02478
OPERATOR'S MANUAL
WARNING:
MODEL: Read this Manual and follow all Warnings and
Safety Instructions. Failure to do so can result
in serious injury.
PB19H42LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
401121 09.22.05 TR
Printed in U.S.A.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
• Do not operate machine without the entire grass catcher,
WARNING: In order to prevent acci- discharge guard, or other safety devices in place and
dental starting when setting up, trans- working.
porting, adjusting or making repairs, • Slow down before turning.
always disconnect spark plug wire • Never leave a running machine unattended. Always
and place wire where it cannot contact turn off blades, set parking brake, stop engine, and
spark plug. remove keys before dismounting.
• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
WARNING: Do not coast down a hill cleaning the machine, removing the grass catcher, or
in neutral, you may lose control of the unclogging the discharge guard.
tractor. • Operate machine only in daylight or good artificial
light.
• Do not operate the machine while under the influence
of alcohol or drugs.
WARNING: Tow only the attachments • Watch for traffic when operating near or crossing road-
that are recommended by and comply ways.
with specifications of the manufacturer • Use extra care when loading or unloading the machine
of your tractor. Use common sense into a trailer or truck.
when towing. Operate only at the low- • Always wear eye protection when operating ma-
est possible speed when on a slope. chine.
Too heavy of a load, while on a slope, • Data indicates that operators, age 60 years and above,
is dangerous. Tires can lose traction are involved in a large percentage of riding mower-re-
with the ground and cause you to lose lated injuries. These operators should evaluate their
control of your tractor. ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
• Follow the manufacturer's recommendation for wheel
WARNING weights or counterweights.
Engine exhaust, some of its constituents, and cer- • Keep machine free of grass , leaves or other debris
tain vehicle components contain or emit chemicals build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
known to the State of California to cause cancer and or other debris which can cause build-up to occur.
birth defects or other reproductive harm. Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
3
PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
Gasoline Capacity 2.0 Gallons
and Type: Unleaded Regular
you the best possible dependability and performance.
Oil Type (API-SG-SL): SAE 30 (above 32°F) Should you experience any problem you cannot easily rem-
SAE 5W-30 (below 32°F) edy, please contact your nearest authorized service center/
department. We have competent, well-trained technicians
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter:3.0 Pints
and the proper tools to ser vice or repair this tractor.
Spark Plug: Champion RC12YC Please read and retain this manual. The instructions will
(Gap: .030") enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
Ground Speed (MPH): Forward: 5.5
Reverse: 2.4
Tire Pressure: Front: 14 PSI
CUSTOMER RESPONSIBILITIES
Rear: 10 PSI • Read and observe the safety rules.
Charging System: 3 Amps Battery • Follow a regular schedule in maintaining, caring for
5 Amps Headlights and using your tractor.
Battery: AMP/HR: 28 • Follow the instructions under “Maintenace” and “Stor-
Min. CCA: 230 age” sections of this owner’s manual.
Case Size: U1R
Blade Torque: 27-35 FT. LBS. WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3 MAINTENANCE ..................................................... 15-18
PRODUCT SPECIFICATIONS ....................................... 4 SERVICE AND ADJUSTMENTS ............................ 19-23
CUSTOMER RESPONSIBILITIES................................. 4 STORAGE .................................................................... 24
ASSEMBLY ................................................................. 6-8 TROUBLESHOOTING ............................................ 25-26
OPERATION ............................................................. 9-14 WARRANTY................................................................. 27
MAINTENANCE SCHEDULE ...................................... 15
4
UNASSEMBLED PARTS
Steering
Wheel
Insert (1) Knob
Steering Steering
Wheel Extension
Adapter Shaft Key
Slope Sheet
(1) 5/16
Lock Washer
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
3
82
ASSEMBLE EXTENSION SHAFT AND BOOT
02
• Slide extension shaft onto lower steering shaft.
• Place tabs of steering boot over tab slots in dash and
push down to secure. FIG. 1
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing INSTALL SEAT (See Fig. 2)
straight forward. Adjust seat before tightening adjustment knob.
• Remove steering wheel adapter from steering wheel • Remove adjustment knob and flat washer securing
and slide adapter onto steering shaft extension. seat to cardboard packing and set aside for assembly
• Position steering wheel so cross bars are horizontal of seat to tractor.
(left to right) and slide inside boot and onto adapter. • Pivot seat upward and remove from the cardboard pack-
• Assemble large flat washer, 5/16 lock washer, 5/16 hex ing. Remove the cardboard packing and discard.
bolt and tighten securely. • Place seat on seat pan so head of shoulder bolt is
• Snap steering wheel insert into center of steering positioned over large slotted hole in pan.
wheel. • Push down on seat to engage shoulder bolt in slot and
• Remove protective materials from tractor hood and pull seat towards rear of tractor.
grill. • Pivot seat and pan forward and assemble adjustment
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN knob and flat washer loosely. Do not tighten.
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO • Lower seat into operating position and sit on seat.
ROLL OFF SKID.
• Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
6
ASSEMBLY
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
SEAT SHOULDER tractor from the skid.
BOLT TO ROLL TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
• Press lift lever plunger and raise attachment lift lever
SEAT PAN to its highest position.
• Release parking brake by depressing clutch/brake
pedal.
• Place freewheel control in "transmission disengaged
position" (See “TO TRANSPORT” in the Operation
24
66
section of this manual).
• Roll tractor forward off skid.
• Remove banding holding the deflector shield up against
tractor.
FIG. 3
7
ASSEMBLY
CHECK TIRE PRESSURE ✓CHECKLIST
The tires on your tractor were overinflated at the factory BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
for shipping purposes. Correct tire pressure is important WISH TO ASSURE THAT YOU RECEIVE THE BEST PER-
for best cutting performance. FORMANCE AND SATISFACTION FROM THIS QUALITY
• Reduce tire pressure to PSI shown in “PRODUCT PRODUCT.
SPECIFICATIONS” section of this manual. PLEASE REVIEW THE FOLLOWING CHECKLIST:
CHECK DECK LEVELNESS ✓ All assembly instructions have been completed.
For best cutting results, mower housing should be properly ✓ No remaining loose parts in carton.
leveled. See “TO LEVEL MOWER HOUSING” in the Service ✓ Battery is properly prepared and charged. (Minimum
and Adjustments section of this manual. 1 hour at 6 amps).
✓ Seat is adjusted comfortably and tightened securely.
CHECK FOR PROPER POSITION OF ALL ✓ All tires are properly inflated. (For shipping purposes,
BELTS the tires were overinflated at the factory).
See the figures that are shown for replacing motion and ✓ Be sure mower deck is properly leveled side-to-side/
mower blade drive belts in the Service and Adjustments front-to-rear for best cutting results. (Tires must be
section of this manual. Verify that the belts are routed properly inflated for leveling).
correctly.
✓ Check mower and drive belts. Be sure they are routed
CHECK BRAKE SYSTEM properly around pulleys and inside all belt keepers.
After you learn how to operate your tractor, check to see that ✓ Check wiring. See that all connections are still secure
the brake is properly adjusted. See “TO ADJUST BRAKE” and wires are properly clamped.
in the Service and Adjustments section of this manual. ✓ Before driving tractor, be sure freewheel control is in
“transmission engaged” position (see “TO TRANS-
PORT” in the Operation section of this manual).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓ It is important to purge the transmission before oper-
ating your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See “TO
START ENGINE” and “PURGE TRANSMISSION” in
the Operation section of this manual).
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-
ing.
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
OPERATION LOCKED UNLOCKED
SYSTEM (ROS)
15 15
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
THROTTLE/CHOKE
CONTROL ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT
INDICATOR
MOTION
CONTROL
LEVER
02838_LSW
FIG. 4
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the LIGHT SWITCH - Turns the headlights on and off.
mower blades, or other attachments mounted to your IGNITION SWITCH - Used for starting and stopping the
tractor. engine.
ATTACHMENT LIFT LEVER - Used to raise and lower MOTION CONTROL LEVER - Selects the speed and
the mower deck or other attachments mounted to your direction of tractor.
tractor.
PARKING BRAKE - Locks clutch/brake pedal into the
CLUTCH/BRAKE PEDAL - Used for declutching and brak- brake position.
ing the tractor and starting the engine.
REVERSE OPERATION SYSTEM (ROS) “ON” POSI-
FREEWHEEL CONTROL - Disengages transmission for TION - Allows operation of mower deck or other powered
pushing or slowly towing the tractor with the engine off. attachment while in reverse.
LIFT LEVER PLUNGER - Used to release attachment lift THROTTLE/CHOKE CONTROL - Used for starting and
lever when changing its position. controling engine speed.
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while op-
erating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
TO SET PARKING BRAKE (See Fig. 5) TO BE DISCHARGED, (DEAD).
Your tractor is equipped with an operator presence sens- NOTE: Under certain conditions when tractor is standing
ing switch. When engine is running, any attempt by the idle with the engine running, hot engine exhaust gases may
operator to leave the seat without first setting the parking cause “browning” of grass. To eliminate this possibility, al-
brake will shut off the engine. ways stop engine when stopping tractor on grass areas.
• Depress clutch/brake pedal into full “BRAKE” position
and hold. CAUTION: Always stop tractor com-
• Place parking brake lever in “ENGAGED” position and pletely, as described above, before leav-
release pressure from clutch/brake pedal. Pedal should ing the operator's position; to empty
grass catcher, etc.
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
TO USE THROTTLE CONTROL (See Fig. 5)
ATTACHMENT CLUTCH LEVER Always operate engine at full throttle.
"ENGAGED" POSITION
• Operating engine at less than full throttle reduces the
THROTTLE/CHOKE IGNITION battery charging rate.
CONTROL KEY • Full throttle offers the best bagging and mower perfor-
"DISENGAGED" mance.
"BRAKE" POSITION
POSITION PARKING BRAKE
TO MOVE FORWARD AND BACKWARD
"ENGAGED" (See Fig. 5)
POSITION
The direction and speed of movement is controlled by the
motion control lever.
• Start tractor with motion control lever in neutral (N)
MOTION position.
CLUTCH/BRAKE CONTROL • Release parking brake.
PEDAL "DRIVE" LEVER
• Slowly move motion control lever to desired position.
POSITION PARKING BRAKE
"DISENGAGED" POSITION
TO ADJUST MOWER CUTTING HEIGHT
FIG. 5 (See Fig. 5)
STOPPING (See Fig. 5) The position of the attachment lift lever determines the
cutting height.
MOWER BLADES -
• Grasp lift lever.
• To stop mower blades,move attachment clutch lever
to “DISENGAGED” position. • Press plunger with thumb and move lever to desired
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/brake pedal into The cutting height range is approximately 1-1/2 to 4".
full “BRAKE” position. The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate
• Move motion control lever to neutral (N) position. and may vary depending upon soil conditions, height of
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT grass and types of grass being mowed.
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED. • The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
ENGINE - during hot months. For healthier and better looking
• Move throttle control between half and full speed (fast) lawns, mow often and after moderate growth.
position. • For best cutting performance, grass over 6 inches
NOTE: Failure to move throttle control between half and in height should be mowed twice. Make the first cut
full speed (fast) position, before stopping may cause engine relatively high; the second to desired height.
to “backfire”.
• Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
11
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 6) "ENGAGED" POSITION
Gauge wheels are properly adjusted when they are slightly ATTACHMENT
off the ground when mower is at the desired cutting height LIFT LEVER
in operating position. Gauge wheels then keep the deck HIGH POSITION
in proper position to help prevent scalping in most terrain LOW
conditions. POSITION
NOTE:Adjust gauge wheels with tractor on a flat level DEFLECTOR
surface. SHIELD
• Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
ATTACHMENT
• With mower in desired height of cut position, gauge CLUTCH LEVER
wheels should be assembled so they are slightly off "DISENGAGED" PO-
the ground. Install gauge wheel in appropriate hole SITION
with shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten securely.
• Repeat for opposite side installing gauge wheel in same
adjustment hole. FIG. 7
REVERSE OPERATION SYSTEM (ROS)
GAUGE
WHEEL
Your tractor is equipped with a Reverse Operation System
MOUNTING (ROS). Any attempt by the operator to travel in the reverse
BRACKET direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
01 decides it is necessary to reposition the machine with the
42
3 attachment engaged. Do not mow in reverse unless
3/8-16 absolutely necessary.
LOCKNUT
USING THE REVERSE OPERATION SYSTEM -
SHOULDER • Move motion control lever to neutral (N) position.
3/8 WASHER BOLT
• With engine running, turn ignition key counterclockwise
GAUGE WHEEL to ROS "ON" position.
FIG. 6 • Look down and behind before and while backing.
• Slowly move motion control lever to reverse (R) position
TO OPERATE MOWER (See Fig. 7) to start movement.
Your tractor is equipped with an operator presence sensing • When use of the ROS is no longer needed, turn the
switch. Any attempt by the operator to leave the seat with ignition key clockwise to engine "ON" position.
the engine running and the attachment clutch engaged
will shut off the engine. You must remain fully and centrally ROS "ON" POSITION ENGINE "ON" POSITION
positioned in the seat to prevent the engine from hesitating (NORMAL OPERATING)
or cutting off when operating your equipment on rough,
rolling terrain or hills.
• Select desired height of cut.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
02828
12
OPERATION
• Choose the slowest speed before starting up or down • Remove oil fill cap/dipstick and wipe clean, reinsert the
hills. dipstick and screw cap tight, wait for a few seconds,
• Avoid stopping or changing speed on hills. remove and read oil level. If necessary, add oil until
• If slowing is necessary, move throttle control lever to “FULL” mark on dipstick is reached. Do not overfill.
slower position. • For cold weather operation you should change oil for
• If stopping is absolutely necessary, push clutch/brake easier starting (See “OIL VISCOSITY CHART” in the
pedal quickly to brake position and engage parking Maintenance section of this manual).
brake. • To change engine oil, see the Maintenance section in
• Move motion control lever to neutral (N) position. this manual.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT ADD GASOLINE
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED. • Fill fuel tank to bottom of filler neck. Do not overfill.
• To restart movement, slowly release parking brake and Use fresh, clean, regular unleaded gasoline with a
clutch/brake pedal. minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
• Slowly move motion control lever to slowest setting. valve life). Do not mix oil with gasoline. Purchase fuel
• Make all turns slowly. in quantities that can be used within 30 days to assure
fuel freshness.
TO TRANSPORT (See Figs. 4 and 8)
When pushing or towing your tractor, be sure to disengage CAUTION: Wipe off any spilled oil or
transmission by placing freewheel control in freewheeling fuel. Do not store, spill or use gasoline
position. Free wheel control is located at the rear drawbar near an open flame.
of tractor.
• Raise attachment lift to highest position with attachment IMPORTANT: WHEN OPERATING IN TEMPERATURES
lift control. BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GAS O LINE TO HELP INSURE GOOD COLD WEATHER
• Pull freewheel control out and down into the slot and STARTING.
release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) CAUTION: Alcohol blended fuels (called gasohol or
MPH. using ethanol or methanol) can attract moisture which
• To reengage transmission, reverse above procedure. leads to separation and formation of acids during
NOTE: To protect hood from damage when transporting storage. Acidic gas can damage the fuel system of
your tractor on a truck or a trailer, be sure hood is closed an engine while in storage. To avoid engine problems,
and secured to tractor. Use an appropriate means of tying the fuel system should be emptied before storage
hood to tractor (rope, cord, etc.). of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season. See Storage
Transmission Engaged
Instructions for additional information. Never use
engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
T Lubrication Chart
0 Check Battery Level 4
R Clean Battery and Terminals
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter) 1,2
maint_sch-tractore.ROS.e
E Clean Engine Cooling Fins 2
828
16
MAINTENANCE
• Slide blade on to an unthreaded portion of the steel bolt TRANSAXLE PUMP FLUID
or pin and hold the bolt or pin parallel with the ground.
The transaxle was sealed at the factory and fluid mainte-
If blade is balanced, it should remain in a horizontal
nance is not required for the life of the transaxle. Should
position. If either end of the blade moves downward,
the transaxle ever leak or require servicing, contact your
sharpen the heavy end until the blade is balanced.
nearest authorized ser vice center/department.
FIG. 11 SAE 30
5W-30
BATTERY
F -20 0 30 32 40 60 80 100
Your tractor has a battery charging system which is sufficient
C -30 -20 -10 0 10 20 30 40
for normal use. However, periodic charging of the battery TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
with an automotive charger will extend its life. oil_visc_chart1_e
CLOSED AND
TRANSAXLE COOLING LOCKED
The transmission fan and cooling fins should be kept clean POSITION
to assure proper cooling. 02
46
3
18
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
MENTS:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
CLUTCH SPRING
CLUTCH SPRING
FRONT LINK
RETAINER SPRING
ANTI-SWAY BAR
RETAINER SPRINGS
COLLAR (BOTH SIDES)
LARGE RETAINER
HOUSING GUIDE SPRING
BRACKET DEFLECTOR SHIELD
FIG. 15
19
SERVICE AND ADJUSTMENTS
SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height MANDREL
from bottom edge of mower to ground. Distance “A”
on both sides of mower should be the same or within
1/4" of each other. "D" "D"
• If adjustment is necessary, make adjustment on one
side of mower only. FIG. 18
• To raise one side of mower, tighten lift link adjustment
nut on that side. BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
• To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Three full turns of adjustment nut will change mower
height about 1/8".
• Recheck measurements after adjusting.
BOTTOM EDGE OF BOTTOM EDGE NUT "F" NUT "E"
MOWER OF MOWER
TO GROUND TO GROUND
TRUNNION
TRANSMISSION
INPUT PULLEY CENTER SPAN
KEEPER
OPERATING
ARM
01513
FIG. 22
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-
MENT IS NECESSARY CONTACT YOUR NEAREST AUTHO- TRANSAXLE MOTION CONTROL LEVER
RIZED SERVICE CENTER/DEPARTMENT
NEUTRAL ADJUSTMENT (See Fig. 23)
The motion control lever has been preset at the factory and
FIG. 21
adjustment should not be necessary.
• Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
• Start engine and move motion control lever until tractor
does not move forward or backward.
• Hold motion control lever in that position and turn engine
21 off.
SERVICE AND ADJUSTMENTS
• While holding motion control lever in place, loosen the NOTE: To seal tire punctures and prevent flat tires due to
adjustment bolt. slow leaks, tire sealant may be purchased from your local
• Move motion control lever to the neutral (N) (lock gate) parts dealer. Tire sealant also prevents tire dry rot and
position. corrosion.
• Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjustment
bolt, move mower deck height to the lowest position. WASHERS
01536
SEAT PAN
FIG. 28
ENGINE
FIG. 26 TO ADJUST THROTTLE CONTROL CABLE
KEPS
The throttle control has been preset at the factory and
TERMINAL adjustment should not be necessary. If adjustment is nec-
COVER NUT
essary, see engine manual.
HEX
BOLT TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and ad-
justment should not be necessary. If adjustment is neces-
sary, see engne manual.
POSITIVE (RED) NEGATIVE
CABLE (BLACK) CABLE TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
FIG. 27 operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
TO REPLACE HEADLIGHT BULB and/or adjustment.
• Raise hood.
• Pull bulb holder out of the hole in the backside of the
grill.
• Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the
Repair Parts section.
23
STORAGE
Immediately prepare your tractor for storage at the end ENGINE
of the season or if the tractor will not be used for 30 days
or more. FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
WARNING: Never store the tractor with FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH
gasoline in the tank inside a building AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
where fumes may reach an open flame DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
or spark. Allow the engine to cool before ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
storing in any enclosure. ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH
LEADS TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
TRACTOR • Empty the fuel tank by starting the engine and let it run
Remove mower from tractor for winter storage. When mower until the fuel lines and carburetor are empty.
is to be stored for a period of time, clean it thoroughly, remove • Never use engine or carburetor cleaner products in the
all dirt, grease, leaves, etc. Store in a clean, dry area. fuel tank or permanent damage may occur.
• Clean entire tractor (See “CLEANING” in the Mainte- • Use fresh fuel next season.
nance section of this manual).
NOTE: Fuel stabilizer is an acceptable alternative in mini-
• Inspect and replace belts, if necessary (See belt re- mizing the formation of fuel gum deposits during storage.
placement instructions in the Service and Adjustments Add stabilizer to gasoline in fuel tank or storage container.
section of this manual). Always follow the mix ratio found on stabilizer container.
• Lubricate as shown in the Maintenance section of this Run engine at least 10 minutes after adding stabilizer to
manual. allow the stabilizer to reach the carburetor. Do not empty
• Be sure that all nuts, bolts and screws are securely the gas tank and carburetor if using fuel stabilizer.
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary. ENGINE OIL
• Touch up all rusted or chipped paint surfaces; sand Drain oil (with engine warm) and replace with clean en-
lightly before painting. gine oil. (See “ENGINE” in the Maintenance section of
this manual).
BATTERY
• Fully charge the battery for storage. CYLINDER(S)
• After a period of time in storage, battery may require • Remove spark plug(s).
recharging. • Pour one ounce of oil through spark plug hole(s) into
• To help prevent corrosion and power leakage during cylinder(s).
long periods of storage, battery cables should be dis- • Turn ignition key to “START” position for a few seconds
connected and battery cleaned thoroughly (see “TO to distribute oil.
CLEAN BATTERY AND TERMINALS” in the Mainte- • Replace with new spark plug(s).
nance section of this manual).
• After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery OTHER
terminals. • Do not store gasoline from one season to another.
• If battery is removed from tractor for storage, do not • Replace your gasoline can if your can starts to rust.
store battery directly on concrete or damp surfaces. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND
EXHAUST AREAS ARE STILL WARM.
24
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.
start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
25
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not
when operator leaves seat corrected, contact an authorized service center/
with attachment clutch department.
engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”.
(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.
2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.
3. Air trapped in transmission during shipment 3. Purge transmission.
or servicing.
Engine “backfires” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed
turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.
26
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (ex-
cept as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur-
chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser
unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must
be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original
purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accor-
dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration,
misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard
hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which
vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
27
SERVICE
®
POLICY ®
TECUMSEH
WARRANTY TECUMSEH
A. Products Warranted
Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below,
will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used
herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train
Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental pur poses, which is
found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh’s factory in Grafton, Wisconsin, to be DEFECTIVE
IN MATERIAL AND/OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within
TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and
Series 1100 angle drive and ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used for
commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted
for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such examination
within 90 days from the date of sale to the original purchaser. New Power Train Components Incorporated in equipment used for rental
purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY
(30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to
the original purchaser.
B. Products And Items Not Warranted
1. Alterations or Modifications of Power Train Components.
2. Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer’s Manual.
This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material
or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by depreciation or damage caused
by normal wear, accidents, improper maintenance, improper use or abuse of the product, failure to follow the instructions contained in
an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and replacement of
service items which are not defective shall be paid for by the original purchaser.
C. Securing Warranty Service
Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh Registered
Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh, c/o
Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, Wisconsin 53024. Warranty service
can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton, Wisconsin. At the time of
requesting warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any
charges for making service calls and/or for transporting the product to and from the place where the inspection and/or warranty work
is performed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train
Components and/or part(s) of the Power Train Components submitted for inspection and/or warranty work.
D. Limitation of Damages and Implied Warranties
The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh nor any
of its affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power Train Component or any
of its parts, other than as set forth herein.
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT THAT
EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN DURATION TO THE PERIODS
OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY
INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES. Some states do not allow limitations on how long
an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s)
may not apply to you. This warranty gives you specific legal rights and you may also have other legal rights which vary from state to
state.
E. No Dealer Warranty
Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obligations
or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller or dealer of part(s) of a Power Train
Component has no authority, whatsoever, to make any representations or promises on behalf of Tecumseh or to modify the terms or
limitations of Tecumseh’s warranty in any way.
28
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
FOL
D AL
THIS ONG
IS A DOT
15 D TED
EGR LINE
EE S
LO P
E
15 DEGREES MAX.
This product has been expertly engineered and carefully manufactured to rigid quality standards. As with all
mechanical products, some adjustments or part replacement may be necessary during the life of your unit.
For Parts and service, contact our authorized distributor: call 1-800-849-1297
• For replacement parts, have available the following information:
a. Model Number/Manufacturer's I.D. Number
b. Description of part.
For Techical Assistance: call 1-800-829-5886
For a Parts Manual, go to our website: www.poulan-pro.com/support.asp
NOTE: Electrolux Home Products provides parts and service through its authorized distributors and
dealers; therefore, all requests for parts and service should be directed to your local dealer(s).
The philosophy of Electrolux Home Products is to continually improve all of its products. If
the operating characteristics or the appearance of your product differs from those described
in this Manual, please contact your local dealer for updated information and assistance.