Safe, efficient operation of any product is inherently dependent upon its proper installation. In this section the preparation and assembly of low, medium and high pressure connections is explained. Also covered is the assembly procedure for medium and high pressure anti-vibration collet gland assemblies. Correct installation procedures are further promoted by providing dimensional information associated with a variety of Autoclave Engineers tube connections as well as the torque required to properly seat numerous Autoclave components. Several tools developed by Autoclave are presented to help accomplish proper valve, fitting and tubing installation and maintenance.
When installing or maintaining any pressure component, common practice dictates the use of proper safety equipment at all times.
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Complete Connection The illustration below shows the condition of sleeve and tubing after completion of sleeve seating. The sleeve has cut into the tubing as it moved forward into the tapered seat, upsetting material ahead of it and establishing a shoulder on the tubing to provide positive mechanical support for the tubing end-load. A properly seated sleeve cannot be displaced back and forth along the tubing but may be rotated around the tubing. Reassembly To reassemble a connection, insert tubing with sleeve and gland into valve or fitting. Tighten gland finger-tight. Tighten gland with a wrench approximately 3/8 of a turn for a gas-tight seal. After frequent reassemblies, it may take less than 3/8 turn to effect a gas-tight seal, and as little as 1/8 of a turn may be sufficient.
2. Lubricate male threads. (Lubrication not necessary if tube nut has Bonded Dry-Film Lubricant.) Slip gland and sleeve onto tubing. Note: Be sure to remove gland and sleeve from components and slide them onto the tubing before inserting the tubing into the components. Make sure larger end of sleeve is toward gland. Push tubing into valve or fitting until it bottoms. If process tolerable, a slight amount of inert grease on the nose of the compression sleeve will improve sealability. 3. TIGHTEN GLAND UNTIL SLEEVE BEGINS TO GRIP TUBING. 4. Note starting position of wrench. Tighten gland approximately 1-1/4 turns for the SW connection.
See Note **
Step 1
Step 2
Fitting
* No special torque wrenches or mandrels required. ** Distance tubing protrudes into connection from face of fitting. Fully annealed tubing with proper outside diameter tolerences is recommended for these connection components.
Step 3
Step 4
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Tools, Installation, Operation and Maintenance - Manual Coning & Threading Tools
Manual Coning & Threading Tools
Autoclave Engineers manufactures a manual coning and threading tool for optimum performance with tubing sizes up to 9/16 (14.3 mm) outside diameter. These precision quality manual tools to permit on-site end preparation for Autoclave Engineers medium and high pressure tubing installations. One coning and one threading tool with optional sizes of collets, blades dies and guide bushings eliminates the need of multiple tools for different size tubing. Interchangeable collets for each size tubing provides proper centering of tubing. The cutting feed arrangement permits the operator to control the length of the cut. Interchangeable tool steel cutting blades are used in pairs to assure more accurate and faster coning, and are designed to square-off and finish the tube as the cone is completed. There is a provision for applying metal cutting lubricants to the cutting zone. For coning tool with optional support arm (for holding in vise) and chip/oil catch reservoir, add RS to suffix of model number.Example: MCTM4-RS For threading operation the threading die holder is designed to hold the approTube Size Outside Diameter in.(mm) Inside Diameter in.(mm) Coning Tools and Components Catalog Number Tool with Collet & Blades Coning Blades (set of 2) Tool with Die & Bushing
priate die for any of the standard Autoclave Engineers tubing sizes through 9/16 (14.3 mm) outside diameter. Interchangeable guide bushings properly guide the tool for accurate thread cutting.
Coning Tool
Threading Tool
Threading Tools and Components Catalog Number Threading Die Tool Only Order No. Size-type* Guide Bushing
Collet
AE Medium Pressure
1/4 (6.35)
.083 (2.11) .062 (1.57) .125 (3.18) .188 (4.78) .250 (6.35)
AE High Pressure
Options:
* All threads for AE medium pressure and high pressure tubing are LH national fine (class 2). 1/4 models use same collets and blades. Note: Manual coning and threading tools for 3/4" (19.1 mm) and 1" (25.4 mm) outside diameter medium pressure tubing are not available. Model AEGCTM-2 Power Coning-andThreading Machine is recommended for this tubing. A minimum of 3" (76 mm) straight length is required to perform coning and threading operation for manual coning tool.
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Tools, Installation, Operation and Maintenance - Coning, Coning & Threading Kits
Coning and Coning and Threading Tool Kits
Autoclave Engineers offers coning kits as well as coning and threading tool kits. Each kit consists of the required tools, and other items necessary for your coning or coning and threading needs. All kit items are placed in a hand-carry tool case with top tray. The coning tools supplied in the tool kits come complete with the vise stand and chip/oil reservoir standard. The following is a list of items included in each kit. Included with all kits: Coning tool assembly, three collets, collet nut wrench, three sets of coning blades, tool box with tray, de-burring tool, one quart of cutting oil, 3/32 Allen wrench, four spare set screws, and laminated instruction sheet. Coning Kit: Medium pressure kit KMCT-M Coning tool with vise stand and reservoir 1/4, 3/8 and 9/16 collets 1/4, 3/8 and 9/16 blades (9/16 blades for 20,000 psi tubing only) High pressure kit KMCT-H Coning tool with vise stand and reservoir 1/4, 3/8 and 9/16 collets 1/4, 3/8 and 9/16 blades (5/16 collets not included) (9/16 blades for 60,000 psi tubing only) Coning and Threading Kit: Included with all kits: Coning tool assembly, three collets, collet nut wrench, three sets of coning blades, tool box with tray, de-burring tool, one quart of cutting oil, 3/32 Allen wrench, four spare set screws, threading tool, three guide bushings, three threading dies, and laminated instruction sheet. Medium pressure kit KMCT-MT Coning tool with vise stand and reservoir 1/4, 3/8 and 9/16 collets 1/4, 3/8 and 9/16 blades (9/16 blades for 20,000 psi tubing only) Threading tool 1/4, 3/8 and 9/16 guide bushing 1/4, 3/8 and 9/16 dies High pressure kit KMCT-HT Coning tool with vise stand and reservoir 1/4, 3/8 and 9/16 collets 1/4, 3/8 and 9/16 blades (5/16 collets not included) (9/16 blades for 60,000 psi tubing only) Threading tool 1/4, 3/8 and 9/16 guide bushing 1/4, 3/8 and 9/16 dies
4
Note: Additional blades available for other sizes of tubing. See manual coning and threading tool on page 3 for sizes and part numbers.
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4. Fig. 2 Slide the tubing through the collet until the end of the tube appears in the coning tool housing window. Line the end of the tube with the edge of the window and tighten the collet nut firmly in place using the collet nut wrench.
Fig. 2
2. Install the collet and collet nut into the bottom of the coning tool housing.Remove the cutter support feed nut from the coning tool housing and install the cutters. This can be done by backing out the four set screws in the cutter support. Note: When installing new blades, be sure the blades are flat against the holder. There should be no space between the blades and the holder. 3. Fig. 2 Place the coning tool housing (or optional support arm), without the feed nut/cutter support assembly, in a vice. The vice should be equipped with soft jaws, and the housing should be placed in the vice to allow lubricant to flow to the cutters and cone.
Tube Size
1/4
5. Fig. 3 Install the feed nut/cutter support assembly into the coning tool housing. Rotate the feed nut clockwise until the top of the cutters just contact the top of the tube. Do not rotate the feed nut any further at this point. 6. Fig. 3 Apply cutting oil through the lubricant opening in the end of the cutter holder. A medium weight high sulphur content cutting fluid is recommended. Use the cutting oil Fig. 3 freely during the coning operation. 7. a. Note the position of the feed nut in relation to the undercut of the thread on the coning tool housing. This can be used to gauge the amount of feed nut travel to properly cone the tube. The amount of travel is shown in Table 2 and is labeled on the graphic as Cone Length. Note: An additional 1/16 (1.57 mm) further coning will be needed to square the end of the tube. b. Another method to determine proper cone length is to count the number of turns of the feed nut. The number of turns is listed in Table 2 under the heading Number of Turns. This includes enough advancement of the feed nut to face off the tube. This assumes the tube is cut to length in accordence with these instructions. 8. Rotate the handle in a clockwise direction while simultaneously slowly turning the feed nut in a clockwise direction. Rotate the feed nut slowly and evenly to smoothly cone the tube. Loosen collet nut, remove tubing and visually inspect the cone. Use deburring tool to remove any burr on inside edge of tube after coning. Manual Threading:
Connection Type
SF250CX SF375CX SF562CX SF750CX SF1000CX F250C F312C150 F375C F562C F562C40 SF1000CX-43
TABLE 1
Medium Pressure
High Pressure
WINDOW CUTTER SUPPORT HOUSING CONE LENGTH COLLET NUT SET SCREWS
HANDLE
COLLET
TABLE 2
CUTTER
9. Fig. 4 Clamp the tubing in a soft jaw vice. Do not overtighten. Slide the threading tool over the tube through the guide bushing. 10. Apply a medium weight,high sulphur cutting oil to threading area.
Fig. 4
No. of Turns
4 5 5-1/2 5
No. of Turns
5 6 5-1/2 8-1/2 7-1/2
Guide Bushing
Manual coning and threading tools are not available for 3/4 and 1 tubing, see page 8 Coning and Threading Machine.
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11. Apply pressure to the top of the threading tool to start the cutting action. The threads are left handed, so turn the threader counterclockwise to thread the tube. The threading tool may need to be periodically rotated clockwise to break and discharge metal chips.Apply lubricant freely during the threading process. Note: Lettering on die faces toward guide bushing.
59 +0 -2 L
Assembly and Makeup of Connection 1. Lubricate male threads of gland with a metal based thread lubricant. Slip gland on tubing as shown and thread collar on tubing until one to two threads are exposed between collar and cone. 2. A small amount of process tolerable lubricant, such as silicone grease, on the cone tip will help with the sealing process. Insert tubing in connection, engage gland and tighten fingertight. 3. Tighten gland with torque wrench to specified values on page 10. When tightening, the use of an additional wrench is recommended to hold the fitting. Anti-Seize Lubricant: P-3580
12. Continue to rotate die holder counterclockwise while applying cutting oil generously throughout the process until threads of the following lengths have been cut. 13. After tube is coned, threaded and deburred, check for proper thread fit and length with a new collar of the proper size. Note: Rememebr to flush all tubing prior to installation with a fluid that is compatiable with the process fluid being used.
Tube Size
Outside Inside X Diameter Diameter inches (mm)
(max)
Step 1, 2
SM250CX20 SM375CX20 SM562CX20 SM562CX10 SM750CX20 SM750CX10 M1000C43 SM1000CX20 SM1000CX10 M250C M312C150 M375C M562C M562C40
1/4 x 0.109 (6.35 x 2.77) 3/8 x 0.203 (9.53 x 5.16) 9/16 x 0.312 (14.29 x 7.92) 9/16 x 0.359 (14.29 x 9.12) 3/4 x 0.438 (19.05 x 11.13) 3/4 x 0.516 (19.05 x 13.11) 1 x 0.438 (25.4 x 11.13) 1 x 0.562 (25.4 x 14.27) 1 x 0.688 (25.4 x 17.48) 1/4 x 0.083 (6.35 x 2.10) 5/16 x 0.062 (7.94 x 1.57) 3/8 x 0.125 (9.53 x 3.18) 9/16 x 0.187 (14.29 x 4.78) 9/16 x 0.250 (14.29 x 6.35)
0.141 3.58 0.25 6.35 0.406 10.31 0.438 11.13 0.562 14.27 0.578 14.68 0.562 14.27 0.719 18.26 0.812 20.62 0.125 3.18 0.125 3.18 0.219 5.56 0.281 7.14 0.312 7.92
1/4 - 28 3/8 - 24
0.500 9/16 - 18 12.70 0.500 9/16 - 18 12.70 0.625 15.88 0.625 15.88 0.91 23.11 0.781 19.84 0.781 19.84 0.562 14.27 3/4 - 16 3/4 - 16 1 - 14 1 - 14 1 - 14 1/4 - 28 Completed Autoclave Engineers Medium Pressure Connection. Completed Autoclave Engineers High Pressure Connection.
TABLE 3
* Thread is left-hand national fine (Class 2). All dimensions for reference only and subject to change. 6 All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold.
Hex
Note: Always use a back-up wrench on collet body to prevent over tightening of collet body into connection.
Reamer
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Approximate Dimensions: 56h x 28w x 20d (142cm x 71cm x 51cm) Shipping Weight: 350 pounds (158.7 Kg) Cutting Oil: Part number: P-8699: 3 Gal (11.36 Liter) Reservoir Capacity Note 1: A minimum of 5 (127mm) straight length of tubing is required to perform coning & threading operations.
Video Aids Available: Coning & Threading video P-9930 Coning & Threading Video (Pal Format) P-9933-P
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Threading Operation
1. Install appropriate collets for desired outside diameter tube size. Place appropriate size chasers, numbered 1 through 4 in die head. Match the numbers on the chasers to the diehead. 2. Before threading each size tubing, use a sample tube to check thread length and pitch diameter. Stop collar adjustment gives fine adjustment of thread length. Die head is marked S for smaller and L for larger pitch diameters. 3. Inserting tubing loosely in collet. Rotate tube stop 90 to the left by lifting up, rotating and letting down. Bottom tube against tube stop and tighten inner collet nut by hand. Then rotate tube stop back to original position and tighten collet nut with spanner wrench. Pull back outer pivot arm and tighten outer collet nut with spanner wrench. 4. Start machine; once oil is flowing apply slight pressure to start tubing into die chasers. After threads start cutting, machine is self-feeding. 5. When pre-set thread length has been reached, the stop collar and trip yoke will automatically open die. Manually stop machine at that point by pushing stop switch. 6. Loosen collet nuts and remove threaded tubing.
Note: These instructions are for general guielines only. Detailed operational instructions are supplied with the machine in two forms, printed and video tape. Refer to these instructions for tooling installation, machine adjustment, and maintenance instructions.
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10V
10SM
1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16 1 1-1/16 1-3/16 1-3/8 1-1/2
20SM
Connection
Medium Pressure
Note: All valve stem torques are based on standard teflon packing. For valves with option TG (Teflon Glass) or GY (graphite - yarn packing), the following equations should be used to estimate torques.
Running Torque GY = 2 x running torque Seating Torque GY = 2 x running torque + seating torque - running torque Running Torque TG = 1.1 x running torque Seating Torque TG = 1.1 x running torque + seating torque - running torque
High Pressure
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10V
SW
30SC 30VM
1/8 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 9/16 3/4 1 1 1/4 3/8 9/16
1/2 13/16 13/16 13/16 5/8 5/8 13/16 5/8 5/8 13/16 13/16 1-3/8 1-3/8 13/16 13/16 13/16
12 (16.3) 40 (54.2) 40 (54.2) 30 (40.7) 30 (40.7) 4 (54.2) 50 (67.8) 40 (54.2) 40 (54.2) 80 (108.5) Note: 2 Note: 2 230 (311.8) 60 (81.3) 60 (81.3) 60 (81.3)
9/16 1/4 3/8 9/16 5/16 5/16 3/4 1 9/16 9/16 3/4 1/4 3/8
13/16 13/16 13/16 13/16 15/16 1-3/8 15/16 1-1/16 15/16 9/16 13/16 13/16 13/16
40 (54.2) 60 (81.3) 60 (81.3) 60 (81.3) 60 (81.3) 150 (203.3) 130 (176.3) 150 (203.3) 85 (115.2) 20 (27.1) 50 (67.8) 50 (67.8) 50 (67.8)
1 - Torque may vary 10%. Torque values apply to standard Teflon packing. For graphite yarn packing, add 25% to tthe above values. 2 - 3/4 turn past finger tight with hex wrench.
Special Material Connection Torque Table Pressure psi (bar) vs. Torque ft.-lbs. (N.m)
Note: Use the recommended torque value for special material valves and fittings based on the maximum allowable working pressure of the valve or fitting
Pressure psi (bar) Connection Minumum 2,500 (172) 5,000 (345) 10,000 (690) 15,000 (1034) 20,000 (1379) 25,000 (1724) 30,000 (2068) 40,000 (2758) 50,000 (3447) 60,000 (4137)
SF250CX SF375CX SF562CX10 SF562CX20 SF750CX10 SF750CX20 SF1000CX10 SF1000CX20 F1000C43 F250C F375C F562C F562C40
10 (13.6) 10 (13.6) 20 (27.1) 15 (20.3) 25 (33.9) 20 (27.1) 40 (54.2) 35 (47.5) 30 (40.7) 10 (13.6) 10 (13.6) 15 (20.3) 15 (20.3)
10 (13.6) 10 (13.6) 20 (27.1) 15 (20.3) 25 (33.9) 20 (27.1) 40 (54.2) 35 (47.5) 30 (40.7) 10 (13.6) 10 (13.6) 15 (20.3) 15 (20.3)
10 (13.6) 10 (13.6) 30 (40.7) 15 (20.3) 40 (54.2) 25 (33.9) 65 (88.1) 50 (67.8) 50 (67.8) 10 (13.6) 10 (13.6) 15 (20.3) 15 (20.3)
10 (13.6) 15 (20.3) 55 (74.6) 30 (40.7) 75 (101.7) 45 (61.0) 125 (169.5) 100 (135.6) 65 (88.1) 10 (13.6) 10 (13.6) 20 (27.1) 25 (33.9)
25 (33.9) 45 (61.0)
25 (33.9) 50 (67.8)
125 (169.5) 150 (203.3) 75 (101.7) 100 (135.6) 10 (13.6) 15 (20.3) 30 (40.7) 35 (47.5) 10 (13.6) 20 (27.1) 40 (54.2) 45 (61.0)
125 (169.5) 150 (203.3) 15 (20.3) 25 (33.9) 50 (67.86) 55 (74.6) 15 (20.3) 25 (33.9) 55 (74.6) 65 (88.1)
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11
A Drill F C D E
0.34 (8.6)
F 0.257 (6.5)
20
Autoclave SpeedBite W *
Tube Outside Connection Diameter Type (inches) Dimensions inches (mm) A B C D E F G
B 24 Thread
A Drill F C D 20 E
Note: All dimensions are shown for reference only and should not be considered as actual machining dimensions. * For port diameter please see orifice sizes for specific valves and fittings. All threads are manufactured to a class 2A or 2B fit.
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12
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60
B Thread A Drill
7/16 -20 9/16 -18 13/16 -16 3/4 -14z 1-3/8 -12 1-3/8 -12
0.28 (7.1) 0.38 (9.7) 0.44 (11.1) 0.50 (12.7) 0.81 (20.6) 0.81 (20.6)
0.50 (12.7) 0.62 (15.7) 0.75 (19.1) 0.94 (23.9) 1.31 (33.3) 1.31 (33.3)
0.19 (4.8) 0.31 (7.9) 0.50 (12.7) 0.62 (15.7) 0.88 (22.4) 0.88 (22.4)
0.109 (2.8) 0.203 (5.2) 0.359 (9.1) 0.312 (7.9) 0.516 (13.1) 0.438 (11.1) 0.688 (17.5) 0.562 (14.3) 0.438 (11.1)
D C
*SF750CX10 SF750CX20 61/64 (24.2) *SF1000CX10 SF1000CX20 1-19/64 (32.9) F1000C43 1-19/64 (32.9)
Weep hole H
60
B Thread A Drill
33/64 (13.1) 11/16 (17.4) 1-3/64 (26.6) 1-3/64 (26.6) 37/64 (14.7)
9/16 -18 3/4 -16 1-1/8 -12 1-1/8 -12 5/8 -18
0.38 (9.7) 0.53 (13.5) 0.62 (15.7) 0.62 (15.7) 0.62 (15.7)
0.44 (11.1) 0.62 (15.7) 0.75 (19.1) 0.75 (19.1) 1.06 (26.9)
0.17 (4.3) 0.26 (6.6) 0.38 (9.7) 0.38 (9.7) 0.25 (6.4)
F C D 5
0.188 (4.8) 0.250 (6.4) 0.094 (2.4)
Weep hole H
Note: All dimensions are shown for reference only and should not be considered as actual machining dimensions. * For port diameter please see orifice sizes for specific valves and fittings. ** For male tubing end preparation, please see pages 5 and 6. All threads are manufactured to a class 2A or 2B fit.
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13
Minimum Minimum Length Bend Inside Required 90 Radius Bend Inches (mm) Inches (mm)
201A-6016 201A-6018 201A-6020 201A-6014 201A-6014 201A-6016 201A-6018 201A-6020 201A-6020 201A-6014 201A-6014 201A-6016 201A-6016 N/A**
10,000 (690)
3/4 (19.05) 0.516 (13.11) 10,000 (690) 1 (25.4) 1/4 (6.35) 3/8 (9.53) 0.688 (17.48) 10,000 (690)
0.109 (2.77) 20,000 (1379) 1.25 (31.8) 8 (20.3) 0.203 (5.16) 20,000 (1379) 1.75 (44.5) 8 (20.3)
9/16 (14.29) 0.312 (7.92) 20,000 (1379) 3/4 (19.05) 0.438 (11.13) 20,000 (1379) 1 (25.4) 1 (25.4) 1/4 (6.35) 3/8 (9.53)
0.562 (14.27) 20,000 (1379) 4.62 (117.3) 22 (55.8) 0.438 (11.13) 43,000 (2965) 4.62 (117.3) 22 (55.8) 0.083 (2.10) 60,000 (4137) 0.125 (3.18) 60,000 (4137) 1.25 (31.8) 1.75 (44.5) 8 (20.3) 8 (20.3)
Features
Dimensions: 26W x 11.5H x 11.5D (66cm x 29.2cm x 29.2cm). Weight: 85 lbs. (38.6 Kg) Single-stage hydraulic hand pump (standard) Ram retractor valve relieves system pressure after bending. The spring loaded ram retracts for easy removal of tubing after bending is completed. Quick release pivot pins lock and unlock easily for tube removal. One-piece shoe locking pin locks bending shoe securely but allows for quick release to interchange shoes. Rugged bending frame is lightweight, aircraft quality, aluminum alloy. Precision one-piece bending shoes are permanent mold, heat-treated, aircraft quality, aluminum alloy. Air-operated hydraulic pump option can be furnished in place of standard hand pump. (Add -A to order number) Operating pressure 0 to 10,000 psi (0 to 690 bar). Required air pressure 30 psi (2.1 bar) minimum 120 psi ( 8.3 bar) maximum. Reservoir capacity 24 cu. in. (393cm3). Available with optional hydraulic pressure gauge and gauge adapter. A lubricator/air separator is recommended for air operated units.
9/16 (14.29) 0.250 (6.35) 40,000 (2758) 9/16 (14.29) 0.188 (4.78) 60,000 (4137) 5/16 (7.94)
Annealed Autoclave Engineeers pressure tubing may also be bent on HTB tube bender using bending shoe sizes specified above. * HTB bending shoes are constructed of heat-treated aluminum alloy and designed specifically for use with Autoclave Engineers heavy wall stainless tubing. They are not intended for bending such components as commercial pipe. Because of diameter differences, such misuse could fracture the bending shoe. ** Information on bending 150,000 psi (10342 bar) tubing is included here for reference only. This tubing should not be bent on HTB hydraulic tube bender because of the 6 required minimum radius. Value shown is mimimum bend radius of the tubing; bending shoe furnished (201A-6014) will bend tubing to 1.75 (44.5). Pressure rating of the bent tube will be reduced. Consult the Technical Application section for pressure rating at various bend radii. All dimensions for reference only and subject to change.
14
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15
All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold. ! WARNING !
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE.
This document and other information from Snap-tite, Inc., its subsidiaries and authorized distributors, provides product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the variety of operation conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Snap-tite, Inc. and its subsidiaries at any time without notice.
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