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Shaker Vibration Measurement G Force Test Procedures

Date Time
REV.

: :
ECN NO.

16 January 2009 10.00 AM to 11.30 AM


DATE DWN. CHK'D.

PT. ADIVET INSPECTION


TITLE :

BUSINESS PROPRIETARY THIS INFORMATION IS THE PROPERTY OF PT. ADIVET INSPECTION AND IS TO BE COPIED TO PT. IMECO INTER SARANA AND PDSI, THE DISCLOSED OR USED FOR ANY PURPOSE OTHER THAN THE PURPOSE FOR WHICH IT HAS BEEN SUBMITTED WITHOUT PRIOR WRITTEN PERMISSION BY ADIVET. 2009

S HA K ER V I B RA TI O N M EA S URE ME NT G FORCE TEST PROCEDURES

I.

PURPOSE The purpose of this test is to measure the overall effective shaker vibration amplitude. Six measurements shall be taken at six different positions on the two shaker side walls. A linear average will be taken from these six acceleration readings of the unit of "g" in peak value.

II.

SETUP Equipment and instrumentation needed during the test include: 1. King Cobra Shaker, brand new, ready for continuous operation. 2. Data Sensor Brand : G-Link Capacity : 10 Gs S/N : 137 USB Base S/N : 2615-0811 3. Firmware Version 4.9.9 Software Version 1.4.1 Attached the Quick_start_guide dan G-Link-user-manual ( Soft Copy )

III.

PROCEDURES OF DATA ACQUISITION Six measurements shall be taken at six different positions on the two side walls of shaker basket. Three are on the outside of the left side wall viewed from the shaker front while the other three are on the outside of right side wall. Figure 1 illustrates the three measurement position on the left side wall of the shaker basket.

Feed

Centre Figure 1

Discharge

The followings are the procedures to measure the vibration amplitude of King Cobra shakers. 1) Turn on the shaker with motor power frequency equal to 50Hz, run for 5 minutes and check for any unexpected sound and vibration. 2) Place the accelerometer at the rear position (as shown in Fig. 1) of the left side wall of the shaker basket and wait for about half minute, then turn on the acquisition button in the EZ-Tomas software and keep collecting the data until stop automatically, then turn off the acquisition button; write down the start and end time of the data acquisition for the current measurement position; During the test, within the last minute of the data acquisition, do a screen-print through clicking the "Print Display Windows" under the pulldown menu of "File" on the top of the display window; 3) Replace the position of the accelerometer to the middle position on the left side wall, repeat Step (2); 4) Repeat Step (3) for the front position on the left side wall and the three same positions on the right side wall of the shaker viewed from the shaker front. 5) Zip the data acquisition folder including all the files in the folder, then send the zip file to NOV Brandt Engineering for analysis. During the test, keep aware of any unexpected sound and vibration. If some unexpected sound or vibration was noticed, stop the shaker immediately. Document the unexpected phenomenon/incident in detail and notify PT. Adivet Inspection Engineering as soon as possible.

IV.

VIBRATION DATA ANALYSIS Referred to the excel file of "KC Vibration Measurement Test SensorSN5911". Only trained professionals are recommended to do the vibration data analysis. Any questions about how to use the excel file, please contact PT. Adivet Inspection Engineering. SAFETY CONSIDERATIONS Any adjustments of the shaker motors and motor mounting bolts and any other parts must be done when the power is off.

V.

VI.

ATTACHED DOCUMENT RESULT AND SOFT FILE A. Shale Shaker I Brand Type Shaker S/N Date Manufacture

: Brandt : King Cobra : KC-SG-M8-024/2 : October 2008

Test Result Left Hand of Shale Shaker, the position of; 1. Feed End 2. Centre 3. Discharge

Test Result Left Hand of Shale Shaker, the position of; 4. Feed End 5. Centre 6. Discharge 7. Result 8. Calibration Stream ( soft copy on pdf ) 9. Node 138 Stream ( soft copy on pdf ) B. Shale Shaker II Brand Type Shaker S/N Date Manufacture : Brandt : King Cobra : KC-SG-M8-024/4 : October 2008

Test Result Left Hand of Shale Shaker, the position of; 1. Feed End 2. Centre 3. Discharge Test Result Left Hand of Shale Shaker, the position of; 4. Feed End 5. Centre 6. Discharge 7. Result 8. Calibration Stream ( soft copy on pdf ) 9. Node 138 Stream ( soft copy on pdf )

Date Customer Equipment type Equipment model number Equipment serial numbers Location of measurement Test file reference

16th January PDSI Shale Shaker King Cobra KC-SG-M8-024/2 6 Positions PDSI-KC-01- result

Left-hand Feed end location - Primary Axis Max Acceleration Left-hand Centre location - Primary Axis Max Acceleration Left-hand Discharge location - Primary Axis Max Acceleration Right-hand Feed end location - Primary Axis Max Acceleration Right-hand Centre location - Primary Axis Max Acceleration Right-hand Discharge location - Primary Axis Max Acceleration Combined average - Primary Axis Max Acceleration

7.43 7.31 7.44 7.42 7.37 7.47 7.41

G G G G G G

Motor Speed Notes

REF!L1

rpm

1 Results

Date Customer Equipment type Equipment model number Equipment serial numbers Location of measurement Test file reference

16th January 2009 PDSI Shale Shaker King Cobra KC-SG-M8-024/2 Left-hand feed position PDSI-KC-01-1

X Axis Acceleration Y Axis Acceleration Z Axis Acceleration Primary Axis Max Acceleration X Axis Displacement Y Axis Displacement Primary Axis Displacement Secondary Axis Displacement Phase Angle Motor Speed Notes

4.71 5.82 1.22 7.43 5.97 7.37 9.41 0.70 51.0 0.0

G G G G mm mm mm mm degrees rpm

1 Left-hand Feed end position

Date Customer Equipment type Equipment model number Equipment serial numbers Location of measurement Test file reference

16th January 2009 PDSI Shale Shaker King Cobra KC-SG-M8-024/4 Left-hand side Centre position PDSI-KC-02-2

X Axis Acceleration Y Axis Acceleration Z Axis Acceleration Primary Axis Max Acceleration X Axis Displacement Y Axis Displacement Primary Axis Displacement Secondary Axis Displacement Phase Angle Motor Speed Notes

4.36 5.87 1.21 7.33 5.42 7.29 9.08 0.68 53.4 0.0

G G G G mm mm mm mm degrees rpm

2 Left-hand Centre position

Date Customer Equipment type Equipment model number Equipment serial numbers Location of measurement Test file reference

16th January 2009 PDSI Shale Shaker Kng Cobra KC-SG-M8-024/4 Left-hand side Feed position PDSI-KC-02-1

X Axis Acceleration Y Axis Acceleration Z Axis Acceleration Primary Axis Max Acceleration X Axis Displacement Y Axis Displacement Primary Axis Displacement Secondary Axis Displacement Phase Angle Motor Speed Notes

4.71 5.82 1.22 7.42 5.97 7.37 9.41 0.70 51.0 0.0

G G G G mm mm mm mm degrees rpm

2 Left-hand Feed end position

Date Customer Equipment type Equipment model number Equipment serial numbers Location of measurement Test file reference

16th January 2009 PDSI Shale Shaker King Cobra KC-SG-M8-024/4 6 positions PDSI-KC-02

Left-hand Feed end location - Primary Axis Max Acceleration Left-hand Centre location - Primary Axis Max Acceleration Left-hand Discharge location - Primary Axis Max Acceleration Right-hand Feed end location - Primary Axis Max Acceleration Right-hand Centre location - Primary Axis Max Acceleration Right-hand Discharge location - Primary Axis Max Acceleration Combined average - Primary Axis Max Acceleation

7.42 7.33 7.43 7.43 7.39 7.49 7.42

G G G G G G

Motor Speed Notes

REF!L1

rpm

2 Results

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