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Check-List for 110 VOLT POWER UPS Sl.

Daily Check Points No 1 2 3 4 5 6 CHECK FOR POWER CONTROL DISPLAY CHARGER ON -01 GREEN ALTERNATE SUPPLY ON -02 GREEN INVERTER ON - 03 GREEN STATIC SWITCH NORMAL -04 GREEN ALARM /FAULT NO INDICATION -05 (NO RED) METERING INPUT RY, YB, BR VOLTAGE INPUT RY, YB, BR CURRENT BATTERY VOLTAGE BATTERY CURRENT INV- VOLT INV- CURRENT INV- FREQUENCY ALT- VOLT ALT- CURRENT ALT- FREQUENCY LOAD- VOLT LOAD- CURRENT LOAD- FREQUENCY BATTERY CAP. IN % ALL Cooling Fans Running Earthing double OK Rubber Mat Present Doors lock Condition No Abnormal Sound No Fault indication Date Dtae Dtae

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

27 No Spark / flash observed Checked BY Officer Sig.

S.no
1 2 3 4 5 6 7 8 9 10 11

Item Description
Check Oil level in the ammonia comp. Check Oil Pressure in the ammonia comp. Check suction & discharge pressure of comp. Check water level of the cooling tower CHECK SECONDERY & PRIMERY PUMP DISCHARGE PRESSURE(>3KG/CM2) Add chemical in the cooling tower Check moter for overheating(Comp. , pump,cooling tower) Cooling water pump functioning & DISCHARGE PRESSURE vibration IN THE COMP.

check coupling guard condition of the pump,comp. and motor check auto loading/unloading mechanism of the compressor

22 23 24

Check the foundation bolts of the comp.,motor and pumps check the Valve Leakage check the Belt condition

26 27 28

check the comp. valve condition check the comp. motor condition check the glycole leakage in the plant

Note: Put

if OK

Classified - Internal use

Classified - Internal use

Classified - Internal use

HINDUSTAN COCA COLA BEVER


DASNA PLANT

BEC CHEKLIST FOR AMMONIA CHILLER


Standard
standerd shuld be 1.5 kg/cm2 standerd standerd more then 3kg/cm2 as per standerd no over heating moe then 2.5 kg/cm2 no vibration guard shuld be fix Auto load & unload

Condition of Check
Running Running Running Running Running Running Running Running Running Running Running

Time

Responsibility
operator operator operator operator operator operator operator operator operator operator operator

Tool
I/T C I/T I/T I/T I/T I/T I/T I/T I/T I/T

Frequency
Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily

Mechanic Signature Engineer Signature


No Loose If Required in good condition Stop Stop Stop operator operator operator C I/T I/T Weekly Weekly Weekly

Mechanic Signature
no leakage no noise no leakage Stop Stop running operator operator operator I/T C L Monthly Monthly Monthly

Mechanic Signature Engineer Signature

Enginee r

Week Week Week Week 1 2 3 4

Classified - Internal use

Classified - Internal use

Classified - Internal use

LA BEVERAGES PVT LTD


Month: 16 17

ONIA CHILLER
3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24

Classified - Internal use

Classified - Internal use

Classified - Internal use

25

26

27

28

29

30

31

Classified - Internal use

Classified - Internal use

DAILY CHECKLIST

Name of the equipment : Star pac machine - POUCH Department/Section : Cream section Equipment Code : CHECK THE FOLLOWING AND TICK ( ! ) IF "OK" OR ( X ) IF "NOT OK" S.no A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 B 1 2 3 4 5 6 7 8 9 DESCRIPTION OF THE WORK Star pac - Front side Machine cleaning - thoroughly. All bolt & nuts check and tightening to be done. Check the filling sensor and its condition. Check the delivery exit mouth opening. Check the all gripper bearings. Check all gripper springs & its tension. Check the vacuum pad condition in all three shift and clean. I cose profile & its rod need to be clean & apply oil for lubrication. Clean all gripper mouth. Check the sealing tape condition, if required to replace. Check & clean the sealing jaws. Check the coding jaw knurling condition. Check any loose connection for heater wire. Check pouch magazine I & II head properly. Pouch catch pinion & rubber pad to check every shift. Filling nozzle clean in all three shift. Check pouch fixing & folding. Check all shrink bolt & its tightness. Check all read switch working condition. UPS and all bush button need to be check. Check pouch , UP & DOWN Check all machine settings. Star pac - Back side Filling pump all sensor to be check. Filling tube to be check. Check air regulator & Air pressure. Check pouch opening cam bolt tightness. Check cam bolt bracket & connecting rod full set. Vacuum opening plate, cam, cylinder lifter need to be check. Main motor, main shaft UCP bearing need to be check & tight bolt and nuts. Check all universal joint bolt tightness. Check sealing & coding air cylinder read switch condition. Status Observations

10

To set machine speed is 40 only.

Signature of the Operator

Signature of Production Officer

Actions

S.no

Item Description
Machine cleaning TC clamp of Filling Nozzle

Standard
No dust and dirt /caps No leakage

Method
I

I/T I

Check gripper Fingers 7 Kg/cm2

2 4 5 6 7 4 11 16

Check Gripper Fingure Spring Check lifter pin Check lifter pin roller Check lifter pin Bearing check star wheel clutch Filling Nozzle filter Lubrication of Cam Bearing Lubrication of Main bearing

Normal No Leak Upto the marking 4 Kg/cm2 to 5 kg/cm2 Up to mark No leak <220 dec 1 to 5.0 deg cen

I I I I I I I I

17

Lubrication of main gear and guide

Open/Close Condition

Check rubber bellow

19

Check capper Head

Weekly

12

Clean the Compressor

No Dirt

C/I/T

Check the Airfilter

No Choke

C/I/T

13

Check the dryer condensor

No Choke

C/I/T

Monthly

14

Tighten all Nuts & Bolts

No Looseness

15 16 17

Check the working condition of all gauges Greasing of Compressor Motor Air dryer gas pressure

No Damage C/I/L C/I/L

Note: Put Put

if OK

if Not OK

Utility Officer Signatue

Week 1

Week 2

UNIT-2 BEC CHEKLIST FOR DLS POUCH


Condition of Check
stop stop stop

Action If Deviates Standard


Engg . Officer Engg . Officer Engg . Officer

Responsibility
machine oerator machine oerator machine oerator

Running Running Running Running Running stop stop Running

Engg . Officer Engg . Officer

machine oerator Shift fitter Shift fitter Shift fitter Shift fitter machine oerator Shift fitter Shift fitter

Add Corena P 150 oil Check pil & oil pump working Add castrol EP90 oil Arrest air leakage Engg . Officer Engg . Officer

stop

Correct the valve

Shift fitter

Running

Shift fitter

Running

Engg . Officer

Shift fitter

Operator Signa

Stop

Clean with Cloth

Utility Operator

Stop

Clean the Airfilter

Utility Operator

Stop

Clean the Airfilter

Utility Operator

Operator Signa

Stop

Tight with Spanners

Utility Operator

Running Stop Stop

Replace Gauge or Inform Utility Officer Grease the motor clean condensor

Utility Operator Utility operator Utility operator

Operator Signa
Week 2 Week 3 Week 4

S.no

UNIT-2

KLIST FOR DLS POUCH FILLING MACHINE


Tool
Visual Visual Hand

Frequency
1 Daily Daily Daily 2 3 4 5 6 7 8 9 10 11

Hand Visual Visual Visual Visual Visual Visual Visual

Daily Daily Daily Daily Daily Daily Daily Daily

Hand/Visual

Daily

Daily Visual

Operator Signature

Hand/Foam Cleaner

Weekly

Hand

Weekly

Hand

Weekly

Operator Signature

Hand

Monthly

Visual Hand Hand

Monthly Monthly Monthly

Operator Signature

S.no

Month: 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

29

30

31

S.no

Item Description
Check loading running Hrs Check unloading running Hrs

Standard
information information

Check the Line Pressure 7 Kg/cm2

2 4 5 6 7 4 11 16

Check the Motor Vibration/Compressor Check for Oil Leak Check Oil level Check oil pressure Check oil level of gear box Check air Leakage Check Air Temp 1st stage Drier Dew point Temperature

Normal No Leak Upto the marking 4 Kg/cm2 to 5 kg/cm2 Up to mark No leak <220 dec 1 to 5.0 deg cen

17

Check ADT working

Open/Close Condition

19

Check the motor laod in % 90%

Weekly

12

Clean the Compressor

No Dirt

Check the Airfilter

No Choke

13

Check the dryer condensor

No Choke

Monthly

14

Tighten all Nuts & Bolts

No Looseness

15 16 17

Check the working condition of all gauges Greasing of Compressor Motor Air dryer gas pressure

No Damage

Note: Put Put

if OK

if Not OK

Utility Officer Signatue

UN

BEC CHEKLIST FOR


Method
I I I

Condition of Check
Running Running Running

Action If Deviates Standard


Engg . Officer Engg . Officer Engg . Officer

I I I I I I/T I I

Running Running Running Running Running Running Running Running

Engg . Officer Engg . Officer

Add Corena P 150 oil Check pil & oil pump working Add castrol EP90 oil Arrest air leakage Engg . Officer Engg . Officer

Running

Correct the valve

Running

Engg . Officer

Ope

C/I/T

Stop

Clean with Cloth

C/I/T

Stop

Clean the Airfilter

C/I/T

Stop

Clean the Airfilter

Ope

Stop

Tight with Spanners

I C/I/L C/I/L

Running Stop Stop

Replace Gauge or Inform Utility Officer Grease the motor clean condensor

Ope
Week 1 Week 2 Week 3 Week 4

UNIT-2 BEC CHEKLIST FOR AIR COMPRESSOR


Responsibility
Shift fitter Shift fitter Shift fitter

Tool
Visual Visual Hand

Frequency
1 Daily Daily Daily 2 3 4 5 6 7

Shift fitter Shift fitter Shift fitter Shift fitter Shift fitter Shift fitter Shift fitter Shift fitter

Hand Visual Visual Visual Visual Visual Visual Visual

Daily Daily Daily Daily Daily Daily Daily Daily

Shift fitter

Hand/Visual

Daily

Shift fitter Visual

Daily

Operator Signature

Utility Operator

Hand/Foam Cleaner

Weekly

Utility Operator

Hand

Weekly

Utility Operator

Hand

Weekly

Operator Signature

Utility Operator

Hand

Monthly

Utility Operator Utility operator Utility operator

Visual Hand Hand

Monthly Monthly Monthly

Operator Signature

S.no

Month: 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

24

25

26

27

28

29

30

31

Weekly Maintenance Schedule


GSO Shift officer Anurag Sunil Anurag Sanjay Kavinder / Kapil Sanjay Fitter / technicians Dharam Pal -Thursday Dharam Pal Dharam Pal Vikash -Saturday Vikash Ashif - Wednesday Ashif Nirdesh Akhilesh hemant Appr Pankaj + Manish fitter - Monday Kuldeep / Manish Kapil- Off Tuesday Kapil Kapil Kapil Kapil Kapil Kapil Pankaj Kuldeep - off Friday Kuldeep Pankaj- off Wednesday Kapil Kapil Kapil Kapil mahendra mahendra mahendra mahendra mahendra mahendra jeevhan Electrician jeevhan Electrician jeevhan Electrician jeevhan Electrician mahendra Bhupinder Manish Soap line - 01 Soap line - 02 Soap line - 03 Wimco filling line & MFG - 01 Wimco filling line & MFG - 02 D.L.S. pouch line -01 D.L.S. pouch line -02 D.L.S. Pump line Harpic/ Lizol 3 Lizol line - 01 Lizol line - 02 Air Compressor - 01 Air Compressor - 02 Air Compressor - 03 Reynold Chiller - 01 Reynold Chiller - 02 Reynold Chiller - 03 A.H.U. Veet chiller -1&2 section A.H.U. Harpic Chiller 1 &2 section Cooling Tower - 01 Cooling Tower - 02 Cooling Tower for harpic - 03 Goods lift -Soap Goods lift -Soap Goods lift -DLS Goods lift -Harpic all HCL/ Tank Farm & ETP Transfer Pump & Harpic Mfg pump & Scruber Kuldeep/ Pankaj Kapil Kapil Govind Jeevahan electrian Dharam Pal Fork lift Battery Roots blower Friday Saturday SUNDAY MONDAY WEDNESDAY THURSDAY FRIDAY MONDAY TUESDAY SUNADY SATURDAY WEDNESDAY THURSDAY SUNDAY SUNDAY SUNDAY SUNDAY SUNDAY MONDAY MONDAY TUESDAY SUNDAY SUNDAY TUESDAY FRIDAY FRIDAY FRIDAY FRIDAY Daily Filter cleaning Filter cleaning Greasing of Bearing Greasing of Bearing Panel cleaning Panel cleaning cooling tower cleaning cooling tower cleaning Checking of Pumps Checking of Pumps Checking of Motor Fan blade current Checking of Motor Fan blade current Fan gear box Checking Fan gear box Checking TRM Plodder SRP DSP Stamper Wrapping -1 Wrapping -2

Activity
Wrapping -3 Wrapping -4 Conveyors -1 Conveyors -2 Conveyors -3 Conveyors -4

2012 Jan J Jan Common folder Check List SOP Veet Lizol DLS Pouch

Jan History Cards OPL Stand Break down Report daily Why - Why sheet for >30 min Yearly Maintenance schedule ( electrical / Mechanical ) Machine consumable Spare parts List

Jan

Jan

2012 Jan Job Labelling Machine Label fixing procedure TRM Checking of mill Gap Stamper Goods lift Dg set 1Operating procedure 2-Shut down Procedure 3-safety check points

Die fixing procedure 1-Operating procedure 2-Shut down Procedure 3-safety check points

Boiler 1-Operating procedure 2-Shut down Procedure 3-safety check points

Air Compressor Chiller 1-Operating procedure 2-Shut down Procedure 3-safety check points 1Operating procedure 2-Shut down Procedure 3-safety check points

UNIT-2 BEC CHEKLIST FOR STAMPER MACHINE


S.no 1 2 3 4
5 6 7 8 9

Item Description
Machine cleaning Check Upper die Temp

Standard
No dust and dirt /caps _3

Method
I I

Condition of Action If Deviates Standard Responsibility Check


stop Running Clean Engg . Officer G shift fitter G shift fitter

Tool
Visual Hand

Frequency
1 Daily Daily 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Month: 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Check Lower die temp Check the Oil Level of Crank case Check Oil Level of servo drive gear Box

-4 Hydrol-220 Hydrol-320

I Lub Lub

Running Stop stop

Engg . Officer Engg . Officer

G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter

Hand Visual Visual

Daily Daily Daily

Do Greasing manually Check Fill Engg . Officer Engg . Officer Engg . Officer

Check Oil Leakage of Crank case seal Grease all Nipple of Rotary joints Check Greasing of Discharge Belt Bearings Check belt conveyor alignment Metal detector

No Oil leak SKF - AP-2 SKF - AP-3 Normal sensitivity OK No Damage

I Lub Lub I I I

Running stop stop Running Running stop

Visual Visual Visual Visual

Daily Daily Daily Daily

10 Check Vaccum Cups 11


Check Soap Die and soap Quality

Engg . Officer check setting

G shift fitter G shift fitter

Hand/Visual Hand/Visual

Daily Daily

No Die Mark

stop

Operator Signature
Weekly

Check Vaccum / air cut off valve

Clean Valve

Lubrication

Stop

Engg Officer

Shift fitter

Hand/Visual

Weekly

Check Top and Bottom die alingment

Normal

Stop

Engg Officer

Shift fitter

Hand/Visual

Weekly

check Air leak on TOP and Bottom die plate

No air leak

check FRL unit

Fill oil

Clean Chiller Filter / Condensor cleaning with water

Stop

Engg Officer

Shift fitter

Hand/Visual

Weekly

Check Glycol level / quality

Gly col Top UP

Stop

Engg Officer

Shift fitter

Hand/Visual

Weekly

Cleaing of all sol valves

Cleaning

Lubrication

Stop

Engg Officer

Shift fitter

Hand/Visual

Weekly

Operator Signature
Monthly

1 2 3 4 5

Check Panel cleaning check cable Dressing Cleam Servo motor Fins Ckeck Panel AC Check all safety

No dust No Unwanted wire Clean Panel Temp +20 *C All working

Lubrication I

Stop Stop

grease gun Inspection

Shift fitter Shift fitter

Hand/Visual Hand/Visual

Monthly Monthly

C/I/L

Stop

Change / clean

Shift fitter

Hand/Visual

Monthly

Operator Signature
Note: Put
Put Note: Put

if OK

Utility Officer
Utility Officer Signatue

Week 1

Week 2

Week 3

Week 4

if Not OK if OK

Week 1

Week 2

Week 3 Week 4

S.no

stamper -1 stamper -2 stamper -3

13 13 13

Fork Lift Battery Check list Date


Last Cleaning Date Cell Gravity Low - If <1150 No of cell Good -If >1250 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Cell Voltage Low- if below 1.8Volt Good - If 2 Volt

Operator Name
Next Cleaning Date

Water Level Always above cell Plate

Dryness No water on Top

23 24 Remark

Added Water quantity on daily

Check List of Good Lift ( UTT-2)


Soap Line -1
IDENTIFICATION: INSPECTED BY: S.NO DESCRIPTION 1 Rope chain condition[C P ( No cut wire ) 2 Operating panel condition- Clean 3 Is the emergency switch working [C P] 4 operating instruction displayed 5 Is the lift capacity clearly displayed[C P] 6 Lift last tested on 7 Test due on 8 Last serviced done on 9 Next service due on 10 clutch brake condition 11 condition of Cage/ compartment- Painting Are the inter locks working( without key lift should not start) 12 13 Check lift should stop in case of gate open 14 Check Hooter working condition Open any cage shutter and press up button lift should not start 15 16 Displayed of personed authorised to operate 17 The operator operating the lift authorised 19 panel cabling 21 Double earthing 22 Lift alignment OK Checked By Sig Remark Friday Friday Friday Type Capecity (T) Friday Friday -

*C P=Critical Part

Check-List for Capacitors


Frequency - once in Month Sl. Capacitor Identification No. Capacitor Bank - Panel-1 Auto / Manual Volt Meter Ampere meter PF Meter KWH Reading 2A -30 KVAR 2B -50 KVAR 2C -50 KVAR 2D-50 KVAR 3A-30 KVAR 3B -50 KVAR 3C-50 KVAR 3D -50 KVAR Date Current amps. in Remark Status OK/ Not OK

Capacitor Bank - Panel-2 Auto / Manual Volt Meter Ampere meter PF Meter KWH Reading 2A -30 KVAR 2B -50 KVAR 2C -50 KVAR 2D-50 KVAR 3A-30 KVAR 3B -50 KVAR 3C-50 KVAR 3D -50 KVAR Inspected By Electrician Officer signature

Check-List for Pump / Blower / Gear Box


Identification:
Pump Make Pump Type / Model Head Flow Frequency Weekly

Sl.No.

Check Points

Weekly dt.-

Weekly dt.-

Weekly dt.-

Weekly dt.-

1 Motor Earthing Points (both). 2 Cable Gland condition 3 Motor Push Button Earthing 5 Oil level 6 Oil indicator in placed 7 Marking of oil level 8 Oil Leakage 9 Oil grade Marked -10 Coupling condition 11 spider condition 12 Coupling guard provided 13 Motor guard provided 14 Type of Seal - gland / mechanical seal 15 Leakage from Gland /Mechanical Seal 16 Alingment 17 Vibration - Noice Level ( Db Level ) 18 Foundation Bolts Marked 19 Direction of rotation marked 20 Running Schedule followed 21 Strainer clean - Cleaning date Electrician's Signature: Officer's Signature Remark

UNIT-2 BEC CHEKLIST OF HARPIC BOILER


S.no 1 2
3

Item Description
Check water tank level check fuel tank level check feed water Ph

Standard
Tank Full Tank Full

Method
I I I

Condition of Check
Running Running Running

Action If Deviates Standard


Engg . Officer Engg . Officer Engg . Officer

Responsibility
Shift fitter Shift fitter Shift fitter

Tool
Visual Visual Hand

Frequency
1 Daily Daily Daily 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Month: 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

8.5-9 Ph 4 5 6 7 8 9 check feed water hardness Check belt condition Check Vibration of fan blower Check Fuel Pump pressure Check Stack tem Gauge Check Steam Leakage <5PPM No loosness No Abnormal Sound 10-12 Kg/cm2 240 No leak Trip Boiler Colour less I I I I I I/T I I Running Running Running Running Running Running stop Running Engg . Officer Engg . Officer Shift fitter Shift fitter Shift fitter Shift fitter Shift fitter Shift fitter Shift fitter Shift fitter Hand Visual Visual Visual Visual Visual Visual Visual Daily Daily Daily Daily Daily Daily Daily Daily

Add Corena P 150 oil Check pil & oil pump working Add castrol EP90 oil Arrest air leakage Engg . Officer Engg . Officer

10 Check low water flow switch 11 Check Stack colour


12 Check Blowdown Valve limit switch

Close Condition

Running

Correct the valve

Shift fitter

Hand/Visual

Daily

13

Blow Down time 0- 25 Sec

stop

Engg . Officer

Shift fitter Visual

Daily

Operator Signature
Weekly

Check Fuel filter

No Choke

C/I/T

Stop

Clean

Utility Operator

Hand

Weekly

Check Water Pump filter

No Choke

C/I/T

Stop

clean

Utility Operator

Hand

Weekly

Clean Photo cell

No Carbon diposit

C/I/T

Stop

clean condensor

Utility Operator

Hand

Weekly

Check burner Nozzle

Round

C/I/T

Stop

No Ovelty

Utility Operator

Hand

Weekly

Check water chemical stock -INDION 1461

min 60 Kg

C/I/T

Stop

Order

Utility Operator

Hand

Weekly

Operator Signature
Monthly/ Quaterly

Boiler tube cleaning

No Carbon diposit C/I/L

Stop

clean Tube

Utility Operator

Hand

Monthly

2 3

Tube descalling

No Scale in side tube C/I/L

Running

De scalling though chemical

Utility Operator

Visual

Monthly

Check Refractory condition 4 Economizer cleaning

No Heat loss on Boiler surface No choking

C/I/L C/I/L

Stop Stop

Repair damage parts Cleaning with chemicals

Utility operator Utility operator

Hand Hand

Monthly Monthly

Operator Signature
Note: Put Put if OK

if Not OK

Utility Officer Signatue

Week 1

Week 2

Week 3 Week 4

S.no

Unit-2 BEC CHEKLIST FOR 500 KVA DG SET


S.no Item Description Standard Method(CLIT) Condition of Check Action If Deviates Standard Responsibility Tool Frequency
1 1 2 3 4 5 6 7 8 9 10 11 12 13 Check Radiator Coolent Level Check Engine Lub Oil Level Check Diesel Tank Level Check Battery Charging Condition Check the Outer Surface Check Lube Oil Pressure Check the Water Temperature Check the Engine Speed in RPM Check for any Abnormal Sound Check for Lubeoil & coolant leak Check Hour Meter reading Check the Air Filter Indication Check the Radiator Full Between Low & High Above 1/2 tank 24V DC No dust Above 3kg/cm2 Below 85 Deg C 1500/1530 RPM No Abnormal Sound No Leak Below 300Hrs No Red Mark Clean I I I I I I/T I I/T I I I I I Stop Stop Running Stop Running Running Running Running Running Running Running Running Stop Add Coolant(Inhibitor Corrosion) Add Veedol 15W40 Fill the tankabove 3/4 of tank Charge the Battery Clean with cloth Change the Lube Oil Filter Stop and Inform Utility Officer Adjust the speed regulator Stop the engine and identify the abnormal noise and inform Utility Officer Stop the engine and inform utility officer Stop the engine and inform utility officer Stop the equipment and clean the filter Clean with Air Utility Operator Utility Operator Utility Operator Utility Operator Utility Operator Utility Operator Utility Operator Utility Operator Utility Operator Utility Operator Utility Operator Utility Operator Utility Operator Visual Visual Pump 24V Dc Supply Visual Hand/Visual Hand/Visual Hand/Visual Hand/Visual Hand/Visual Hand/Visual Hand/Visual Hand/Visual Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Month: 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Operator Signature
Weekly

1 2 3 4

Check DG control Panel Indicator Working Check DG Exhaust Smoke Leak Check the Fan belt

Indicator ON Leak Tight

I I I C/I/T

Running Running Stop Stop

Inform Utility Officer Inform Utility Officer Tighten the belt Clean with Cloth

Utility Operator Utility Operator Utility Operator Utility Operator

Visual Visual Hand/Visual Hand/Foam Cleaner

Weekly Weekly Weekly Weekly

Clean the DG Outer surface/DG Inner surfae with base o Dirt N

Operator Signature
Monthly

1 2 3 4 5 6 7

Tighten all Nuts & Bolts Check for alternator Double earth cp Alternator Terminal/Gland Condition

No Looseness Double earth Tight

I I I C/I/L I I I

Stop Stop Stop Stop Running Stop Running

Tight with Spanners

Utility Operator Utility Operator

Hand Visual Visual Hand/Visual Hand/Visual Visual Visual

Monthly Monthly Monthly Monthly Monthly Monthly Monthly

Tight/dress the cable properly Lubricate the bearing housing Inform Utility Officer Inform Utility Officer Replace Gauge or Inform Utility Officer

Utility Operator Utility Operator Utility Operator Utility Operator Utility Operator

Radiator Plummer block bearing housing lubrication Lubricate Check B check -300 Hrs Check Alternator Greasing - Half Yearly Working No Leak Or Contamination

Check the working condition of all indicators/gauges o Damage N

Operator Signature
Note: Put if OK

Put

if Not OK

Officer Signatue

Week 1

Week 2

Week 3

Week 4

Classified - Internal use

S.no 1 2
3

Item Description
Machine cleaning Insulation and cladding Chilled water circulation

Standard
No dust and dirt /caps No damage Check Temp delta T 2Dec

Method
I

Condition of Check
stop Running Running

I/T I

4 5 6 7 8 9 11

Bearing vibration / Temperature Check grease Lvel in grease pump Lubrication Of bearing

Normal Up to green mark SKF AP-2

I I Lub

Running Running Running

Check Hyd oil label - 68 Check Hy Pr of Feed roll Check hy Pr of Discharge roll Check belt conveyor alignment Check Main Roll Belt Tightness

Up to green mark 50-60 Kg /Cm2 30-45 kg / Cm2 Normal No Sag

I I I I I

Running Running Running Running Running

12 Check Scrubeer Blade setting Proper setting of Blade 1 Running

Weekly

Check Bearing Greasing ,1-2-3-4-5-6

SKF AP-2

Lubrication

Stop

Roll mill Gap Feed

0.35mm

Stop

Roll mill Gap discharge 0.15mm

Stop

Check the Blade Gap

Kapil

Stop

Greasing Chilled water rotary Valve

No dry Grease

Lubrication

Stop

Monthly

1 2 3

Greasing Of Motor -10 Gm Check Rollar condition Check Hyd Filter

Kapil- Grease make No Mark Clean

Lubrication I C/I/L

Stop Stop Stop

Note: Put Put

if OK

if Not OK

Utility Officer Signatue

Week 1

Week 2

Week 3

UNIT-2 BEC CHEKLIST FOR GREEN LINE


Action If Deviates Standard Responsibility
Clean Engg . Officer Engg . Officer G shift fitter G shift fitter G shift fitter

Tool
Visual Visual Hand

Frequency
1 Daily Daily Daily 2 3

Engg . Officer Engg . Officer

G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter

Hand Visual Visual

Daily Daily Daily

Do Greasing manually Check Fill Engg . Officer Engg . Officer Engg . Officer Engg . Officer check setting

Visual Visual Visual Visual Hand/Visual Hand/Visual

Daily Daily Daily Daily Daily Daily

Operator Signature

Engg Officer

Shift fitter

Hand/Visual

Weekly

Engg Officer

Shift fitter

Hand/Visual

Weekly

Engg Officer

Shift fitter

Hand/Visual

Weekly

Engg Officer

Shift fitter

Hand/Visual

Weekly

Engg Officer

Shift fitter

Hand/Visual

Weekly

Operator Signature

grease gun Inspection Change / clean

Shift fitter Shift fitter Shift fitter

Hand/Visual Hand/Visual Hand/Visual

Monthly Monthly Monthly

Operator Signature
Week 3 Week 4

S.no

GREEN LINE
Month: 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

ature

21

22

23

24

25

26

27

28

29

30

31

S.no 1 2
3

Item Description
Machine cleaning Insulation and cladding Chilled water circulation

Standard
No dust and dirt /caps No damage Check Temp delta T 2Dec

Method
I

Condition of Check
stop Running Running

I/T I

4 5 6 7 8 9 11

Bearing vibration / Temperature Check grease Lvel in grease pump Lubrication Of bearing

Normal Up to green mark SKF AP-2

I I Lub

Running Running Running

Check Hyd oil label - 68 Check Hy Pr of Feed roll Check hy Pr of Discharge roll Check belt conveyor alignment Check Main Roll Belt Tightness

Up to green mark 50-60 Kg /Cm2 30-45 kg / Cm2 Normal No Sag

I I I I I

Running Running Running Running Running

12 Check Scrubeer Blade setting Proper setting of Blade 1 Running

Weekly

Check Bearing Greasing ,1-2-3-4-5-6

SKF AP-2

Lubrication

Stop

Roll mill Gap Feed

0.35mm

Stop

Roll mill Gap discharge 0.15mm

Stop

Check the Blade Gap

Kapil

Stop

Greasing Chilled water rotary Valve

No dry Grease

Lubrication

Stop

Monthly

1 2 3

Greasing Of Motor -10 Gm Check Rollar condition Check Hyd Filter

Kapil- Grease make No Mark Clean

Lubrication I C/I/L

Stop Stop Stop

Note: Put Put

if OK

if Not OK

Utility Officer Signatue

Week 1

Week 2

Week 3

UNIT-2 BEC CHEKLIST FOR GREEN LINE


Action If Deviates Standard Responsibility
Clean Engg . Officer Engg . Officer G shift fitter G shift fitter G shift fitter

Tool
Visual Visual Hand

Frequency
1 Daily Daily Daily 2 3

Engg . Officer Engg . Officer

G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter

Hand Visual Visual

Daily Daily Daily

Do Greasing manually Check Fill Engg . Officer Engg . Officer Engg . Officer Engg . Officer check setting

Visual Visual Visual Visual Hand/Visual Hand/Visual

Daily Daily Daily Daily Daily Daily

Operator Signature

Engg Officer

Shift fitter

Hand/Visual

Weekly

Engg Officer

Shift fitter

Hand/Visual

Weekly

Engg Officer

Shift fitter

Hand/Visual

Weekly

Engg Officer

Shift fitter

Hand/Visual

Weekly

Engg Officer

Shift fitter

Hand/Visual

Weekly

Operator Signature

grease gun Inspection Change / clean

Shift fitter Shift fitter Shift fitter

Hand/Visual Hand/Visual Hand/Visual

Monthly Monthly Monthly

Operator Signature
Week 3 Week 4

S.no

GREEN LINE
Month: 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

ature

21

22

23

24

25

26

27

28

29

30

31

UNIT-2 BEC CHEKLIST FOR TRM MACHINE


S.no 1 2
3

Item Description
Machine cleaning Insulation and cladding Chilled water circulation

Standard
No dust and dirt /caps No damage Check Temp delta T 2Dec

Method
I

Condition of Action If Deviates Standard Responsibility Check


stop Running Running Clean Engg . Officer Engg . Officer G shift fitter G shift fitter G shift fitter

Tool
Visual Visual Hand

Frequency
1 Daily Daily Daily 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Month: 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

I/T I

4 5 6 7 8 9 11

Bearing vibration / Temperature Check grease Lvel in grease pump Lubrication Of bearing

Normal Up to green mark SKF AP-2

I I Lub

Running Running Running

Engg . Officer Engg . Officer

G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter G shift fitter

Hand Visual Visual

Daily Daily Daily

Do Greasing manually Check Fill Engg . Officer Engg . Officer Engg . Officer Engg . Officer check setting

Check Hyd oil label - 68 Check Hy Pr of Feed roll Check hy Pr of Discharge roll Check belt conveyor alignment Check Main Roll Belt Tightness

Up to green mark 50-60 Kg /Cm2 30-45 kg / Cm2 Normal No Sag

I I I I I

Running Running Running Running Running

Visual Visual Visual Visual Hand/Visual Hand/Visual

Daily Daily Daily Daily Daily Daily

12 Check Scrubeer Blade setting Proper setting of Blade 1 Running

Operator Signature
Weekly

Check Bearing Greasing ,1-2-3-4-5-6

SKF AP-2

Lubrication

Stop

Engg Officer

Shift fitter

Hand/Visual

Weekly

Roll mill Gap Feed

0.35mm

Stop

Engg Officer

Shift fitter

Hand/Visual

Weekly

Roll mill Gap discharge 0.15mm

Stop

Engg Officer

Shift fitter

Hand/Visual

Weekly

Check the Blade Gap

Kapil

Stop

Engg Officer

Shift fitter

Hand/Visual

Weekly

Greasing Chilled water rotary Valve

No dry Grease

Lubrication

Stop

Engg Officer

Shift fitter

Hand/Visual

Weekly

Operator Signature
Monthly

1 2 3

Greasing Of Motor -10 Gm Check Rollar condition Check Hyd Filter

Kapil- Grease make No Mark Clean

Lubrication I C/I/L

Stop Stop Stop

grease gun Inspection Change / clean

Shift fitter Shift fitter Shift fitter

Hand/Visual Hand/Visual Hand/Visual

Monthly Monthly Monthly

Operator Signature
Note: Put if OK

Put

if Not OK

Utility Officer Signatue

Week 1

Week 2

Week 3

Week 4

S.no

UNIT-2 BEC CHEKLIST FOR VEET FILLING MACHINE


S.no 1 2
3 4 5

Item Description

Standard
No Cream spillage Level up to green mark Check all Lub Points Check all Fastener Check Nozzel alingmnet No Missing No dust and dirt No Looseness No Mechnical play No spring missing No Damage Tube holded by Vaccum No by pass No abnormal sound

Method
I I/T I I I I I I I I I I I I

Condition of Check
stop stop stop Running Running Running stop Running stop stop stop Running Running stop

Action If Deviates Standard


CLEAN check oil lavel Lubrication of chain Check sound check nozzle alingment Fit the missing parts Clean with Cloth Add castrol EP90 oil realingment of assembly Engg . Officer Engg . Officer Engg . Officer Engg . Officer Correct the valve

Responsibility
machine oerator machine oerator machine oerator machine oerator Shift fitter machine oerator machine oerator Shift fitter machine oerator Shift fitter machine oerator machine oerator machine oerator Shift fitter

Tool
Visual Visual Hand Hand Visual Visual Visual Visual Visual Visual Visual Visual Visual Hand/Visual

Frequency
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily

Month: 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Machine cleaning Check the lub.oil level in the gear box. Lubricate all chains / bushes / tie rods / pins No Abnormal sound No Product leakage Check Holder gripper and spring Check Hot air Jacket Check Sealing Zaw Check the cutter assembly Check the tube holders springs and leafs Check the tube orientation timing belt

7 8
9 10 11 12

13 Check Vaccum in tilter 14 Check air pressure interlock


15 Check the tube holder conveyor

Operator Signature
Weekly 1 Check all cams & bearings condition . Check Clutch sensor / limit switch Check all the pneumatic cylinders for its smooth operation and check for air leakages . Check the tie rod & its bearing for any mechanical play /physical damage Check all air leakages & arrest the leakages. Also check FRL unit for its oil level and proper functioning 2 3 Check the bearing of bracket & tension spring Check vacuum pump oil for its proper level No Dirt working working No Play No Leak no Jamming Lavel up to mark C/I/T C/I/T C/I/T C/I/T C/I/T C/I/T C/I/T Stop Stop Stop Stop Stop Stop Stop Clean with Cloth Replace in case of defective Replace in case of defective Replace in case of defective Replace in case of defective Replace in case of defective Top up of fresh oil Fitter Fitter Fitter Fitter Fitter Fitter Fitter Hand/Foam Cleaner Hand/Visual Hand/Visual Hand/Visual Hand/Visual Hand/Visual Hand/Visual Weekly Weekly Weekly Weekly Weekly Weekly Weekly

Operator Signature
Monthly 1 2 3 4 Tighten all Nuts & Bolts Check all the bush Check all individual point of oiling check Chain lenth / timing No Looseness No Damage Lubrication -320 Check Timing of Machine I I C/I/L C/I/L Stop Stop Stop Stop Tight with Spanners Replace Gauge or Inform Utility Officer Grease the all points Check chian links Utility Operator Utility Operator Utility operator Utility operator Hand Visual Hand Hand Monthly Monthly Monthly Monthly

Operator Signature
Note: Put Put if OK

if Not OK

Utility Officer Signatue

Week 1

Week 2

Week 3

Week 4

S.no

UNIT-2 BEC CHEKLIST FOR DLS PUMP FILLING MACHINE


S.no 1 2
3 4 5 6 7 8 9

Item Description
Machine cleaning TC clamp of Filling Nozzle Check gripper Fingers Check Gripper Fingure Spring Check lifter pin Check lifter pin roller Check lifter pin Bearing check star wheel clutch Filling Nozzle filter

Standard
No dust and dirt /caps No leakage No Damage Normal No Damage/ No bend No Damage Free For movment No jamming No leak Greasing -AP3 Greasing -AP-3 No Damage No Wear and tear No Bend

Method
I I/T I I I I I I I L L I I i

Condition of Check
stop stop Running stop Running Running Running Running stop stop stop Running Stop Running

Action If Deviates Standard


Stop Machine and clean Stop Machine and Repair Stop Machine and Repair Stop Machine and Repair Inform fitter Inform fitter Inform fitter Stop Machine and Repair Arrest leakage Lubrication during CLIT Lubrication Inform fitter and replace Inform fitter and replace Inform fitter and replace

Responsibility
machine oerator machine oerator machine oerator machine oerator Shift fitter Shift fitter Shift fitter Shift fitter machine oerator machine oerator machine oerator Shift fitter Shift fitter Shift fitter

Frequency
1 Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Month: 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10 Lubrication of Cam Bearing


11 Lubrication of main gear and Lifter Cam

12 Check rubber ballow 13 Check Main Belt condition 14 Check cam Pin

Operator Signature
Weekly 15 16 17 18 19 20 Replace defective Rubber ballow Replace damage Lifter Spring Check centralized Lubrication Lubrication of Cam pin Eye bolt Check Bottle pregense sensor Replace defective Cam Pin No damage No damage oil-150 Greasing -AP-3 Check senstivity No bend C/I/T C/I/T C/I/T C/I/T C/I/T C/I/T Stop Stop Running Stop Stop Stop Change / replace Replace Replace Replace Replace / repair Replace Fitter Fitter Fitter Fitter Fitter Fitter Weekly Weekly Weekly Weekly Weekly Weekly

Operator Signature
Monthly 19 20 21 22 23 24 Tighten all Nuts & Bolts Replace all Oring of Cylinder & rotary valve & nozzle Check nozzle Spring Check all Bearings Check Valve Positioner Check all Indivisual greasing Points No Looseness No Damage check tension No machine Jam No damage No choking C/I/T C/I/T C/I/T C/I/T C/I/T C/I/T Stop Stop Stop Stop Stop Stop Tight with Spanners Replace with New Replace with New Replace/ Greasing Replace / repair Replace Nozzle Fitter Fitter Fitter Fitter Fitter Fitter Monthly Monthly Monthly Monthly Monthly Monthly

Operator Signature
Note: Put Put if OK

if Not OK

Utility Officer Signatue

Week 1

Week 2

Week 3 Week 4

S.no

UNIT-2 BEC CHEKLIST FOR LIZOL-1 FILLING MACHINE


S.no Item Description Standard Method Condition of Check
stop stop Running stop Running Running Running Running stop stop stop Running Stop Running Running

Action If Deviates Standard

Responsibility

Frequency
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Month: 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 2
3 4 5 6 7 8 9

Machine cleaning TC clamp of Filling Nozzle Check gripper Fingers Check Gripper Fingure Spring Check lifter pin Check lifter pin roller Check lifter pin Bearing check star wheel clutch Filling Nozzle filter Lubrication of Cam Bearing Lubrication of main gear and Lifter Cam

No dust and dirt /caps No leakage No Damage Normal No Damage/ No bend No Damage Free For movment No jamming No leak Greasing -AP-3 Greasing -AP-3 No Damage No Wear and tear No Bend No jamming

I I/T I I I I I I I L L I I i T

Stop Machine and clean Stop Machine and Repair Stop Machine and Repair Stop Machine and Repair Inform fitter Inform fitter Inform fitter Stop Machine and Repair Arrest leakage Lubrication during CLIT Lubrication Inform fitter and replace Inform fitter and replace Inform fitter and replace Inform fitter and Repair

machine oerator machine oerator machine oerator machine oerator Shift fitter Shift fitter Shift fitter Shift fitter machine oerator machine oerator machine oerator Shift fitter Shift fitter Shift fitter Shift fitter

Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily

10
11

12 Check rubber ballow 13 Check Main Belt condition 14 Check cam Pin
15 Check capper Head

Operator Signature
Weekly 15 16 17 18 19 20 Replace defective Rubber ballow Replace damage Lifter Spring Check centralized Lubrication Lubrication of Cam pin Eye bolt Check Bottle pregense sensor Replace defective Cam Pin No damage No damage Greasing -Servo-150 Greasing -AP-3 Check senstivity No bend C/I/T C/I/T C/I/T C/I/T C/I/T C/I/T Stop Stop Running Stop Stop Stop Change / replace Replace Replace Replace Replace / repair Replace Fitter Fitter Fitter Fitter Fitter Fitter Weekly Weekly Weekly Weekly Weekly Weekly

Operator Signature
Monthly 19 20 21 22 23 24 Tighten all Nuts & Bolts Replace all Oring of Cylinder & rotary valve & nozzle Check nozzle Spring Check all Bearings Check Valve Positioner Check all Indivisual greasing Points No Looseness No Damage check tension No machine Jam No damage No choking C/I/T C/I/T C/I/T C/I/T C/I/T C/I/T Stop Stop Stop Stop Stop Stop Tight with Spanners Replace with New Replace with New Replace/ Greasing Replace / repair Replace Nozzle Fitter Fitter Fitter Fitter Fitter Fitter Monthly Monthly Monthly Monthly Monthly Monthly

Operator Signature
Note: Put Put if OK

if Not OK

Utility Officer Signatue

Week 1

Week 2

Week 3 Week 4

S.no