PEA Modular Substation PROJECT

PEA Contract No.

-------------- Modular Substation

Group A Substation :Chiang Mai 5, Phitsanulok 6 , Nakhon Sawan 4 Customer Equipment : : LOXLEY PUBLIC COMPANY LIMITED MOBILE OFFICE Module D

Subject

Air Flow Calculation Rev.1

For Approval

3354/8-9 Manorom Bldg., 3rd Fl., Rama 4 Rd., Klongton, Klongtoey, Bangkok Thailand Tel : 02 685 8600 Fax 02 685 8699

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11 KV SWITCHGEAR (S18B1) FOR CCG HDS PROJECT PANEL A6 & B8

SUMMARY OF COOLING LOAD CALCULATION CUSTOMER INFO : ALSTOM BUILDING

Item Exterior wall 1 (north) Exterior wall 2 (East) Exterior wall 3 (South) Exterior wall 4 (West) From Partition From Ceiling From Floor From People From Lights From Motor 12022.4 Heat Gain (BTU/h) --400.12 400.12 240.6 526.29 1000 140

Air Flow Calculation

PROJECT INFO : MODULE C -22KV SWITCHGEAR

175.8

344.11 807.84

From Appliance (22 kv Switchgear and LB) From Misc Sources at 100% load factor

BTU/H

Room Heat Gain Total

---

16,057.28

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11 KV SWITCHGEAR (S18B1) FOR CCG HDS PROJECT PANEL A6 & B8

From Ventilation From Infiltration BTU/H Appalatus Load Total GRAND TOTAL HEAT GAIN 836.2

974.58

1,810.78 = 17,868.06 BTU/H

TON OF REFRIGELATION = 17,868.06/12000 Ton Refrigeration SELECT AIR CONDITION SPLIT TYPE

18000

= 1.489 TON

BTU/H or 1.5

SUMMARY OF INDUCED DRAUGHT VENTILATION FOR TRANSFORMER ROOM

once). Select Fan Diameter 8 inch (Dia 20.32 cm) 3 sets ( Operate 2 sets per First Step: First Fan (Left) or Third fan (Right) will be alternately operated in every 12 hrs. will be operated Second Step: if the temperature room reach to 40C, Second Fan (Center) Select Incoming air cross section under floor = 30 x 30 sq.cm. = 900 sq.cm with filter and screen guard under floor Select Incoming air cross section pass transformer 50 kVA = 2820 sq.cm with screen and guard block out under transformer 1. HEAT GAIN Calculation Use Timer switch to control two steps,

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11 KV SWITCHGEAR (S18B1) FOR CCG HDS PROJECT PANEL A6 & B8

1.1 DATA FOR CALCULATION 22 KV SWITCHGEAR CONTAINER See Drawing no.

PEA-MDL-AG-L-001 SHEET 1 AND 2, SHEET 1 3200 mm. Or

PEA- MDL-AG- L-002 SHEET 1 ,C&t-1149-01-001 Dimension of container W X L x H = 3400 x 9000 x

1 m = 3.2809 ft

3400 x 7000 x 3200 mm. Or 22.966 X 10.498 ft

Dimension of only switchgear container 1m = 3.2809 ft

W x L x H = 11.155 X 29.528 X 10.498 feet

WXLxH=

Section for cooling load calculation

W x L x H = 11.155 X

volume =2689.437 cu.ft 2000 x 3200 mm. = 768.444 cu.ft Or

is for cool 22 kv six switchgear

and one load break switch W X L x H = 3400 x volume

- Section for Induced Draght Ventilation 1m = 3.2809 ft

W X L X H = 11.155 X 6.562 X 10.498 ft 50 KVA transformer

Temperature data from typical design from LA CROSSE WISCONSIN Page 49 as attachment - SUM OUTSID INSIDE F - DIFFE

Is for air ventilation one

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11 KV SWITCHGEAR (S18B1) FOR CCG HDS PROJECT PANEL A6 & B8

MER - DRY E F - 95 - 76 Over all Heat Transfer Coefficient sq.ft F
-

RENC E - 78 - 65 U - 17 - 11 = 1/R Btu per hr

BULB POINT

- WET

Resistance to heat flow R = 1/U = x3/k3+ 1/f2) 1/ Btu per hr sq.ft F

1/f1 +x1/k1+ x2/k2+

f1 1.46

= Coefficient of Surface Conductance Btu per hr sq ft F = Coefficient of Surface Conductance

inside air film

f2

outside air film

= 6

Btu per hr sq ft F air still =1.46-1.63 air move 7.5 mile/h = 4 air = 1/8

move at 15 mile/h =6
-

x1 = thickness of metal Material for uniform material inch

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11 KV SWITCHGEAR (S18B1) FOR CCG HDS PROJECT PANEL A6 & B8

-

x2 = thickness of polyurethane Material for uniform material 2 inch

x3 = thickness of metal Material for uniform material inch

= 1/8

K1 =thermal conductivity of metal sq ft per degree F

= infinity

Btu in. per hr

K2 =thermal conductivity of polyurethane = 0.17 per hr sq ft per degree F

Btu in.

K3 =thermal conductivity of metal sq ft per degree F

= infinity

Btu in. per hr

R = 1/U =

1/f1 +x1/k1+ x2/k2+ x3/k3+ 1/f2)

1/ Btu per hr sq.ft F

-

= 1/1.46 +1/8 /infinity +2/0.17 +1/8 /infinity + 1/6 = 0.6849 + 0 + 11.76 + 0 + 0.166 = 12.62

Resistance to heat flow (R)

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11 KV SWITCHGEAR (S18B1) FOR CCG HDS PROJECT PANEL A6 & B8

Over all Heat Transfer Coefficient (U) = 1/R = 1/12.62 = 0.079 BTU/hr sq.ft. F correction factor for solar radiation Type of surfaces Dark-colored surfaces such as Slate Roofing Tar Roofing Black Plaints Medium-colored surfaces such as Unpainted wood Brick Red tile 6 4 6 15

see Ref Refrigeration and air condition table 10.5

Allowance for Solar Radiation (F) East wall 8 South Wall 5 West wall 8 Flat roof 20

Dark cement

Red gray or green paint Light-colored surfaces such as White stone White paint Light-Colored cement 4 2 4 9

1.2
.

STEP FOR HEAT GAIN CALCULATION

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11 KV SWITCHGEAR (S18B1) FOR CCG HDS PROJECT PANEL A6 & B8

Assume Transformer room temperature = 104F Outdoor temperature

Switchgear room temperature = 78C

1.2.1

A x U x TD

Heat Gain through Exterior Walls of Transformer Room A = Exterior wall Area (North) = N/A

= 95C

Q=

Btu per hr Sq.ft F

U = Over all heat transfer coefficient =

N/A

sides of the wall or roof N/A

TD = Difference in temperature between the air on the two = Transformer room 104 F -Switchgear room 78 F =

Calculated in Switch Gear Room Part ]

Q = N/A [ Heat Gain of Transformer Room is not

1.2.2 Heat Gain through Exterior Walls Correction factor of solar Radiation) ft = 241.185 sq.ft A = Exterior wall Area (East) =

Q = A x U x (TD + 7 m x 3.2 m = 22.97 x 10.5 0.079

Btu per hr. Sq.ft F

U = Over all heat transfer coefficient =

sides of the wall or roof

.

TD = Difference in temperature between the air on the two

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11 KV SWITCHGEAR (S18B1) FOR CCG HDS PROJECT PANEL A6 & B8

= Outside 95 F -Switchgear room 78 F = 17 F

Q = 241.185 x 0.079 x ((95-78)+ 4) Q = 400.12 BTU/H

1.2.3 Heat Gain through Exterior Walls Correction factor of solar Radiation) Correction factor of solar Radiation see =

Q = A x U x (TD + table 10.5

10.5 ft = 117.128 sq.ft Btu per hr Sq.ft F

A = Exterior wall Area (South)

3.4 m x 3.2 m = 11.155 x 0.079

U = Over all heat transfer coefficient =

sides of the wall or roof

TD = Difference in temperature between the air on the two = Outside 95 F -Switchgear room 78 F = 17 F

Q = 117.128 x 0.079 x ((95-78)+ 2) 1.2.4 Heat Gain through Exterior Walls Correction factor of solar Radiation) Q = 175.8 BTU/H

Q = A x U x ( TD + table 10.5

ft = 241.185 sq.ft

A = Exterior wall Area (west)

Correction factor of solar Radiation see =

7 m x 3.2 m = 22.97 x 10.5 0.079

Btu per Hr Sq.ft F

.

U = Over all heat transfer coefficient =

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11 KV SWITCHGEAR (S18B1) FOR CCG HDS PROJECT PANEL A6 & B8

TD = Difference in temperature between the air on the two = Outside 95 F -Switchgear room 78 F = = 400.12 BTU/H 17 F

sides of the wall or roof

1.2.5

Heat Gain through Partition Walls

Q = 241.185 x 0.079 x ((95-78)+ 4)

11.155 x 10.5 ft = 117.128 sq.ft Btu per hr. Sq.ft F

A = Partition wall Area (North)

Q = A x U x TD

3.4 m x 3.2 m = 0.079

U = Over all heat transfer coefficient =

sides of the wall or roof 26 F

TD = Difference in temperature between the air on the two = Transformer room 104 F -Switchgear room 78 F = 117.128 x 0.079 x 26 240.6 BTU/H

Correction factor of solar Radiation) 11.155 ft = 256.23 sq.ft Btu per hr Sq.ft F
.

1.2.6 Heat Gain through Ceiling Walls A = Ceailing wall Area =

Q = A x U x ( TD + 7 m x 3.4 m = 22.97 x

U = Over all heat transfer coefficient = 0.079

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11 KV SWITCHGEAR (S18B1) FOR CCG HDS PROJECT PANEL A6 & B8

TD = Difference in temperature between the air on the two = Outside 95 F -Switchgear room 78 F = 17 F

sides of the wall or roof

[Table 10.5]

Correction factor of solar radiation on ceiling walls = 9 Q = 256.23 x 0.079 x (17+9) 526.29 BTU/H

1.2.7 Heat Gain through Floor Walls 11.155 ft = 256.23 sq.ft Btu per Hr Sq.ft F A = Ceiling wall Area

7 m x 3.4 m = 22.97 x 0.079

Q = A x U x TD

U = Over all heat transfer coefficient =

sides of the wall or roof Q 1.2.8 Q

TD = Difference in temperature between the air on the two = Outside 95 F -Switchgear room 78 F = = 256.23 x 0.079 x 17 = 344.11 BTU/H 17 F

conditioning manual Table 3-14 People x Sensible Heat Value

Heat Gain From People (Occupanted) see ref Trane air Sensible Heat Gain QS = No. of

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Latent Heat Gain QL = No. of

People x Latent Heat Value = 330 = 670 = 1000 BTU/h BTU/h BTU/h table 3-14

For Laboratory Sensible Heat value For Laboratory Latent Heat value

Total Heat Gain = Qs + QL = 330 + 670

Lights x 3.4 x allowance factor open lamp less than 6 Lamps 1.1 as

1.2.9

Heat Gain From Light

Total Watt of Fluorescent

12 Lamps open for service day ,normal Ballast Electronic allowance factor =

as 120 121

Conventional Ballast allowance factor = 1.2 Q = 6 x 36 w x 3.4 x 1.1 = 807.84

BTU/H 1.2.10

Break and bus bar )

.

Heat Gain From Appliance (22 kv Switchgear and Load

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See Ref Data Power loss from manufacturer

Load Break Sw. + Busbar loss )x 3.414 x 553 ) + (5 x 469) = 2898 W x 150 w = 150W

Q =( Total Watt loss of switchgear + watt loss of Total watt loss of Switchgear = ( 1 Watt loss of load Break SW
2

=1

[ Average Bus bar Current ]

I = Current pass Bus bar about 1250 A

Busbar loss =3 x I x rho x L/A

Sq.mm /m [ Ref.ABB manual 10 Table1-15 Page32 ]

th

Rho = Resistivity of copper = 0.01785 ohm. L = Length of Busbar in meter = = 800 sq.mm

3.290+1.250 = 4.540 m.

A = Cross section of Busbar

0.01785 x 4.54 / 800 = 473.5 w Q Q = =

Bus bar loss = 3 x 1250 x 1250 x

( 2898 +150 + 473.5) x 3.414 12022.4 BTU/H

1.2.11

Heat Gain From Motor

Heat Gain From Electric motor

.

See Ref Trane Air conditioning Manual table 3-16

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NAMEPLATE RATING, HP APPROXIMATE EFFICIENCY HEAT GAIN FOR

BTUH PER HP CONTINUOUS RUN

Up to to 1 1 to 5 7 to 20 OVER 20

60 70 80 85 88

4200 3600 3200 3000 2900

Q = Nameplate motor x heat gain btu/hp 1/30 hp fan motor select 4200

In switchgear building have one up to Q = 1/30 x 4200

1.2.12

Heat Gain for Ventilation air /Infiltration See Ref

= 140 BTU/H

1.2.12.1 Heat Gain for Ventilation air

recommends 20 cfm per Occupant for a

Trane air conditioning manual

table 3-22

Laboratories The outdoor air

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11 KV SWITCHGEAR (S18B1) FOR CCG HDS PROJECT PANEL A6 & B8

must be reduced to the design temperature . This represents a

load on the air conditioning equipment

Sensible heat QS

cfm. = 95 F Room = 78 F 367.2 BTU/H HRI)

Q = Total of Occupants in To = Outside temperature Ti = Inside temperature

= 1.08 Q (To - Ti )

Qs = Latent Heat

1.08 x 20 x (95-78) QL

= 0.7 Q ( HRO

Humidity of outside air

105 grains/lb

H RO at 95F DB and 76 F WB =

Humidity of inside air

71.5 grains/lb 71.5) = 469 BTU/H

H Ri at 78 F DB and 65 F WB = QL = 0.7 x 20 x (105-

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Total Heat Gain = Qs +QL = 367.2 + 469 = 836.2

BTU/H

1.2.12.2 Heat Gain for Infiltration INFILTRATION THROUGH WINDOWS Type of w windo Metal Sash Description of window

See Ref Trane air conditioning manual Table 3-21 (CFH/ft) Wind MPH 7 1/2 Velocity, 15 70 74 32

Non-weather stripped Locked Non-weather stripped UnLocked Weather stripped UnLocked

33 34 13

See Drawing No. as item 1.1 +(2.4 x 2)+(2.4 x2)+(1.6 x 2) 2)+(0.8 x 2) in meter = 32.8 x 3.2809 = 107.6 lin ft

Parameter of each window = (2.4 x 2) +(2.4 x 2) +(2.4 x 2) +(2 x = 32.8 meter

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Flow rate = Sensible heat QS 13 x 107.6 = CFH or

1398.8/60 = 23.31 CFM

CFM = 95 F Room = 78 F (95-78) = 427.97 BTU/H HRI)

Q = Total of Occupants in To = Outside temperature Ti = Inside temperature Qs = 1.08 x 23.31 x

= 1.08 Q (To - Ti )

Latent Heat

QL

= 0.7 Q ( HRO

Humidity of outside air

105 grains/lb

H RO at 95F DB and 76 F WB =

Humidity of inside air

71.5 grains/lb 71.5) = 546.6 BTU/H

H Ri at 78 F DB and 65 F WB = QL = 0.7 x 23.31 x (105-

Total Heat Gain = QH +QL =

427.97 + 546.6 = 974.58 BTU/H

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2.3 FAN FOR SWITCHGEAR AND TRANSFORMER ROOMS As E.I.T For the cooling air requirement of the transformer rated 50 KVA Service Transformer Power dissipation Pv = no load loss + Load Loss at 75 celcius see Ref Data power loss from manufacturer as annex 2 data = 125 + 775 watt Ventilation Fan Pv = 900 watt

Define Incoming air cross section

Transformer and more than 0.05 sq.m

> 0.001 sq.m x KVA of

0.001 x 50 > 0.05 sq.m > 500 sq.cm

Exhaust air must installed fan and ventilate air out more than 8.40 cu.m/min .kwloss at full load 6.4.12.3.2 MIN
.

As Standard of EIT 2001-51 item 6.4.12.3.1 and item CFAN > 8.40 x KW LOSS CU.M /

1 m= 3.2809 ft

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CFAN > 35.316 x 8.40 x KW LOSS CFAN > 296.65 x KWLOSS

CFM CFM

KWLOSS Full Load Loss of 50 KVA Transformer = 0.9 KW CFM

CFAN > 296.66 x 0.9

267

CFM

REFERENCE
1.

.. 3003-40 2547

2. 3. TRANE AIR CONDITIONING MANUAL LA CROSSE WISCONSIN 1965 4. ABB MANUAL 11 EDITION
5.

PAGE 159-169 10 Edition

th

. . 2549

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6

.. 2551

ADDITIONAL REFERENCE

1. ABB SWITCHGEAR MANUAL 9TH EDITION PAGE 154 2. ENERGY EFFICIENCY GUIDE FOR INDUSTRY IN ASIA PAGE2 3. TRANE AIR CONDITIONING MANUAL LA CROSSE WISCONSIN PAGE
49

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ABB SWITCHGEAR MANUAL 9TH EDITION

PAGE 154

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ENERGY EFFICIENCY GUIDE FOR INDUSTRY IN ASIA PAGE2

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TRANE AIR CONDITIONING MANUAL LA CROSSE WISCONSIN

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FAN CONTRAINER LOGIC CONTROL DIAGRAM

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