Reductoare Planetare-Catalog Complet

SERVO PLANETARY
GEARBOXES
Servo planetary gearboxes
Servo planetary gearboxes

General...........................................................
Summary servo planetary gearboxes............
Technical information......................................
JPG - W..........................................................
JPG - KB ........................................................
JPG - KE ........................................................
JPG - FB ........................................................
JPG - FE ........................................................
Gearbox selection ..........................................
Bearing service lifetime .................................
Application examples .....................................
2
3
4
5/6
7/8
9 / 10
11 / 12
13 / 14
15 / 16
17 / 18
19
Planetary
gearboxes
www.jakobantriebstechnik.de
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Planetary Gearbox
JPG
General
The new low-backlash planetary gearbox of
JAKOB Antriebstechnik with innovative concept:
gear
+ motor- adapter flange
+ input coupling
+ output coupling
+ bellhousing resp. adapter flange
all in one package!
The planetary gearbox of JAKOB Antriebstechnik was developed for highest requirements and economical use. The user gets not only the planetary gear but also all fitting parts and driving elements in
one package, this means optimal technology as well as saving time and costs. Planetary gearboxes
of series JPG are ideal in connection with modern servo technology at all places where an exceptional reliability and maximal precision are of high importance. For example in machine tools and automation systems as well as in packaging and stamping machines the JPG planetary drives
have proven themselves even under most challenging circumstances.
The design and the innovative concept of JPG-planetary gearbox are convincing: optimized teeth characteristics, a properly proportioned power splitting, low mass moments of inertia, extremely high torsional stiffness together with high quality manufacturing are a guarantee for an extraordinary synchronism and quiet running as well as for high acceleration and stop times. The metal bellows coupling on the drive side allows a quick, easy and exact installation of the motor in any fitting position and
at the same time it compensates shaft misalignments, (e.g. because of axial thermal expansion of the
motor shaft.) On the output side of the planetary gearbox the customer can choose among five different versions (see page 3). Depending on the special application, a version with output shaft or suitable coupling type can be selected. A thoroughly planned modular system enables short delivery times
and an optimal cost-performance-ratio, even for very special requirements demanded by the customer.
Characteristics:
seven sizes from 50 to 1700 Nm
transmissions from i=3 to i=100
compact and robust design
minimal circumferential backlash,
lower than 2 arcmin
best efficiency, high synchronism
low mass moment of inertia
very high torsional stiffness
quick and easy assembly
modular system
maintenance-free by long-life lubrication
100 % end control
At any place, where a servo motor needs to be connected to a ball screw drive, the JAKOB planetary gear
of series JPG-KB offers the optimal solution.
In a way: A coupling with transmission.
Planetary
gearboxes
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Planetary gearbox
Overview - series
with output shaft
JPG - W
roller bearing for high

axial and radial load
resp. stiffness
for attachement from toothed
belt pulleys, gearwheels, etc.
with metal bellows coupling at

the output and bell housing
JPG - KB
for compact mounting onto

ball screws, linear modules,
etc.
JPG - FB
design like JPG - KB,

but with mounting flange
without bell housing
very short design
cost effective solution
with elastomer coupling at the

output and bell housing
JPG - KE
JPG - FE
for compact mounting at ball

screws, linear modules, etc.
oscillation dampening,
plug-in version, blind
mounting possible
design like JPG - KB,

but with mounting flange
without bell housing
very short design
cost effective solution
oscillation dampening,
plug-in version
Planetary
gearbox
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Planetary Gearbox
Technology
The most important criteria for planetary gearboxes is the required operation torque
resp. operation speed at the gear exit, which are linear influenced by transmission i
( n2 = n1 / i ; T2 = T1 x i ). Also other parameters like the max. allowed torsional backlash,
the torsional stiffness, the occurring radial and axial forces or the size of the box can be of
high importance. For many servo axes, a realization of high acceleration values is not possible without a reduction of the mass moment of inertia on the drive side by factor i2. Generally,
the constructor must distinguish between continuous operation S1 and cycle operation S5
resp. S4 (see pages 15/16/17). If the operation period is more than 60 % or the operation time
more than 20 min., this is generally called continuous operation. Cycle operation, by contrast,
is defined by many accelerations and breakings (stop times included).
optimal planet carrier

bearing for
JPG-K-version
planet carrier
bearing at the
usual version
JAKOB was not satisfied with the usual version of a planetary gear system. By the optimal combination with the proven JAKOB servo couplings, the machine builder and the user gets cost-effective and
innovative solutions. Generally, it is important that conventional gear types with exit shaft on the drive
side are constructed for the attachment of toothed wheels or pulleys. Because of solid bearings, this
version of hubs is able to take up great forces resp. breakdown torques. At direct drive axis
(shaft - shaft) usually the connection to the machine ( e.g. ball screw) consists of a compensation coupling and a fitting bell housing. The connected tilting-stiff output bearing of the shaft version, especially
for higher speeds and smaller transmissions, are a disadvantage, because a substantially higher temperature occurs. Another disadvantage is the larger size (see comparison of length) and the definitely
smaller torsional stiffness. A calculation example with size JPG-400-i=7 will explain this: In the usual
way with seperate coupling attachment, the torsional stiffness value of gear type JPG-W-400 is
halved from CTW = 46 Nm/arcmin, although a torsionally stiff metal bellow coupling
(type KM 400: CT = 47 Nm/arcmin) is used.
The formula is:
1
1
1
+
CTtotal = CTGearbox CT Coupling
CTtotal =~ 23 Nm/arcmin.
The torsional stiffness of the alternative gear type JPG-KB-400 with integrated metal bellow coupling
is with CTKB = 48 Nm/arcmin more than double. Main reason for this is the use of a very torsional stiff
4-corrugated metal bellow of series KP as well as an optimized connection to the planet carrier with
the help of a special hub. The effect of a torsional stiffness, which is too small, is very substantial for
the quality of the drive string; if the torque loading is 100 Nm (~ 0,25 x TN) the misalignment is
already 4 arcmin if CTtotal= 23 Nm/arcmin.
Planetary
gearbox
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Servo Planetary Gearbox
Series JPG-W
with output shaft
* Dimensions depend on the motor
Dimensions (mm):
Size
1 / 2 stage
L1 2
L2
L3
L4
L5
L6
L7
L8 min
L8 max
L9
L10
L11
L12 1
L13 1
L14
L16
D1 max
D2 k6
D4
D5 g6
D7
D8 1
f1
s2
m
JPG-W
050
1/2
165 / 192
33
83 / 110
3
3
30
13
18
40
16
6
1
70
70
6
42
19
20
35
60
75
85
M5
5,5
M6
JPG-W
090
1/2
183 / 208
36
89 / 114
4
4
35
13
22 / 20
50 / 42
19
7
2
100
90
8
48
24 / 19
25
40
80
100
111
M5
6,6
M8
JPG-W
200
1/2
234 / 260
58
109 / 135
5
5/6
38
22 / 13
26 / 23
65 / 50
28
10
2
130
120
10
55
32 / 24
32
55
110
130
145
M8/M5
9
M 10
JPG-W
400
1/2
272 / 311
82
125 / 164
5
5
32
25 / 22
25
65 / 65
36
12
2
150
140
12
51
42 / 32
40
65
130
165
184
M8
11
M 16
JPG-W
600
1/2
312 / 334
82
149 / 183
6/5
7/5
43 / 32
35 / 25
30 / 25
83 / 65
42
14
4
200 / 150
180
14
63 / 51
65 / 42
55
85
160
215
235
M 10 / M 8
13
M 20
View A
motor side
View B
output side
Planetary
gearboxes
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Series JPG-W
with output shaft
max.
acceleartion
T2B
[Nm]
torque
nominal
output
T2N
[Nm]
torque
max. input speed n1max
[min -1]
nominal
n1n
speed
[min -1]
at the input
backlash
050
090
200
400
600
i= 3
i= 4; 16; 40
i= 5; 7; 20; 28;
50;70
i= 10; 100
50
60
110
130
250
300
500
550
1.200
1.300
i= 3
i= 4; 16; 40
i= 5; 7; 20; 28;
50; 70
i= 10; 100
70
150
340
600
1.300
40
100
220
450
1.200
35
40
60
70
150
170
240
300
600
600
50
90
200
400
600
25
55
130
240
600
1-stage
2-stage
6.000
6.000
6.000
6.000
4.500
4.500
4.000
4.000
3.500
4.000
i=
i=
i=
i=
i=
i=
2.700
3.200
3.200
4.000
4.400
5.000
2.400
2.800
2.800
3.500
3.700
4.400
2.300
2.500
2.500
3.000
3.400
4.100
2.000
2.100
2.100
2.900
2.800
3.900
1.100
1.400
2.000
2.500
2.700
3.200
3
4; 5
7; 10
16; 20; 28
40; 50; 70
100
1-stage
2-stage
i= 3; 4; 5; 7; 10
i= 16; 20; 28; 40; 50; 70; 100
standard [armin]
1-stage
2-stage
<6
<8
<4
<6
reduced [arcmin]
1-stage
2-stage
<4
<6
<2
<4
ratios
torsional
JPG-W
torsional rigidity Ct21 [Nm/arcmin]

max. radial load
Fradial1)
[N]
max. axial load
Faxial1)
[N]
moment
of inertia
J1
[kgcm]
(refered to the inputshaft and for D1max)
i= 3
i= 4; 5; 7
i= 10
2-stage
i
i
i
i
i
i
i
i
i
i
i
i
=
=
=
=
=
=
=
=
=
=
=
=
9.100
13.000
9.600
13.500
10,2
6,10
4,95
4,10
3,65
2,6
2,5
2,5
2,0
1,7
1,7
1,7
53
39
34
31
29
6
6
5
5
4
4
4
2,3
2,9
5,0
7,0
10,5
15,2
15,8
22,9
32,0
36,6
1-stage
2-stage
lubrication
5.900
4,10
2,70
2,30
2,00
1,80
0,6
0,5
0,5
0,5
0,4
0,4
0,4
[%]
[Nm]
4.000
5.300
f1/fB/fE
2.800
0,85
0,55
0,45
0,40
0,35
0,35
0,35
0,35
0,35
0,3
0,3
0,3
efficiency
tightening torque
110
130
150
135-180
3.300
1-stage
2-stage
[dB(A)]
40
46
54
55 - 67
0,47
0,38
0,35
0,32
0,30
0,34
0,34
0,34
0,27
0,27
0,27
0,27
[kg]
[h]
21
23
27
22 - 30
2.400
lifetime
8,5
9,5
11
9 - 12
3
4
5
7
10
16
20
28
40
50
70
100
weight
noise level
at n= 3000 min-1
3,8
4
4,2
4 - 4,3
> 97
> 94
20.000
< 68
< 70
synth. oil viscosity ISO VG 220

advised, with your order
operating temperature
-10C till +90C
direction of rotation
1700
M5=8 M6=14 M8=35 M10=67 M12=115 M14=185 M16=280
mounting position
degree of protection
1000
Gearbox size for nominal output toprque of 1700 Nm: technical data and dimensions on request
Size
Gearbox size for nominal output toprque of 1000 Nm: technical data and dimensions on request
Technical data:
input and output same direction

IP 64
1) at the centre of the output shaft and a output speed of 300 min-1
Planetary
gearboxes
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Series JPG-KB
with metal bellows coupling at the output + bell housing
Dimensions (mm):
Size
1/2 stage
L1 2
L2
L3
L4
L5
L6
L7
L8 min
L8 max
L9 min
L9 max
L10
L11
L12 1
L13 1
L14
L15
L16
D1 max
D2 max
D4 g6
D7
D8 1
f1
f2
s2
n 1)
1)
Planetarygearboxes
JPG-KB
050
1/2
162 / 190
114 / 142
6
3
3
30
13
18
40
26
41
9
7
70
70
5
13
42
19
30
70
85
96
M5
M6
6,6
0,15
JPG-KB
090
1/2
184 / 209
128 / 153
8
4
4
35
13
22 / 20
50 / 42
26
44
8
9
100
95
11
13
48
24 / 19
42
85
105
122
M5
M8
9
0,15

JPG-KB
200
1/2
227 / 253
162 / 188
10
5
5/6
38
22 / 13
26 / 24
65 / 50
39
62
16
11
130
120
16
14
55
32 / 24
56
115
140
163
M8 / M5
M12
11
0,15
JPG-KB
400
1/2
240 / 279
177 / 216
12
5
5
32
25 / 22
25
65 / 65
39
67
15
13
150
145
20
18
51
42 / 32
75
135
165
190
M8
M12
13
0,15
JPG-KB
600
1/2
319 / 342
241 / 276
15
6/5
7/5
43 / 32
35 / 25
30 / 25
83 / 65
50
90
15
15
200
190
8
25
63 / 51
65 / 42
85
180
215
245
M10 / M8
M 16
17
0,2
View A
motor side
View B
output side
max. allowable misalignment

Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Series JPG-KB
with metal bellows coupling at the output + bell housing
Technical data:
Size
max.
acceleration
T2B
[Nm]
torque
nominal
output
T2N
[Nm]
torque
max. input speed
n1max
[min -1]
nominal
n1n
speed
[min -1]
at the input
ratios
JPG-KB
050
090
200
400
600
i= 3
i= 4; 16; 40
i= 5; 7; 20; 28;
50;70
i= 10; 100
60
110
130
250
300
500
550
1.200
1.300
i= 3
i= 4; 16; 40
i= 5; 7; 20; 28;
50; 70
i= 10; 100
70
150
340
600
1.300
40
100
220
450
1.200
40
60
70
150
170
240
300
600
600
50
90
200
400
600
25
55
130
240
600
einstufig
zweistufig
6.000
6.000
6.000
6.000
4.500
4.500
4.000
4.000
3.500
4.000
i=
i=
i=
i=
i=
i=
3.200
3.200
4.000
4.400
5.000
2.400
2.800
2.800
3.500
3.700
4.400
2.300
2.500
2.500
3.000
3.400
4.100
2.000
2.100
2.100
2.900
2.800
3.900
1.100
1.400
2.000
2.500
2.700
3.200
3
4; 5
7; 10
16; 20; 28
40; 50; 70
100
1-stage
2-stage
i= 3; 4; 5; 7; 10
i= 16; 20; 28; 40; 50; 70; 100
torsional
standard [armin]
1-stage
2-stage
<6
<8
<4
<6
backlash
reduced [arcmin]
1-stage
2-stage
<4
<6
<2
<4
i= 3
i= 4; 5; 7
i= 10
2-stage
i
i
i
i
i
i
i
i
i
i
i
i
=
=
=
=
=
=
=
=
=
=
=
=
3,8
4
4 - 4,2
8,5
9,5
11
9 - 12
25
28
32
28 - 40
42
48
58
60 - 73
90
105
115
105-130
3
4
5
7
10
16
20
28
40
50
70
100
0,52
0,47
0,40
0,32
0,34
0,34
0,34
0,27
0,27
0,27
0,27
1,2
0,8
0,6
0,5
0,4
0,4
0,4
0,4
0,4
0,3
0,3
0,3
6,0
3,8
3,0
2,3
2,0
0,7
0,6
0,5
0,5
0,4
0,4
0,4
14,5
8,7
6,8
5,0
4,1
2,7
2,6
2,5
2,5
1,8
1,8
1,7
73
50
42
34
30
6,5
6,5
6
5
4
4
4
2,6
3,6
5,7
7,7
11,8
16,5
13,8
20,9
38,4
43,0
J1
[kgcm]
weight
[kg]
1-stage
2-stage
efficiency
[%]
1-stage
2-stage
mass moment
of inertia
(refered to the input

shaft and for D1max)
lifetime
[h]
noise level
(at 3000 min-1)
[dB(A)]
tightening torque
f1/fB/fE
lubrication
[Nm]
> 97
> 94
20.000
< 68
< 70
M5=8 M6=14 M8=35 M10=67 M12=115 M14=185 M16=280
mounting position
advised with your order
-10C till +90C
direction of operation
IP 64
Planetary
gearboxes
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Series JPG-KE
with elastomer coupling at the output + bell housing
Dimensions (mm):
Size
1/2 range
L1 2
L2
L3
L4
L5
L6
L7
L8 min
L8 max
L9 min
L9 max
L10
L11
L12 1
L13 1
L14
L15
L16
D1 max
D2 max
D4 g6
D7
D8 1
f1
f2
s2
n1)
1)
Planetary
gearboxes
JPG-KE
050
1/2
162 / 190
114 / 142
6
3
3
30
13
18
40
25
40 (25)
10
7
70
70
5
13
42
19
27 (32)
70
85
96
M5
M6
6,6
0,1

JPG-KE
090
1/2
184 / 209
128 / 153
8
4
4
35
13
22 / 20
50 / 42
28
44 (28)
7
9
100
95
11
13
48
24 / 19
32 (40)
85
105
122
M5
M8
9
0,1
JPG-KE
200
1/2
227 / 253
162 / 188
10
5
5/6
38
22 / 13
26 / 24
65 / 50
36
61 (36)
14
11
130
120
16
14
55
32 / 24
46 (56)
115
140
163
M8 / M5
M10
11
0,15
JPG-KE
400
1/2
240 / 279
177 / 216
12
5
5
32
25 / 22
25
65 / 65
41
67 (41)
11
13
150
145
20
18
51
38 / 34
57 (70)
135
165
190
M8
M14
13
0,15
View A
motor side
View B
output side

Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Series JPG-KE
with elastomer coupling at the outpout + bell housing
Technical data:
Size
max.
acceleration
T2B
[Nm]
torque
nominal
output
T2N
[Nm]
torque
n1max
max input speed
n1n
torsional
backlash
i= 3
i= 4; 16; 40
i= 5; 7; 20; 28;
50;70
i= 10; 100
65
100
110
220
250
400
550
80
130
280
550
50
100
220
450
40
60
70
150
170
240
300
50
90
200
400
i= 3
i= 4; 16; 40
i= 5; 7; 20; 28;
50; 70
i= 10; 100
55
130
240
[min -1]
4.500
4.500
4.000
4.000
[min -1]
i=
i=
i=
i=
i=
3.200
4.000
4.400
5.000
2.400
2.800
3.500
3.700
4.400
2.300
2.500
3.000
3.400
4.100
2.000
2.100
2.900
2.800
3.900
3
4; 5; 7; 10
16; 20; 28
40; 50; 70
100
1-stage
2-stage
reduced [arcmin]
J1
[kgcm]
weight
[kg]
efficiency
[%]
(refered to the inputshaft and forD1max)
i= 3; 4; 5; 7; 10
i= 16; 20; 28; 40; 50; 70; 100
1-stage
2-stage
1-stage
2-stage
i= 3
i= 4; 5; 7
i= 10
2-stage
<
<
<
<
6
8
4
6
0,8
0,8
0,8
1,4
1,4
1,4
1,4
5,0
5,2
5,4
5,4
6,4
6,6
6,8
6,8
i= 3
i= 4
i= 5
i= 7
i = 10
i = 16
i = 20
i = 28
i = 40
i = 50
i = 70
i = 100
1-stage
2-stage
0,53
0,48
0,42
0,31
0,34
0,34
0,34
0,27
0,27
0,27
0,27
2,6
3,3
1,2
0,85
0,6
0,5
0,4
0,4
0,4
0,4
0,4
0,3
0,3
0,3
5,7
7,7
6,0
4,1
3,2
2,4
2,0
0,7
0,6
0,5
0,5
0,4
0,4
0,4
12,1
16,8
14,5
9,6
7,5
5,3
4,3
2,8
2,6
2,5
2,0
1,8
1,7
1,7
14,5
21,6
1-stage
2-stage
lubrication
[Nm]
4
6
2
4
20.000
[dB(A)]
f1/fB/fE
<
<
<
<
> 97
> 94
[h]
noise level
(at n= 3000 min-1)
tightening torque
400
6.000
6.000
standard [armin]
lifetime
200
25
mass moment
of inertia
090
6.000
6.000
at the input
ratios
050
1-stage
2-stage
nominal
speed
JPG-KE
< 68
< 70
M5=8 M6=14 M8=35 M10=67 M12=115 M14=185
mounting position
-10C till +90C
IP 64
Planetary
gearboxes
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
10
Series JPG-FB
flange version with metal bellows coupling
Dimensions: (mm)
Size
1/2 stage
L1 2
L2
L3
L4
L5
L6
L7
L8 min
L8 max
L9 min
L9 max
L10
L11
L12 1
L13 1
L14
L15
L16
D1 max
D2 max
D4
D5 g6
D7
D8 1
f1
f2
s2
n 1)
Planetary
gearboxes
11
1)
JPG-FB
050
1/2
153 / 180
48
63 / 90
3
3
30
13
18
40
19
28
12
4
70
70
19
7
42
19
30
56
60
75
85
M5
M6
5,5
0,15
JPG-FB
090
1/2
177 / 202
54
75 / 100
4
4
35
13
22 / 20
44 / 42
19
36
16
3,5
100
100
27
9
48
24 / 19
42
72
80
100
112
M5
M8
6,6
0,15

JPG-FB
200
1/2
211 / 237
70
86 / 112
5
5
38
22 / 13
26 / 23
55 / 46
23
45
14
5
130
130
37
12
55
32 / 24
56
102
110
130
145
M8 / M5
M10
9
0,15
JPG-FB
400
1/2
225 / 264
77
97 / 136
5
5
32
25 / 22
26
65 / 55
24
52
17
6
150
150
40
12
51
42 / 32
75
122
130
165
184
M8
M12
11
0,15
JPG-FB
600
1/2
304 / 327
112
129 / 164
6/5
7/5
43 / 32
35 / 25
30 / 25
83 / 65
36
74
20
9
200 / 150
200
54
19
63 / 51
65 / 42
85
158
160
215
235
M10 / M8
M 16
13
0,2
View A
motor side
View B
output side

Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Series JPG-FB
flange version with metal bellows coupling
Technical data:
Size
max.
acceleration
[Nm]
T2B
torque
nominal
output
[Nm]
T2N
torque
n1max
max input speed
[min -1]
nominal
[min -1]
n1n
speed
at the input
ratios
JPG-FB
050
090
200
400
600
i= 3
i= 4; 16; 40
i= 5; 7; 20; 28;
50;70
i= 10; 100
60
110
130
250
300
500
550
1.200
1.300
70
150
340
600
1.300
40
100
220
450
1.200
40
60
70
150
170
240
300
600
600
50
90
200
400
600
i= 3
i= 4; 16; 40
i= 5; 7; 20; 28;
50; 70
i= 10; 100
25
55
130
240
600
1-stage
2-stage
6.000
6.000
6.000
6.000
4.500
4.500
4.000
4.000
3.500
4.000
i=
i=
i=
i=
i=
i=
3.200
3.200
4.000
4.400
5.000
2.400
2.800
2.800
3.500
3.700
4.400
2.300
2.500
2.500
3.000
3.400
4.100
2.000
2.100
2.100
2.900
2.800
3.900
1.100
1.400
2.000
2.500
2.700
3.200
3
4; 5
7; 10
16; 20; 28
40; 50; 70
100
1-stage
2-stage
i= 3; 4; 5; 7; 10
i= 16; 20; 28; 40; 50; 70; 100
torsional
standard [armin]
1-stage
2-stage
<6
<8
<4
<6
backlash
reduced [arcmin]
1-stage
2-stage
<4
<6
<2
<4
[kgcm]
mass moment J1
of inertia
weight
[kg]
efficency
[%]
lifetime
[h]
noise level
(at n= 3000 min-1)
[dB(A)]
tightening torque
f1/fB/fE
lubrication
[Nm]
i= 3
i= 4; 5; 7
i= 10
2-stage
3,8
4
4 - 4,2
8,5
9,5
11
9 - 12
25
28
32
28 - 40
42
48
58
60 - 73
90
105
115
105-130
3
4
5
7
10
16
20
28
40
50
70
100
0,52
0,47
0,40
0,32
0,34
0,34
0,34
0,27
0,27
0,27
0,27
1,2
0,8
0,6
0,5
0,4
0,4
0,4
0,4
0,4
0,3
0,3
0,3
6,0
3,8
3,0
2,3
2,0
0,7
0,6
0,5
0,5
0,4
0,4
0,4
14,5
8,7
6,8
5,0
4,1
2,7
2,6
2,5
2,5
1,8
1,8
1,7
73
50
42
34
30
6,5
6,5
6
5
4
4
4
1-stage
2-stage
2,1
2,8
5,0
7,0
10,4
15,1
11,9
19,0
32,8
37,4
i
i
i
i
i
i
i
i
i
i
i
i
=
=
=
=
=
=
=
=
=
=
=
=
1-stage
> 97
2-stage
> 94
20.000
< 68
< 70
M5=8 M6=14 M8=35 M10=67 M12=115 M14=185 M16=280
synth. oil viscosityl ISO VG 220
mounting position
-10C till +90C
IP 64
Planetary
gearboxes
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
12
Series JPG-FE
flange version with elastomer coupling
Dimensions:
Size
1/2 stage
L1 2
L2
L3
L4
L5
L6
L7
L8 min
L8 max
L9 min
L9 max
L10
L11
L12 1
L13 1
L14
L15
L16
D1 max
D2 max
D4
D5 g6
D7
D8 1
f1
f2
s2
n1)
Planetary
gearboxes
13
1)
JPG-FE
050
1/2
152 / 179
47
63 / 90
3
3
30
13
18
40
20
26 (23)
12
4
70
70
20
10
42
19
27 (32)
58
60
75
85
M5
M6
5,5
0,1

JPG-FE
090
1/2
177 / 202
54
75 / 100
4
4
35
13
22 / 20
50 / 42
20
38 (20)
16
3,5
100
100
26
10
48
24 / 19
32 (50)
74
80
100
112
M5
M8
6,6
0,1
JPG-FE
200
1/2
213 / 239
72
86 / 112
5
5
38
22 / 13
26 / 23
65 / 50
23
47 (23)
14
5
130
130
36
12
55
32 / 24
46 (56)
102
110
130
145
M8 / M5
M10
9
0,15
JPG-FE
400
1/2
229 / 268
81
97 / 136
5
5
32
25 / 22
25
65 / 65
30
56 (30)
17
6
150
150
45
15
51
42 / 32
57 (70)
125
130
165
184
M8
M14
11
0,15
View A
motor side
View B
output side

Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Series JPG-FE
flange version with elastomer coupling
Technical data:
Size
max.
acceleration
T2B
[Nm]
torque
nominal
output
T2N
[Nm]
torque
max. input speed
n1max
n1n
100
110
220
250
400
550
80
130
280
550
50
100
220
450
40
60
70
150
170
240
300
50
90
200
400
i= 3
i= 4; 16; 40
i= 5; 7; 20; 28;
50; 70
i= 10; 100
130
240
[min -1]
4.000
4.000
[min -1]
i=
i=
i=
i=
i=
3.200
4.000
4.400
5.000
2.400
2.800
3.500
3.700
4.400
2.300
2.500
3.000
3.400
4.100
2.000
2.100
2.900
2.800
3.900
3
4; 5; 7; 10
16; 20; 28
40; 50; 70
100
1-stage
2-stage
J1
[kgcm]
weight
[kg]
efficiency
[%]
i= 3; 4; 5; 7; 10
i= 16; 20; 28; 40; 50; 70; 100
1-stage
2-stage
1-stage
2-stage
i= 3
i= 4; 5; 7
i= 10
2-stage
<
<
<
<
6
8
4
6
0,8
0,8
0,8
1,4
1,4
1,4
1,4
5,0
5,2
5,4
5,4
6,4
6,6
6,8
6,8
i= 3
i= 4
i= 5
i= 7
i = 10
i = 16
i = 20
i = 28
i = 40
i = 50
i = 70
i = 100
1-stage
2-stage
0,53
0,48
0,42
0,31
0,34
0,34
0,34
0,27
0,27
0,27
0,27
2,1
2,8
1,2
0,85
0,6
0,5
0,4
0,4
0,4
0,4
0,4
0,3
0,3
0,3
5,0
7,0
6,0
4,1
3,2
2,4
2,0
0,7
0,6
0,5
0,5
0,4
0,4
0,4
10,7
15,4
14,5
9,6
7,5
5,3
4,3
2,8
2,6
2,5
2,0
1,8
1,7
1,7
12,6
19,7
1-stage
2-stage
lubrication
[Nm]
4
6
2
4
20.000
[dB(A)]
f1/fB/fE
<
<
<
<
> 97
> 94
[h]
noise level
(at n= 3000 min-1)
tightening torque
65
4.500
4.500
reduced [arcmin]
lifetime
i= 3
i= 4; 16; 40
i= 5; 7; 20; 28;
50;70
i= 10; 100
55
mass moment of
nertia
400
6.000
6.000
200
25
standard [armin]
torsional
backlash
090
6.000
6.000
at the input
ratios
050
1-stage
2-stage
nominal
speed
JPG-FE
< 68
< 70
M5=8 M6=14 M8=35 M10=67 M12=115 M14=185
mounting position
-10C till +90C
direction of operation
IP 64
Planetary
gearboxes
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
14
Gearbox selection
Duty cycle ED:
ED [%] =
( tb + tk + tv )
( tb + tk + tv + tp )
ED [min] = ( t2b + t2k + t2V )
ED < 60% and ED < 20 min
ED > 60% or ED > 20 min
Selection for cycle operation S5
Selection for continuous operation S1
Continous operation S1
T2m =
n2m =
n2b tb + ... + n2n tn

tb +... + tn
n2N =
n1N
i
Determine
cycle operation S5
(look Page 16)
T2N [Nm]
Calculation of the mean

output torque T2m [Nm]
JPG 050 JPG 090 JPG 200 JPG 400 JPG 600
Change selection parameter
Calculation of the mean output

speed n2m [min-1]
no
i=3
35
60
15
240
600
i=4;16;40
40
70
170
300
600
i=5;7;20
50
90
200
400
600
25
55
130
240
600
28;50;70
i=1;10
n1N [Nm]
T2m < T2N
yes
no
n2b tb T2b + ... + n2n tn T2n

n2b tb +... + n2n tn
n2m < n2N
i=3
2700
2400
2300
2000
1100
i=4; 5
3200
2800
2500
2100
1400
i=7; 1
3200
2800
2500
2100
2000
i=16;2;28
4000
3500
3000
2600
2500
i=4;50;70
4400
3700
3400
2800
2700
i=100
5000
4400
4100
3900
3200
yes
Lifetime Calculation of the output bearing
Gearbox selection finished
Planetary
gearboxes
15
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Gearbox selection
Cycle Operation S5
Preselection of gearbox size, the

gear ratio, and also select the
motor size and the motor speed by
seperate calculation
Determine the number of cycles ZH
Determine the shock factor fs
Determine the maximum

acceletation torque on the
output T2b [Nm]
shock factor fs:

Zh < 1000 => fs = 1,0
1000 > Zh < 1500 => fs = 1,1
1500 > Zh < 2000 => fs = 1,3
2000 > Zh < 3000 => fs = 1,6
3600 [s/h]
Zh = Cycle time [s]
efficiency :
1-stage: > 97 %
2-stage: > 94 %
T2bmax = Tmaxmotor i fs
T 2B [Nm]
Change selection parameter
Determine the emergency

stop torque T2not
no
110
250
500
1200
i= 4;16;40
60
130
300
550
1300
i=5;7;20;28;50;70
70
150
340
600
1300
i= 10;100
40
100
220
450
1200
1-stage
6000
6000
4500
4000
3500
2-stage
6000
6000
4500
4000
4000
JPG-W T2NOT [Nm]

nmaxmot < n1MAX

yes
no
50
n1MAX [min-1]
T2bmax < T2B

yes
no
i= 3
T2not < T2NOT
i=3
110
160
590
850
1.850
i=4
150
210
750
1.150
2.450
i=5
170
260
750
1.300
2.800
i=7;20;28;50;70
170
300
750
1.300
2.800
i=16;40
150
300
750
1.150
2.450
i=10;100
170
300
750
1.300
2.800
JPG-F .. / K .. T 2Not [Nm]

yes
Calculation of the service life of

the output bearing
End of gearbox selection
i=3
110
160
500
900
1.650
i=4
150
210
500
900
1.650
i=5
170
260
500
900
1.650
i=7;20;28;50;70
170
300
500
900
1.650
i=16;40
150
300
500
900
1.650
i=10;100
100
250
500
900
1.650
Planetary
gearboxes
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
16
Bearing lifetime
Calculation of the bearing lifetime
1. Examination of the max.

radial- and axial load
Fa max < F a max zul
2. Examination of the max.

stalling torque
Mk max =
3. Calculation of the average

axial load
Fam =
4. Calculation of the avearage

radial load
Fr m =
Mkm =

output speed
n2m =
8. Determination of the bearing

lifetime from the diagram
with Mkm and n2m.
090
4000
3300
244
200
5200
5800
416
400
600
9100 13000
9600 13500
910 1404
Fa max a + Fr max (L + x)
< MK max zul
1000
n2b tb Fab + n2k tk Fak + n2v tv Fav

n2b t2b + n2k tk + n2v tv
n2b t2b Frb + n2k tk Frk + n2v tv Frv

n2b t2b + n2k tk + n2v tv
Fa m
< k
Fr m

stalling torque
F r max < F r max zul
050
3000
2600
162
please call
JAKOB Antriebstechnik
Fa m
> k
Fr m
if
Fa m a + Fr m (L + x)
< M k max zul
1000
JPG
k
L
050
0,37
38
090
0,37
43
200
0,37
50
400
0,4
60
600
0,4
67
n2b tb + n2k tk + n2v tv

tb + tk + tv
Indices
a
axial
r
radial
b
acceleration
k
constant
v
delay
m
average
p
break
Diagram (bearing livetime) :
Symbol Unit Description

Fa
N
axial load
Fr
N
radial load
Famax
N
max. axial load
Frmax
N
max. radial load
Famaxzul
N
max. allowable axial load
Frmaxzul
N
max. allowable radial load
Mkm
Nm stalling torque
Mkmax
Nm max. stalling torque
Mkmaxzul Nm max. allowable stalling torque
x
mm distance of the radial load from shaft collar
a
mm distance of the axial load to the centre of the shaft
L
mm factor for the bearing clculation
k
factor for the bearing clculation
n2m
min-1 average speed on the output
n2
min-1 speed on the output
t
s
time
stalling torque Mkm in Nm
5. Examination of the force

influence
und
JPG
Fr max zul
Fa max zul
MK max zul
output speed n2m in
min-1
Planetary
gearboxes
17
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
Bearing lifetime
Diagrams (bearing lifetime) :
min-1
output speed n2m in
min-1
output speed n2m in
min-1
output speed n2m in
output speed n2m in
min-1
Ordering code:
JPG - KB - 200 - 007 . N . H . S5 - X - motor - 24 G7

gearbox type
JPG
bore dia
gearbox version
W / KB / KE / FB / FE
motor designation
manufacturer, type
gearbox size
050 / 090 / 200 / 400 / 600
special gearbox
- special color
- resp. keyway
- different shaft diameter
(only for type KB / KE / FB / FE)
ratio
003 / 004 / 005 / 007 / 010

016 / 020 / 028 / 040 / 050 / 070 /100
torsional backlash
N - normal
R - reduced
operation type
S5 / S1
installation position
H - horizontal
V1 - vertical output down
V3 - vertical output up
Planetary
gearboxes
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22
18
Planetary gearboxes
application examples
Planetary gearbox JPG - K

for servodrive on
a packing machine
Planetary gearbox JPG - K for

direct drive on a articulated axle
on a Hexapod milling machine
Planetary gearbox Type JPG - W

on a handling mechanism drive
in a transfer moulding press
Combination gearbox JPG-V:

right angle - planetary gearbox for high ratios
Planetary gearbox for rack and pinion

drive with spiral gear and thrust bearing
Planetary
gearboxes
19
Fon (+49) 60 22 - 22 08 - 0
Fax (+49) 60 22 - 22 08 - 22

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SERVO PLANETARY

Servo planetary gearboxes

Servo planetary gearboxes

roller bearing for high

with metal bellows coupling at

for compact mounting onto

design like JPG - KB,

with elastomer coupling at the

for compact mounting at ball

design like JPG - KB,

optimal planet carrier

Servo Planetary Gearbox

with output shaft

* Dimensions depend on the motor

Servo Planetary Gearbox

torsional rigidity Ct21 [Nm/arcmin]

max. axial load

(refered to the inputshaft and for D1max)

synth. oil viscosity ISO VG 220

-10C till +90C

M5=8 M6=14 M8=35 M10=67 M12=115 M14=185 M16=280

input and output same direction

Servo Planetary Gearbox

with metal bellows coupling at the output + bell housing

* Dimensions depend on the motor

max. allowable misalignment

Servo Planetary Gearbox

with metal bellows coupling at the output + bell housing

torsional rigidity Ct21 [Nm/arcmin]

(refered to the input

M5=8 M6=14 M8=35 M10=67 M12=115 M14=185 M16=280

synth. oil viscosity ISO VG 220

advised with your order

-10C till +90C

input and output same direction

Servo Planetary Gearbox

with elastomer coupling at the output + bell housing

* Dimensions depend on the motor

max. allowable misalignment

Servo Planetary Gearbox

with elastomer coupling at the outpout + bell housing

max input speed

torsional rigidity Ct21 [Nm/arcmin]

(refered to the inputshaft and forD1max)

M5=8 M6=14 M8=35 M10=67 M12=115 M14=185

synth. oil viscosity ISO VG 220

advised with your order

-10C till +90C

input and output same direction

Servo Planetary Gearbox

flange version with metal bellows coupling

* Dimensions depend on the motor

max. allowable misalignment

Servo Planetary Gearbox

flange version with metal bellows coupling

max input speed

torsional rigidity Ct21 [Nm/arcmin]

(refered to the inputshaft and for D1max)

M5=8 M6=14 M8=35 M10=67 M12=115 M14=185 M16=280

synth. oil viscosityl ISO VG 220

advised with your order

-10C till +90C

input and output same direction