FOREWORD
New Products Industries (Nepro), National Factory for Plastic pipes and fittings took the early initiative in 1969 of introducing uPVC pipes production to the Saudi Market, becoming the first Saudi local uPVC pipes manufacturer. Ever since Nepro implemented a strict policy of providing high quality uPVC pipes manufactured under strict quality control for the growing market. Nepro had committed itself to install most modern machinery, acquiring the best technical know how besides its highly qualified technical staff. Nepro at the early stages introduced to the Saudi market uPVC pipes manufactured according to Bristish Standard namely BS 3505, followed by ISO uPVC pipes. Nepro worked actively with Saudi Arabian Standard Organization (SASO) on a new Saudi Standard in early 70s until the SAS 14 and 15 came to effect, uPVC pipes were then manufactured to SASO standard, followed by the introduction of ASTM rigid PVC and the production of ASTM conduit pipes as well as CPVC pipes for Hot and Cold water systems. Early 90 's had seen two very important development at Nepro, the expansion of factory area by 50 of it original space and its association with B.F. Goodrich world leader of CPVC raw materials manufacturer to produce under their license the new Nepro FlowGuard CPVC pipes and fittings. Nepro pipes and fittings are marketed locally by National Marketing Establishment through its ten (10) fully established branches and overseas through a number of appointed agents.Nepro is committed to the welfare and development of Saudi Arabia and other GCC Countries building and infrastructure sectors through manufacturing and introducing high quality products to the end user.
Nepro ASTM standard Rigid PVC pipes are manufactured at our Jeddah Factory to meet the ever growing demand in the Commercial, Housing, Irrigation and Industrial sectors as well as the various amenities in the Kingdom of Saudi Arabia. To assure Nepro clients of its quality over finished products, Factory is maintaining through out its operation a Quality Assure System based on ISO 9002 over raw materials as well as finished products to guarantee the right products for a safe, tough & reliable system. Nepro materials fully meet or exceed the requirements of class 12454-B in accordance with ASTM D 1784 Type 1, Grade 1 compound designated as PVC 1120.
MARKETING
Nepro ASTM PVC Pipes are marked as prescribed in the various ASTM standards indicating manufacturer name, material designation code, nominal pipe size, schedule size with pressure rating in PSI water at 73 0F and manufacturing date as follows. PVC 1120 Sch 80 690 PSI for water at 73F ASTM 1785 NEPRO Jeddah KSA 21-05-97
APPLICATIONS
Nepro ASTM Rigid PVC Pipes are suitable for: Cold drinking water, irrigation systems, internal & external drainage (DWV) systems, as well as ventilation systems. Nepro ASTM Rigid PVC pipes are suitable and compatible with ASTM standard fittings. Nepro ASTM Rigid PVC Pipes approval includes: Saudi Aramco, Sceco,Royal Commission, Sabic, Hotels, Industrial Factories and several Consulting offices as well as ministries, etc.
Properties
Mechanical Tensile Strength @ 73 0F Modulus of Elasticity in Tension @ 73 0F Comprehensive Strength @ 73 0F Flexural Strength @ 73 0F Izod Impact @ 73 0F Hardness @ 73 0F Thermal Properties Coefficient of Thermal Linear Expansion per 0F Thermal Conductivity Max. Operating Temp. Heat Deflection Temp. @ 264 PSI Electrical Properties Dielectric Strength Dielectric Constant 60 Hz @ 30 0 F Special Volume Resistively @ 73 0 F General Properties Specific Gravity Water Absorption Cell Designation Flame Spread E-84 Poisons Ration @ 73 0 F Smoke Density Friction Coefficient
Unit
Values
7,500 7,280 420,00 9,600 12,700 0.65 80+3 110-120
D-696 D-177
Volts/Mil
Ohms/cm g/cc %
Hazen William
Factor C
DIMENSIONAL SPECIFICATION
Dmintions in table # 2 is based on ASTM D 1785 and ASTM D 2665
Table # 2
Nominal Pipe size Inch 1 1 1 2 2 3 4 6 8 Outside Dimameter Inch mm 0.840 21.336 1.050 26.670 1.315 33.401 1.660 42.164 1.900 48.260 2.375 60.325 2.847 73.02 3.500 88.900 4.500 114.300 6.625 168.275 8.625 219.075
Schedule 40
Min. Wall Thickness Inch mm 0.109 2.77 0.113 2.87 0.133 3.38 0.140 3.56 0.145 3.68 0.154 3.91 0.203 5.16 0.216 5.49 0.237 6.02 0.280 7.11 0.322 8.18 Nominal weight kg./m 0.248 0.329 0.483 0.652 0.779 1.040 1.65 2.160 3.070 5.14. 8.150 Max W.P PSI 600 480 450 370 330 280 300 260 220 180 160
Schedule 80
Min Wall Thickness Inch mm 0.147 3.37 0.154 3.91 0.179 4.55 0.191 4.85 0.200 5.08 0.218 5.54 0.276 7.01 0.300 7.62 0.337 8.56 0.432 10.97 0.500 12.70 Nominal weight kg./m 0.309 0.418 0.614 0.850 1.030 1.430 2.18 2.910 4.260 8.130 12.40 Max W.P PSI 850 690 630 520 470 400 420 370 320 280 250
Size and dimension of schedule 40 pipes fully confirm the requirements of ASTM D 2665
Table # 3
Nominal Pipe size Inch mm 1 1 1 2 3 4 6 8 Outside Dimameter Inch mm 0.840 1.050 1.315 1.660 1.990 2.375 3.500 4.500 6.625 8.625 21.336 26.670 33.401 42.164 48.260 60.325 88.900 114.300 168.275 219.075
The maximum pressure rating given above is based on water at 73F at 23C and for unthreaded pipes.
Not Recommended
H A N D L I N G & S T O R A G E OF P V C P I P E S
Nepro PVC pipes should be adequately supported during handling and storage, pipes should not come into severe contact with sharp objects such as corners of truck beds, buildings, forklift trucks or other obstacle on the ground. Forklifts forks must never be inserted into the ends of pipes as a means of lifting or moving. Pipes to be stacked in layers with the socket, placed at alternative ends with socket protruding outside. PVC Pipes should not be exposed to solar radiation for any length of time, ultraviolet rays may cause discoloration. It is recommend to stock pipes in a cool ventilated and shady palce. For in field storage, where racks are not available, the ground should be leveled flat, free from coarse stones and dry. Pipes stored should not exceed 1.5 meter height.
*Note: Initial set schedule is the necessary time to allow before the joint can be carefully handled.
In damp or humid weather allow 50% more cure time. *NOTE: Joint cure schedule is the necessary time to allow before pressurizing system.
5.
3.
6.
INSTALLATIONS
General Recommendations
1. Handling Compared to steel, iron or copper pipe, PVC pipe and fittings have a lower impact resistance (especially at low temperatures) Care should be exercised during transportation and installation of PVC Pipe installed in high impact areas should be protected accordingly. Solvent Cement Welding This method of joining is very simple and reliable if it is followed correctly, but any deviations from the recommended basic steps may reduce the strength and integrity of the joint. The procedures for preparation, insertion, and curing should be followed very carefully. Expansion and Contraction The coefficient of linear expansion of PVC pipe is greater than that of metallic piping: therefore, take this factor into consideration when designing and installing a PVC piping system. Hanging and Supporting The modulus of elasticity of PVC pipe is smaller than it is for metal pipes. Maximum working temperature and room temperature should be considered when determining the required support spacing. 8. 5. Trench Preparation When laying PVC pipe below the ground, care should be taken to remove all rocks, boards, empty primer and cement cans, brushes, bottles and other debris from the trench. Smaller diameters of pipe should be snaked in the trench to allow for expansion and contraction. If solvent cement welding is used for the method of joining, snaking, pressure testing, and pipe movement should not be done until after the joints have been given sufficient time to dry. Temperature/Pressure The working pressure of PVC pipe and fittings varies with changes in temperature. Before putting a piping system into service, the maximum working temperature and the maximum working pressure should be verified. (Table 4) PVC for Non-Liquid Transport The manufacturer does not recommend its PVC products for use in air or compressed gas systems. PVC pipes and fittings are excellent products for the transport of water and corrosive chemicals, but there are a number of other piping products that are especially designed and suitable for compressed air and gases. Testing Never use air of gas for pressure testing PVC piping systems. Before water-testing a system, flush out all entrapped air (see above Hydrostatic Pressure System).
2.
6.
3.
7.
4.
1
1.315 33.40 4.5 114.30
1
1.660 42.16 5.5 139.70
1
1.900 48.26 7 177.80
2
2.375 60.30 8.8 223.52
3
3.500 88.90 12.5 317.50
4
4.500 114.30 15 381
6
6.625 168.28 22 558.80
8
8.625 219.08 31 787.40
Above long radius bends are available in 900 , 450 , 221/20 and 111/40 . *Note: Various Angles and Radius are available upon requests.
Table #5 Regester and repair couplings 8' x 8" 8' x 6" 8' x 4"
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