PART C

DETAILED SCOPE OF WORK (RC Pipe Rac Precasting Wor )

1. Procedures and Considerations

1.1.1 General

This wor is a performance program developed by the Subcontractor to meet the de sign of Concrete Pipe Rac (hereafter, RC Rac ) and designing and furnishing the materia l for RC Rac Pre-Casting using the Contractor s project documents and the approved shop drawings.

1.1.2 Basis of acceptance

RC Rac Fabrication Drawings (See Attachment #1) shall be provided and approved, prior to performing of Pre-Casting to compare latest design drawings. It shall be cons idering RC Rac Erection Wor Method.

1.1.3 Existing services and facilities

In the event of site investigations within or close to locations having existing services and facilities, every precaution shall be ta en to protect such services and facilit ies from damage or interference during the execution of the wor .

The subcontractor, or other party, carrying out for RC Rac Pre-Casting Wor sha ll be responsible for strict adherence to all safety regulations in force at the locat ion concern. In the event that a service or facility is cut or otherwise damaged accidentally, i t shall be made good as directed by the principal.

1.1.4 Mobilization and Demobilization

In order to perform the wor stipulated in the specification safely and successf ully, the subcontractor shall be conduct the complete mobilization including the preparati on of the equipment, materials, and a source of electricity, water and passes for access.

field investigation, after the compl immediately.

1.1.5 Site Preparation

The site preparation wor for RC Rac ractor.

Pre-Casting shall be performed by Sub-cont

The subcontractor shall not only obtain the rsons concerned to enter the site and perform the easonable compensation for disadvantage caused by the etion of investigation, demobilization shall be done

permission of the authorities and pe field soil investigation, but ma e r

1) Removal of all surfaces or subsurface topsoil, brush, organic material and ot her unacceptable material. Removal if any surface or subsurface obstructions to RC R ac Pre-Casting Wor .

1.1.6 Preparation of Pre-Casting Yard

The pre-casting yard shall be provided for 2 or 3 layers of RC Rac frame per ea ch.

1) Grading and compaction shall be done before lean concrete wor in order to pr otect deflection of soil. 2) Pour the lean concrete for the pre-casting area. 3) Install form supporting material in the lean concrete if necessary. 4) Ma e sure that this lean concrete area is higher than the other area to prote ct water flow to the pre-casting area.

1.1.7 Form

1) The forms and any other support material shall be strongly fixed to protect d eflection or movement during the concrete wor . 2) Prior to the assembling of the forms, the inside surface of the form in conta ct with the concrete shall be cleaned out of impurities. 3) The surface of the form shall be saturated with water before pouring of concr

2) The access and maintenance way for equipment of RC Rac provided by subcontractor.

Pre-Casting shall be

ete. 4) Tolerance for formed surfaces (as per ACI-301) Variation in cross-sectional dimensions of columns and beams Minus 6 mm Plus 12 mm

1.1.8 Reinforcement Bar

1) Prior to installation of rebar, the installation of all the embedded steel pl ate and anchor bolts shall be placed and the bottom surfaces shall be coated by bond brea er compound. 2) Reinforcing bars shall be fabricated as per bar bending schedule and as per s tandard rebar arrangement drawings.

1.1.9 Embedded Plate

1) Embedded plate will be defined and mar ed in shop drawing with the number of precast frame. 2) It will be fabricated in the shop and be installed before concrete pouring.

1.1.10 Concrete

Prior to concrete pouring, insert plates, anchor bolts, shall be placed and fixe d as shown on the latest AFC drawings

1) Concrete used for pre-casting of RC Rac shall be commercial products of conc rete mixing plant in local area of which mixing design had already been approve. 2) Before placing of pre-casted RC Rac , the surface of hardened concrete shall be cleaned and laitance should be removed 3) Concrete shall be mechanically vibrated with suitable size of vibrators.

1.1.11 Field Testing

Sampling and testing by specimens shall be carried out by Subcontractor or indep endent laboratory as follows;

1) Compressive test cylinders shall be prepared in sets of three cylinders for e ach test. Specimens for each set shall be obtained from the same batch of concrete, after about one half of the batch have been placed in the forms. 2) At least one set of cylinder per 75 cubic meters of concrete shall be obtaine d for RC Rac .

3) Further field tests for RC Rac ruction specifications.

Pre-Casting shall be in accordance with const

1.1.12 Removal of Forms

Forms for column, beams, and other parts of RC Rac Pre-Casting may be removed a s soon as the concrete has hardened sufficiently to resist any damage to it. But n ot less than 48 hours after.

1.1.13 Curing

1) Concrete made with normal Portland cement shall be maintained in a moist cond ition for at least 7 days or longer when low temperatures prevail. 2) Concrete curing shall be in accordance with the appropriated provisions of Pr oject Specifications. 3) During the curing time, high performance liquid membrane concrete curing comp ound shall be provided with a film of high water retention enabling curing of concret e loss of water from the concrete. 4) Applications

a) Spray curing compound as soon as possible after final wor ater

when the surface w

disappeared (Approx.1-2 hours depending on the ambient temperature and atmospheric conditions) b) If spray equipment is not available, apply with a soft brush, broom or wide n ap roller as soon as the concrete surface becomes hard. c) Apply at even coverage rate of not greater than 6 sqm. per liter d) Ensure the concrete surface is completely free of stains, oils from coatings, etc, to obtain good adhesion of curing compound and of any other trades, and to avoid obtaining discoloration or uneven surface effects

1.1.14 Finishing

1) After removal of forms the surfaces of concrete shall be smooth form finished . 2) The face of the form shall produce a smooth, hard, uniform texture on the con crete. It may be plywood, temperature concrete-form-grade hardboard, metal, plastic, paper , or other approved material capable of producing the desired finishing surface. 3) All fins shall be completely removed. 4) Surface irregularities and voids, including form mar s are to be repaired and removed. Form ties are to be cut off below the concrete.

1.1.15 Repairing

1) Mar out the defective area, than saw cut the edge to a minimum depth of 10 m m.

2) Fully clean the concrete surface to repair. 3) Apply primer material by scrubbing into the surface and ma e it tac y (typica lly 10 to 15 minutes after application). 4) Apply mixed concrete to the repair area by trowel or gloved hand, thoroughly compacting, while the primer is still tac y 5) Repairing concrete will be installed by stri ing off with a straight edge and be finished with a steel or plastic float. 6) Damp sponges or plastic floats may be used to achieve a desired surface textu re

1.1.16 Quality Assurance/Quality Control

Subcontractors employed by the CONTRACTOR shall operate effective Corporate Qual ity System matching ISO 9000/1/2 requirements.

1) QA/QC Plan & Project Specific Execution Procedure. a) The QA/QC plan must cover the entire job & must cover calibration certificate s for equipment being used, certificates of competency for operators etc, listed below . b) The subcontractor must have a project execution procedure which will include QC chec lists that cover all aspects of the wor , for approved by Owner prior to t he commencement of the wor .

2) All RC Rac Pre-Casting Wor shall be performed under the oversights of QC sy stem

1.1.17 Health, Safety and Environment

1) The Bidder shall employ all necessary health & safety procedures to protect p ersonnel and surrounding environment during the soil improvements wor . 2) All relevant safety requirements of the JAC s Safety Regulations and the JAC s HS E policy shall be adhered strictly to all wor s performed within JAC s operation are as.

1.1.18 Permits and Approvals

The Bidder shall obtain all necessary permits, licenses, consents, and all autho rizations necessary to carry out the wor . Any regulatory bottlenec s shall be reported to SKEC on the Bidder s daily report.

The Bidder shall comply with the Owner safety and wor permit procedures for all wor . No site wor shall be carried without a valid wor permit.

The Bidder shall be responsible for compliance with any specific conditions requ irements imposed as a requirement of the permits, licenses, consents, and authorizations.

1.1.19 REPORT AND DOCUMENT SUBMITTALS

The required permits and approvals shall include site access passes and wor mits and photographic permits.

per

Document & Data Submission (Deliverable Lists)

All drawings shall be prepared using Auto Cad Release 2008 software. All reports will be on provided in Microsoft Office programs (Word, Excel.)

1) Wor Method & Procedure including QA/QC system and JSA (Job Safety Analysis).

2) Deliverable list for necessary authorities and all required permits to provid e to JAC and government authorities.

4) Man-Power and Equipment Mobilization Plan. 5) Soft copies of all RC Rac Design Productions (Including Detailed Shop Drawin gs and Calculation Report) will be provided on 5 Copies + 1 CD ROM.

7) Report of Concrete Test 8) Quality Assurance Plan and Manual 9) Construction Follow-Up Bidder shall be retained to provide technical assistance during RC Rac Pre-Casi ng Construction phase to inspect and verify the recommendations on the final report or provide recommendations for any abnormal condition not originally anticipated. 10) Daily Progress Report (See Attachment #4)

6) Estimation Sheets of RC Rac

3) Detailed Wor

Schedule.

Pre-Casting Wor Volume

No. Activity Description SKEC Subcontractor 1 Method Statement, Shop Drawings and Report Submission

O 2 PE endorsement (if necessary) O

3 Permit processing(Only Wor ers)

O 4 Forming of site access route

O 5 Ground leveling and reinforcing for equipment setting

O 6

2. Scope of Wor

7 Site Preparation

O 8 Site surveys, Layout and Dimensional Chec s

- Basic reference point(Bench Mar by SKEC)

- Survey and Fix the respective reference points on the ground

O - All dimension chec for the Wor Item

O 9 Clearing and Grubbing, if required

- Removal of top soil up to the specified depth and disposal

Provision wor

space and storage area

O - Felling trees, grubbing up their roots, disposal and filling in voids for the roots

O - Excavation to remove roots, removal and disposal of vegetation and undergrowth bushes and filling in voids for the roots

O 10 Site Grading

- Rough graded nearly level to rough grade elevation

O - Ground cutting to the specified level

O - Filling and compaction as per the specification

O - Disposal of excess and unsuitable soil to designated area

O 11

O 12 Provision of washing bay

O 13 Protection and support of existing services and facilities

O 14 Cable and Utilities detection

O 15 Existing U/G services rerouting O

16 Surveying (if necessary)

All equipment and plant including manpower for RC Rac Pre-Casting wor

No. Activity Description SKEC Subcontractor 17 Vibration monitoring (if necessary)

O 18 Supply of utilities for wor ing (water, electricity and diesel)

O 19 Temporary Lighting

O 20 Supervision of Safety

O 21 PPE (Personal Protective Equipment) for wor ing

O 23 Insurance and Performing bond

O 24

Supervision of Improvement Wor

O 25 QA/QC for Wor ing

O 26 Concrete Test

3. Others

3.1.1 Schedule for RC Rac Pre-Casting

Bidder shall submit detailed wor schedule and plan to eep the schedule for soi l improvement and proofing test described as following tables.

It will be the responsibility of the Bidder to mobilize personnel, equipment in good operating condition, materials in sufficient quantity to satisfy this requirement.

Table 1: Schedule for RC Rac Pre-Casting and Concrete Test

Activity Deadline Design Documents ( 3 ) wee s after order

Mobilization ( 2 ) wee s after approval of document Trial Test

Common Area ( 4 ) month 2011.10.15 ~ 2012. 2. 5 A1, A2, A3, C1, C2, R1 Area ( 4 ) month 2011.12. 2 ~ 2012. 3.29 Concrete Test Test During field wor period (Including QC report) Final Report

WMS: Wor Method Statement

3 wee s after field wor

Field wor

( 1 ) wee

3.1.2 STANDARDS AND REFERENCES

The requirements contained in the latest editions of the following standards sha ll form a part of this specification, in the manner and to the extent indicated hereinafter;

JPS-A01

Project Specification (Summary sheet) JES-40A2

General Civil Design and Criteria JES-41A3

Site development JES-41A5

Drainage JES-41A6

Concrete Structure and Foundations CP4 : 2003

Code of Practice for Foundations (Singapore Code) CP18:1992

Code of Practice for earthwor s forming parts of general civil engineering and other land-based development wor s