unit with 5-spindle boring head With quick release chucks For frontal drilling, e.g. dowel holes

Order no. 9 079 478

R L

PU 1
R L R

32

4 x 32 = 128

!
2.2. 11

Automatic drilling and insertion machines Blue Max

Interchangeable drilling unit for Blue Max Modular

Interchangeable drilling unit for hinges For hinge hole pattern T43, e.g.Intermat, Ecomat and Slide-on hinge ranges (interchangeable drilling unit for other hinge drilling patterns on request) Prepared for press-in mounting frame

Article without quick-change chuck with quick-change chuck

C R L L 52 5,5

Order no. 9 079 509 9 083 837

PU 1 1

Interchangeable drilling unit for System 32 hole line with 4 spindles With quick-change chuck for fast changeover E.g. for mounting VB connecting fittings, InLine mounting plates for hinges, MultiTech drawer-front connectors etc. Prepared for press-in mounting frame

Order no. 9 079 477

PU 1

32 L R

32 L 32

Spare quick-change chuck

Chuck plug For quick-change chuck Plastic red

Order no. 0 061 256

PU 1

Order no. 0 040 657

PU 1

2.2. 12

Automatic drilling and insertion machines Blue Max

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Press-in frame and dies for Blue Max Modular

Blue Max Modular press-in frame Can be used with Blue Max Modular interchangeable drilling units, hinge and System 32 hole line with 4 spindles For fitting with Blue Max insertion dies

Order no. 9 079 479

PU 1

Insertion dies Insertion die for Hinges from Intermat, Ecomat and Slide-on range with T 43 cup Hinges from Selekta Pro 2000 range with T 23 cup Knock-in System 9000 InLine mounting plate Connecting fittings VB 18/19/20/21 Connecting fittings VB 36 Front connectors MultiTech Order no. PU

0 061 355

Insertion die for Intermat, Ecomat and Slide-on hinge ranges with T 43 cup

0 010 079 0 046 626 0 061 289 0 068 637 0 040 129

1 1 1 1 1

Insertion die for InLine mounting plate

Insertion die for VB 36 connecting fittings

Automatic drilling and insertion machines Blue Max

2.2. 13

Work top extension and stops for Blue Max Modular

Work top extension Two metres Can be used for left and right

Article Fence with scale Fence without scale Plastic profile, red

Order no. 0 061 268 0 061 831 0 061 832

PU 1 1 1

Centre stop Blue Max Modular Left and right-hand stop with independent threads for individual positioning

Order no. 9 079 481

PU 1

Pendulum stop for fence Right-hand/left-hand

Order no. 0 061 285

PU 1

Tilt stop for fence

Article Right Left

Order no. 0 061 351 0 061 353

PU 1 1

Blue Max Modular laser For exact positioning of workpieces with marked hole pattern Easy to install, battery-operated (1 x AA, 1,5V or storage battery 1,2V)

Order no. 9 079 513

PU 1

2.2. 14

Automatic drilling and insertion machines Blue Max

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Drilling pins with shaft mount for Blue Max Modular

Turning clockwise and anticlockwise = can be used on both sides! Outstanding service life, similar to diamond-tipped drill bits Long resharpening zone Length 57,5 mm Shaft diameter 10 mm Diameter mm 8,0 6,0 5,0 3,0 2,5 Order no. 9 079 424 9 079 422 9 079 420 9 079 417 9 079 414 PU 1 1 1 1 1

For socket drill holes Diameter 8 mm Length 50 mm Turning clockwise Shaft diameter 10 mm

Turning clockwise and anticlockwise Drilling direction marked in colour right = black, left = orange Length 57 mm Shaft diameter 10 mm

Order no. 0 058 961

PU 1

Diameter mm 40,0 35,0 35,0 (without centring pin) 30,0 26,0 25,0 24,0 20,0 19,0 18,0 15,0

Order no. right 0 069 250 0 053 955 0 072 404 0 069 251 0 061 650 0 053 945 0 078 963 0 053 944 0 078 042 0 073 099 0 053 943 0 053 941 0 053 819 0 053 952 0 053 817 0 061 652 0 071 722 0 072 039 0 053 950 0 072 163 0 070 025 0 071 897

PU left 0 074 438 0 053 954 0 058 962 0 052 987 0 053 953 0 052 986 0 073 143 0 061 651 0 053 942 0 053 820 0 053 951 0 053 818 0 061 653 0 071 721 0 072 040 0 053 949 0 071 723 0 070 026 0 071 896 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

For horizontal boring unit Diameter 8 mm Length 70 mm Turning clockwise or anticlockwise Drilling direction marked in colour right = black, left = orange Shaft diameter 10 mm

Order no. right 0 065 561

PU left 0 065 562 1

14,0 12,0 10,0 8,0 7,5 7,0 6,0 5,0 4,0 3,0 2,0

Set of drill bits for VB 36, containing: 1x 20 mm right, 1x 10 mm left Set of drill bits for VB 18/19/20/21, containing: 1x 30 mm right, 1x 10 mm left Dummy plug Dummy plug for quick-change chuck

0 070 034 0 070 035 0 076 497 0 040 657

1 set 1 set 1 1

Automatic drilling and insertion machines Blue Max

2.2. 15

Automatic drilling and insertion machine Blue Max mini

Blue Max mini Practical, small and suitable even for mobile use
Suitable for installing: Hinges Cross mounting plates Knock-in mounting plates Connecting fittings Dowels

Pneumatic stroke movement (or alternatively with hand lever)

Motor power rating 0.75 kW (1 HP)

6-spindle boring head Fence with two pendulum stops

Work bench 400 x 800 mm

32 L L 20 L 5,5 52 L 32 R L

Optional equipment: Hold-down clamp, press-in frame and foot switch

2.2. 16

Automatic drilling and insertion machines Blue Max

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Automatic drilling and insertion machine Blue Max mini

Blue Max mini Type 3 Pneumatic stroke movement

Connection 400 V/50 Hz/3-phase 230 V/50 Hz/3-phase 230 V/50 Hz/1-phase

Order no. 0 077 566 0 077 567 0 078 987

PU 1 1 1

Blue Max mini Type 3 Pneumatic stroke movement Hold-down Insertion unit Foot pedal

Connection 400 V/50 Hz/3-phase

Order no. 0 077 610

PU 1

Blue Max mini Type 2/6 Hand lever Set contains: 1 Blue Max mini type 2/6 1 set of drill bits 1 x 35 mm right 2 x 10 mm left

Connection 230 V/50 Hz/1-phase

Order no. 0 047 222

PU 1 set

Needs to be ordered separately For drilling pins and optional accessories, see pages 2.2.18 - 2.2.21

Automatic drilling and insertion machines Blue Max

2.2. 17

Accessories for drilling and insertion machine Blue Max mini

Fence extension With scale Right-hand/left-hand

Length mm 1500 2000

Order no. 0 061 266 0 061 268

PU 1 1

2 quick clamping levers for adjusting fence

Order no. 0 072 152

PU 1 set

Pneumatic hold-down clamp complete

Order no. 0 072 146

PU 1

2.2. 18

Automatic drilling and insertion machines Blue Max

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Accessories for drilling and insertion machine Blue Max mini

Set of fixed stops For fence fixed positions

Order no. 0 072 151

PU 1 set

Pendulum stop for fence Right-hand/left-hand

Order no. 0 061 285

PU 1

Tilt stop for fence

Article Right Left

Order no. 0 061 351 0 061 353

PU 1 1

Pendulum-stop system Maxi Stop Versatile

Order no. 0 051 502

PU 1

Working with Maxi Stop using the example of a MultiTech drawer-front connector

Blue stop MultiTech height 86

Green stop: MultiTech height 118

Yellow stop: MultiTech height 150

Red stop: MultiTech height 214

Automatic drilling and insertion machines Blue Max

2.2. 19

Accessories for drilling and insertion machine Blue Max mini

Blue Max mini press-in frame Can be used with Blue Max mini, type 3

Article Press-in frame for Blue Max mini, type 3

Order no. 0 070 032

PU 1

Insertion dies Insertion die for Hinges from Intermat, Ecomat and Slide-on range with T 43 cup Hinges from Selekta Pro 2000 range with T 23 cup Knock-in System 9000 InLine mounting plate Connecting fittings VB 18/19/20/21 Connecting fittings VB 36 Order no. PU

0 061 355

Insertion die for Intermat, Ecomat and Slide-on hinge ranges with T 43 cup

0 010 079 0 046 626 0 072 147 0 072 148

1 1 1 1

Insertion die for InLine mounting plate

2.2. 20

Automatic drilling and insertion machines Blue Max

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Accessories for drilling and insertion machine Blue Max mini

Turning clockwise and anticlockwise = can be used on both sides! Outstanding service life, similar to diamond-tipped drill bits Long resharpening zone Length 57,5 mm Shaft diameter 10 mm Diameter mm 8,0 6,0 5,0 3,0 2,5 Order no. 9 079 424 9 079 422 9 079 420 9 079 417 9 079 414 PU 1 1 1 1 1

For socket drill holes Diameter 8 mm Length 50 mm Turning clockwise Shaft diameter 10 mm

Turning clockwise and anticlockwise Drilling direction marked in colour right = black, left = orange Length 57 mm Shaft diameter 10 mm

Order no. 0 058 961

PU 1

Diameter mm 40,0 35,0 35,0 (without centring pin) 30,0 26,0 25,0 24,0 20,0 19,0 18,0 15,0 14,0 12,0 10,0 8,0 7,5 7,0 6,0 5,0 4,0 3,0 2,0

Order no. right 0 069 250 0 053 955 0 072 404 0 069 251 0 061 650 0 053 945 0 078 963 0 053 944 0 078 042 0 073 099 0 053 943 0 053 941 0 053 819 0 053 952 0 053 817 0 061 652 0 071 722 0 072 039 0 053 950 0 072 163 0 070 025 0 071 897

PU left 0 074 438 0 053 954 0 058 962 0 052 987 0 053 953 0 052 986 0 073 143 0 061 651 0 053 942 0 053 820 0 053 951 0 053 818 0 061 653 0 071 721 0 072 040 0 053 949 0 071 723 0 070 026 0 071 896 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Dummy plug

Order no. 0 076 497

PU 1

Set of drill bits for Blue Max mini with 6-spindle boring head, containing: 1x 35 mm right, 2 x 10 mm left, 2 x 5 mm Set of drill bits for VB 36, containing: 1x 20 mm right, 1x 10 mm left Set of drill bits for VB 18/19/20/21, containing: 1x 30 mm right, 1x 10 mm left

0 070 033 0 070 034 0 070 035

1 set 1 set 1 set

Automatic drilling and insertion machines Blue Max

2.2. 21

Range summary/Technical comparison Drilling jigs and assembly aids

i
InnoFit Start 2.3.5 MultiFit Pro 2.3.6 - 2.3.7

Assembly aids for drawers

InnoFit Pro Page number 2.3.2 - 2.3.3 InnoFit N 2.3.4

Brief description

Stationary assembly aid

Stationary assembly aid

Transportable assembly aid

Stationary assembly aid

Suitable for mounting

InnoTech drawers and pot-and-pan drawers

InnoTech drawers and pot-and-pan drawers

InnoTech drawers

MultiTech drawers and pot-and-pan drawers

Efficiency

approx. 82 drawers/hour

approx. 85 drawers/hour

approx. 53 drawers/hour

approx. 60 drawers/hour

Versatile drilling jigs

Accura Page number 2.3.8 - 2.3.16 Exakta 2.3.17 - 2.3.23 MultiBlue 2.3.24 - 2.3.35

Brief description

Ruler drilling jig with versatile modular-system drilling templates and sleeve drills

Ruler drilling jig with versatile drilling template

Small, versatile marking jig

Suitable for mounting

Fittings in System 32 Runners Hinges and mounting plates Handles and knobs

Fittings in System 32 Connecting fittings Rastex and VB Runners Hinges and mounting plates Handles and knobs

Connecting fittings Rastex and VB Runners Hinges and mounting plates

2.3. 0

Drilling jigs and assembly aids

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i
Practica Page number 2.3.26 - 2.3.29 Accura

Range summary/Technical comparison Drilling jigs and assembly aids

Drilling jigs and assembly aids for fitting front panels

BlueJig FB 2.3.32 2.3.30 - 2.3.31

Suitable for mounting

Front panels/fronts of InnoTech drawers MultiTech drawers Systema Top 2000 file frames and wide drawers

Systema Top 2000 pencil trays

Drawer front connectors and railing tubes for InnoTech drawers MultiTech drawers

Drilling jigs and assembly aids for mounting hinges

Positioning aid Page number 2.3.33 DrillJig hinge 2.3.34 - 2.3.35 BlueJig hinge 2.3.36 - 2.3.37

Suitable for mounting

Hinges with DrillJig hinge Hinge gauge

Hinges Cross mounting plates

Hinges Cross mounting plates

Drilling jigs and assembly aids for mounting connecting fittings

DrillJig VB Page number 2.3.38 - 2.3.39 BlueJig Dowel 2.3.40 - 2.3.41

Suitable for mounting

Connecting fittings VB

Steel dowels for Rastex connecting fittings Wooden dowels

Drilling jigs and assembly aids for mounting handles and runners
BlueJig for handles Page number 2.3.42 - 2.3.43 BlueJig Quadro EB 20 2.3.44 - 2.3.45 BlueJig FR/MultiTech 2.3.46

Suitable for mounting

Handles and knobs

Quadro runners to wooden drawers

FR cabinet runners MultiTech cabinet runners

Drilling jigs and assembly aids

2.3. 1

Assembly aid for InnoTech drawers InnoFit Pro

For assembling InnoTech drawers and pot-and-pan drawers Quickly set using latch levers for - Drawer widths of 275 mm and 300 to 1200 mm in 50 mm increments - Drawer depths of 260, 300, 350, 420, 470, 520 and 620 mm - Rear-panel heights of 70, 144 and 176 mm Also for customised drawer widths Sturdy aluminium frame

Order no. 0 041 777

PU 1

Assembly

Setting rear-panel height With latch levers for rear-panel heights of 70, 144 and 176 mm

Setting customised drawer width Setting on ruler using cut width of base

Setting drawer depth With latch levers for nominal lengths of 260, 300, 350, 420, 470, 520 and 620 mm

Setting standard drawer width With latch levers for cabinet widths of 275 mm and 300 to 1200 mm in 50 mm increments

2.3. 2

Drilling jigs and assembly aids

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Assembly aid for InnoTech drawers InnoFit Pro

Assembly

1. Insert base into assembly aid, inside facing down

2. Insert profile into assembly aid

3. Clip rear panel into receiver on profiles

4. Pull profiles and rear panel down in one piece

5. Clamp profiles

6. Screw components in place or knock in pins. Done!

Tool for knocking in pins For assembling InnoTech

Order no. 0 078 091

PU 1

Drilling jigs and assembly aids

2.3. 3

Assembly aid for InnoTech drawers InnoFit N

InnoFit N assembly aid For assembling InnoTech drawers and pot-and-pan drawers Pneumatic profile assembly, with compressed air at 6 - 8 bar/100 psi Quickly set using latch levers for - Drawer widths of 275 mm and 300 to 1200 mm in 50 mm increments - Drawer depths of 260, 300, 350, 420, 470, 520 and 620 mm - Rear-panel heights of 70, 144 and 176 mm Also for customised drawer widths Sturdy aluminium frame

Order no. 9 019 743

PU 1

Assembly

1. Insert base into assembly aid, inside facing down

2. Insert profile into assembly aid

3. Clip rear panel into receiver on profiles

4. Pneumatically press pins of side profiles into base

5. Remove finished drawer

2.3. 4

Drilling jigs and assembly aids

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Assembly aid for InnoTech drawers InnoFit Start

For assembling InnoTech drawers For all drawers widths from 275 to 1200 mm and depths of 260, 300, 350, 420, 470, 520 and 620 mm Lightweight polystyrene elements protect the drawer components from damage Quickly set up and dismantled, easily transported for assembly on site

Order no. 0 045 555

PU 1

Setting up

Position assembly aid on work bench with stops against bench edge and fix in place on left hand side.

The right-hand profile mount can be re-positioned. The ruler marks cabinet nominal dimensions.

Assembly

1. Insert profile into assembly aid

2. Insert base between profiles

3. Position profiles so that outer sides rest against stop

4. Insert rear panel and slide base up against rear panel

5. Screw components in place or knock in pins. Done!

Tool for knocking in pins For assembling InnoTech

Order no. 0 078 091

PU 1

Drilling jigs and assembly aids

2.3. 5

Assembly aid for MultiTech drawers MultiFit Pro

For assembling MultiTech drawers and pot-and-pan drawers Quickly set using latch levers for - Drawer widths of 275 mm and 300 to 900 mm in 50 mm increments - Drawer depths of 250, 275, 350, 400, 450, 500 and 550 mm - Rear-panel heights of 86, 118, 150 and 214 mm Also for customised drawer widths Sturdy aluminium frame

Order no. 9 079 392

PU 1

Assembly

Setting drawer depth With latch levers for nominal lengths of 250, 275, 400, 450, 500 and 550 mm

Setting standard drawer width With latch levers for carcase widths of 275 mm and 300 to 900 mm in 50 mm increments

Setting customised drawer width Setting on ruler using cut width of base

Setting rear-panel height With latch levers for rear-panel heights of 86, 118, 150 and 214 mm

2.3. 6

Drilling jigs and assembly aids

www.hettich.com

Assembly aid for MultiTech drawers MultiFit Pro

Assembly

1. Insert rear panel into receiver

2. Insert base into assembly aid, inside facing down

3. Insert profile into assembly aid

4. Clamp profiles

5. Screw profiles to rear panel and base

Drilling jigs and assembly aids

2.3. 7

Drilling jig Accura

Accura rail with measurement scale

mm
Centre punch

Inch

Sleeve drill

Accura drilling template for hinges/ mounting plates Guide for sleeve drill

Marking pin for cup drillings

Accura drilling template for handle collection ProDecor Accura drilling template for runner systems Marking pin for hole lines

Viewing window for measurement scale

Bolt

Adjustable stop for assembled cabinet Drilling jig Accura for System 32 Adjustable stop for individual (un-assembled) cabinet sides

2.3. 8

Drilling jigs and assembly aids

www.hettich.com

Drilling jig Accura for hinges, mounting plates, handles/knobs and runner systems
Modular-system drilling jig Versatile Efficient, economical and professional Accura drilling templates for hinges/mounting plates are suitable for: The Intermat, Ecomat, Minimat and Slide-on series of hinges Mounting plates System 9000 Intermat, Ecomat Mounting plates System 2006 Slide-on System 32, hole line drillings For overlaid and inset doors The Accura drilling template for hinges and knobs plates can be used with: Handles with two or three bases with hole spacing 64 mm or greater Furniture knobs The drilling template for runner systems is used for mounting: Roller runner systems FR (302/402/602/6142 ) Ball-bearing slides KA Quadro slide-on technology partial and full extension Quadro plug-on technology partial and over-extension Quadro runner systems and ball bearing slides for the Systema Top 2000 product ranges Further functional advantages: Drilling template and rail made of aluminium Sleeve drill minimal bit wear, because the bit is not in direct contact with the jig Stops can be used on left and right Easy adjustment of the drilling template and stops by means of clamping screws Rail with measurement scale Simple measurement determination via viewing window in drilling template

Article Accura rail with measurement scale, Aluminium Length 500 mm Length 1000 mm Length 1500 mm Length 2000 mm Accura drilling template for hinges/mounting plates with centre punch and cup pattern, aluminium/plastic Accura drilling template for handles and knobs, aluminium/plastic Replacement slide rail with drilling bushes for Accura drilling templates for handles and knobs Accura drilling template for runner systems aluminium/plastic Additional centre punch Adjustable stop for assembled cabinet, plastic Adjustable stop for individual (un-assembled) cabinet sides, plastic Sleeve drill 3 mm Spare drill 3 mm without sleeve Sleeve drill 5 mm Spare drill 5 mm without sleeve Sleeve drill 8 mm Spare drill 8 mm without sleeve Sleeve drill 10 mm Spare drill 10 mm without sleeve High-powered high-speed steel twist drill (HSS) 5 mm Measuring pin for Accura drilling template for guide components Accura drilling template 1000 mm, aluminium with 3 stop pins/marking pins

Order no. 0 044 764 0 070 263 0 070 264 0 020 014 0 013 841 0 044 765 0 044 767 0 070 265 0 023 680 0 070 267 0 070 266 0 078 095 0 079 004 0 070 268 0 070 269 0 046 084 0 046 628 0 078 096 0 079 005 0 044 766 0 046 629 0 010 573

PU 1 1 1 1 1 set 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Drilling jigs and assembly aids

2.3. 9

Drilling jig Accura for hinges/mounting plates

Cabinet front edge

32

Hole pattern for System 2006/9000 cross-mounting plates for Intermat, Ecomat and Slide-On hinge series (overlay doors) Drilling position for hinge arm Minimat (overlay doors) Hole pattern for System 2006/9000 cross-mounting plates for Intermat, Ecomat and Slide-On hinge series (inset doors)

37

32

57

22 4,5

5,5

52 34

35

52

Punching positions for automatic hinges of the Intermat, Ecomat and Slide-on product series, for cup diameter 35 mm and cup distance C = 4,5 mm

5 22 5,5
Fixing point for cup pattern

16,5 8 3,5
38 25

38

Punching positions for automatic hinges of the Minimat product range, for cup diameter 26 mm and cup distance C = 3,5 mm

2 6

5 16,5 8

16 32

32

Drilling positions for System 32 hole lines

32 16 37

2.3. 10

Drilling jigs and assembly aids

www.hettich.com

Drilling jig Accura for hinges/mounting plates

Door rear edge

1 2

Door lower edge

Align the drilling template and adjustable stop. Using the centre punch, mark and start the holes for the relevant hinge type. Drill the cup holes for the hinges.

Determine the hinge spacing using the cup pattern. The desired reveal can be set by sliding the adjustable stops with reference to the scale on the rail.

Sleeve drill

Remove cup pattern and position the drilling template as required in the cabinet. Directly drill the holes for the mounting plates with the sleeve drills.

Drilling jigs and assembly aids

2.3. 11

Drilling jig Accura for handles/knobs

Accura drilling template set for handles with hole spacing 64 mm or greater and knobs Set contains: 2 Accura drilling templates for handles with hole spacing 64 mm or greater and knobs 2 drill plates with guide sleeve for 5 mm high-powered high-speed steel twist drill (HSS) 1 Accura slide rail with measuring scale in mm and inch, length 500 mm 1 adjustable stop for front edge alignment

Article Accura drilling template set for handles and knobs Replacement slide with drilling bush for Accura drilling jig for handles and knobs High-powered high-speed steel twist drill (HSS) 5 mm

Order no. 0 044 763 0 044 767 0 044 766

PU 1 set 1 1

Handles with two bases centred or positioned as desired

Set up drilling template

0 16 0 17 0 18 0 30 0 15

1
20

30

Adjust hole spacing Adjust handle to front distance Check hole spacing using feeler gauge

13

14

15

10

11 0

12

80

90

70

60

50

13

14

0 16

40

17 0

18

10

11 0

12

80

90

50

60

70

40

20

Drill holes

Screw on handle

13

14

15

0 16

17 0

18

10

11 0

12

80

90

70

60

40

30

20

13

14

15

0 16

50

17 0

18

10

11 0

12

80

90

50

60

70

30

40

20

2.3. 12

Drilling jigs and assembly aids

www.hettich.com

Drilling jig Accura for handles/knobs

Handles with three bases centred or positioned as desired

13 0 14 10 0 11 0 12 0

2
18 0 15 0 16 0 17 0 0

20

13

14

15

0 16

17 0

18

80

90

Set up drilling template

7

50

60

70

30

40

Adjust hole spacing Adjust handle to front distance Use measuring components to check hole spacing

10

11 0

12

80

90

50

60

70

40

30

13

14

15

0 16

17 0

20

18

10

11 0

12

80

90

50

60

70

30

40

20

14

15

0 16

Drill holes Screw on handle

13 0 14 0 15 0 16 0 17 0 18 0 10 0 11 0 12 0 80 90 60 70 5 6 7 6 7

80

90

10

11 0

12

13

17 0

50

60

70

30

40

20

18

50

40

30

13

14

15

0 16

17 0

20

18

10

11 0

12

80

90

50

60

70

30

40

20

Two handles aligned symmetrically

2
0 13 0 14 0 15 0 16 17 0 18 0

13

1
40 30 20

11 0

12

10

90

80

70

60

50

14

15

0 16

17 0

18

10

11 0

12

80

90

50

60

70

30

40

20

Set up drilling template

13 0 14 0 15 0 16

3
7 6 13 0 14 0 15 0 16 0 17 0 18 0 10 0 11 0 12 0 90 6 7

50

60

70

2
30 40 20

Adjust hole spacing Adjust handle to front distance Use measuring components to check hole spacing

80

90

10

11 0

12

0 2 3 4 5

17 0

18

80

50

60

70

30

40

20

Drill holes for first handle Turn drilling jig over Drill holes for second handle

Screw on handles

Drilling jigs and assembly aids

2.3. 13

Drilling jig Accura for runner systems

Drilling positions for Quadro slide-on/plug-on technology Quadro Duplex 60/70 Systema Top 2000 cabinet Roller runner systems FR Ball-bearing slides KA

Cabinet front edge

16

37

32 96 128 160 192 224 256

16 20

288 320 352

16

13 64 320 352

Drilling position for KA 270, Quadro 12 and Quadro Duplex 45 Systema Top 2000 pedestal, narrow pedestal

2.3. 14

Drilling jigs and assembly aids

www.hettich.com

Drilling jig Accura for runner systems

36

36

The drilling template and adjustable stop are placed on the bottom panel, thereby permitting interchangeability between the Quadro 30 partial extension and Quadro V6 full extension runner whilst maintaining the same position for the drawer/front panel.

The adjustable stop is fixed "flush" with the rail: using the inspection window, you can read off the exact screw-on positions for the individual runner systems from the rail scale.

Position of universal drilling template system on individual, un-assembled cabinet sides. Extremely useful e.g. for application with Systema Top 2000

Drilling jigs and assembly aids

2.3. 15

Drilling template Accura for System 32 hole line

Enables you to drill a hole line in System 32 rationally, economically and expertly. Applications Hole line spaced 37 mm from front edge Hole line at a distance of 13 mm from the front edge (office applications: Top 2000 pedestal) Drilling the first hole line for connecting fittings (for 16 mm and 19 mm panel thickness) Stop for continuing hole line Stop for rear hole line in assembled cabinet Article Accura drilling template 1000 mm, aluminium with 3 stop pins/marking pins Sleeve drill 3 mm Spare drill 3 mm without sleeve Sleeve drill 5 mm Spare drill 5 mm without sleeve Sleeve drill 8 mm Spare drill 8 mm without sleeve Sleeve drill 10 mm Spare drill 10 mm without sleeve Order no. 0 010 573 0 078 095 0 079 004 0 070 268 0 070 269 0 046 084 0 046 628 0 078 096 0 079 005 PU 1 set 1 1 1 1 1 1 1 1 Practical advantages: Drilling template in aluminium Sleeve drill minimum bit wear, because the bit does not come into contact with the jig Can be used for left and right Functions easily set using stop/rig pins

1000 8,5

29 holes in 32 mm spacing

0,1

8,5

37

32 10

32

32

32

32 10

20 32

32 20

37

97

13 37

13

13 37

37

Stop for front edge of cabinet side Hole line at distance of 37 mm from the front edge Stop for bottom edge of cabinet side first hole line drilling at 8 mm for 16 mm panel with connecting fittings Stop for bottom edge of the cabinet side first hole line drilling at 10 mm for 19 mm panel with connecting fittings

Stop for continuing the hole line. The pin is inserted in the last hole in the line. Stop for front edge of cabinet side hole line at distance of 13 mm from the front edge (office furniture: Systema Top 2000 work station pedestal) Rear edge of drilling template for drilling the rear hole line in a ready assembled cabinet the distance to the back panel is 37 mm.

2.3. 16

Drilling jigs and assembly aids

www.hettich.com

Drilling jig Exakta

Practical for small furniture batches, constructing samples and contract furnishing For greater accuracy and rational production Can be used for mounting: - Hinges - Mounting plates - Connecting fittings - Shelf supports - Flap supports - And other fittings in System 32

The Exakta drilling template can be employed also without the rail: simply fit to the workpiece with a clamp!

Rail Drilling template Centre punch Cup pattern

Locating point Pin Locating point Drilling hole Hardened drilling bushes 5 mm 5 mm Drilling hole 5 mm

Adjustable stop

Fixed stop

Article Rail with 2 stops 1000 mm 1500 mm 2000 mm 2500 mm Drilling template Centre punch Adjustable stop High-powered high-speed steel twist drill (HSS) 5 mm

Order no. 0 014 825 0 015 328 0 014 826 0 014 827 0 022 617 0 023 680 0 073 788 0 044 766

PU 1 1 1 1 1 1 1 1

Drilling jigs and assembly aids

2.3. 17

Drilling jig Exakta System 32 hole line boring

With Exakta, hole lines at a distance of 37 mm from the side front edge can be drilled directly. For this purpose, several drilling templates can be pushed closely together and drilling can be performed directly through the hardened bushes. Hole distances are 32 mm, drilling diameter 5 mm. All fittings denoted with can be mounted in the hole lines. For transfer from right to left, the Exakta can be placed in the same position on the opposite side.

37

32 32 32 32 32 37

32

32

32

... e.g. for the shelf support range

2.3. 18

Drilling jigs and assembly aids

www.hettich.com

Drilling jig Exakta Drilling pattern/Connecting fittings

VB 18 /19 / 20/21
32 10

See pages 8.2.14 - 8.2.15

15 +0,5

30 10 10

32

10 +0,5

9,5

VB 35/35 M See pages 8.2.18 - 8.2.19

20

9,5 +0,5

32

9,5

VB 36/36 M See pages 8.2.20 - 8.2.21

9,5 +0,5

10

20

32

34

Rastex 15 See pages 8.2.2 - 8.2.3

15

34

When using dowels with a dowel length of 30 mm (drilling dimension = dowel length + 4 mm)

Drilling jigs and assembly aids

2.3. 19

Drilling jig Exakta Cabinet assembly with cam fittings

Drilling cabinet sides

Mark constructional dimensions for panels on the cabinet side The dimensions depend on the fitting and panel thickness Several drilling templates can be used for marking all drilling dimensions for height construction on the cabinet side in one operation Place Exakta against front edge of side, with fixed stop on lower edge of side Position drilling template with the locating points on the markings Insert drill into hardened bushes and drill directly Drill holes: - Drilling distance from front of side edge is 37 mm - Drilling diameter 5 mm - Drilling depth according to dowel dimensions

Shelf Dowel centre

Side front edge

37

Dowel centre

For drilling front and rear holes. The drilling templates remain in the same position: simply position Exakta the opposite way round.

Side rear edge

Dowel centre Shelf

2.3. 20

Drilling jigs and assembly aids

www.hettich.com

Drilling jig Exakta Cabinet assembly with cam fittings

Drilling the top/bottom panels

Align fixed stop flush with adjustable stop Position Exakta with the adjustable stop against the front edge of the side Set drilling template with pins on dowel holes and fix in place Transfer distances to the top and bottom panels

Side front edge

Position Exakta against the panel side edge on the right or left and place the fixed or adjustable stop (for VB 35/36 and Rastex 15) on the panel front edge Using the centre punch, mark the drill holes for the connecting fittings through the appropriate centring holes Drill holes according to specified dimensions

Shelf front edge

Shelf RH side edge

For transfer from right to left, simply position Exakta the other way round!

Shelf LH side edge

Shelf front edge

Drilling jigs and assembly aids

2.3. 21

Drilling jig Exakta Hole marking positions for hinges from the Intermat, Ecomat, Minimat and Slide-on ranges
5,5 22
5,5 22 4,5

52

16,5

52

for 35 mm cup diameter and cup distance C = 4,5 mm

35
8 16,5 3,5
2 6

38

38

for 26 mm cup diameter and cup distance C = 3,5 mm

35 26

Cup diameters 35 and 26 mm can also be measured with the Exakta drilling template. ... e.g. for hinge versions Intermat 9943 Ecomat 9843 Intermat 9924 Slide-on 2333 Minimat 2225

Hole marking and drilling positions of the cross mounting plate systems 2006/9000 from the Intermat, Ecomat, Minimat and Slide-on hinge ranges
28

Hole marking position for overlaid doors

37

32

32

28/37 32

55

Hole marking position for inset doors

... for the mounting plate versions System 9000 Intermat and Ecomat hinges System 2006 Slide-on hinges Minimat 2225

32

55

32

2.3. 22

Drilling jigs and assembly aids

www.hettich.com

Drilling jig Exakta Marking/drilling holes for hinges and mounting plates

Position Exakta against rear edge of door, with the fixed stop against the door's lower edge Using the centre punch, mark drill holes for relevant hinge type Drill cup holes for the hinges. Exakta always guarantees that hinges are mounted perfectly horizontally.

Door rear edge

Door lower edge

If the doors are drilled first, the hinge distances can be measured by inserting the cup patterns on the drill templates into the cup holes. These can then be transferred to the cabinet side. Set clearance with the adjustable stop Position Exakta against front edge of side, with the fixed stop against the side's lower edge For cross mounting plates to be fixed directly (with 5 mm pins or euroscrews), insert drill into hardened bushes and drill directly Mark screw holes with centre punch for all other cross mounting plates
Door

Reveal

Drilling jigs and assembly aids

2.3. 23

Hole marking gauge Multi Blue

Hole marking gauge Multi Blue Small and easy to use, yet multifunctional Simple hole-marking template: the perfect aid for on-site assembly whenever a fitting has to be mounted professionally without the use of large machinery. The Multi Blue double-sided hole marking gauge can be used for marking out: System 32 hole lines for - Mounting plates - Dowels - Shelf supports Cup drillings dia. 35 and 26 with dimension C 4 mm for hinges Holes dia. 25 and 20 for connecting fittings Order no. 0 000 351 PU 1

Marking position for holes 32 mm apart

37

32

37
5

e.g. for different mounting plate versions System 9000 (Intermat- and Ecomat-hinges) System 2006 (Slide-on hinges) Minimat 2225 and Hettich Direkt Top

5 32 32 32 32 32 32 32 32 32 32 32 32
e.g. for Screw-in dowel End and double dowel for Rastex Shelf support

N x 32 37

2.3. 24

Drilling jigs and assembly aids

www.hettich.com

Hole marking gauge Multi Blue

Hole marking positions for cup diameter 35 mm and cup distance C = 4 mm

... e.g. for hinge versions Intermat Ecomat Slide-on

21,5

35

21,5

37

35

21,5

Hole marking positions for cup diameter 26 mm and cup distance C = 4 mm

... e.g. for hinge versions Intermat 9924 Minimat

17
4
26

17

28

17

Hole marking positions for hole 25 mm

... e.g. for connecting fittings Rastex 25

33,5 25

25

33,5

28

33,5

Hole marking positions for hole 20 mm

... e.g. for connecting fittings VB 35 VB 135

9,5

20 9,5+0,5

37

20 9,5

Drilling jigs and assembly aids

2.3. 25

Drawer front template Practica

The Practica drawer front template provides a safe and simple method of installing front panel fixings The side overlay and height of the front panel are adjustable. The system contains three elements: - Practica angle stopper - Practica drilling template - Sleeve drill

Seven different drilling templates can be combined with the angle stopper: - For InnoTech drawer system - For MultiTech drawer system - For Systema Top 2000, pedestals, EB 292/392 - For Systema Top 2000, hanging file frame, cranking 13 mm and 22 mm - For Systema Top 2000, wide drawer, cranking 13 mm and 22 mm

3 2

2.3. 26

Drilling jigs and assembly aids

www.hettich.com

Drawer front template Practica

Practica angle stopper for combining with Practica drilling templates for InnoTech drawer System MultiTech drawer system Systema Top 2000, Pedestals, EB 292/392 Systema Top 2000, hanging file frame, cranking 13 mm and 22 mm For Systema Top 2000, wide drawer, cranking 13 mm and 22 mm Aluminium
1

Order no. 0 078 093 Sleeve drill

PU
3

Bit wear is minimised, as the bits do not come into contact with the template Sleeve for precise drill guidance Adjustable drilling depth stop Article Sleeve drill 3 mm Spare drill 3 mm, without sleeve Sleeve drill 5 mm Spare drill 5 mm, without sleeve Sleeve drill 8 mm Spare drill 8 mm, without sleeve Sleeve drill 10 mm Spare drill 10 mm, without sleeve Practica drilling template InnoTech drawer system For installing the front panel fixings for InnoTech drawer InnoTech pot-and-pan drawer InnoTech pot-and-pan drawer with 2nd railing level Range of adjustment Side overlay of front panel: up to 6 mm to +20 mm Front panel height: from bottom edge of bottom panel up to +35 mm Aluminium Order no. 0 078 095 0 079 004 0 070 268 0 070 269 0 046 084 0 046 628 0 078 096 0 079 005 PU 1 1 1 1 1 1 1 1

up to 6

up to +20

Order no. 0 013 392

PU 1

up to +35

Drilling jigs and assembly aids

2.3. 27

Drawer front template Practica

Practica drilling template MultiTech drawer system For installing the front panel fixings for MultiTech drawer Height 54, 86, 118, 150 and 214 mm MultiTech pot-and-pan drawer Range of adjustment Side overlay of front panel: up to +20 mm Front panel height: from bottom edge of bottom panel up to +35 mm Aluminium
up to +20

up to +35

Order no. 0 079 637

PU 1

Practica drilling template for Systema Top 2000 pedestal, installation width EB 292/392 in System 32 For installing the front panel fixings for Systema Top 2000 steel drawer Installation width 292 mm, installation depth 530 and 730 mm Systema Top 2000 steel drawer Installation width 392 mm, installation depth 530 and 730 mm Systema Top 2000 steel drawers with front stay Range of adjustment Side overlay of front panel: up to +20 mm Front panel height: from bottom edge of bottom panel up to +35 mm Aluminium

up to +35

up to +20

Order no. 0 010 794

PU 1

2.3. 28

Drilling jigs and assembly aids

www.hettich.com

Drawer front template Practica

Practica drilling template for Systema Top 2000 hanging file frame, cranking 13 mm and 22 mm in System 32 For installing the front panel fixings for Systema Top 2000, hanging file frame Cabinet depth 400 mm and 600 mm Systema Top 2000, hanging file frames with front stay Range of adjustment Side overlay of front panel: up to +20 mm Front panel height: from top edge of frame: +52 to +87 mm Front panel height with lock installation: from top edge of frame +84 to +119 mm Aluminium

up to +20 up to +35

min. 52 without lock min. 84 with lock

Cranking X = 13 X = 22

Order no. 0 010 796 0 010 798

PU 1 1

Practica drilling template for Systema Top 2000, wide drawer, cranking 13 mm and 22 mm in System 32 For installing the front panel fixings for Systema Top 2000, wide drawer Cabinet depth 400 mm and 600 mm Systema Top 2000, wide drawer with front stay Range of adjustment Side overlay of front panel: up to +20 mm Front panel height: from bottom edge of bottom panel +10 mm to +45 mm Aluminium

+10 up to +45

up to +20

Cranking X = 13 X = 22

Order no. 0 010 795 0 010 797

PU 1 1

Drilling jigs and assembly aids

2.3. 29

Drawer front template Accura for Systema Top 2000 pencil tray

For drilling dowel holes for connecting the front panel of Systema Top 2000 pencil trays Practical advantages: Drilling jig in aluminium For internal widths of 392 mm (standard pedestal) and 292 mm (narrow pedestal) Side front panel overlay can be varied from 13 to 19 mm Additional stop position for inset front panels (Reveal 2,5 mm) Hole marking position for cylinder cam lock Hole marking position for cylinder cam lock fixing screw Sleeve drill minimum drill wear as the drill bit does not come into contact with the jig Relocatable stop pins for fast and accurate front panel positioning

Article Accura drawer-front jig for Systema Top 2000 pencil tray with 3 stops Sleeve drill 8 mm Spare drill 8 mm without sleeve Hole marking punch

Order no.

PU

0 022 555 0 046 084 0 046 628 0 023 680

1 1 1 1

451

392
19 18 17 16 15 14 13 -2,5

392

392

392

80,5

292 392 292

20,3 23

292

392 292

Stop for side front panel overlay, 13 to 19 mm Stop for inset front panel, reveal 2,5 mm Stop for front panel bottom edge Hole marking position for cylinder cam lock

Hole marking position for cylinder cam lock fixing screw Inside edge of cabinet side Centre of pencil tray Drill holes for sleeve drill

2.3. 30

Drilling jigs and assembly aids

www.hettich.com

Drawer front template Accura for Systema Top 2000 pencil tray

Hole patterns for installation width 392 mm

-2,5 19 18 17 16 15 14 13

Front panel connector for pencil tray Systema Top 2000 Front panel

392
Drawer front panel drilling jig Accura

13 - 19 Overlay door

2,5 Inset

19 18 17 16 15 ,5 -2

19 18 17 16 15 14 ,5 -2

14 13

39 2 29

39

392
29 39 2 2 39

Drilling and hole-marking positions for overlaid front panel, Installation width 392 mm, overlay adjustable from 13 - 19 mm

Hole patterns for installation width 292 mm

292
29 39 2 2

Drilling and hole-marking positions for overlaid front panel, Installation width 292 mm, overlay adjustable from 13 - 19 mm

13

2 29

3 29 92 2

3 29 92 2

39 2

2 39 2

392
29 2 39 2 39 2

Drilling and hole marking positions for inset front panel, Installation width 392 mm, reveal 2,5 mm

2
-2,5 19 18 17 16 15 14 13

Front panel

292

Front panel connector for pencil tray Systema Top 2000 Drawer front panel drilling jig Accura

13 - 19 Overlay door

2,5 Inset

19

19 18 17 16 15 14 13 , -2 5 14 15 16

18 17 -2 ,5

39

39 2 29

13

2 29 2

29392 2

2 39 2

3 29 92 2

39 2

292
29 2 39 2 39

Drilling and hole marking positions for inset front panel, Installation width 292 mm, reveal 2,5 mm

39 2

Drilling jigs and assembly aids

2.3. 31

Drilling jigs and assembly aids BlueJig FB for drawer-front connectors

Drilling template BlueJig For InnoTech/MultiTech railing Aluminium/steel

32 64

InnoTech

MultiTech

Order no. 0 048 437

PU 1 set

Drilling template BlueJig IT For InnoTech front panels Plastic/steel

Insert marking gauge in drawer profile Align front panel and mark drilling positions

Order no. 0 078 097

PU 1 set

Drilling template BlueJig MT For MultiTech front panels Plastic/steel

L

Order no. 0 051 425

PU 1 set

Mounting tool For knock-in assembly of front connectors

Article For front connector MultiTech 54 Suitable for all front connectors MultiTech 86/118/150/214

Order no. 0 079 564 0 040 133

PU 1 1

2.3. 32

Drilling jigs and assembly aids

www.hettich.com

Positioning aid for DrillJig hinge drilling jig and BlueJig hinge hole-marking template
For inserting into mounting-plate drill holes or System 32 hole lines Facilitates the positioning of hinge cup holes, also in conjunction with retrofitting doors DrillJig hinge drilling jig and BlueJig hinge hole-marking templates are simply positioned against the line marker for drilling the cup hole

Order no. 9 078 866

PU 1

32

Drilling jigs and assembly aids

2.3. 33

Drilling jig DrillJig hinge

DrillJig hinge
Hinge drilling pattern

Mounting plate drilling jig

Hinge installation made easy: with a standard commercially available power drill and the DrillJig hinge, Hettich hole patterns can be made everywhere simply, rationally and precisely. Regardless whether you are retrofitting doors on pre-installed shelves or blind panels, for individual or special applications, the DrillJig hinge eliminates the need for unprofitable and time-consuming machine adjustment simply drill and fit, and that's it. Precise and clean hole drilling for hinges and mounting plates Angled, precise drilling with tungsten carbide tipped drill bits No "runaway" of the drill bit when cut-drilling half-moon holes Commercially available power drills, 230 V/min. 350 W or cordless screwdriver, min. 9,6 V

Drill bits 35/2x10 35/2x2,5 The DrillJig hinge set contains: 1 drilling template for hinges 1 drilling template for mounting plates 1 hexagonal driver 1 drill bit, 35 mm installed 2 drill bit, 10/2,5 mm installed Accessories/Replacement parts Article Drilling template for mounting plates Drill bits 35 mm Drill bits 10 mm
2a Drill bits 2,5 mm

Order no. 0 020 165 0 046 413

PU 1 set 1 set

The following hinge and mounting plate ranges can be processed with the Hettich DrillJig hinge: Intermat Ecomat Slide-on Selekta Pro 2000 Mounting plate series System 9000 Mounting plate series System 2006

Order no. 0 020 130 0 020 688 0 020 687 0 046 085 0 020 695 0 020 689

PU 1 1 1 1 1 3
2
3 4

Hexagonal follower Allen screw M8 x 16 DIN 912 Washer 8,4 DIN 125 Sleeve Spring Washer 12 x18 x 0,5 DIN 988

6 78

E
F

/ 2a

/ 2a

2.3. 34

Drilling jigs and assembly aids

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Drilling jig DrillJig hinge

Hinge and mounting plate fixing holes

Side

Overlay

Overlay

Top panel

Door
70 52 32 70

5,5/9
E

70

The door overlay on the top or bottom panel can be precisely marked on the scale: Overlay for "overlay door": up to +24 mm Reveal for "inset door": up to 3 mm

37

Door

Side

35
52 11 C

C 5,5 10 13

12,5 35 52 11 12,5 35 52

5,5 10x11 13

12,5 35 52

9 10x11 13

Hole dimensions T43/Flash/TH Fix Intermat, Ecomat, Slide-on

Hole dimensions T23 Selekta Pro 2000

11 12,5 35 52

Hole dimensions T23/9 Selekta Pro 2000

35
52

5,5

5,5

13

Hole dimensions T42 Intermat, Ecomat, Slide-on

13

Hole dimensions T22 Selekta Pro 2000

13

Hole dimensions T22/9 Selekta Pro 2000

C>
E 12,5 E 12,5

C<

E 12,5

E 12,5

52

Variable "C" setting: from min. 2 to max. 8 Scale point E : template setting for Selekta Pro 2000. 12,5 Drilling jigs and assembly aids

2.3. 35

Hole-marking template BlueJig hinge for hinges and cross mounting plates

Ideal for use on site For concealed hinges - Intermat - Ecomat - Slide-on For mounting-plate options - System 9000 (Intermat- and Ecomat-hinges) - System 2006 (Slide-on hinges) Also for half-overlay applications Separate hole-marking positions additionally provide the possibility of mounting the Hettich Top cross mounting plate for half-overlay applications with pre-mounted self-tapping screws

Order no. 0 045 150

PU 1

Hole marking position for Hettich concealed hinges (Intermat, Ecomat, Slide-on) with cup version T 42 (cup diameter 35 mm, cup distance C 4,5 mm)
5,5 52

C=4,5 52

22

22 5,5

Hole marking position: Overlay mounting position for Hettich mounting plate systems 9000 (Intermat, Ecomat) and 2006 (Slide-on)

37 32

mi 15n. 37 32

2.3. 36

Drilling jigs and assembly aids

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Hole-marking template BlueJig hinge for hinges and cross mounting plates

Hole marking position: Inset mounting position for Hettich mounting plate systems 9000 (Intermat, Ecomat) and 2006 (Slide-on)

mi 15n. 32 57

57

32

Hole marking position: Overlaid centre panel door for screw-on cross mounting plate Hettich Top with pre-mounted chipboard screws
2,5 37 32 2,5 mi 15n. 37 2,5 2,5

32

Hole marking position: Inset centre panel door for screw-on cross mounting plate Hettich Top with pre-mounted chipboard screws
2,5 32 2,5 57

mi 15n.

57

2,5 2,5

32

Drilling jigs and assembly aids

2.3. 37

Drilling jig DrillJig VB

Connector drilling jig

DrillJig VB All you need for rapid, rational, simple and at the same time precise installation of Hettich connecting fittings is the DrillJig VB drilling jig and a standard commercially available power drill. For retrofitting structural shelves and panels Single or special production Precise, clean and also angled holes Tungsten carbide tipped bits No "runaway" of the drill bit when cut-drilling half-moon holes Holes spaced at regular 32 mm intervals Fixed end stop at 37 mm (= distance between hole line and front side edge) Drilling diameter 5 mm For wood thickness of 16/19 and 22 mm Commercially available power drills, 230 V / min. 350 W or cordless screwdriver, min. 9,6 V Drill-Jig VB can be used with: Connecting fittings VB 18/19/20/21/35/35 M/36/36 M Connecting fitting VB 135 Shelf connecting fittings Toolex VB 54 16/19/23 E

Drilling template dowel

The DrillJig VB contains: 1 drilling template for VB connecting fittings 1 drilling template for dowels 1 drill bit 10 mm, fitted 1 drill bit 20 mm, fitted for VB 35/35M/36/36M and VB135 1 hexagonal driver Article DrillJig VB 30 mm dia. drill bit for VB18, VB19, VB20, VB21 Drill bit 18 mm for shelf connecting fitting Toolex VB54 16/19/23 E

Order no. 0 020 166 0 020 167 0 020 168

PU 1 set 1 1

Accessories/Replacement parts Article Drilling template dowel 30 mm dia. drill bit for VB18, VB19, VB20, VB21 Order no. 0 020 131 0 020 167 PU 1 1 1 1 1 1 3
12 13
9
8,5

Drill bit 18 mm for shelf connecting fitting Toolex VB54 16/19 /23 E 0 020 168 20 mm dia. drill bit for VB35/35M, VB36/36M, VB135 Drill bit 10 mm Hexagonal follower Allen screw M8 x 16 DIN 912 Washer 8,4 DIN 125 Sleeve Spring Washer 12 x18 x 1,2 DIN 988 Washer 12 x18 x 0,5 DIN 988 0 020 686 0 020 687 0 020 695 0 020 689

17
14
15

16

16

10,5 10 9 ,5

11

11,5

11

2.3. 38

Drilling jigs and assembly aids

13 12

17

15
14

13 12

9,5

0,5 10 1

1 1,5

17

16

15
14

8,5 9

www.hettich.com

Drilling jig DrillJig VB

Holes for connecting fittings and associated steel dowels

Bottom

Centre Side marking left Drill depth scale Side marking right Side stop, right Drive for 10 mm drill Drill depth scale Drive for 20 mm drill Drill depth scale Hexagonal follower Side

Side stop left

Adjustable stop for drilling position

Adjustable stop for drilling position Clamping fixture

Front/rear edge Bottom

17

16

15

14

12 13

14

15

17
16

1312

17

16

15
14
13 12

8,5

11

10,5 10 9 ,5

Drill depth setting: 12-17 mm in increments of 1 mm

17 17
15
14

11,5

11

12

13

9,5

10

,5 10

1 1

5 11,

1 1

10,5
10

1312

1312

14

14

1312

14

14

1312

37

32

32

Hole centre spacing setting: 8-11,5 mm in increments of 0,5 mm

Drilling jigs and assembly aids

19/22

16

19/22

16

15

16

17

8,5

17

16

15

8,5

Hole centre spacing 11,5 8

12

9,5 10

,5 10

1 1

5 11,

1 1

10,5
10

9,5 10

,5 10

1 1

5 11,

11,5

1 1

10,5

17

16

15

13 12

9,5

0,5 10 1

1 1,5

17

16

16

15

16

14

15
1312

14

8,5 9

8,5

8,5
9

9,5 10

15

16

17

8,5

11,5

11,5

9,5

9,5

8 17

16

15

8,5
17

13

12

13

14

14

16

15

Top/bottom edge Side

2.3. 39

Drilling jig BlueJig dowel for drilling dowel holes

For end-face drill holes for mounting steel dowels: - Rastex 15 with dowel length of 20 mm = hole size 24 mm - Rastex 15 with dowel length of 30 mm = hole size 34 mm - Rastex 25 with dowel length of 24,5 mm = hole size 33,5 mm Practical positioning of drilling jig in relation to existing Rastex holes by means of 2 marking pins, 15 and 25 mm diameters With spacers for panel thicknesses of 15/16, 18/19 and 21/22 mm Designed for combination drilling with wood dowel Plastic with hardened drilling bushes in steel

Order no. 9 079 402

PU 1

Drilling bushes 8 mm dia., for additional wooden dowels

Thread for mounting marking pin for 20 mm dowel length

Drilling bush 8 mm dia, for steel dowel

Thread for mounting marking pin for 30 mm dowel length

Cup pattern Rastex 25

Cup pattern Rastex 15 Spacers for centring the drilling jig on different panel thicknesses

For wood drill bit, 8 mm hole diameter, see Group 2.4

2.3. 40

Drilling jigs and assembly aids

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Drilling jig BlueJig dowel for drilling dowel holes

Rastex 15 hole dimensions for 16 mm panels

15 8 8 24 34 8 9,5 24 34

for 19 mm panels
15 8

for 22 mm panels
15

11

24 34

16

12,7

19

14,2

22 15,7

9,5

11

Rastex 25 hole dimensions

8 7

25

A (33,5)

12

Drilling jigs and assembly aids

2.3. 41

Handle marking jig BlueJig for handles and knobs

Reversible, two-dimensionally adjustable marking jig For marking drilling positions in System 32 for - Handles (Hole spacing of 32 - 320 mm) - Knobs Range of adjustment: Distance from drawer front side edge to first fixing hole of handle 10 - 334 mm Distance from drawer front top/bottom edge to position of handle 20 - 65 mm

Order no. 0 048 771

PU 1

Assembly

Set drilling jig and mark drill hole positions

Drill fixing holes

4,5

32 - 320 20 - 65 10 - 334

Screw on handle

For wood drill bit, 5 mm hole diameter, and bits see Group 2.4

2.3. 42

Drilling jigs and assembly aids

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Handle marking jig BlueJig for handles and knobs

Setting for side positioning 10 - 334 mm

0 32

60 50 40 30 20 64 96 128 160 192 224 256 288 320

10

20

40

60

80

100

120

140

160

180

200

210

220

240

260

280

300

320

340

32

32

32

32

32

32

32

32

32

32

10 - 334
60 50 40 30 20 0 32 64 96 128 160 192 224 256 288 320

10

20

40

60

80

100

120

140

160

180

200

210

220

240

260

280

300

320

340

32

32

32

32

32

32

32

32

32

32

Handle drill hole spacing 32 - 320 mm

Calculation formulae Side positioning for a knob

50 40 30 20

Side positioning for a handle

50 40 30
64 96 128 160

Front panel width

20 40

32

Front panel width

220

Hole distance
20 40

20 0 32

60

80

100

120

140

160

180

200

210

60

80

100

Distance from drawer front side edge to knob fixing hole (min. 10 mm/max. 334 mm)

Distance from drawer front side edge to first fixing hole of handle (min. 10 mm/max. 334 mm)

Setting for height positioning 20 - 65 mm

60 50 40 30 20 0 32 64 96 128 160 192 224 256 288 60

20 - 65
180 200 210

50 40

320

20

40

60

80

100

20 120

140

160

220

240

260

280

300

320 0

340 32

30 20 64 96 128 160 192 224 256 288 320

20

40

60

80

100

120

140

160

180

200

210

220

240

260

280

300

320

340

32

32

32

32

32

32

32

32

32 32

32 32

32

32

32

32

32

32

32

32

Drilling jigs and assembly aids

2.3. 43

Drilling jig BlueJig Quadro EB 20 for fitting Quadro to wooden drawers

Helpful for fitting Quadro runners to wooden drawers For the positioning - Catches for wooden drawers and pull-out shelves - C-hook for fitting runner to the rear wall - Rear-mounting push-on holders Plastic with hardened drilling bushes in steel

Order no. 0 044 777

PU 1

Assembling wood drawers with grooved base Front catch

2,5 B A

C-hook

B 6 A

10 6

2.3. 44

Drilling jigs and assembly aids

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Drilling jig BlueJig Quadro EB 20 for fitting Quadro to wooden drawers

Assembling pull-out shelves Front catch

X = A - 16

B A 8 x13

Push-on holder

2,5

Assembling wood drawers with flush base Push-on holder

B 2,5

X = A - 16

Drilling jigs and assembly aids

2.3. 45

Mounting jig BlueJig FR/MultiTech for FR and MultiTech cabinet runners

For fast, precision mounting of FR and MultiTech cabinet runners Can be used with System 32 hole lines or for direct fixing

Order no. 1 008 289

PU 1

2.3. 46

Drilling jigs and assembly aids

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Range summary 2.4 Drills and bits

Wood drill bits with cylindrical shaft 2.4.2

Wood drill bits with hexagonal shaft 2.4.3

Wood drill, bits and hook driver with hexagonal shaft 2.4.4

Drills and bits

2.4.1

Wood drill bit with cylindrical shaft

Tungsten carbide tipped drill bit For upright and hand drills

Drill bits diameter mm 3 5 6 8 10 12 15 18 19 20 22,3 24 25 26 30 35 40

Shaft diameter mm 3 5 6 8 10 12 10 10 10 10 10 10 10 10 10 10 10

Length mm 46 70 70 70 70 70 90 90 90 90 90 90 90 90 90 90 90

Order no. 0 046 088 0 046 083 0 046 082 0 046 081 0 046 079 0 044 756 0 044 757 0 046 087 0 046 078 0 046 077 0 046 076 0 046 075 0 046 074 0 046 073 0 046 072 0 046 071 0 046 086

PU 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

High-powered high-speed steel twist drill (HSS) 5 mm Length 90 mm For making drill holes through hardened 5 mm drilling bushes

Order no. 0 044 766

PU 1

2.4.2

Drills and bits

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Wood drill bit with hexagonal shaft

Wood drill bit Set contains: 1 drill bits 3 mm 1 drill bits 4 mm 1 drill bits 5 mm 1 drill bits 6 mm 1 drill bits 8 mm Total length of each 50 mm

Order no. 0 062 002

PU 1 set

Twist drill bit 8 mm Drill bits HS Total length 50 mm

Order no. 0 062 006

PU 1

Centring drill bit Drill bits HS Nickel-plated Total length 112 mm

diameter mm 3 5

Order no. 0 062 001 0 062 000

PU 1 1

Cross-hole countersink 15 mm For drill hole diameters of 5 - 10 mm, 90 Drill bits HS Total length 50 mm

Order no. 0 062 003

PU 1

Drills and bits

2.4.3

Wood drill bits and hook driver with hexagonal shaft

Drill bit set comprising: 5 wood drill bits, 3, 4, 5, 6 and 8 mm 1 countersink, 16.5 mm 3 pozidrive bits, PZ 1, 2 and 3 6 torx bits, T 10, 15, 20, 25, 30, 40 1 hexagonal adapter 1 textile pouch with belt loop

Order no. 9 079 408

PU 1 set

Hook driver 18 mm Length 45 mm With hexagonal shaft

Order no. 0 062 004

PU 1

2.4.4

Drills and bits

www.hettich.com