2 - 1!01!02 - Basic Operation Concept For Turbine and Auxiliary Plant - r00

Owner
P. T. CENTRAL JAVA POWER

Employer
Project
TANJUNG JATI B COAL-FIRED POWER STATION UNIT 3 & 4 2 x 660MW(NET)

Document Title :
BASIC OPERATION CONCEPT FOR TURBINE AND AUXILIARY PLANT

Document No. :
Owner's Document No. TOSHIBAs Document No.
: :
A-00-M-TS-7610 Rev.2 PCD-GMH-XIT3-0002 Rev.2
Date 26 Dec, 2008
Revision 1
Prepared by H.Tao
Reviewed by K.Kawamoto
Issued by T.Konishi
TO SC
Purpose For Approval
Status
10 Nov, 2009
H.Tao
N.Kada
J.Tajiri
SC
For Approval
Final
Submitted By :
LOT 2
PCD-GMH-XIT3-0002
DATE ISSUED JOB/QUOT.NO.
23 June, 2008 M210463/M210464
CUSTOMER PLANT
P.T. CENTRAL JAVA POWER TANJUNG JATI B COAL-FIRED POWER STATION UNIT 3 & 4 2 x 660 MW (NET)
BASIC OPERATION CONCEPT FOR TURBINE AND AUXILIARY PLANT P. T. CENTRAL JAVA POWER
TANJUNG JATI B COAL-FIRED POWER STATION UNITS 3 & 4 2 x 660MW(NET)
Rev
The information in this material is confidential and contains Toshibas
FINAL
intellectual property including know-how. It shall not be disclosed to any third party, copied, reproduced, used for unauthorized purposes nor modified without prior written consent of Toshiba. Toshiba Corporation
REVISIONS
2 1 0
10 Nov, 2009
Added the system design description focusing functional logic parts as per design progress.
J.Tajiri T.Konishi -
H.Tao
K.Kawamoto
N.Kada H.Tao -
26 Dec., 2008 Added customer document No. for release to relative parties. 23 Jun., 2008 First Issue
REV.NO.
DATE
CONTENTS
APROVED BY
CHECKED BY REVISED BY
DISTRIBUTION
() 1 1 1 () () () ()
1 1 1 1 1
(IX) (EX) (IC) () (CV)
1 1 1 1 (PX)
Sumitomo Lot1 Lot4
ISSUED BY APPROVED BY CHECKED BY PREPARED BY
Thermal Power Plant Engineering Div. Plant Engineering Dept. Global Plant Engineering
T.Konishi T.Kiyokuni / K.Kawamoto E. Iwata / Tao
TOSHIBA CORPORATION
PCD-GMH-XIT3-0002
CONTENT
Clause No. Description Page No.
1 1.1 1.2 2 2.1 2.2 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 4 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 6 Annexure-I Annexure-II Annexure-III
Introduction Turbine Island Balance of Plant (BOP) Control Configuration Operating Condition Steam Turbine Operation Plant Operation Main Line and Main Equipment Make Up Line Condensate Line Feedwater Line Extraction Line and Heater Drain Line Circulating Water Line Auxiliary Cooling Water Line Closed Cycle Cooling Water Line Lube Oil Line Failure Action and Valve set for Control Valve (TG island) Special Operation House Load Operation Boiler Single Operation Condenser Half Tube Bundle Operation CW Traveling Band Screen Operation Feed Water Pump Parallel Operation Load Runback HP and LP Feedwater Heaters Bypass Operation Reference Documentation Typical BFP Turbine Start-up Curve & Shut-down Curve Typical Sequence of Manual Turbine Start-up Time Chart Mismatch Chart
3 4 5 5 6 7 16 16 19 21 29 36 41 44 47 49 51 51 51 51 51 51 52 53 54 55 57 58
2 2
Page 2 of 58 TOSHIBA CORPORATION

Proprietary Information Toshiba Corporation 2009, All Rights Reserved
PCD-GMH-XIT3-0002 BASIC OPERATION CONCEPT FOR TURBINE AND AUXILIARY PLANT

1. INTRODUCTION: The Plant consists of two identical 660 MW Capacity Coal fired Thermal Power plant. Coal is used as a primary fuel for normal operation and Light fuel oil is used during startup, low load operation and shutdown condition. Steam Turbines, Hydrogen Cooled Generators and their auxiliaries are supplied by Toshiba. Two Coal fired Steam Generators are supplied by MHI. And their auxiliaries are supplied by BVI.
Specification of Main Turbine: Steam Turbine make = Toshiba TCDF-42 MS Stop 2 Nos and MS CV 4 Nos RH Stop / ICV 2 Nos B-MCR T-MCR 100% ECR = 729.5 MW (at Gen output) = 708.3 MW (at Gen output) = 695.7 MW (at Gen output)
Main Steam Pressure Main Steam Temperature Reheat Temperature Reheat pressure Type of Turbine No of Cylinders Normal Operating speed Turning gear speed Governing Control system Specification of Generator: Type
= 166 barg (Turbine inlet 100%ECR) = 538 degC (Turbine inlet 100%ECR) = 538 degC (Turbine inlet 100%ECR) = 34.3 barg (Turbine inlet 100% ECR) = Reheat condensing steam Turbine = One HP / one IP / two LPs = 3000 rpm = 6 rpm = D-EHC
= TAKS, TOSHIBA (Three phase, 2-poles, Totally enclosed synchronous Generator)
Capacity Power Factor Frequency
= 802 MVA = 0.9 lagging = 50 HZ

PCD-GMH-XIT3-0002
Specification of Steam generator: Steam Generator Make Type = MHI = Single Drum, Reheat, Coal Fired type Oil fired (up to 25%B-MCR load) Main Steam Flow Main Steam Pressure (Final SH outlet) Main Steam Temperature(Final SH outlet) HRH steam flow HRH Steam Pressure(HRH outlet) HRH Steam Temperature(HRH Outlet) 1.1 Turbine Island Balance of Plant (BOP) Turbine Balance of Plant comprises the following major Systems/Equipments A Systems Steam Condensate System 1 Feedwater System 2 Main Steam and Turbine Bypass System 3 Reheat Steam and Turbine Bypass System 4 Extraction Steam and Heater Drain System 5 Auxiliary Steam System 6 Main Turbine / BFP Turbine Gland Seal System 7 Turbine Generator Lubrication Oil System 8 Control Oil System 9 Boiler Feedwater Pump Lubrication Oil System 10 Air Evacuation System 11 Makeup Water system 12 Closed Cycle Cooling Water System 13 Circulating Water System 14 Compressed Air System 15 Closed Cycle Cooling Water Chemical Dosing System 16 Intake Screen 17 Chlorination System 18 Desalination System 19 Demineralized Water System 20 Waste Water Treatment System 21 Sampling System 22 CO2 / H2 System B 1 2 3 4 5 6 7 8
TOSHIBA CORPORATION
= 2285.00 t/h (at B-MCR) = 174.3 barg (at B-MCR) = 538 degC (at B-MCR) = 1905.45 t/h (at B-MCR) = 38.58 barg (at B-MCR) = 538 degC(at B-MCR)
Equipments Steam Turbine components Generator and Auxiliaries Steam Valves Condensers Condensate Extraction Pumps LP Feedwater Heaters Deaerator and Feedwater Tanks Turbine Driven Boiler Feedwater Pumps
Page 4 of 58
PCD-GMH-XIT3-0002
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1.2 Motor Driven Boiler Feedwater Pumps HP Feedwater Heaters Condenser Vacuum Pumps Closed Cycle Cooling Water Pumps Closed Cycle Cooling Water Heat Exchanger Circulating Water Pumps Seawater Booster Pumps Condenser Tube Ball Cleaning Pumps & Strainers Service Water Pumps Potable Water Pump Make Up Water Pump Make Up Water Tanks Sump Pumps Air Compressor Piping and Valves
Control Configuration. Turbine startup and shutdown automatic operation will be controlled by Plant automation system (PAS). Turbine and its auxiliaries are controlled by DCS system. Following BOPs shall have their own dedicated control system and interfaced with DCS system for overall monitoring. o o o o o o Desalination and Demineralized Water Plant Waste Water Treatment Plant Chlorination Plant Intake Screen (Raking Machine) Air Compressor H2 Generator Plant
2.
OPERATING CONDITION: The Plant can be operated up to the Maximum load (T-MCR) or can be operated at any intermediate Load Set point between Minimum Load and the Maximum Load as desired by the operator. It can also run without load (without connected to Grid) at Full Speed No Load (FSNL). The Unit is capable to operate with a minimum load of 25% B-MCR design capacity. Specific Design Data : (a) Ambient air temperature: Annual Average (Design) (degC) Monthly average temperature (degC) Relative air humidity:(%) Cooling Water (Seawater) Temperature Inlet Design (degC) 29.2 Outlet Design (degC) 36.2
27.0 25.4-31.9 50 - 92
(b) (c)
Temperature rise between Circulating Water Condenser inlet and discharge is 7degC.

PCD-GMH-XIT3-0002
2.1
Steam Turbine operation The Steam Turbine operation concept includes Basic operation, Special operation, main equipment operation, Failure action and runback operation. Boiler and Turbine unit startup and shutdown automatic operation will be controlled by Plant automation system (PAS).
2.1.1
Sliding Pressure Operation and D-EHC Turbine Control The Steam Turbine consists of several stages with each stage consisting of the High Pressure (HP), Intermediate Pressure (IP) and Low Pressure (LP) stages. The Boiler and Turbine Generator units are operated with sliding pressure mode. While MSV is fully opened in any load operation and opening of CVs are depends on the required load. Steam Turbine is controlled by Digital Electro-Hydraulic-Control (D-EHC) system. The Main Functions of D-EHC is to control Turbine speed, load, load limit, line speed matching, FA/PA Valve transfer, CV Chest warming, Automatic Turbine startup, Thermal stress calculation, Turbine trip, Test Turbine valves, test Turbine over speed and backup over speed governors. During turbine startup, main steam is controlled by four CVs whose openings are equal in each other. Exchange point FA to PA operation is at 25% B-MCR load. CVs No1,2,3 & 4 are opening simultaneously during start up conditions, At approx. 59% ECR load condition these three CVs (1,2,3) will open fully to control load & speed of the Turbine. CV 4 will starts closing at 25B-MCR load and will be standby for fluctuation of grid frequency. Over approx. 90ECR gross load CV4 starts open to control load & speed of the Turbine ( Ref Fig-1) Constant pressure {108 bar(g)} operation shall be up to 59%ECR load and sliding Pressure{ 108 to 166 bar(g)} operation shall be greater than 59%ECR load. Minimum operating load is 25%B-MCR (coal fired, without by pass conditions). Sliding Pressure Pattern and CV control pattern for static condition
CV Position % 100 Pressure bar (g) 166 CV #1,#2,#3
CV#1,2,3
FA 50 108 CV #4
FA/PA CV#4 FA/PA at 25%B-MCR
0 (FA/PA) Sliding pressure (approx.59%) 90%
(Fig-1)

PCD-GMH-XIT3-0002
2.2 2.2.1 Plant operation Start up Start up of Turbine and its auxiliaries systems will be performed always to ensure operational reliability and economy. Each of the 660 MW boiler-Turbine sets has an automatic startup and shutdown sequence logic, which may be used in the normal startstop operation of the unit. This sequence logic includes the equipment and control variable sequencing steps necessary to take the Boiler -Turbine unit from Ready-to-Start condition to the desired load level and back to shutdown condition. Each 660MW unit is designed to shutdown efficiently and to maintain the boiler-Turbine in a condition which will shorten start-up or load up times by use of HP/LP Bypass, Boiler single operation or house load operation. To Establish Ready to Start conditions, certain operations are to be done by manual or sequenced actions initiated by the operator for some cases from the DCS and in other cases from the respective Local equipment. Simultaneous start up of Unit 3 and 4 is not considered in the operating philosophy and design condition. Start up of each unit shall be done sequentially. The Period of Startup after shutdown is indicated in table-1 & 2. To maintain operational safety, reliability, and economy, certain test (Turbine protection/valve test) shall be performed during all phases of Turbine operation. A) The following Pre-start conditions are to be established to bring the Turbine to ready to start conditions. 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11 12) 13) 14) 15)
TOSHIBA CORPORATION
Power Receiving Ready and Electrical System are in Available HVAC system in service Fire Detection, Alarm and Fighting systems are ready DCS system in service Waste Water Treatment plant in service Plant water supply systems incl. Desalination Plant and Demineralized Water Plant in service Make up water system for condensate and closed cycle cooling water are in service CCCW Chemical Dosing System is in available Make up water system, and related tanks / basins and their water level, Make up water tanks, and Emergency Diesel Generator Day Tank normal level Circulating Water system and Intake Screen system are in service Chlorination plant is in service Condenser Tube Cleaning System is in service Auxiliary Cooling Water system is in service Closed Cycle Cooling Water system is in service Compressed air system in service
Page 7 of 58
PCD-GMH-XIT3-0002
16) 17) 18) 19) 20) 21) 22) 23) 24) 25) 26) 27) 28) 29) Condenser Hot-well filling complete LP Feedwater Heaters, Deaerator and Feedwater Tank, and HP Feedwater Heaters filling complete Boiler filling complete Turbine Lube Oil and EHC Oil Systems are in service DC power for Emergency Oil Pumps and Emergency Seal Oil Pump in service Main Turbine Turning Gear is in service HP Turbine Bypass Control Valve Oil Supply Unit is in service and auto. LP Turbine Bypass Control is in auto BFPT Lube Oil System is in service BFPT Turning Gear is in service Auxiliary steam system is in service and check the condition of steam source and Aux. steam header Generator Seal Oil System is in service Generator H2 filing complete and H2 pressure normal Generator stator cooling water unit is in service
Note) When checking and establishing the systems in service as mentioned in those above items, selection and change over the line by manually for the duty and stand-by equipment are required. After the confirmation of pre-Start condition, Turbine Start Preparation
B)
The following Manual operations are to be confirmed by operator or operated by operator manually. 1) 2) 3) 4) 5) 6) Turbine rub check Water quality check All operation required during normal operation (such as lube oil filter change over, lube oil cooler change over and stand by pump selection) N2 Seal operation (if required) BFP/CEP shutdown operation Necessary operation prior to start/stop (includes Boiler Feedwater Pump, Condensate Extraction Pump, Circulating Water Pump, Closed Cycle Cooling Water Pump, Air compressors)

PCD-GMH-XIT3-0002
C) The following Turbine protection /valve test shall be performed. Device to be tested Turbine Trip test Testing of over speed trip system MSV, CRV test CV test EHC oil pump stand by automatic starting Stand by oil pump and emergency oil pump automatic start Extraction steam non return valve Turbine lube oil tank level switch high/low alarm Schedule Before start-up Once in a week and /or each startup Once in a day Once in a week Once in a week Once in a week or month or every 6 months Once in 3 days Once in a week Off line (every 6-12 months) No load In service In service In service Unit conditions
In service In service In service
(Table-1)
Description
Boiler Firing to ST roll off (min)
Start up time for each type

ST roll off to synchronizat ion (min) Synchronizat ion to 100%load (min)
Type of Start-up
Definition of outage Period (Note1)
Total (min)
Cold start-up Warm start Hot start Very Hot Start
After an outage of 150hrs After an outage of 36hrs After an outage of 8hrs After an outage of 2hrs
Approx. 250 Approx. 90 Approx. 70 Approx. 70
Note 1: Definition of outage period is From Generator Circuit Breaker Open to Turbine run-up(rolling off). Note 2: All the time in above table does not include the minimum check & confirmation time.
2.2.2
Total Number of Start up per unit During life time of 30 years are indicated in table-2 (Table-2) Cold start Warm start Hot start Very hot start 120 1100 4500 50

PCD-GMH-XIT3-0002
2.2.3 Start up Criteria: Plant Startup Criteria consists of the following Conditions & type of start and Turbine startup criteria consists of 1st stage metal temperature.
a) Plant startup conditions : a-1) In case of Aux. steam from other unit is not in available Start-up using MBFP without aux steam from other unit
a-2) In case of Aux. steam from other unit is in available Start-up using MBFP Start-up using TBFP with aux steam from other unit in case of MBFP is in failure
(Aux. steam source condition and establishment of the related system line shall be done in the pre-start preparation work by manually)
Type of Startup : Cold / Warm/ Hot & Very Hot b) Boiler and Turbine unit startup automatic operation will be controlled by Plant automation system (PAS) based on the Boiler and Turbine conditions. (Ref. Annexure-II). In case of the start-up after condenser vacuum break, condenser vacuum up shall be done as the first step for the steam turbine start preparation.

PCD-GMH-XIT3-0002
(Table-3) System Name Description Condenser Vacuum Up and Vacuum Break This master sequence system is provided automatic operation of related auxiliaries for vacuum up and vacuum break operation. This sequence basically comprises of each command signals for each auxiliaries of gland steam system and vacuum system. Start(Vacuum up): CWP running SWBP running CEP running Gland steam exhauster & condenser vacuum pump selected Auxiliary steam header pressure normal Main Turbine, and BFP turbine Tripped Turning gear in-service Stop(Vacuum break): Main Turbine, and BFP turbine Tripped Turbine speed <2350rpm MFT Operation Auto
Permissive
Start(Vacuum up) PAS signal Stop(Vacuum break) PAS signal Manual from DCS OPS(Operator Station) Local N/A Vacuum up GLND STM PKG ULND CV BV and STM SL FD BV close BFPT CSG DV/EXHD DV/SSD DV open DEA&FW TK VAC DEAERTN VLV close DEA&FW AIR VENT VLV open => GLND STM EXH start / GLAND STM SUPL PIPE WARMG VLV open => (60sec) => GLAND STM SUPL PIPE WARMG VLV close => STM SL FD ISLN VLV inching open =>CONDR VAC PMP start (sequentially two pump operation) => CONDR VAC BRK VLV close => (CONDR VAC normal) => DEA&FW TK VAC DEAERTN VLV open DEA&FW AIR VENT VLV close => Non-duty CONDR VAC PMP stop Vacuum break Duty CONDR VAC PMP stop => DEA&FW TK VAC DEAERTN VLV close DEA&FW AIR VENT VLV open => CONDR VAC BRK VLV open => STM SL FD ISLN VLV close => (10min) => duty GLND STM EXH stop
Sequence Step
Failure Conditions
Electrical Failure for each Auxiliaries

PCD-GMH-XIT3-0002
(Table-4) System Name Description Condenser Vacuum Pump The 2 x 100% Condenser Vacuum Pump located in the turbine house ground floor level is provided for removing the incondensable gases and air-in-leakage from the condenser and thereby maintain the desired vacuum. The vacuum pumps are of liquid ring type, double stage. The vacuum pump comprises of the condenser vacuum connection pipe with isolation valve at the condenser and pneumatic isolation valve at each vacuum pump suction. Start: SWBP running CEP running CONDR VAC PMP SEP TK LVL not low-low Stop: CONDR VAC PMP INL VLV not closed (at manual operation)
Permissive
Operation Auto
Start Stop
Manual Local Override Start: Stop:
Master sequence demand vacuum low Back-up start demand by condenser Master sequence demand from DCS OPS(Operator Station) N/A N/A N/A Electrical Failure (SWGR) CONDR VAC PMP SEP TK LVL Level Low-Low Electrical Failure
Protection Condition
Failure Conditions

PCD-GMH-XIT3-0002
c) Turbine startup conditions: The Admission steam temperature should meet the 1St stage metal temperature as shown in the Annexure-III (mismatch chart) in order to start and load the Turbine in shortest possible time. On the recommended starting time and sequence (by Mismatch chart), the suggested Turbine speed acceleration rate, Low/high speed heat soak time, loading up rate and holding time at initial load, and requirement of HP Turbine warming are determined by the mismatch chart.
(Table-5) System Name Description HP Turbine WARMING This master sequence system is provided automatic operation of related auxiliaries for HPT warming operation. This sequence basically comprises of each command signals for each valves of steam system around HP turbine. Start: Condenser vacuum normal Turbine Tripped ICVs close Turning In
Permissive
Operation Auto
Start Stop
Manual Local Sequence Step
PAS signal PAS signal (HPT 1st stage temp >180deg C or 2 hour passed Over 150deg C) from DCS OPS(Operator Station) N/A Start CRH CKV INL DV open, HP FW HTR 7 EXTRSTM CKV INL DV open MS LEAD PIPE DV open => (30sec) => CRH CKV INL DV throttling position HP FW HTR 7 EXTRSTM CKV INL DV throttling position MS LEAD PIPE DV throttling position => HPT WARMG VLV inching open Stop => HPT WARMG VLV close CRH CKV INL DV open HP FW HTR 7 EXTRSTM CKV INL DV open MS LEAD PIPE DV open
Failure Conditions

PCD-GMH-XIT3-0002
2.2.4 Shut down a) Plant Shutdown Criteria consists of the following Conditions & types. Plant Shut down conditions: Shutdown using TBFP with aux steam from other unit Shutdown using MBFP (with aux steam is in available) Shutdown using MBFP (without aux steam from other unit)
The shut down time will vary depends on operator intervention during normal or load through off or emergency Turbine trip or emergency Boiler trip. Type of shut down : Condenser Vacuum Maintain
The plant shut down with the maintaining the condenser vacuum is generally applied to the case of expecting the next short term Turbine outage up to 10 hours such as overnight shut-down so as to desire to shorten the start-up duration for the next coming plant re-start considering water quality. Condenser Vacuum break
Plant shut down with condenser vacuum break is generally applied to the case of expecting the next longer term outage so as to desire to reduce the amount of waste consumption fuel, water and power consumptions during outage. In case of shut down for Turbine inspection and/or maintenance, vacuum break may be requested regardless of outage period. Boiler and Turbine shutdown automatic operation will be controlled by Plant Automation System (PAS) based on the Boiler and Turbine conditions.
b) Turbine Generator Shutdown. The Turbine Generator shall be shutdown according to operating instruction. If an emergency occurs, the Turbine generator unit may be rapidly unloaded and or be shutdown by operating the trip push button from any operating conditions. After shutdown of the Turbine, Turbine shall be natural cooled.

PCD-GMH-XIT3-0002
2.2.5 Ramp Rate (Load up MW / time = L / T) Each unit shall be able to achieve the following dispatch ramp rates as specified in the Table-6.
MW Demand
Actual MW
T
(Fig-2) (Table-6)
Type of Start-up
Cold
Warm
Hot
Load Rage
0 25%B-MCR 25%B-MCR 50%ECR 50% 75%ECR 75 100%ECR 2.2.6 HP/LP Turbine Bypass
3.5MW/min (Approx. 0.5%/min) 3.5MW/min (Approx. 0.5%/min) 7MW/min (Approx. 1%/min) 7MW/min (Approx. 1%/min)
3.5MW/min (Approx. 0.5%/min) 7MW/min (Approx. 1%/min) 7MW/min (Approx. 1%/min) 7MW/min (Approx. 1%/min)
3.5MW/min (Approx. 0.5%/min) 7MW/min (Approx. 1%/min) 14MW/min (Approx. 2%/min) 14MW/min (Approx. 2%/min)
Each Unit provided with High pressure (HP) turbine bypass system which is driven by own hydraulic oil unit, and Low pressure (LP) turbine bypass system which is driven Electro Hydraulic Oil Unit (EHC) same as for other major valves like as MSV, CV, CRV. These bypass systems are provided so as to reduce the unit startup time during Hot/very hot/cold and warm startup. The Turbine bypass system serves to remove surplus steam from the Main steam line and Hot Reheat line during the following conditions. Steam from the Main steam line is dumped into the Cold Reheat line and steam from Hot reheat line is dumped into the condenser during Bypass operation. The Capacity of HP/LP bypass systems is selected based on 35% of B-MCR condition. The Possible phases of operation of HP/LP bypass Boiler Single Operation (BSO) Startup /shutdown Turbine trip Fast cut back (FCB) Load rejection to House load operation (HLO) 2.2.7 Scope of Automation Refer to Plant Automation SPC-GCH-XIT3-0004)
2
Concept
for
DCS
Controls
(A-DCS-I-TS-7653

PCD-GMH-XIT3-0002
3.0 MAIN LINES AND MAIN EQUIPMENT
3.1
Make up line The make up system is the common system for plant and is provided to supply make up (Demineralized) water from Make Up Water Tank to Condenser, Condensate & Feedwater System, CCCW System, Generator Stator Cooling Water System, Chemical Dosing System, and Hydrogen Generator System. (Ref Schematic diagram Fig-3) Make up line consists of two (2) x 100% duty Make Up Water Pumps, one normal make up control valve and one emergency make up valve. Emergency makeup Valve (motorized) is located in the bypass line of the normal make up control valve. Normal make up valve supplies Demineralized water to the condenser when condenser is under vacuum. (Table-7)
Description Qty x Capacity Remarks
Make Up Water Tank
2 x 1,000 m3 per plant
Common for Unit-3 and Unit-4 Common for Unit-3 and unit-4
Make Up Water Pump (Ref:Table-8)
2 x 100% per plant each 7m3/min (Including Min. Flow)
(Table-8) Equipment Name Make Up Water Pump Description Two (2) of 1000 m3 Make Up Water Tanks are provided located at near side of Demineralized Water Plant. Permissive Start: both make up water tank level not low-low Stop: N/A Operation Auto Manual Local Override Start: Stop:
Start Stop
Back-up start demand by duty pump fail or required flow high N/A from DCS OPS(Operator Station) N/A N/A N/A Electrical Failure (SWGR) Both make up water tank level low-low Electrical Failure
Failure Conditions

PCD-GMH-XIT3-0002
3.1.1 Normal makeup and Condensate water filling Operation
Demineralized Water Plant
Make Up Water Tank
Make Up Water Pumps
Condenser
CCCW System Chemical Dosing System H2 Generator System
Condensate & Feedwater System
Generator Stator Cooling Water System
UNIT 3 (Fig-3)
UNIT 4
Common
Make up water pump head is considered based on the required pressure during normal plant operation, and not considered static head of boiler top for boiler initial water filling. Condensate extraction pump or boiler feedwater pump can be used for initial water filling of boiler. Regarding water initial filling except boiler, simultaneous filling more than one system is not considered for this plant. However, operators might conduct simultaneous filling up by manually with the second pump in operation.

PCD-GMH-XIT3-0002
CCCW HEAD PIPE HWL NWL LWL LLWL
CCCWP To BOILER MHI
DEA Inlet Header
Toshiba DEA & FW TK

HP FW HTR 7 LP FW HTR 3 HP FW HTR 6 LP FW HTR 2 HP FW HTR 5 LP FW HTR 1
CONDENSER
CEP BFP & BOOSTER PUMP
Make Up Water Tank (2 x 1,000m3)
Overflow Level HWL NWL
LWL
C.L.
LLWL
Make Up Water Pump
(Fig-4)

PCD-GMH-XIT3-0002
3.2 3.2.1
Condensate Line Each Unit Condensate Line consists of 2 x 100 % condensate extraction pump, Gland steam condenser, LP Feedwater heater 1,2 & 3 and Deaerator and Feedwater tank. Condensate extraction pump take suction from condenser hotwell and deliver to Deaerator and Feed water Tank (through the gland steam condenser and Low pressure heaters), LP Turbine Bypass Spray, Auxiliary steam spray, Condenser Water Curtain spray, LP Turbine Casing Spray, Seal water for Condenser Vacuum Pump, Boiler Feed Water Pumps and Valves sealing connected to the Condenser. A Chemical dosing system (Hydarzine and Ammonia) is provided at Condensate Extraction pump discharge to maintain condensate water quality such as dissolved Oxygen and PH. (Table-9)
Description Qty x Capacity Remarks
Condensate Extraction Pump (CEP) Gland Steam Condenser(GSC) LP FW HTR 1
2 x 100% per unit 30 m3/min each 1 x 100% per unit
In case of FCB, Standby pump need to cut in. Horizontal surface type
1 x 100% per unit
With common Bypass with LP FW HTR 2 With common Bypass with LP FW HTR 1 With Individual Bypass Single barrel type
LP FW HTR 2
1 x 100% per unit
LP FW HTR 3
1 x 100% per unit
Deaerator & Feed Water 1 x 100% per unit tank (DEA FWTK)
3.2.2
Condensate Extraction Pump (CEP) Operation (Table-10)

Plant Start up Plant Shut down
1 x 100 % CEP
Start: Before MBFP start Start: stand by CEP at FCB operation (auto)
Stop: After MBFP stopped (manual) Stop: stand by CEP (Manual) and stop duty CEP after MBFP stopped (Manual)
2 x 100 % CEP

PCD-GMH-XIT3-0002
(Table-11) Equipment Name Condensate Extraction Pump Description There are 2 x 100% capacity Condensate Extraction Pumps (CEP) for each unit. Each of CEP takes suction independently from the Condenser Hotwell. The suction line is also provided with a temporary strainer and isolation valve. Discharge from CEP is provided with check valve and motor operated isolation valve respectively. Permissive Start: Condenser hotwell level not Low Not motor winding temp High-High CEP outlet valve closed or duty pump running/outlet valve open Stop: N/A Operation Auto
Start Stop
Backup start demand by duty pump fail or CEP outlet press Low N/A from DCS OPS(Operator Station) N/A N/A N/A Trip condition Electrical Failure (SWGR) Mmotor winding temp High-High Condenser hotwell level Low-Low CEP outlet valve closed after pump running 5sec.
Failure Condition
Electrical Failure, Earth Fault

PCD-GMH-XIT3-0002
3.3 3.3.1 Feedwater Line Each Unit Feed water line consists of Two (2) x 50% duty Turbine Driven Boiler Feed water Pumps (TBFP), one (1) x 50% duty Motor Driven Boiler Feed water Pump (MBFP) and HP Feedwater heater 5,6 & 7. The Boiler Feed water system is provided to supply feed water from Deaerator and Feed water Tank to Boiler Steam Drum via High Pressure Heaters and Boiler Economizer, and HP Turbine Bypass / HP spray water. Reheater Steam spray water will be supplied from intermediate stage extraction of Boiler Feed water Pumps. (Ref Schematic diagram Fig-5) (Table-12)
Equipment Qty X Capacity Remarks
TBFP TBFP BSTR PMP MBFP
2 x 50% per unit 2 x 50% per unit 1 x 50% per unit 1 x 50% per unit 1 per unit 1 x 100% per unit 1 x 100% per unit 1 x 100% per unit
Q=23 m3/min Directly coupled with BFPT Coupled with TBFP through reducing gear 225% Motors for one pump Q=23 m3/min Coupled with Motor through Fluid Coupling Direct Coupled with MBFP motor
MBFP BSTR PMP MBFP Fluid Coupling HP FWHTR 5 HP FW HTR 6 HP FWHTR 7
With common Bypass with HP FW HTR 6 With common Bypass with HP FW HTR 5 With Individual Bypass

PCD-GMH-XIT3-0002
FEED WATER LINE SCHEMATIC DIAGRAM
BLR STM DRUM
Center Level
DEA Inlet ECO
From LP FW HTR 3
HHWL NWL DEA & FW TK MHI B/T Terminal Point TSB HP FW HTR 7 LLWL HWL LWL
HP FW HTR 6
HP FW HTR 5
to DEA (Min. Flow)
to DEA (Min. Flow)
GB BP
BFP
BFPT
C.L.
BFPT
BFP
GB BP
Turbine Driven Boiler Feedwater Pump (2 x 50%)
to DEA (Min. Flow)
C.L.
BFP
H/C
-M02
-M01 BP
Motor Driven Boiler Feedwater Pump (1 x 50%)
(Fig-5)

PCD-GMH-XIT3-0002
3.3.2 Boiler Feed Water Pump Operation a) Unit start up MBFP shall be used for the starts of unit as a regular routine startup and keep in service up to 25 % B-MCR load. TBFP shall be used for the starts of unit as back up purpose for only the case when MBFP is not available due to unusual reasons. In this case of using TBFP for the unit starts, it is essential for the operator to pre-check and establish the feed source condition of the auxiliary steam which is to be fed from the other unit thru the auxiliary steam header. b) TBFP Start up/Shut down Normal Operation Ref Annexure-I for BFP startup and shutdown operation. (Table-13)
First TBFP (Ref:Table-14) Second TBFP
In service: Before 25% Load In service: Before 50% Load
Stop : below 50% Load Stop : Below 25% load or After TBFP to MBFP Changed over

PCD-GMH-XIT3-0002
Equipment Name Description (Table-14) Turbine Driven Boiler Feedwater Pump/Booster Pump There are 3x 50% capacity Feedwater Pumps, two (2) nos are turbine driven (TBFP) and one (1) no is motor driven(MBFP). Each of the BFPs takes suction independently from the Deaerator and Feedwater Tank. The suction line is also provided with a permanent strainer, temperature element and isolation valve. The permanent strainer is provided with differential pressure transmitter for monitoring. The suction pipe is next connected to the Booster pump suction. Discharge from the booster pump is provided with a flow transmitter and connected to the suction of the Main Boiler Feedwater Pump. Discharge from the Main Boiler Feedwater Pump is provided with check valve and motorized isolation valve. Start: not Trip condition DC-MCC control voltage normal BFPT speed under 102% Stop: N/A
2
Permissive
Operation Auto Manual Local Override
Start Stop
Master sequence demand Master sequence demand from DCS OPS Trip PB N/A N/A Trip condition Manual Trip from CCR or Local Dea&FW tank level not low-low Lub oil press. Low-Low Condenser Vacuum Low-Low Over Speed Thrust Bearing Wear position Bearing Vibration Hi-Hi Inlet Flow Low-Low DEHC Major Fault
Start: Stop:

PCD-GMH-XIT3-0002
c) MBFP Start up/Shut down (Table-15)
MBFP (Ref:Table-16) MBFP
In service: Before Boiler Firing In service: Stand by (manual)
Stop : After All Boiler Equipment stopped (manual) Stop

2
Equipment Name Description
Permissive
(Table-16) Motor Driven Boiler Feedwater Pump There are 3x 50% capacity Feedwater Pumps, two (2) nos are turbine driven (TBFP) and one (1) no is motor driven(MBFP. Each of the BFPs takes suction independently from the Feedwater tank. The suction line is also provided with a permanent strainer, temperature element and isolation valve. The permanent strainer is provided with differential pressure transmitter for monitoring. The suction pipe is next connected to the Booster pump suction. Discharge from the booster pump is provided with a flow transmitter and connected to the suction of the Main Boiler Feedwater Pump. Discharge from the Main Boiler Feedwater Pump is provided with check valve and motorized isolation valve. Start: not Fail condition Dea&FW tank level not low-low Lub oil press. not Low-Low Motor winding temp. not hi-hi Outlet valve not close MBFP AOP run MBFP min flow valve open MBFP hydro-coupling min position Stop: N/A
Start Stop
Master sequence command Master sequence command from DCS OPS(Operator Station) directly at SWGR (Commissioning use only) N/A N/A Electrical Failure (SWGR) Fail condition Dea&FW tank level not low-low Lub oil press. Low-Low Motor winding temp. High-High Electrical Failure, Earth Fault
Start: Stop:
Failure Conditions

PCD-GMH-XIT3-0002
d) BFP Turbine Operation BFP Turbine shall be driven by any one of the following three sources of steam and Exhaust is connected to the condenser. No.4 Extraction steam for normal operation. Auxiliary steam for Startup and after Turbine trip . CRH steam / Auxiliary steam during fast cut back.
BFP Turbine is controlled by D-EHC. The main function of D-EHC are acceleration control, speed holding, Deceleration control, over speed trip test, speed control and CV position control. Acceleration ratio Critical speed range Rub check at Low speed Heat soak at Turning gear speed : 800 rpm. :1400 to 1850 rpm : 400 rpm : 1000 rpm : 7 rpm
e) TBFP/MBFP Operation Normal starts of Unit shall be done by MBFP operation. In case Unit start up with TBFP when steam from another Boiler via auxiliary steam system available, TBFP start up flow control valve (*FW-FCV001) will be used for feedwater control when unit load is low.
In general MBFP shall be used for unit start up and MBFP Outlet Flow Control Valve(*FW-FCV301) will be used for feedwater control. MBFP speed will be controlled by UCS according to feed water demand. MBFP Fluid Coupling speed range is between 1490 to 5600 rpm. During plant start up MBFP will be taken in to service and loaded up to 25 %. First TBFP will be taken into service and MBFP will be unloaded simultaneously between 15 to 25 % load. Before 50% load, second TBFP will be taken in to service. Finally both the TBFPs will be loaded together up to total 100 % load.(Ref Fig -5) Temporary suction strainer with 60 mesh will be applied during the first half of commissioning stage so that any foreign particles from various systems connected to the Deaerator to be removed, and permanent suction strainer with 20 mesh will be applied after temporary mesh removal. Parallel operation by using one (1) TBFP and one (1) MBFP is possible within the extent of allowable load range is possible, however this shall not be the regular routine operation and shall be the case only when it is required by the reason of one BFPT or one TBFP is in trouble conditions. Regular routine operation and starts shall be based on the Fig.6.

PCD-GMH-XIT3-0002
(Table-17) System Name Description MBFP SERVICE IN, 1ST TBFP SERVICE IN, 2ND TBFP SERVICE IN This master sequence system is provided automatic operation of related auxiliaries for hand-over to feed water control under boiler control This sequence basically comprises of each command signals for MBFP/TBFP, MBFP its auxiliaries, related motor valves and other control systems. Start: Stop: Operation Auto Manual Local Sequence Step BFP operation condition selected Permissive condition from UCS N/A
Permissive
Start Stop
PAS signal N/A from DCS OPS(Operator Station) N/A MBFP (Plant start up using MBFP (auto/manual), plant shutdown (T+T=>T=>M)) MBFP start => (MW demand <25% (plant shutdown operation only)) => MBFP service in 1ST TBFP (Plant start up (auto/manual)) 1ST BFPT reset => (40 min after Main turbine control mode changed to UCS mode (Plant start up using MBFP only)) => 1ST BFPT start => (MW demand >25% (Plant start up using MBFP only)) => 1ST TBFP service in 2ND TBFP (Plant start up (auto/manual)) 2ND BFPT reset => (60 min (plant start up (auto) only) => 2ND BFPT start => (MW demand > 50% (plant start up (auto) only) => 2ND TBFP service in
Failure Conditions

PCD-GMH-XIT3-0002
(Table-18) System Name Description BFP SERVICE OUT (T+M=>T, T+M=>M, T+T=>T) This master sequence system is provided automatic operation of related auxiliaries for service out the BFP feed water control from boiler control. This sequence basically comprises of each command signals for MBFP/TBFP, its auxiliaries, related motor valves and other control systems. Start: BFP operation condition selected Permissive condition from UCS Stop: N/A
2
Permissive
Operation Auto Manual Local Sequence Step
Start Stop
PAS signal N/A from DCS OPS(Operator Station) N/A BFP SERVICE OUT (T+M=>T) MBFP service out => MBFP stop BFP SERVICE OUT (T+M=>M) TBFP service out => BFPT stop BFP SERVICE OUT (T+T=>T) TBFP service out => BFPT stop
Failure Conditions
BFP Basic operation at normal Start up
Unit load
F L O W
50 % load
25 % load
TBFP A MBFP TBFP B
Light off
synchronization (Fig-6)
Page 28 of 58
TOSHIBA CORPORATION
PCD-GMH-XIT3-0002
3.4 3.4.1 Extraction Steam line and Heater Drain Line Steam is extracted from different stages from HP Turbine, IP Turbine and LP Turbine and supply for feed water heating. The Extraction Steam lines from the Turbines are listed in table -19. (Table-19)
DESCRIPTION APPLICATION
No.1 Extraction from LP Turbine A No.2 Extraction from LP Turbine B No.3 Extraction from LP Turbine A No.4 Extraction from IP Turbine No.4 Extraction from IP Turbine No.5 Extraction from IP Turbine No.6 Extractionfrom CRH line No.7 Extraction from HP Turbine
LP FW HTR 1 feed water heating LP FW HTR 2 feed water heating LP FW HTR 3 feed water heating Turbine driven Boiler feedwater pump Deaerator pegging steam HP FW HTR 5 feed water heating HP FW HTR 6 feed water heating HP FW HTR 7 feed water heating
3.4.2
Cascades drains are provided from a higher pressures heater to a lower pressure heaters. Each feedwater heater, including Deaerator is provided with venting system, thus allowing of non-condensable gas from each heat exchanger shells. Gases from HP feedwater heaters normally flow to Deaerator and Feedwater Tank. Gases from the Deaerator and Feedwater Tank flow to condenser. Gases from LP feedwater heaters flow to condenser. Heater Drain line details are listed in table-20. (Ref Schematic diagram Fig-7) (Table-20)
Equipment Normal Discharge To Emergency Discharge To
HP FW HTR 7 HP FW HTR 6 HP FW HTR 5 LP FW HTR 3 LP FW HTR 2 LP FW HTR 1
HP FW HTR 6 HP FW HTR 5 DEA & FW TK LP FW HTR 2 LP FW HTR 1 Condenser
Condenser Condenser Condenser Condenser Condenser Condenser

PCD-GMH-XIT3-0002
(Table-21)
Drain Discharge Before startup During startup Before shut down During shutdown
HP FW HTR 7 toCondenser
HP FW HTR 7 to HP FW HTR 6 HP FW HTR 6 to HP FW HTR 5 HP FW HTR 5 to DEA & FW TK LP FW HTR 3 to LP FW HTR 2 LP FW HTR 2 to LP FW HTR 1 LP FW HTR 1 to Condenser
HP FW HTR 7 to HP FW HTR 6 HP FW HTR 6 to HP FW HTR 5 HP FW HTR 5 to DEA & FW TK LP FW HTR 3 to LP FW HTR 2 LP FW HTR 2 to LP FW HTR 1 LP FW HTR 1 to Condenser
HP FW HTR 7 to Condenser HP FW HTR 6 to Condenser HP FW HTR 5 to Condenser LP FW HTR 3 to condenser LP FW HTR 2 to condenser LP FW HTR 1 to condenser
LP FW HTR 3 to condenser
3.4.3
Heater Service conditions during startup and shutdown During Startup, when the Main Turbine load reaches to greater than 10% Turbine load, the extraction steam isolation valves are opened one by one in the order from lower pressure extraction steam line to higher pressure extraction steam line. During Shutdown, when the main Turbine load comes down less than 15% Turbine load, the extraction steam isolation valves are closed from High pressure extraction steam line to low pressure extraction steam line. (Table-22)
Equipments *Start-up (In Service) *Shut down (Out Service)
HP FW HTR 7 > 10% Load HP FW HTR 6 > 10% Load HP FW HTR 5 > 10% Load DEA & FW TK > 10% Load LP FW HTR 3 > 10% Load LP FW HTR 2 LP FW HTR 1 * Typical Generator Load for Heater In service/Out Service
< 15% Load < 15% Load < 15% Load < 15% Load < 15% Load -

PCD-GMH-XIT3-0002
(Table-23) System Name Description HP EXTRACTION This master sequence system is provided automatic operation of related auxiliaries for HP feed water heater to in-service condition during turbine start-up operation. This sequence basically comprises of each command signals for each extraction steam isolation valves. Start: Generator Load >73MW Each HP heater level not high Stop: Generator Load <109.4MW
Permissive
Start Stop
PAS signal PAS signal from DCS OPS(Operator Station) N/A
Start
HP FW HTR 5 DRAIN CLEANG ZONE VENT VLV open => HP FW HTR 5 INL EXTRSTM VLV inching open => HP FW HTR 6 INL EXTRSTM VLV inching open => HP FW HTR 7 INL EXTRSTM VLV inching open HP FW HTR 7 INL EXTRSTM VLV close => HP FW HTR 6 INL EXTRSTM VLV close => HP FW HTR 5 INL EXTRSTM VLV close => HP FW HTR 5 DRAIN CLEANG ZONE VENT VLV close Electrical Failure for each Auxiliaries
Stop
Failure Conditions

PCD-GMH-XIT3-0002
(Table-24) System Name Description LP EXTRACTION This master sequence system is provided automatic operation of related auxiliaries for LP feed water heater to in-service condition during turbine start-up operation. This sequence basically comprises of each command signals for each extraction steam isolation valves. Start: Generator Load >73MW LP heater level not high Deaerator and feedwater tank level not high Not Water Induction condition Stop: Generator Load <109.4MW
Permissive
Start Stop
PAS signal PAS signal from DCS OPS(Operator Station) N/A
Start
LP FW HTR 3 INL EXTRSTM VLV inching open => DEA&FW TK INL EXTRSTM VLV inching open DEA&FW TK INL EXTRSTM VLV close => LP FW HTR 3 INL EXTRSTM VLV close Electrical Failure for each Auxiliaries
Stop
Failure Conditions

PCD-GMH-XIT3-0002
3.4.3 Water Induction Protection The basic concept for the water induction protection are as follows: 1) Alarm : Each Feedwater heater provided with High water level alarm (HWL) and High-High water level alarm (HHWL) 2) Protection action: Design concept for minimum protection action: - Double protection consists of the following a) and b). for LP FW HTR3, Deaerator and Feedwater Tank, HP FW HTR5,6,7. - Double protection consists of the following a) and c). for LP FW HTR1,2. a). Automatic drain system from the feedwater heater shell to condenser b). Automatic shutoff in extraction line to feedwater heater. c). Automatic shutoff in all sources of water entering the feedwater heater shell and tubes. 3) Heater drain : All Feed water heater and Deaerator emergency drain lines are directly connected to the Condenser. These emergency drain valves will open at HWL (NWL+50mm) by automatically split controls with the normal drain controls. For the deaerator and feedwater tank drainage, a single emergency drain is utilized to open at HWL. 4) In case of water induction detected, the following action should be taken. (ref table-25)

PCD-GMH-XIT3-0002
(Table-25)
a) HP FW HTR 7 HWL
HHWL
Alarm High Alarm High- High
Emergency drain control valve open Extraction steam isolation valve and Extraction steam NRV force to close. (Heater trip) HP FW HTR 7 inlet / outlet valve force to close. Heater bypass valve force to open
Operator
Remote Manual
b) HP FW HTR 6 HWL
HHWL Operator
Alarm High Alarm High- High Remote Manual
Emergency drain control valve open Extraction steam isolation valve close (Heater trip) HP FW HTR 5 inlet, HP FW HTR 6 outlet valve force to close. Heater bypass valve force to open.
b) HP FW HTR 5
HWL HHWL
Operator
Remote Manual
Emergency drain control valve open Extraction steam isolation valve and Extraction steam NRV force to close. (Heater trip) HP FW HTR 5 inlet, HP FW HTR 6 outlet valve force to close. HP FW HTR 5/6 bypass valve force to open
c) LP FW HTR 3
HWL HHWL Operator

d) LP FW HTR 1, 2
Alarm High Alarm High- High Manual at Local
Emergency drain control valve open Extraction steam inlet isolation valve close (Heater trip) Feedwater inlet / outlet valve force to close. Heater bypass valve force to open
HWL HHWL
Heater drain line to condenser to open LP FW HTR1 inlet, LP FW HTR 2 outlet valve close LP FW HTR 1/2 bypass valve open Gland steam diverting valve to condenser side (for LP FW HTR 1)
d) Deaerator and Feedwater Tank
HWL HHWL
Deaerator emergency blow down isolation valve open to condenser Extraction isolation valve and Extraction check valves force to close

PCD-GMH-XIT3-0002
HP / LP HEATER DRAINS AND VENTS SCHEMATIC DIAGRAM (Fig-7)

PCD-GMH-XIT3-0002
3.5 Circulating Water Line Circulating water line consists of Two (2) x 50% duty Circulating Water Pumps (CWP) and pipes to each unit, and these pumps are installed at the downstream of seawater screening plant in seawater intake structure. (Ref Schematic diagram Fig-8) The discharge of the CW pumps is provided with a motorized butterfly valve. The CW pipe further continues to the condenser inlet water box and discharge to culvert. Cold seawater pumped by CWPs up to the condenser inlet, and the seawater booster pump suction in auxiliary cooling water system as well, Return hot water from the condenser and auxiliary cooling water system circuit outlet is discharged to outer sea through the same CW discharge line. Circulating Water line filling shall be done by CW pump manually. Condenser outlet valve and CW pump outlet valve shall be kept partial open during line filling, and CW pump outlet valve will be fully opened after filling. The water filling tie by CW pump with gravity filling will be approx. 3 to 5 min according to commissioning result of the reference plant. Note): The circulating water system is independently installed system in each unit of Unit3 and Unit4, which does not utilize a Tie-in-connection between each other circulating water piping system.
(Fig-8)

PCD-GMH-XIT3-0002
(Table-26) System Name Description Circulating Water System This master sequence system is provided automatic operation of related auxiliaries for circulating water system in normal operation condition. This sequence basically comprises of each command signals for CWP, Condenser, Sea water booster pump, CCCW heat exchanger strainer and other related valves. Start: Each Auxiliaries in Auto mode Permissive condition from UCS Stop: N/A
Permissive
Start Stop
N/A N/A from DCS OPS(Operator Station) N/A Start: Condenser inlet valve open/ condenser outlet vale 30% open/ condenser water box vent valve open => CWP-A start => CWP-A outlet valve open by inching operation/CWP-A motor cooling water booster pump start => (240sec) => Condenser water box vent valve close => CWP-B start => CWP-B outlet valve open/CWP-B motor cooling water booster pump start/ condenser outlet valve 50% open => Sea water booster pump start => Complete Stop Condenser outlet valve 30% open/sea water booster pump stop => CWP-A outlet valve closing => CWP-A stop/CWP-A motor cooling water booster pump stop => Chrolination System stop => CWP-B outlet valve closing => CWP-B stop/CWP-B motor cooling water booster pump stop => Condenser water box vent valve open => (40sec) => Condenser water box vent valve close => Complete
Failure Conditions

PCD-GMH-XIT3-0002
3.5.1 Equipments (Table-27)
Equipment Type or Specification
2 x 50%, each 920 m3/min per one unit, Vertical Turbine type Circulating Water Pump Inlet Vane Control: None (Fix) Bearing: without external water seal
Condenser
Type: Horizontal, single shell with double pass, divided water box, surface condenser Tube Material: Titanium tube
Condenser tube Type Sponge ball cleaning system: Ball cleaning type cleaning system

PCD-GMH-XIT3-0002
3.5.2 Operation of Circulating Water Pump Two x 50 % Circulating Water Pumps are in operation in the circulating water systems per unit continuously. CW pump intake traveling band screen is operated periodically by timer or the difference in the water level across the screen. In case all the Circulating water pump trips, the Turbine will trip automatically due to poor vacuum reaches at pre determined level. (Table-28) Equipment Name Description Circulating Water Pump There are 2 x 50 % CWP pumps for each unit located in the intake area and pump sump for pumping sea water through the once circulating water system. The discharge of the CWP is provided with hydraulically controlled outlet valve. Each unit 2x50% CW pumps combined into a single pipe and deliver the cooling water to the respective unit condenser and coolers. Start: Not CWP Motor cooling water Leakage Not motor winding temp High-High Stop: Outlet valve closing (at manual operation)
2
Permissive
Start Stop
Master sequence demand Master sequence demand From DCS OPS(Operator Station) Directly at SWGR (Commissioning use only) N/A N/A Electrical Failure (SWGR) Motor winding temp. High-High Motor cooling water loss Outlet valve not opened Electrical Failure, Earth Fault
Start: Stop:
Failure Conditions

PCD-GMH-XIT3-0002
3.5.3 Condenser tube cleaning system: Condenser tube ball cleaning system operates once a day: The standard recommended number of circulating sponge balls is specified as approximately 10% of the total number of condenser cooling tubes per pass. (Table-29) System Name Description Condenser Tube Cleaning System The condenser tube cleaning system is provided for On-Line cleaning of the condenser tubes by the passage of slightly oversized rubber sponge ball through the condenser tubes. This system ensures that the cooling water side fouling is prevented in the condenser tubes. The system basically comprises of tube ball feed pump, collector, counter, sorter and ball strainer. The balls are injected at the condenser inlet with the help of one ball feed pump. The ball feed pump picks up the balls collected at the ball strainer screen along with water and pumps it to a ball collector vessel and finally into the respective condenser inlet pipe injection V-pipe. The system is provided with ball undersize sorter and ball counter monitor in parallel to measure the size of the balls and if they are smaller to be replaced. Start Stop N/A N/A from DCS OPS N/A Circulating Water System in Normal condition N/A N/A N/A Strainer Differential Press. Hi-Hi Each Auxiliaries Fault Circulating Water System Stopped Ball Strainer Close => Collector Outlet Valve Open => Ball Feed Pump Start => Collector Inlet Valve Open => Ball Collector Open (Cleaning Mode) => Ball Collector Close (Ball Counting Preparation) => Ball Collector Open => Ball Collector Close (Ball Collection Mode) => Collector Inlet Valve Close => Ball Feed Pump Stop => Collector Outlet Valve Close => Ball Strainer Open
Operation Auto Manual Local Permissive
Start: Stop: Start: Stop:
Override
Sequence Step
PCD-GMH-XIT3-0002
3.6
Auxiliary Cooling Water Line Each unit Auxiliary Cooling water line consists of two (2) x100% Seawater Booster Pumps (SWBP) and two (2) x100% CCCW Heat Exchanger. Seawater booster Pumps takes suction from Circulating water line ( upstream of condenser ) and pumped up to CCCW Heat Exchangers and Condenser Vacuum pump seal water coolers. Return hot water from the CCCW heat exchangers and Condenser Vacuum pump seal water Coolers are connected to the Circulating water line (down stream of condenser) (Ref Schematic diagram Fig-9)
3.6.1
Equipments (Table-30)
Equipments Quantity X Capacity for each unit Remarks
Sea water Booster pump
2 x 100% per unit, each 52 m3/min 2 x 100%
1 working + 1 stand by
CCCW Heat Exchanger Strainer CCCW Heat Exchanger
2 x 100%
Condenser Vacuum Pump 2 x 100% Seal Water Coolers
Plate type 1 working + 1 stand by 1 working during normal operation, 2 working for vacuum up of condenser

PCD-GMH-XIT3-0002
3.6.2 Sea Water Booster Pump Operation (Table-31)
Pump (Ref:Table-32)
Start: After CWP start
Stop: Before CWP stop

2
(Table-32) Equipment Name Description Sea Water Booster Pump There are 2 x 100 % SWB pumps for each unit located in the turbine house and discharge from the booster pump passes through 2x100% self cleaning strainer and then is supplied to the vacuum pump seal water cooler and the CCCW Heat Exchanger cooler. Start: Not Motor winding temp high-high CWP running Stop: N/A
Permissive
Operation Auto
Start Stop
Master sequence demand Back-up start demand by duty pump fail or required flow high Master sequence demand from DCS OPS(Operator Station) Yes(commissioning use only) N/A N/A Electrical Failure (SWGR) Motor winding temp. High-High Both CWP stopped Electrical Failure, Earth Fault
Failure Conditions

PCD-GMH-XIT3-0002
AUXILIARY COOLING WATER LINE SCHEMATIC DIAGRAM (Fig-9)

PCD-GMH-XIT3-0002
3.7 Closed Cycle Cooling Water Line Each Unit Closed Cycle Cooling Water(CCCW) Line consists of 2 x 100% Closed Cycle Cooling Water Pumps (CCCWP) and 2 x 100% CCCW heat exchangers, common 2 x 100% Make Up Water pumps and CCCW Chemical dosing system. Demineralized water in CCCW system is pumped by CCCWPs up to the Boiler, Boiler auxiliary, Turbine and common auxiliary cooling system through CCCW heat Exchangers and return hot water from each cooler shall be discharged to the suction of the CCCWPs to be cooled again in CCCW heat exchangers. CCCWPs are provided with suction side temporary strainer. A head pipe is provided at the suction of the CCCWPs for buffer and to keep the.pump suction head The make up water is provided from the Make Up Water pumps. The chemical dosing line is connected to CCCW pump suction for corrosion inhibition. (Ref Schematic diagram Fig-10)
3.7.1
Equipments (Table-33)
Equipment Quantity X Capacity For each unit Remarks
CCCWP CCCW head pipe (back pressure control)
2 x 100% each 51 m3/min 1 x 100%
3.7.2
Closed Cycle Cooling Water line Operation (Table-34)

Start Stop
CCCWP (Ref:Table-35)
Manual start : One CCCWP.
Manual stop in case unit under maintenance
Make Up Water
Remote manual (For Initial filling) Interlock (by signal of LWL of CCCW head pipe) Manual Start At Low corrosion inhibitor Concentration
Remote auto (By signal of NWL of of CCCW head pipe)
CCCW Chemical Injection
Manual Stop

PCD-GMH-XIT3-0002
2
(Table-35) Equipment Name Description
Closed Cycle Cooling Water Pump
Permissive
There are 2x100% CCCW Pumps taking suction from various coolers return water common pipe and the Head Tank. The CCCW Pumps are provided with suction side temporary strainer. The discharge from the CCCW pump is sent to the 2x100% CCCW heat exchanger (CCCW HE). Cold cooling water from the CCCW HE is branched off to various coolers of the boiler/turbine and the BOP equipment coolers as per the flow diagram. The return from all these coolers is fed to the suction of the CCCW pump to complete the cycle. Start: not motor winding temp. high-high Stop: N/A
Start Stop
Back-up start demand by duty pump fail or CCCWP Press Low N/A from DCS OPS(Operator Station) N/A N/A N/A Electrical Failure (SWGR) Motor winding temp. High-High Electrical Failure, Earth Fault
Start: Stop:
Failure Conditions

PCD-GMH-XIT3-0002
CLOSED CYCLE COOLING WATER LINE SCHEMATIC DIAGRAM (Fig-10)

PCD-GMH-XIT3-0002
3.8 Lube Oil Line Each Unit Lube Oil Line consists 2 x 100% Main Oil Pumps with AC motors for normal use, and 1 x 100% Emergency Oil Pump with DC motor for emergency use. The Oil system is provided for feeding the lubricating oil Turbine and Generator bearings. The Vapour Extractor is installed the Main Oil Tank top surface, and discharges gas of the Main Oil Tank inside to the atmosphere. EHC control oil line is referred to following documents. System Design Description for Main Turbine D-EHC(A-EHC-I-TS-7522 / 5B2K0800) System Design Description for BFP Turbine D-EHC(A-EHC-I-TS-7523 / 5B2K0801) 3.8.1 Equipment (Table-36)
Equipment Quantity X Capacity Remarks
2
Main Oil Pump Emergency Oil Pump Main Oil Tank
Main Oil Tank Vapour Extractor
2 x 100% per unit 5270L/min each 1 x 100% per unit 4321L/min 1 x 100% per unit Nor:40,000LTR Max:59,000LTR 2 x 100% per unit 24m3/min (Table-37)
Vertical Type Vertical Type DC Motor
Equipment
Quantity X Capacity
Remarks
BFPT Main Oil Pump
2 x 100% per BFPT 720L/min each BFPT Emergency Oil Pump 1 x 100% per BFPT 530L/min BFPT Main Oil Tank 1 x 100% per BFPT Nor:3870LTR Max:5340LTR BFPT Main Oil Tank Vapour 1 x 100% per BFPT Extractor 8m3/min
Vertical Type Vertical Type DC Motor
3.8.2
Oil Pump Operation (Table-38)

Start Stop
Main Oil pump Emergency Oil Pump BFPT Main Oil Pump BFPT Emergency Oil Pump
Start: Before Turbine Startup Start: Main Oil Pump Backup Start: Before BFPT Startup Start: BFPT Main Oil Pump Backup
Manual Stop Manual Stop Manual Stop Manual Stop

PCD-GMH-XIT3-0002
2
(Table-39) System Name Description LUBE & EHC OIL START This master sequence system is provided automatic operation of related auxiliaries for lubrication and control oil system start-up operation. This sequence basically comprises of each command signals for each auxiliaries of lubricating oil and control oil system. Start: Main Oil Tank Level not low EHC Oil Tank Level not low Turbine Tripped Each duty pump/fan selected Start Stop Manual Local Sequence Step Master sequence demand Backup start demand by duty pump fail N/A from DCS OPS(Operator Station) N/A Duty MN OIL TK VAP EXTRTR start => MN OIL CNDNR FR PMP start => duty EHC OIL PMP start => duty MOP start Electrical Failure for each Auxiliaries
Permissive
Operation Auto
Failure Conditions
(Table-40) System Name Description Boiler Feed Pump Turbine Oil System The BFPT oil system is provided for feeding the lubricating oil to BFPT and BFP bearings and feeding the hydraulic oil to BFPT major valve control system. The system basically comprises of two(2) AC-motor driven pump, One(1) DC-motor driven pump, one(1) vapor extractor. The oil is maintained the pressure and temperature controlled by regulator, oil cooler and cooling water flow control valve. The system is provided with pressure regulator, oil cooler and cooling water flow control valve to keep related oil condition for bearing and hydraulic control system. Start: Each Auxiliaried in Auto mode BFPT Oil Tank Level not Low BFPT Tripped Stop: N/A
Permissive
Operation Auto
Start Stop
Manual Local Sequence Step
Master sequence demand Backup start demand by duty pump fail N/A from DCS OPS(Operator Station) N/A Oil Tank Vapor Extractor Start => Oil Conditioner Filter Pump Start => Selected Main Oil Pump Start Electrical Failure for each Auxiliaries
Failure Conditions

PCD-GMH-XIT3-0002
4.0 Failure Action and valve set for Control Valve( TG Island ) Major control valves are tabulated in Table 19 with Failure Action with related isolation valve configuration.
(Table-41) FO: Fail to Open FC: Fail to Close FL(O): Fail to Lock, finally to Open FL(C): Fail to Lock, finally to Close
Valve Name Condenser Hotwell Level Control Valve Condensate Water Minimum Flow Recirculation Valve Deaerator and Feedwater Tank Level Control Valve LP Turbine Casing Spray Valve Condenser Curtain Spray Valve M-BFP Outlet Flow Control Valve MBFP Minimum Flow Control Valve TBFP A Minimum Flow Control Valve TBFP B Minimum Flow Control Valve TBFP Start Up Flow Control valve HP Feedwater Heater No.7 Level Control Valve HP Feedwater Heater No.7 Emergency Level Control Valve HP Feedwater Heater No.6 Level Control Valve HP Feedwater Heater No.6 Emergency Level Control Valve HP Feedwater Heater No.5 Level Control Valve HP Feedwater Heater No.5 Emergency Level Control Valve LP Feedwater Heater No.3 Level Control Valve LP Feedwater Heater No.3 Emergency Level Control Valve LP Feedwater Heater No.2 Level Control Valve LP Feedwater Heater No.2 Emergency Level Control Valve LP Feedwater Heater No.1 Level Control Valve LP Feedwater Heater No.1 Emergency Level Control Valve HP Turbine Bypass Spray Control Valve LP Turbine Bypass Valve A/B Spray Control Valve Auxiliary Steam Header Attemperator Temperature Control Valve Auxiliary Steam Header Inlet Cold Reheat Pressure Control Valve System Makeup Condensate Condensate Condensate Condensate Feedwater Feedwater Type of Control Modulation Modulation Modulation ON-OFF ON-OFF Modulation Modulation Action at Air Failure FC FO FL(O) FC FO FL(C) FO Bypass Balve Applied N/A Applied Applied Applied N/A N/A Inlet Valve Applied Applied Applied Applied Applied N/A N/A Outlet Valve Applied Applied Applied Applied Applied Applied Applied
Feedwater Heater Drain Heater Drain Heater Drain Heater Drain Heater Drain Heater Drain Heater Drain Heater Drain Heater Drain Heater Drain Heater Drain Heater Drain Boiler Feedwater Condensate Condensate Aux. Steam
Modulation Modulation Modulation Modulation Modulation Modulation Modulation Modulation Modulation Modulation Modulation Modulation Modulation Modulation Modulation Modulation Modulation
FL(C) FO FO FO FO FO FO FO FO FO FO FO FO FL(C) FO FL(C) FC
Applied N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Applied
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Applied N/A Applied Applied
Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied

PCD-GMH-XIT3-0002
Valve Name System Type of Control Action at Air Failure Bypass Balve Inlet Valve Outlet Valve
Deaerator and Feedwater Tank Inlet Auxiliary Steam Pressure Control Valve Deaerator and Feedwater Tank Inlet Cold Reheat Steam Pressure Control Valve BFPT Inlet Auxiliary Steam Pressure Control Valve BFPT Inlet Cold Reheat Pressure Control Valve Lube Oil Temperature Control Valve BFPT A Lube Oil Temperature Control Valve BFPT B Lube Oil Temperature Control Valve CCCW Head Tank Level Control Valve Gland Steam Seal Feed Control Valve Gland Valve Steam Packing Unloading
Aux. Steam
Modulation
FC
N/A
Applied
Applied
Aux. Steam
Modulation
FC
N/A
Applied
Applied
Aux. Steam CRH CCCW CCCW CCCW CCCW Gland Steam Gland Steam
Modulation Modulation Modulation Modulation Modulation ON-OFF Modulation Modulation
FC FC FL(O) FL(O) FL(O) FC FO FC
N/A N/A Applied Applied Applied Applied Applied Applied
Applied Applied Applied Applied Applied Applied Applied Applied
Applied Applied Applied Applied Applied Applied Applied Applied

PCD-GMH-XIT3-0002
5.0 5.1 Special Operation House load Operation (HLO): House load operation will be initiated when there is complete isolation between the facility and the 500kV Grid system. Boiler load will be reduced to equivalent to approx. 25 %B-MCR Load operation, which is a continuous minimum load. The house load operation with assistance of safety valves is able to continuous up to 40 minutes. 5.2 Boiler Single Operation (BSO): While Plant is running stable and normal operation with coal firing, if Turbine or Generator trips, then the power plant shall be shifted to Boiler single operation and boiler load reduced rapidly to target load of 25% operation. The Boiler is kept in operation independently in preparation for re-synchronization with in two hours, If the cause of Turbine or Generator trip is by miss operation /simple fault, which can be quickly recovered. During BSO, Boiler auxiliary power shall be supplied from other sources (Back feeding power from the 500kV Grid). If the Turbine /Generator is not able to start with in two hours, it is suggested to trip the boiler. 5.3 Condenser half tube bundle operation: In case condenser tube leakage occurred, the associated tube bundle is isolated from the circulating water system by fully closing condenser water box inlet and outlet isolation valves. The water box vent and drain valves are opened for the inspection and maintenance of the leaked tube. The leaked tube is plugged for further operation. Under half tube bundle operation, one CWP may be stopped where the Turbine continues to operated at the load up to 50% Turbine load. 5.4 CW Traveling band screen operation: In case one of the traveling band screen will fail, screening line is shut down for maintenance and CWP at the downstream of the screen shall be stopped. The plant load shall be reduced accordingly. 5.5 Feed Water Pump Parallel Operation : Two TBFPs will be in service during normal operation. In case any one TBFP tripped, MBFP may be operated manually so that 100% load operation can be achieved by parallel operation of a TBFP and MBFP.

PCD-GMH-XIT3-0002
5.6 Load Runback Runback functions are provided, in case of Quick load reduction and complex of operation is needed when the accident or protection occurs. It is difficult to predict accident or protection, except Turbine trip. Other than Turbine tripping operator can reduced the load due to any accident or protection occurs. The items of run back and load change rates is indicated in table -20. (Table-42)
Runback Item Consideration Condition Runback Target Load Load Demand decrease rate Operation mode
BFP Trip
Yes
2(two) BFPs Operation, One BFP Tripped
30% Load
100%/min
Turbine follow
a) BFP Trip In case of one of the running BFP trips, Stand by MBFP will start on manual with minimum flow operation and discharge valve open. The remaining Feed water flow is controlled automatically to keep the total feed water flow equal to 50% load. The load can be recovered to 100% load after feed water flow from two BFPs are balanced out and stand by BFP in Auto mode.

PCD-GMH-XIT3-0002
5.7 HP and LP Feed water Heater Bypass Operation a) The maximum plant load limit at heater bypass operation is indicated in Table-21 respectively. (Table-43)
Case HP FW HTR 7 bypass HP FW HTR 5,6 bypass LP FW HTR 3 bypass LP FW HTR1,2 bypass
LP FW HTR 1 o o o
LP FW HTR 2 o o o
LP FW HTR 3 o o o
HP FW HTR 5 o o o
HP FW HTR 6 o o o
HP FW HTR 7 X o o o
Max. Load MW (NET) 660 462 660 594
oIn Operation, xOut Of Operation Note: Indicative Possible Max. Load is not for guaranteed. In the event of heaters failure, operator needs to decrease load and perform checking around the heaters. Toshiba recommends to slowly increase the plant load to indicative possible maximum load as indicated in table above. Heater bypass operation cases shown in Table-21 are typical bypass cases only. The maximum plant load at other heater bypass combinations is limited by the design criteria of steam turbine, feedwater heater and/or heater drain system according to heater bypass combination.
To BOILER
DEA & FW TK
M
LP FW HTR 3
HP FW HTR 7
M M
LP FW HTR 2
M M
HP FW HTR 6
M M
LP FW HTR 1
Condenser
HP FW HTR 5
CEP
M
BFP & BOOSTER PUMP
FEEDWATER HEATER BYPASS SCHEMATIC DIAGRAM (Fig-13)

PCD-GMH-XIT3-0002
6.0 Reference documentation Title Plant Automation Concept for DCS controls System Design Description for Main Turbine D-EHC System Design Description for BFP Turbine D-EHC Piping and Instrument Diagrams Table of Contents Legend Water Balance Sheet Steam Turbine and Steam Turbine Supervisory Instrument Main/Reheat Steam and Turbine Bypass Extraction Steam Auxiliary Steam Heater Drain and Vent System Drain to Blowdown Tank Condensate System LP Feedwater Heater / Deaerator and Feedwater Tank Boiler Feedwater Pump HP Feedwater Heater Condenser Condenser Vacuum Pump Cycle Makeup and Storage Circulating Water System Closed Cycle Cooling Water System CCCW Chemical Dosing System Chemical Dosing System in Lot2 Area Turbine Seal & Drain System BFP Turbine Seal Steam & Drain System Steam Turbine Generator Lube Oil System BFPT Lube Oil System ST & BFPT Lube Oil Conditioning System Valve Sealing Water system(Turbine Area)
2
1 2 3 4
Document/Drawing No. A-DCS-I-TS-7653 SPC-GCH-XIT3-0004 A-EHC-I-TS-7522 5B2K0800 A-EHC-I-TS-7523 5B2K0801
B-00-0-TS-1118 A-00-0-TS-1121 B-00-M-TS-1112 A-MT-0-TS-1117 A-MS-0-TS-1104 A-ES-0-TS-1105 A-AS-0-TS-1106 A-HD-0-TS-1107 A-DVT-0-TS-1126 A-CO-0-TS-1108 A-CO-0-TS-1109 A-FW-0-TS-1110 A-FW-0-TS-1111 A-CO-0-TS-1112 A-CAE-0-TS-1122 A-MU-0-TS-1114 A-CW-0-TS-1100 A-CCCW-0-TS-1115 A-CCCW-0-TS-1127 B-CO-M-TS-1129 A-MT-M-TS-1400 A-BFT-M-TS-1401 A-LOS-M-TS-1504 A-LOT-M-TS-1505 A-LO-M-TS-1600 A-CO-M-TS-1601
1GMH00839 2GMH00624 1GMH00774 1GMH00779 1GMH00764 1GMH00765 1GMH00766 1GMH00767 2GMH00649 1GMH00768 1GMH00769 1GMH00770 1GMH00771 1GMH00772 2GMH00644 1GMH00775 0GMH00163 1GMH00776 2GMH00661 2GMH00672 0KS001886 2GMH00646 0KT0028556 1KT003083 2KW009535 2KW009617

PCD-GMH-XIT3-0002
TYPICAL CHART of BFP-TURBINE AUTOMATIC START Annexure- I (1 of 2)
2
TYPICAL CHART of BFP-TURBINE AUTOMATIC SHUTDOWN

Annexure- I (2 of 2)
PCD-GMH-XIT3-0002
TYPICAL SEQUENCE OF MANUAL TURBINE STARTUP TIME CHART

PCD-GMH-XIT3-0002
Annexure-II

PCD-GMH-XIT3-0002
2
Annexure-III
Mismatch Chart


2 - 1!01!02 - Basic Operation Concept For Turbine and Auxiliary Plant - r00

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2 - 1!01!02 - Basic Operation Concept For Turbine and Auxiliary Plant - r00

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Owner

P. T. CENTRAL JAVA POWER

TANJUNG JATI B COAL-FIRED POWER STATION UNIT 3 & 4 2 x 660MW(NET)

BASIC OPERATION CONCEPT FOR TURBINE AND AUXILIARY PLANT

Owner's Document No. TOSHIBAs Document No.

A-00-M-TS-7610 Rev.2 PCD-GMH-XIT3-0002 Rev.2

Date 26 Dec, 2008

Purpose For Approval

23 June, 2008 M210463/M210464

The information in this material is confidential and contains Toshibas

(IX) (EX) (IC) () (CV)

Sumitomo Lot1 Lot4

ISSUED BY APPROVED BY CHECKED BY PREPARED BY

T.Konishi T.Kiyokuni / K.Kawamoto E. Iwata / Tao

Page 2 of 58 TOSHIBA CORPORATION

PCD-GMH-XIT3-0002 BASIC OPERATION CONCEPT FOR TURBINE AND AUXILIARY PLANT

= TAKS, TOSHIBA (Three phase, 2-poles, Totally enclosed synchronous Generator)

Capacity Power Factor Frequency

= 802 MVA = 0.9 lagging = 50 HZ

Page 3 of 58 TOSHIBA CORPORATION

Page 5 of 58 TOSHIBA CORPORATION

FA/PA CV#4 FA/PA at 25%B-MCR

0 (FA/PA) Sliding pressure (approx.59%) 90%

Page 6 of 58 TOSHIBA CORPORATION

Page 8 of 58 TOSHIBA CORPORATION

In service In service In service

Start up time for each type

Definition of outage Period (Note1)

Cold start-up Warm start Hot start Very Hot Start

Approx. 250 Approx. 90 Approx. 70 Approx. 70

Approx. 130 Approx. 50 Approx. 24 Approx. 14

Approx. 220 Approx. 145 Approx. 81 Approx. 81

Approx. 600 Approx. 285 Approx. 175 Approx. 165

Page 9 of 58 TOSHIBA CORPORATION

Page 10 of 58 TOSHIBA CORPORATION

Electrical Failure for each Auxiliaries

Page 11 of 58 TOSHIBA CORPORATION

Manual Local Override Start: Stop:

Page 12 of 58 TOSHIBA CORPORATION

Manual Local Sequence Step

Electrical Failure for each Auxiliaries

Page 13 of 58 TOSHIBA CORPORATION

Page 14 of 58 TOSHIBA CORPORATION

Page 15 of 58 TOSHIBA CORPORATION

Make Up Water Tank

2 x 1,000 m3 per plant

Make Up Water Pump (Ref:Table-8)

2 x 100% per plant each 7m3/min (Including Min. Flow)

Page 16 of 58 TOSHIBA CORPORATION

Demineralized Water Plant

Make Up Water Tank

Make Up Water Pumps

CCCW System Chemical Dosing System H2 Generator System

Condensate & Feedwater System

Generator Stator Cooling Water System

Page 17 of 58 TOSHIBA CORPORATION

CCCWP To BOILER MHI

DEA Inlet Header

Toshiba DEA & FW TK

CEP BFP & BOOSTER PUMP

Make Up Water Tank (2 x 1,000m3)

Overflow Level HWL NWL

Make Up Water Pump