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Sensing - Ultrasound Motion Sensor

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Author: Victor Kremin
Associated Project: Yes
Associated Part Family: CY8C26443
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Software Version: NA
Associated Application Notes: None

Application Note Abstract


The Doppler-Effect-based ultrasound motion detection sensor is proposed. The sensor is primarily intended to be used in
security systems for detection of moving objects, but can be effectively involved in intelligent children’s toys, automatic door
opening devices, and sports training and contact-less-speed measurement equipment.

Introduction Figure 1. Basic Sensor Operation Principle


Modern security systems utilize various types of sensors
to detect unauthorized object access attempts. The sensor
collection includes infrared, microwave and ultrasound TX
devices, which are intended to detect moving objects.
Each type of sensor is characterized by its own
advantages and drawbacks. Microwave sensors are
es
wav
effective in large apartments because microwaves pass RX flec
ted
ject re
through dielectric materials. But these sensors consist of Ob

expensive super-high frequency components and their W


al
ls
radiation is unhealthy for living organisms. re
fle
ct
ed
wa
Infrared sensors are characterized by high sensitivity, low ve
s

cost and are widely used. But, these sensors can generate
false alarm signals if heating systems are active or
temperature-change speed exceeds some threshold level.
The ultrasound transmitter TX is emitting ultrasound
Moreover, infrared sensors appreciably lose sensitivity if
waves into sensor ambient space continuously. These
small insects penetrate the sensor lens.
waves are reflecting from various objects and are reaching
Ultrasound motion detection sensors are characterized by ultrasound receiver RX. There is a constant interference
small power consumption, suitable cost and high figure if no moving objects are in the placement.
sensitivity. That it why this kind of sensor is commonly
Any moving object changes the level and phase of the
used in home, office and car security systems. Existing
reflected signal, which modifies the summed received
ultrasound sensors consist of multiple passive and active
signal level. Most low-cost sensors (car security systems,
components and are relatively complicated for production
for instance) perform reflected signal amplitude analysis to
and testing. Sensors often times require a laborious tuning
detect moving objects. In spite of implementation
process. The proposed sensor uses a single PSoC MCU
simplicity, this detection method is characterized by a high
together with few passive components. It is characterized
sensitivity to noise signals. For example, heterogeneous
by high sensitivity and resistance to various noise signals.
airflows, sensor vibrations, room window and door
First of all, let us describe the basic principles of deformations, and gusts can change the interference
ultrasound motion detection sensor operation. Figure 1 figure and generate false alarm signals.
depicts the typical sensor installation:

November 11, 2002 Document No. 001-40920 Rev. ** 1

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Better noise resistance may be obtained if the receive that can raise low-frequency Doppler components in the
sensor is performing reflected signal frequency analysis reflected signal. That is why the noise-resistant motion
instead of amplitude examination. The reflected signal detection sensor should limit the Doppler signals’
spectrum emulates a Doppler Effect. Frequency frequency range from lower and upper bounds to
components of the moving object speed vector have a satisfactory false-alarm free operation.
component in the direction of ultrasound radiation
propagation. Because ultrasound waves reflect from the The ultrasound motion detection sensor has been
windows, walls, furniture etc., the sensor can detect object developed in compliance with operation principles
movements in any direction. To implement this principle, considered above. The table below summarizes the main
the sensor must perform selection and processing of sensor characteristics.
Doppler Effect frequency shift to detect moving objects.
The air condition systems, heat generators, and
refrigerators typically include movable parts, which can
cause device vibrations that generate high-frequency
Doppler components in the reflected ultrasound signal.
The heterogeneous variable temperature airflows are
characterized by different ultrasound propagation speed

Table 1. Main Sensor Characteristics

Item Item Value


Operation Range 5 cm – 4 m
Operation Frequency 30-50 kHz, determined by piezoelectric sensor resonant frequency
Power Consumption 27 mA (alarm off)
55 mA (alarm on)
Sensor Outputs Alarm LED and relay with normal closed and normal open contact pairs
Sensor Response Time 0.25 s
The Range of Detected Object’s Speed 10 cm/s – 1.5 m/s

The Sensor Flowchart


The sensor flowchart is illustrated in Figure 2. Note that
the gray blocks are used to mark the external units for the
PSoC microcontroller. The sensor operates in the
following way:

November 11, 2002 Document No. 001-40920 Rev. ** 2

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Figure 2. Sensor Block Diagram

Resonant
generator
INA

Software

CB DRV MIXER LPF 1 ADC1 LPF 2

TX

AMP BPF ZC HPF RS232


RX

Software
Internal
AD ADC 2 LC 1 LC2 RELAY

External

Low Level LED Alarm LED

The resonant generator drives the piezoelectric transmitter The output of zero-crossing detector ZC is routed to signal
TX, which converts the electric signals into acoustic input of the MIXER. The ultrasound generator output
waves. The waves reflected from various objects reach the signal serves as the MIXER reference signal. The low-
piezoelectric receiver RX, are converted into electric pass filter LPF1 selects the Doppler signal from the mixer
signals and amplified by input amplifier AMP. The products. Filter output signal is then sampled by sigma-
resonant band-pass filter BPF suppresses the off-band delta ADC1 for subsequent processing in the software.
noise signals and removes the DC component from the The software-implemented digital low-pass filter LPF2
input amplifier output signal. 1 As we considered above, additionally suppresses high-frequency components in
the reflected signal can be amplitude modulated. Zero- Doppler signal frequency spectrum and removes the
crossing detector ZC suppresses this unwanted amplitude influence of zero-crossing detector phase noise. 2 Digital
modulation, and converts the filter output signal into phase high-pass filter HPF limits the lower frequency in the
modulated signal. Note that if the amplitude for the signal Doppler spectrum. It effectively suppresses the influence
reflected from the moving objects is smaller than for the of low-frequency noise signals on sensor operation. The
signal reflected from fixed items, the band-pass filter high-pass, filter-output signal is analyzed by the level
output signal will be phase modulated. It will be frequency comparator LC2 for alarm signal generation. For
modulated in the opposite case. In the security system, the alternative sensor applications or testing purposes, the
signal reflected from moving objects can be 3 to 20 times filtered data stream can be transmitted via an RS232
weaker than the signal reflected from unmoved objects. compatible transmitter.
For reliable detection of movable objects, the reflected
waves’ signal level must be larger than some predefined
value. If this condition is not satisfactory, the sensor must
be placed in another location or transmitter output power
must be increased. The input level controlling subsystem
consists of amplitude detector AD, integrating analog-to-
digital converter ADC2 and level comparator LC1.

1 2
The offset level of input amplifier can raise the DC component up to In author’s opinion, this noise is caused by BPF operational amplifier’s
0.75 V. noise and by PSoC digital part noise.

November 11, 2002 Document No. 001-40920 Rev. ** 3

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The piezoelectric sensors are characterized by a high Q for given supply voltage. This generator consists of the
factor and need precision tuning of operation frequency to piezoelectric driver DRV, a sensor current bridge CB for
achieve the maximum efficiency. Moreover, the sensor measuring crystal current, and instrumentation amplifier
resonant frequency is temperature dependent and INA.
influenced by aging. As a result, expensive frequency and
temperature compensation circuits are present in most
ultrasound sensors today. Additionally, the piezoelectric
The Sensor Hardware
sensors need relatively large input voltages for obtaining First, the detailed circuit diagram will be analyzed, then
the demanded acoustic output power. These difficulties possible project improvements and design variations will
can be eliminated if a resonant generator is used in be considered.
conjunction with a piezoelectric transmitter to stimulate
bridge-load driver. If the same sensor is used for the The Sensor Schematics
receiver part, the temperature and aging effects on sensor The complete sensor schematic is represented in Figure 3
performance is virtually eliminated. and Figure 4. Figure 3 depicts the analog components and
The proposed sensor includes the resonant generator with Figure 4 represents the CPU.
a bridge transmitter for achieving maximum output power

Figure 3. Sensor Schematic; Analog Components

GND

November 11, 2002 Document No. 001-40920 Rev. ** 4

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Figure 4. Sensor Schematic; CPU

TP1
LPF OUT U1
28
VCC VCC
1 27
2 P0[7] P0[6] 26 TP2 INST AMP OUT
3 P0[5] P0[4] 25
4 P0[3] P0[2] 24
INA1 P0[1] P0[0] TP3 IN BPF OUT
5 23
6 P2[7] P2[6] 22
D1 7 P2[5] P2[4] 21
1 3 8 P2[3] P2[2] 20 TP4 IN PGA OUT
P2[1] P2[0]
9 19
BAT54WT1/SC C2 R4 SMP XRES
AGND
0,1u 100k 10 18
11 P1[7] P1[6] 17
P1[5] P1[4] GEN2 J4
12 16
ALARM P1[3] P1[2]
13 15 2
P1[1] P1[0] 1
14
D3 Vss R25
470 SERIAL DEBUG
CY26443

LOW SIGNAL - YELLOW

The transmitter sensor current bridge has been formed by To send this data stream to PC COM port for analysis, a
R7-R9, R13-R14, R16-R17 and R20. If R8 + R13 = R16 + R20 and standard level translator such as MAX3221 must be added
externally.
R7 + R9 = R14 + R17 then the voltage between the left pins
of C9 and C11 is directly proportional to the current in the The testpoints TP1-TP5 are intended for observing some
piezoelectric transmitter Y2. The differential networks, PSoC MCU internal signals. The table below describes
C9R10R18 and C11R15R19, compensate the phase shift in each testpoint function:
the internal PSoC MCU instrumentation amplifier and Table 2. Testpoint Descriptions
provide oscillation frequency very close to the main crystal
resonance frequency. The network parameters are optimal
Testpoint Function
for an oscillation frequency of 30-40 kHz and can be Reference
adjusted for other crystal’s resonant frequencies. The
sensor input stage has been formed by R6C3, so the TP1 Output of switching capacitor low-pass filter,
R23R24C12 determines the analog ground potential. The LPF1 according to Figure 2
alarm relay is controlled by the Q1 MOSFET. The other TP2 Output of generator instrumentation
load types (such as open-drain output, solid state relay, amplifier, INA
buzzer, etc.) can be supported as well. The power supply
consists of conventional linear regulator U2. The diode D4 TP3 Output of band-pass filter, BPF
protects the sensor electronics under reverse power TP4 Output of receiver preamplifier, AMP; input
conditions. The sensor can be powered from non- of band-pass filter, BPF
stabilized 6-12 V DC/AC supply with maximum current of
TP5 Reserved for future extensions
100 mA. Normal operation current is several times smaller.
The D1R3C2R4 form the amplitude detector for measuring The Chip Internals
the reflected signal level. LED D3 indicates the low level of
The total chip interconnection is presented in Figure 5.
this signal. Connector J4 brings the compatible CMOS
The port labels in brackets display the corresponding port
serial transmitter output and can be used for sensor
numbers. The italic font depicts the matching net names
firmware debugging or alternative sensor applications.
and narrow lines have been used for presenting the clock
lines. Gray color marks the unused blocks, which can be
used to implement additional features.

November 11, 2002 Document No. 001-40920 Rev. ** 5

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Figure 5. PSoC MCU Internals


P0[4] P1[4] P1[5] P1[6]
INST AMP OUT GEN2 GEN1 Tx232

24V2 48M
Baud
ADC 2 ADC 2 ADC 1 DRV DRV Tx232 DCA07
DBA00 DBA01 DBA02 Timer DCA04 DCA05 DCA06
DBA03

P0[7] P0[3] P0[5] P0[1] P0[0]


ULSD_IN IN PGA OUT LPF_OUT INA1 INA2
BUF00

BUF02
AMP ZC INA INA
ACA00 ACA01 ACA02 ACA03

BUF01
LPF 1 LPF 1 ASA12 BPF
ASA10 ASB11 ASB13

24V2
24V1

BUF03
P2[1] ADC 2 ADC 1 BPF P0[2]
ASB22
LEVEL ASB20 ASA21 ASA23 IN BPF OUT

External connection P2[0]


Used blocks
IN PGA OUT

Reserved blocks

The resonant generator consists of the instrumentation The mixer is combined with switched-capacitor low-pass
amplifier, which is placed into ACA02 and ACA03 analog filter LPF1, which has been placed into ASA10 and ASB11
continuous time blocks. The amplifier output is routed via blocks. The amplitude modulation possibility of ASA10
internal PSoC Schmitt Trigger to input the first inverter, block is used for the mixer operation. The mixer reference
which has been placed into DCA04. The inverter output is signal is brought in via Global Output Bus 4 from the
connected to both piezoelectric crystal current bridge and resonant generator. The filter output signal is routed via
the input of the second inverter, which has been placed in internal buffer to P0[5] port for debugging and testing
DCA05. The inverters form the bridge piezoelectric purposes. Note that the LPF1 filter cut-off frequency is
transmitter driver which allows for obtaining the maximum selected to be 1200 Hz and the maximum sample ratio is
output power for the given supply voltage. near 140 for good suppression of ultrasound-carrier
conversion high-frequency products.
The sensor input signal is amplified by programmable gain
amplifier (PGA) placed into ACA00 and is filtered by The LPF1 filter output signal is sampled by the 8-bit sigma
vertical band-pass filter placed into ASB13 and ASA23. delta ADC1 and the subsequent processing is being done
The filter center frequency is selected to be at the in software. The sigma-delta ADC selection is based on
piezoelectric transmitter resonant frequency. The low CPU overheads and good AC characteristics. The
maximum sample ratio is equal to 30, which is sufficient. ADC1 sample rate is 2.6 kHz. To measure the reflected
The PGA output is connected externally with filter input; signal level, the incremental 12-bit ADC is used. The ADC
the PSoC routing and placement limitations prohibit conversion time is the longest among other ADC types for
making this connection internally. The programmable gain given clock frequency, which allows effective suppressing
amplifier placed into ACA01 has been reconfigured as a of the unwanted reflected signal amplitude modulation. In
zero-crossing detector by removing the operational our case, ADC2 sample rate is near 40 Hz.
amplifier feedback. For applications that demand an
accurate spectrum analysis of Doppler-Effect signal, the
PGA can be used directly by removing re-configuration
code in software sources.

November 11, 2002 Document No. 001-40920 Rev. ** 6

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The timer placed into DBA03 forms the baud rate signal The corresponding conditional compilation variable,
serial transmitter that has been placed into DCA06. The BPF_HIGH, is present in the software source. Note that
ADC1 data stream can be passed via COM port to a PC the lower sample rate of the FIR HPF was selected to
for analysis or processing in sensor-alternative provide the low cut-off frequency with smaller number of
applications. filter taps. Because the high-pass filter operates at a
quarter sample rate, the Interrupt Service Routine (ISR)
The Sensor Firmware structure was optimized to provide balancing of CPU
The sensor analyzes the Doppler-Effect signal resources.
continuously and turns on the alarm if the value of this Because the high-pass filter operates with a lower sample
signal within the inspected frequency range is bigger than rate, the LPF2 output does not require sampling on every
some threshold value. The sensor software is interrupt. So, in the first interrupt time we calculate the
implemented using the interrupt-main loop programming LPF2 sample, next process this sample via digital HPF and
technique. The real-time data collection and processing perform the HPF output analysis in third interrupt routine
algorithms are implemented in the ADC1 interrupt routine. call. Note that the LPF2 circular buffer must be updated
Analysis of reflected signal level and sending the ADC1 each time. Figure 6 illustrates the proposed algorithm:
data stream are implemented in the main software loop.
The software sources allow building two software versions; Figure 6. Data Processing Interrupt Routine Structure
debug and release dependent on the DEBUG variable
definition. The debug software version sends the ADC1 Start

filtered data stream via the serial transmitter together with


other debug information. In the release version, these Update LPF2 circular
features are omitted which reduces power consumption buffrer
and saves code space.
The main loop is quite simple. After reset, peripheral Increment switch
variable
devices are initiated and data collection is started. Then,
the level measuring ADC2 samples the sensors and
Yes
updates the low-level LED status. Finally, the ADC1 Is switch = 1? Calculate LPF2 sample
sample status is checked and sent via serial port, if the No
debug software version has been built.
Yes
Is switch = 2? Calculate HPF sample
The data processing algorithms are implemented in the
No
ADC1 interrupt routine. First, we perform the low-pass
filtering for removing the high-frequency noise from Yes
Is switch = 3? Analyze HPF sample
Doppler-Effect signal. Next, we direct the low-pass filter
No
output data stream to the high-pass filter to remove the
lower frequency spectrum portion, which is done to Is switch = 4?
Yes
switch = 0
improve the sensor noise resistance. Lastly, we perform
No
the amplitude analysis of the high-pass filter output to
detect the alarm signals. The alarm is turned on when the
predefined number of interrupt cycles of the alarm Return
condition has been detected.
The digital filters are implemented as finite impulse To detect alarm events, a software peak detector has
response (FIR) filters using the PSoC MCU multiple- been implemented. Alternatively, a true RMS detector can
accumulation unit (MAC). The low-pass filter operates at be easily implemented using the PSoC MAC. No
the ADC1 sample rate, and the filter cut-off frequency is difference between these two approaches was observed.
set near 300 Hz. The filter length was selected to 11 taps.
The high-pass filter operates at a quarter of the ADC
sample rate with cut-off frequency of approximately 20 Hz.
The filter length was chosen to 15 taps for reliable
operation under indoor and outdoor conditions, but could
be reduced to 7 in a less noisy environment.

November 11, 2002 Document No. 001-40920 Rev. ** 7

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The current version of the sensor firmware is relatively Design Variances and Sensor’s
simple. It consumes only 3 Kbytes of code and 60 bytes of
data RAM. The rest of the code and data memory is at Alternative Applications
user disposal and can be utilized for embedding the The proposed sensor hardware and software were
proposed sensor into various applications. For example, optimized for security system applications. For some types
the author has combined this sensor with a doorbell for of these applications, the obtained operation range is
automatic sound level and melody changing when anyone unacceptable. For achieving larger operational distances,
comes close to the home entrance door. The PSoC MCU we recommend combining an external-power amplifier
dynamic re-configuration possibility allows on-the-fly with a low-noise preamplifier. The standard MOSFET
dynamic changing of PSoC functions and use of driver is ideally suitable for piezoelectric sensor driving
previously allocated hardware resources for alternative because it is intended to drive large capacitance loads.
purposes. The preamplifier will amplify the low-level signals. Figure 7
The current software release was written in ‘C’ and runs at depicts the proposed schematic of this unit. The proposed
12 MHz. We expect that assembly level optimization will amplifier is characterized by a maximum gain on the
allow the decrease of the CPU clock frequency two or piezoelectric sensor resonant frequency, which allows
more times for additional reduction in power consumption. suppression of the off-band noise signals.

Figure 7. External Amplifiers for Longer Operational Range


+15V

V5V
U1A
6

2 7 DN1 DN2
GEN1
54SLT1 54SLT1
V5V R1
C1 47p 10
MAX4426
3

R2 R3
1k
100 R5
R4 100k 20K
U2
TR_OUT1 C2 33p R6 10k
7

C3
INA1
0,1u 2 -
6 ULSD_IN R7 R8
3 + TRANSMITTER 20k Y1 20k
Y2 MAX410

C4 33p R9 10k
4

TR_OUT2
INA2
AGND R10
RECEIVER 20k
+15V
R11 R12 R13
10 1M 1M
U1B R14
6

10

4 5
GEN2

AGND
MAX4426
3

Title
<Title>

Size Document Number Rev


A <Doc> <RevCode>

Date: Thursday, September 12, 2002 Sheet 1 of 1

Next, let us describe the resonant generator variants. We The scope of sensor applications is not limited to security
use the PSoC MCU internal Schmitt Trigger for converting systems. These applications can be used for movement
the amplifier analog signal into digital. Alternatively, the activated intellectual children toys, automatic door opening
signal from Comparator Bus 2 can be routed to systems, identification system, etc. Secondly, the sensor
3
Global Output Bus 5 via the SPIS User Module. can be used for remote, contact-less speed measurement
and machined parts-vibration analysis. For example, the
This approach has been tested but we observed larger sensor can be built into various sports training equipment
power consumption and jitter on generated waveform. for controlling the practice pace and optimizing the training
load time distribution.

3
SPIS is a non-inverting module, so we must first route the signal to
Global Output Bus 5 and later to Global Output Bus 4 via digital inverter to
preserve existing sensor schematic.

November 11, 2002 Document No. 001-40920 Rev. ** 8

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For speed measurement applications, the speed can be analysis, etc. The wavelet transformation is optimal for
determined by measuring the frequency of the Doppler- analyzing non-stationary signals.
Effect signal. The methods that can be used include the
“classic” counter frequency/period measuring method, FFT
or correlation technique, wavelet transformation-based

Figure 8. Doppler-Effect Signal Example Time Graph (a); its FFT (b)

40

20
ADC samples

-20

-40

-60
0 20 40 60 80 100 120

t, ms

Summary
The ultrasound motion detection sensor has been
presented. The sensor can be used for building various
intelligent devices, including home, office and car security
systems, intellectual toys, and home appliances. The
software sources, schematics, and board layout reference
design simplify sensor adaptation for concrete application
demands. The associated project includes full schematic
and board layout files in Cadence Orcad 9.2. Note that the
layout was performed for components on hand. Using
smaller footprint components will allow user to build the
sensor with noticeably smaller dimensions.

November 11, 2002 Document No. 001-40920 Rev. ** 9

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Appendix
Figure 9. Component Placement Layer and Board Layout Layers, Actual Size

November 11, 2002 Document No. 001-40920 Rev. ** 10

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Figure 10. Sensor Photograph, Actual Size

November 11, 2002 Document No. 001-40920 Rev. ** 11

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About the Author


Name: Victor Kremin
Title: Associate Professor
Background: Victor earned radiophysics diploma in
1996 from Ivan Franko National Lviv
University, PhD degree in Computer
Aided Design systems in 2000 and is
presently working as Associate
Professor at National University
"Lvivska Polytechnika" (Ukraine). His
interests involve the full cycle of
embedded systems design including
various processors, operation systems
and target applications. You may reach
him at vkremin@polynet.lviv.ua
Contact: Kerechenska str. 9-44,
Lviv,
79035,
Ukraine.
vkremin@polynet.lviv.ua

In March of 2007, Cypress recataloged all of its Application Notes using a new documentation number and revision code. This new
documentation number and revision code (001-xxxxx, beginning with rev. **), located in the footer of the document, will be used in all
subsequent revisions.
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November 11, 2002 Document No. 001-40920 Rev. ** 12

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