AWS D1.1/D1.1M:2010
PWPS
Ultra Engineers.
Company Name _______________________________
GMAW
Welding Process(es) ____________________________
UE/PQR/AWS/GMAW/2G/21
Supporting PQR No.(s) __________________________
POSITION
2G
NA
Position of Groove: ______________
Fillet: __________
Vertical Progression: Up
Down
for 3G Position
ELECTRICAL CHARACTERISTICS
As per Bellow Table
______________________
Transfer Mode (GMAW)
Short-Circuiting
Globular
Spray
Current: AC
DCEP
DCEN
Pulsed
Power Source: CC
CV
Other ________________________________________
Tungsten Electrode (GTAW)
NA
Size: ______________
NA
Type: ______________
BASE METALS
ASTM A 36
Material Spec. _________________________________
A36
to A36
Type or Grade _________________________________
25 mm
-Thickness: Groove ____________
Fillet __________
NA
Diameter (Pipe) ________________________________
FILLER METALS
SFA 5.18
AWS Specification______________________________
ER 70S-6
AWS Classification _____________________________
SHIELDING
Argon+CO2
NA
Flux ___________________
Gas _________________
80%+20%
Composition __________
NA
10
to
15 LPM
Electrode-Flux (Class)_____ Flow Rate ____________
NA
______________________ Gas Cup Size _________
TECHNIQUE
Both stringer and weave
Stringer or Weave Bead: _________________________
Multipass
Multi-pass or Single Pass (per side)_________________
Single
Number of Electrodes ___________________________
NA
Electrode Spacing
Longitudinal ____________
NA
Lateral_________________
NA
Angle _________________
15-25
mm
Contact Tube to Work Distance ____________________
NA
Peening ______________________________________
Brushing,Chipping and grinding
Interpass Cleaning: _____________________________
PREHEAT
10C
Preheat Temp., Min. ____________________________
250C
10C
Interpass Temp., Min. ___________
Max. _________
WELDING PROCEDURE
Pass or
Weld
Layer(s)
Filler Metals
Process
Class
Diam.
Current
Type &
Polarity
Root Run
GMAW
Subsequent
Run
ER 70S6
1.2mm
Amps or Wire
Feed Speed
Volts
Travel
Speed
180-220 Amp.
18-25 Volts
250-350
mm/min.
180-220 Amp.
18-25 Volts
250-350
mm/min
DCEP
354
Joint Details