Toshiba Rd-Xs27ke Service Manual

FILE NO.
810-200789GR
SERVICE MANUAL
HDD & DVD Video Recorder
RD-XS27KE
HDD
DVD
HDD & DVD VIDEO RECORDER RD-XS27KE
The above model is classified as a green product (*1), as indicated by the underlined serial number. This Service Manual describes replacement parts for the green product. When repairing this green product, use the part(s) described in this manual and lead-free solder (*2). For (*1) and (*2), see the next page.
TOSHIBA CORPORATION 2007
Published in Japan, Sept. 2007 GREEN
(*1)
GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing the restricted substances. Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts. Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as replacement parts.
(*2)
LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at large to be environmentally responsible. Lead-free solder must be used in the servicing and repair of this product.
WARNING
This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86F to 104F (30C to 40C). Use of a soldering iron designed for lead-based solders to repair product made with lead-free solder may result in damage to the component and or BOARD being soldered. Great care should be made to ensure high-quality soldering when servicing this product especially when soldering large components, through-hole pins, and on BOARDs as the level of heat required to melt lead-free solder is high.
IMPORTANT SAFETY NOTICE

Proper service and repair is important to the safe, reliable operation of all TOSHIBA Equipment. The service procedures recommended by TOSHIBA and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended. It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. TOSHIBA could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, TOSHIBA has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by TOSHIBA must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1 Laser Beam Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1 Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1 Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1 Handling Precautions for HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1 Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1 How to Self-Check and Initialize the HDD & DVD Video Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1 Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1 Function Indicator Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1 Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1 Schematic Diagrams / BOARDs and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1 Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1 System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1 IC Pin Function Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1 Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1 Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1 Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1 Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20-1 Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.
SPECIFICATIONS
General
System Power requirements Power consumption Weight Dimensions (width x height x depth) Operating temperature Operating humidity TV format HDD, DVD-Video, DVD-RW/-R, DVD+RW/+R, Video CD, CD-DA, CD-RW/-R 220240 V 10%, 50 Hz 0.5%
32 W (standby: 5 W) 3.7 kg 420 x 59 x 315 mm 5C to 40C Less than 80% (no condensation) PAL / SECAM - BG / DK
Recording
Recording format Video Recording (VR) format (DVD-RW only), Video format (DVD-RW, DVD-R) +VR format (DVD+RW, DVD+R) DVD-ReWritable, DVD-Recordable, DVD+ReWritable, DVD+Recordable 13.5 MHz MPEG 48 kHz Dolby Digital
Recordable discs Video recording format Sampling frequency Compression format Audio recording format Sampling frequency Compression format
Tuner
Receivable channels E2 - E69
Input/Output
Front Panel : (AV3) Video input Input level S-Video input Input level Audio input Input level Rear Panel : VHF/UHF antenna input/output terminal Audio input /output Video input /output Input /output level Component video output Output level Audio output Output level Digital audio output Output level HDMI output 75 Two 21-pin scart sockets (AV1, AV2) Two 21-pin scart sockets (AV1, AV2) 1 Vp-p (75 ) each Three RCA connectors Y: 1.0 Vp-p (75 ) PB/CB, PR/CR: 0.7 Vp-p (75 One RCA connector 1 Vp-p (75 ) One Mini DIN 4-pin jack Y (Iuminance) 1 Vp-p (75 ) C (colour) 300 mVp-p (75 ) Two RCA connectors 2 Vrms (input impedance: more than 10 k )
) each )
Two RCA connectors 2 Vrms (output impedance: 680 One Coaxial pin jack 500 mVp-p (75 ) HDMI jack
Note
The specifications and design of this product are subject to change without notice.
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LASER BEAM SAFETY PRECAUTIONS

This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam. CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Inside Top of DVD mechanism.
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IMPORTANT SAFETY PRECAUTIONS

Product Safety Notice
Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a ! on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Products Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced. K. When connecting or disconnecting the internal connectors, first, disconnect the AC plug from the AC outlet.
Precautions during Servicing

A. Parts identified by the ! symbol are critical for safety. Replace only with part number specified. B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc. C. Use specified internal wiring. Note especially: 1)Wires covered with PVC tubing 2)Double insulated wires 3)High voltage leads D. Use specified insulating materials for hazardous live parts. Note especially: 1)Insulation tape 2)PVC tubing 3)Spacers 4)Insulators for transistors E. When replacing AC primary side components (transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering. F. Observe that the wires do not contact heat producing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.). G. Check that replaced wires do not contact sharp edges or pointed parts. H. When a power cord has been replaced, check that 5 - 6 kg of force in any direction will not loosen it. I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder droplets, etc.) do not remain inside the set.
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Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.
Chassis or Secondary Conductor Primary Circuit d' d
1. Clearance Distance
When replacing primary circuit components, confirm specified clearance distance (d) and (d) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1) Table 1 : Ratings for selected area AC Line Voltage 220 to 240 V Clearance Distance (d), (d)
3 mm(d) 6 mm(d)
Exposed Accessible Part
Fig. 1
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
2. Leakage Current Test

Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below. Measuring Method (Power ON) : Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.
AC Voltmeter (High Impedance)
One side of Power Cord Plug Prongs
Fig. 2
Table 2: Leakage current ratings for selected areas AC Line Voltage Load Z 2k RES. Connected in parallel 50k RES. Connected in parallel Leakage Current (i) i0.7mA AC Peak i2mA DC i0.7mA AC Peak i2mA DC One side of power cord plug prongs (B) to: RF or Antenna terminals A/V Input, Output
220 to 240 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
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STANDARD NOTES FOR SERVICING

NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
Circuit Board Indications

1. The output pin of the 3 pin Regulator ICs is indicated as shown.
Pb (Lead) Free Solder

When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC

Top View Out In Input Bottom View
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine: 1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
2. For other ICs, pin 1 and every fifth pin are indicated as shown.
5 Pin 1
10
3. The 1st pin of every male connector is indicated as shown.
Pin 1
Fig. S-1-1
2. Remove the flat pack-IC with tweezers while applying the hot air. 3. Bottom of the flat pack-IC is fixed with glue to the BOARD; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4. Release the flat pack-IC from the BOARD using tweezers. (Fig. S-1-6) CAUTION: 1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC. 2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
Instructions for Connectors

1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord. 2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.
FFC Cable
Connector BOARD
* Be careful to avoid a short circuit.
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3. The flat pack-IC on the BOARD is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
With Soldering Iron: 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
BOARD
Hot-air Flat Pack-IC Desoldering Machine
Flat Pack-IC
Desoldering Braid
Soldering Iron Masking Tape Tweezers Flat Pack-IC Fig. S-1-3

2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
Fig. S-1-2
Sharp Pin Fine Tip Soldering Iron
Fig. S-1-4
3. Bottom of the flat pack-IC is fixed with glue to the BOARD; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4. Release the flat pack-IC from the BOARD using tweezers. (Fig. S-1-6)
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With Iron Wire: 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. 3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the BOARD contact pads as shown in Fig. S-1-5. 4. Bottom of the flat pack-IC is fixed with glue to the BOARD; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 5. Release the flat pack-IC from the BOARD using tweezers. (Fig. S-1-6) Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the BOARD, handle it gently because it may be damaged if force is applied.
2. Installation
1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the BOARD so you can install a replacement flat packIC more easily. 2. The mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the BOARD when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.) 3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC is indicated by a " " mark.
Fig. S-1-7
Hot Air Blower
or Iron Wire
Presolder
Soldering Iron To Solid Mounting Point Fig. S-1-5 BOARD Fig. S-1-8 BOARD Fine Tip Soldering Iron Flat Pack-IC
Flat Pack-IC Tweezers Fig. S-1-6
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Instructions for Handling Semiconductors

Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body

Be sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body.
2. Ground for Workbench

Be sure to place a conductive sheet or copper plate with proper grounding (1 M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
<Incorrect>
BOARD
<Correct>
Grounding Band
1M
BOARD
1M
Conductive Sheet or Copper Plate
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HANDLING PRECAUTIONS FOR HDD

CAUTION:
1. SHOCK
a. Exposing HDD to shock may be the biggest damaging factor. Please note that HDD is easily damaged even if dropped from any height. Be sure to place HDD on a shock-absorbent mat. Also, be careful when transporting HDD. b. Be careful not to subject HDD to any shock when tightening screws for HDD replacement. (Tighten screws manually, not with an electric driver.)
4. OTHERS
a. Be careful so as not to do the followings. Otherwise, HDD might be damaged. - DO NOT disassemble HDD. - When handling HDD, be sure to hold both sides securely. b. HDD should be stored, packed in the protective bag, in suitable surroundings (i.e., no extreme changes in temperature to avoid condensation). c. When transporting HDD, be sure to use the exclusive packing case (the replacement HDD carton). d. Do not stack HDDs. e. Do not place vertically because HDD is unstable and easy to fall.
2. MOISTURE
a. Moisture may also be a damaging factor. HDD is semiclosed style. Sudden changes in ambient temperature may cause moisture to form. Monitor temperature and do not allow moisture to form on the media surface. Also, when opening HDD package, do so only after package is at ambient temperature. b. After replacing HDD, leave it to reach room temperature (about 2 hours) for preventing dew internal condensation, and then work necessary task such as operation check.
3. STATIC ELECTRICITY
a. After removing HDD or taking replacement HDD out of the protective bag (the replacement HDD is packed in a protective bag), place HDD on a conductive surface. A grounding band should be worn when handling.
Grounding Band
Both the conductive surface and grounding band should be grounded. b. Make sure that HDD is placed on main unit completely and then let go of it, when assembling. c. Do not put HDD on a packing bag. (for preventing electrostatic damage)
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CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally. ID/ LOC. No. [10]
[1] COVER TOP [2] FRONT ASSEMBLY [5] PANEL FRONT
REMOVAL PART REMOVE/*UNHOOK/ Fig. UNLOCK/RELEASE/ Note No. UNPLUG/DESOLDER D5 (S-9), HDD PLATE EARTH FAN EARTH, *CN1601 (S-11), 2(S-12), (S-13) *CN1152, 4(S-14), POWER HOLDER 3 -------
HARD DISK DRIVE MOTOR DC FAN PANEL REAR
[11] FAN COVER D6 2(S-10)

[17] FRONT BRACKET R [6] HDD ASSEMBLY
[12] [13]
D6 D6
[3] BOARD FRONT
[4] BOARD POWER SWITCH
[11] FAN COVER
[7] DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY [14] BOARD POWER SUPPLY [15] BOARD AV
[8] BOARD ATA
BOARD [14] POWER SUPPLY [15] BOARD AV MAIN [16] BOARD HOLDER [17]
D7
-------
D7 5(S-15) D7 (S-16)
[12] MOTOR DC FAN [13] PANEL REAR
[9] HDD BRACKET
[10] HARD DISK DRIVE
[16] MAIN BOARD HOLDER
FRONT D7 (S-17) BRACKET R
---
(1)
(2)
(3)
(4)
(5)
2. Disassembly Method
REMOVAL ID/ LOC. No. [1] [2] [3] PART REMOVE/*UNHOOK/ Fig. UNLOCK/RELEASE/ Note No. UNPLUG/DESOLDER --1 --*CN2204, *5(L-1), *3(L-2)
COVER TOP D1 8(S-1) FRONT ASSEMBLY BOARD FRONT BOARD POWER SWITCH PANEL FRONT HDD ASSEMBLY D2
D3 *CN3001-F, 4(S-2A)
Note: (1): Identification (location) No. of parts in the figures (2): Name of the part (3): Figure Number for reference (4): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 7(S-1) = seven Screws (S-1), 5(L-1) = five Locking Tabs (L-1) (5): Refer to Reference Notes.
[4]
D3 (S-2B)
---
[5] [6]
D3 ---------D4 *CN1015, *CN651, 3(S-3)
-----
[7]
(S-4), 4(S-5), (S-6), DVD *CN101, *CN701, MECHANISM *CN901, BOARD & DVD/HDD D4 SUPPORT/ BOARD MAIN SPACERS, BOARD M-BOARD PLATE ASSEMBLY EARTH BOARD ATA D5 *CN3001-A HDD BRACKET D5 4(S-8)
[8] [9]
-----
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Reference Notes
1. Locking Tabs (L-1) ,(L-2) are fragile. Be careful not to break them. 1-1. Release five Locking Tabs (L-1). 1-2. Release three Locking Tabs (L-2) and remove the PANEL FRONT. 2. The DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY is adjusted as a unit at factory. Therefore, do not disassemble it. Replace the DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY as a unit. 3. Whenever you have replaced the Hard Disk Drive, initialize the Hard Disk Drive. To initialize the Hard Disk Drive, perform the following. 3-1. To put the HDD & DVD Video Recorder into the HDD mode, press the [HDD] button on the remote control unit. 3-2. To put the HDD & DVD Video Recorder into the self-check mode, after pressing [VARIABLE SKIP] button, press the [0], [7], and [9] buttons on the remote control unit in that order within three seconds. 3-3. Press [ENTER] button. The HDD & DVD Video Recorder is initialized and the power is turned off automatically after two seconds.
(L-2) (L-1) (L-1) CN2204
(L-1)
[2] FRONT ASSEMBLY
Fig. D2
[4] BOARD POWER SWITCH

(S-2B) CN3001-F (S-2A) (S-2A)
[3] BOARD FRONT

[1] COVER TOP
(S-1) (S-1)
[5] PANEL FRONT
Fig. D3
[7] DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY

(S-5)
(S-1)
(S-4)
M-BOARD PLATE EARTH
(S-5) CN901
CN651 CN101 CN701
(S-1)
(S-3)
[6] HDD ASSEMBLY
(S-3) (S-6)
Fig. D1
CN1015 BOARD SUPPORT / BOARD SPACERS
*See Reference Notes 2.

1-6-2
Fig. D4
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[10] HARD DISK DRIVE

CN3001-A
[8] BOARD ATA
POWER HOLDER (S-14)
HDD PLATE EARTH (S-9)
[14] BOARD (S-15) POWER SUPPLY

(S-8)
[9] HDD BRACKET Fig. D5

(S-15)
CN1152
(S-15)
[12] MOTOR DC FAN [13] PANEL REAR
[11] FAN COVER

(S-10) (S-16) (S-11) (S-12) (S-13)
FAN EARTH
[15] BOARD AV [16] MAIN BOARD HOLDER [17] FRONT BRACKET R
CN1601
Fig. D6
(S-17)
Fig. D7
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3. How to Eject Manually

Note: When rotating the gear, be careful not to damage the gear. 1. Remove the COVER TOP. 2. Rotate the gear in the direction of the arrow manually as shown below until the tray descends. 3. Pull the tray out manually and remove a disc.
View for A
A Rotate this gear in the direction of the arrow
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HOW TO SELF-CHECK AND INITIALIZE THE HDD & DVD VIDEO RECORDER
1. Turn on the HDD & DVD Video Recorder. 2. To put the HDD & DVD Video Recorder into the HDD mode, press [HDD] on the remote control unit. 3. To put the HDD & DVD Video Recorder into the self-check mode, after pressing [VARIABLE SKIP] button, press the [0], [7], and [9] buttons on the remote control unit in that order within three seconds. Fig. a appears on the screen and all LEDs light.
SELF CHECK
*1 *2 *3
DVD CONNECT STATUS : HDD CONNECT STATUS : HDD POWER ON HOURS :
---
POWER OFF :
POWER
Fig. a: Self-Check Mode Screen Table 1: Description of Fig. a INDICATION

DVD CONNECT STATUS (*1) HDD CONNECT STATUS (*2) HDD POWER ON HOURS (*3) Connecting Condition of DVD(F/E) Connecting Condition of HDD Value of HDD power on hours obtained from S.M.A.R.T. command. (If not obtainable, value of HDD power on hours is 0.) Value in parentheses is the factory setting value. (If no setting, the value is 0.)
DESCRIPTION
4. Upon the self-check completion, Fig. b appears on the screen.

SELF CHECK
*4 *5
DVD CONNECT STATUS : HDD CONNECT STATUS : HDD POWER ON HOURS :
OK OK 120
*6 *7
HDD FORMAT : POWER OFF :
ENTER POWER
Fig. b: Screen of Finishing Self-Check Mode
1-7-1
E2G70INT
Table 2: Indication of DVD self-check (*4) INDICATION

OK NOT FOUND CABLE ERROR Connection of DVD is normal. DVD drive cannot be found. FFC cable (connecting to CN401) between the DVD drive and the DVD/HDD MAIN BOARD is not connected correctly.
DESCRIPTION
Table 3: Indication of HDD self-check (*5) INDICATION

OK NOT FOUND CABLE ERROR Connection of HDD is normal. HDD drive cannot be found. FFC cable between the BOARD ATA and the HDD drive is not connected correctly.
DESCRIPTION
Table 4: Available button in self-check mode BUTTON

ENTER (*6)
DESCRIPTION
Initialize (only when the self-check mode is complete) Turn the power off (when the self-check mode is complete) Not available
STANDBY-ON (*7)
OTHER
5. When the self-check mode is complete, press [ ] button to turn the power off. When initializing the HDD & DVD Video Recorder, press [ENTER] button. After two seconds, the power is turned off automatically. NOTE: When initializing, Current Clock, Setup Changing Item, Channel Setup, Area Setup, Program and HDD Contents are initialized.
1-7-2
E2G70INT
FIRMWARE RENEWAL MODE

1. Turn the power on and remove the disc on the tray. 2. To put the HDD & DVD Video Recorder into version up mode, press [VARIABLE SKIP], [6], [5], and [4] buttons on the remote control unit in the order. Then the tray will open automatically. Fig. a appears on the screen and Fig. b appears on the VFD.
* Firmware Version differs depending on the models, and this indication is one example.
Firm Update Mode ver. H4T*****R5Q
4. Select the firmware version pressing arrow buttons, then press [ENTER]. Fig. d appears on the screen and Fig. e appears on the VFD. The HDD & DVD Video Recorder starts updating. About VFD indication of Fig. e: 1) When Fig. d is displayed on the screen, F-UP is displayed on the VFD. 2) When Firmware Updating... XX% Complete. is displayed on the screen, 02110 is displayed on the VFD.
Current F/W version is displayed.
Please insert a disc.
Firm Update Mode
ver. H4T*****R5Q
Fig. a Version Up Mode Screen
(*1)
File Loading...
Fig. b VFD in Version Up Mode
Fig. d Programming Mode Screen
3. Load the disc for version up. Fig. c appears on the screen. The file on the top is highlighted as the default. When there is only one file to exist, Step 4 will start automatically.
Firm Update Mode ver. H4T*****R5Q
Fig. e VFD in Programming Mode (Example)
The appearance shown in (*1) of Fig. d is described as follows. No. Appearance File Loading... State Sending files into the memory
Disc name is displayed.
VOL_200708050934 1 2 3 4 H4T10210R5Q H4T10211R5Q H4T10212R5Q H4T10213R5Q
1
Files included in the disc are displayed.
Firmware Updating... Writing new version data XX% Complete. Failed in updating
--- Error
1/1
Fig. c Update Disc Screen
5. After updating is finished, the tray opens automatically. At this time, no button is available. 6. Pull out the AC code once, then insert it again.
1-8-1
E2G70FW
TROUBLESHOOTING
FLOW CHART NO.1 The power cannot be turned on. Is the fuse normal? Yes Is normal state restored when once unplugged No power cord is plugged again after several seconds. Yes No Is the AL+5V(1) line voltage normal? Yes Check each rectifying circuit of secondary circuit and replace P5(BOARD POWER SUPPLY) if defective. FLOW CHART NO.2 The fuse blows out. Check the presence that the primary component is leaking or shorted and replace P5(BOARD POWER SUPPLY) if defective. Check the presence that the rectifying diode or circuit is shorted in each rectifying circuit of secondary side and replace P1(AV ASSEMBLY), P5(BOARD POWER SUPPLY) if defective. Check for lead or short-circuiting of primary circuit component and replace P5(BOARD POWER SUPPLY) if defective. (Q2101, Q2102, T2001, D2001, D2002, D2003, D2004, R2101, R2102, R2103, R2104, R2105) No See FLOW CHART No.2 <The fuse blows out.>
After servicing, replace the fuse (F2001). FLOW CHART NO.3 When the output voltage fluctuates. Does the secondary side photo coupler circuit operate normally? Yes Check the circuit and replace P5(BOARD POWER SUPPLY) if defective. (IC2101, D2111, D2112, D2113) No Check the circuit and replace P5(BOARD POWER SUPPLY) if defective. (IC2101, IC2201, D2212, D2238, D2240)
FLOW CHART NO.4 When buzz sound can be heard in the vicinity of power circuit. Check if there is short circuit on the rectifying diode and the circuit in each rectifying circuit of secondary side and replace P1(AV ASSEMBLY), P5(BOARD POWER SUPPLY) if defective. (D2201, D2202, D2203, D2204, D2205, D2206, D2207, D2208, D2209, D2231, D2232, D2233, IC1025, IC1151, IC1152, Q1015, Q1154, Q1155, Q1156, Q1159, Q1160, Q1163, Q1508, Q2203) FLOW CHART NO.5 -FL is not outputted. Is the supply voltage of -30V fed to the anode of D2201? Yes Check for load circuit short-circuiting or leak, and replace P1(AV ASSEMBLY), P5(BOARD POWER SUPPLY) if defective. No Check D2201 and their periphery, and replace P5(BOARD POWER SUPPLY) if defective.
1-9-1
E2G71TR
FLOW CHART NO.6 AUDIO+10V is not outputted. Is 12V voltage supplied to the collector of Q1160? No Is 12V voltage supplied to the collector of Q2203? Yes Check Q2203, IC2204 and their periphery, and replace P1(AV ASSEMBLY) if defective. No Check D2204, D2205, D2212, C2204 and their periphery, and replace P5(BOARD POWER SUPPLY) if defective. Yes Check Q1160, D1162 and their periphery, and replace P1(AV ASSEMBLY) if defective.
FLOW CHART NO.7 AL+9V is not outputted. Is 12V voltage supplied to the collector of Q1156? Yes Check Q1156, D1156 and their periphery, and replace P1(AV ASSEMBLY) if defective. No Check D2204, D2205, D2212, C2204 and their periphery, and replace P5(BOARD POWER SUPPLY) if defective.
FLOW CHART NO.8 P-ON+5V is not outputted. (AUDIO+10V is outputted normally.) Is 5V voltage supplied to the collector of Q1154? Yes Check Q1154 and their periphery, and replace P1(AV ASSEMBLY) if defective. No Check D2206, D2207, D2213, C2205, C2216 and their periphery, and replace P5(BOARD POWER SUPPLY) if defective.
FLOW CHART NO.9 EV+32V is not outputted. Is the supply voltage 44V fed the cathode of D2202 Yes Check D1701 and their periphery and replace P1(AV ASSEMBLY) if defective. No Check D2202, D2229, L2202 and their periphery, and replace P5(BOARD POWER SUPPLY) if defective.
FLOW CHART NO.10 AUDIO +5V is not outputted. (AUDIO+10V is outputted normally.) Is 6V voltage supplied to the base of Q1163? Yes Replace P1(AV ASSEMBLY). No Check D1163, C1168 and their periphery, and replace P1(AV ASSEMBLY) if defective.
1-9-2
E2G71TR
FLOW CHART NO.11 SYS+5V is not outputted. Is 12V voltage supplied to Pin(3) of IC1025? Yes Replace P1(AV ASSEMBLY). No Check D2204, D2205, D2212, C2204 and their periphery, and replace P5(BOARD POWER SUPPLY) if defective.
FLOW CHART NO.12 EV+3.3V is not outputted. (SYS+5V is outputted normally.) Is the voltage of approximately 4V supplied to the base of Q1159? Yes Replace P1(AV ASSEMBLY). No
Check IC1153 and their periphery, and replace P1(AV ASSEMBLY) if defective.
FLOW CHART NO.13 P-ON+1.8V is not outputted. Is 2.8V voltage supplied to Pin(1) of IC1151? Yes Replace P1(AV ASSEMBLY). No Check D2203, D2232, D2233, C2203, C2239 and their periphery, and replace P5(BOARD POWER SUPPLY) if defective.
FLOW CHART NO.14 P-ON+3.3V is not outputted. Is 5V voltage supplied to Pin(1) of IC1152? Yes Replace P1(AV ASSEMBLY). No Check D1181, D1185, D2209, C2217 and their periphery, and replace P1(AV ASSEMBLY), P5(BOARD POWER SUPPLY) if defective.
FLOW CHART NO.15 AL+5V(2) is not outputted. (AL+9V is outputted normally.) Is 6V voltage supplied to the base of Q1508? Yes Replace P1(AV ASSEMBLY). No Check D1508, C1526 and their periphery, and replace P1(AV ASSEMBLY) if defective.
1-9-3
E2G71TR
FLOW CHART NO.16 The key operation is not functioning. Are the contact point and the installation state of the key switches normal? Yes Is the control voltage normally inputted into Pin(1, 2) of IC009? Yes Replace P1(AV ASSEMBLY) or P2(DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY). No Re-install some key switches correctly or replace P1(AV ASSEMBLY). Check the key switches and their periphery, and replace P1(AV ASSEMBLY) if defective.
Terminal voltage of IC009-1,2 3.300 2.479 2.464 1.746 1.730 1.115 1.100 0.484 0.469 0.161 0.146 (V) KEY-1 IC009-1 ----REC STOP PLAY ----KEY-2 IC009-2 ----DVD HDD CH UP
No
CH DOWN OPEN POWER /CLOSE
FLOW CHART NO.17 No operation is possible from the remote control unit. (Operation is possible from the unit.) Is 5V voltage supplied to the Pin(3) terminal of the RE3001 (remote control receiver)? Yes Is the "L" pulse sent out from Pin(1) terminal of the RE3001 (remote control receiver) when the remote control unit is activated? Yes Is the "L" pulse signal supplied to the Pin(27) of IC009? Yes Replace P1(AV ASSEMBLY) or P2(DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY). No Check AL+5V (1) line and replace P1(AV ASSEMBLY), P5(BOARD POWER SUPPLY) if defective. Replace P3(BOARD FRONT). Or replace the remote control unit(X1).
No
No
Check the line between the RE3001 (remote control receiver) and the Pin(27) of IC009, and replace P1(AV ASSEMBLY), P3(BOARD FRONT) if defective.
FLOW CHART NO.18 The disc tray cannot be opened and closed. (It can be done using the remote control unit.) Is the normal control voltage inputted to Pin(2) of IC009? Refer to "FLOW CHART NO.17" <The key operation is not functioning.> Yes Replace P1(AV ASSEMBLY) or P2(DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY). No Replace P3(BOARD FRONT).
1-9-4
E2G71TR
FLOW CHART NO.19 [No Disc] indicated. Both functions of picture and sound do not operate normally.
Replace P2(DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY).
FLOW CHART NO.20 VIDEO E-E does not appear normally. Are the video signals inputted to each pin of IC005? IC005 IC005 IC005 IC005 IC005 IC005 16PIN 14PIN 7PIN 9PIN 12PIN 20PIN VIDEO-IN 1 (AV1) VIDEO-IN (FRONT) Y-IN 1 (FRONT) C-IN 1 (FRONT) VIDEO-IN 2 (AV2) TUNER-VIDEO Yes No Check the line between video input terminal and each pin of IC005 and replace P1(AV ASSEMBLY) if defective. IC005 IC005 IC005 IC005 IC005 IC005 16PIN 14PIN 7PIN 9PIN 12PIN 20PIN JK1206 JK1201 JK1212 JK1212 JK1207 TU1701 17PIN VIDEO-IN 1 (AV1) VIDEO-IN (FRONT) Y-IN 1 (FRONT) C-IN 1 (FRONT) VIDEO-IN 2 (AV2) TUNER-VIDEO
Are the video signals outputted to each pin of IC005? IC005 IC005 61PIN 59PIN VIDEO-Y/CVBS-IN VIDEO-C-IN Yes
No
Is 5V voltage supplied to the Pin(27,29,47,63) of IC005? Yes Replace P1(AV ASSEMBLY). No Check AL+5V(2) line and replace P1(AV ASSEMBLY), P5(BOARD POWER SUPPLY if defective.
Are the video signals outputted to each pin of CN1201? CN1201 20PIN CN1201 22PIN VIDEO-Y/CVBS-IN VIDEO-C-IN
No
Yes Continued to A on the next page.
Check the line between each pin of IC005 and each pin of CN1201 and replace P1(AV ASSEMBLY) if defective. IC005 61PIN CN1201 20PIN VIDEO-Y/CVBS-IN IC005 59PIN CN1201 22PIN VIDEO-C-IN
1-9-5
E2G71TR
A Are the video signals outputted to each pin of CN1201? CN1201 CN1201 CN1201 CN1201 CN1201 7PIN 1PIN 5PIN 3PIN 9PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT Yes Are the video signals shown above inputted into each pin of IC005? IC005 IC005 IC005 IC005 IC005 51PIN 55PIN 52PIN 53PIN 57PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT No Check the line between each pin of CN1201 and each pin of IC005, and replace P1(AV ASSEMBLY) if defective. CN1201 CN1201 CN1201 CN1201 CN1201 7PIN 1PIN 5PIN 3PIN 9PIN IC005 IC005 IC005 IC005 IC005 51PIN 55PIN 52PIN 53PIN 57PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT No Replace P2(DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY).
Yes Are the video signals outputted to each pin of IC005? IC005 IC005 IC005 IC005 IC005 40PIN 39PIN 38PIN 30PIN 22PIN VIDEO-Y VIDEO-Pr/Cr VIDEO-Pb/Cb VIDEO-OUT 1 (AV1) VIDEO-OUT 2 (AV2) Yes Are the video signals outputted to the specific output terminal? Are the Y, Pb/Cb, Pr/Cr signals outputted to the COMPONENT OUT terminal (JK1205)? Are the composite video signals outputted to the VIDEO OUT (AV1) terminal (JK1206)? Are the composite video signals outputted to the VIDEO OUT (AV2) terminal (JK1207)?
No
Is 5V voltage supplied to the Pin(27,29,47,63) of IC005? No Yes Replace P1(AV Check AL+5V(2) line and replace ASSEMBLY). P1(AV ASSEMBLY), P5(BOARD POWER SUPPLY) if defective.
No No No
Check the periphery of JK1205 from Pin (38,39, 40) of IC005 and replace P1(AV ASSEMBLY) if defective. Check the periphery of JK1206 from Pin (30) of IC005 and replace P1(AV ASSEMBLY) if defective. Check the periphery of JK1207 from Pin (22) of IC005 and replace P1(AV ASSEMBLY) if defective.
1-9-6
E2G71TR
FLOW CHART NO.21 Picture does not appear normally. Set the disc on the disc tray, and playback. Are the video signals outputted to each pin of CN1201? CN1201 CN1201 CN1201 CN1201 CN1201 7PIN 1PIN 5PIN 3PIN 9PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT Yes Are the video signals shown above inputted into each pin of IC005? IC005 IC005 IC005 IC005 IC005 51PIN 55PIN 52PIN 53PIN 57PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT No Check the line between each pin of CN1201 and each pin of IC005, and replace P1(AV ASSEMBLY) if defective. CN1201 CN1201 CN1201 CN1201 CN1201 7PIN 1PIN 5PIN 3PIN 9PIN IC005 IC005 IC005 IC005 IC005 51PIN 55PIN 52PIN 53PIN 57PIN VIDEO-Y(I/P)-OUT VIDEO-Y(I)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-C-OUT No Replace P2(DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY).
Yes Are the video signals outputted to each pin of IC005? IC005 IC005 IC005 IC005 IC005 40PIN 39PIN 38PIN 30PIN 22PIN VIDEO-Y VIDEO-Pr/Cr VIDEO-Pb/Cb VIDEO-OUT 1 (AV1) VIDEO-OUT 2 (AV2) Yes Are the video signals outputted to the specific output terminal? Are the Y, Pb/Cb, Pr/Cr signals outputted to the COMPONENT OUT terminal (JK1205)? Are the composite video signals outputted to the VIDEO OUT (AV1) terminal (JK1206)? Are the composite video signals outputted to the VIDEO OUT (AV2) terminal (JK1207)?
No
Is 5V voltage supplied to the Pin(27,29,47,63) of IC005? No Yes Replace P1(AV Check AL+5V(2) line and replace ASSEMBLY). P1(AV ASSEMBLY), P5(BOARD POWER SUPPLY) if defective.
No No No
Check the periphery of JK1205 from Pin (38,39, 40) of IC005 and replace P1(AV ASSEMBLY) if defective. Check the periphery of JK1206 from Pin (30) of IC005 and replace P1(AV ASSEMBLY) if defective. Check the periphery of JK1207 from Pin (22) of IC005 and replace P1(AV ASSEMBLY) if defective.
1-9-7
E2G71TR
FLOW CHART NO.22 Audio E-E does not appear normally. Check the line between audio input terminal and No (Rear, each pin of IC005, and replace P1(AV ASSEMBLY) Front if defective. or DTV IC005 93,94PIN JK1206 AUDIO-IN1 (AV1) input) IC005 91,92PIN JK1202, AUDIO-IN1 (FRONT) JK1203 IC005 89,90PIN JK1207 AUDIO-IN2 (AV2) No (Tuner) Is SIF signal inputted to Pin(2) of IC001? Yes No Are the audio signal outputted No Replace P1(AV to Pin(30,31) of IC001? ASSEMBLY). Yes Check the line between Pin(30,31) of IC001 and Pin(84,85) of IC005, and replace P1(AV ASSEMBLY) if defective. Are the audio signals outputted to Pin(79,80) of IC005? Yes No Is 5V voltage supplied to Pin(63) of IC005? Is 9V voltage supplied to Pin(75) of IC005? Yes No Check the AL+5V(2) , AL+9V line Replace P1(AV and replace P1(AV ASSEMBLY), ASSEMBLY). P5(BOARD POWER SUPPLY) if defective. Replace P1(AV ASSEMBLY).
Are the audio signals inputted to each pin of IC005? IC005 IC005 IC005 IC005 93,94PIN 91,92PIN 89,90PIN 84,85PIN AUDIO-IN1 (AV1) AUDIO-IN1 (FRONT) AUDIO-IN2 (AV2) TUNER-AUDIO Yes
No Are the audio signals outputted to Pin(1,7) of IC1203? Yes Continued to B on the next page.
1-9-8
E2G71TR
B Are the analog audio signals outputted to each pin of CN1201? CN1201 17PIN AUDIO (L)-OUT CN1201 15PIN AUDIO (R)-OUT Yes Are the analog audio signals inputted to each pin of IC1202? IC1202 6PIN AUDIO (L)-OUT IC1202 2PIN AUDIO (R)-OUT Yes Is the signal at Pin(18) of CN1201 "H"? Yes Is the signal at Pin(37) of IC009 "H"? Yes No No Check each line between each pin of CN1201 and each pin of IC1202, and replace P1(AV ASSEMBLY) if defective. CN1201 17PIN IC1202 6PIN AUDIO(L)-OUT CN1201 15PIN IC1202 2PIN AUDIO(R)-OUT Replace P2(DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY). No Replace P2(DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY).
No
Check the line between pin(18) of CN1201 and pin(37) of IC009, and replace P1(AV ASSEMBLY) if defective.
Are the analog audio signals outputted to each pin of IC1202? IC1202 7PIN AUDIO (L)-OUT IC1202 1PIN AUDIO (R)-OUT Yes Are the analog audio signals inputted to each pin of IC005? IC005 77PIN AUDIO (L)-OUT IC005 76PIN AUDIO (R)-OUT Yes Are the analog audio signals outputted to each pin of IC005? No IC005 73,74PIN AUDIO-OUT 1 (AV1) IC005 71,72PIN AUDIO-OUT 2 (AV2) IC005 67,68PIN AUDIO-OUT 2 (REAR) Yes No Replace P1(AV ASSEMBLY).
No
Check each line between each pin of IC1202 and each pin of IC005, and replace P1(AV ASSEMBLY) if defective. IC1202 7PIN IC005 77PIN AUDIO(L)-OUT IC1202 1PIN IC005 76PIN AUDIO(R)-OUT
Is 5V voltage supplied to Pin(63) of IC005? Is 9V voltage supplied to Pin(75) of IC005? Yes No Replace P1(AV Check the AL+5V(2) , AL+9V line and replace P1(AV ASSEMBLY), ASSEMBLY). P5(BOARD POWER SUPPLY) if defective. Check the periphery between Pin(73,74) of IC005 and the audio terminal (JK1206), and replace P1 (AV ASSEMBLY) if defective. Check the periphery between Pin(71,72) of IC005 and the audio terminal (JK1207), and replace P1 (AV ASSEMBLY) if defective. Check the periphery between Pin(67,68) of IC005 and the audio terminal (JK1204), and replace P1 (AV ASSEMBLY) if defective.
Are the audio signals outputted to the specific output terminal? Are the audio signals outputted to the audio terminal (JK1206)? Are the audio signals outputted to the audio terminal (JK1207)? Are the audio signals outputted to the audio terminal (JK1204)? No
No No
1-9-9
E2G71TR
FLOW CHART NO.23 Audio is not outputted during playback. Set the disc on the disc tray, and playback. Are the analog audio signals outputted to each pin of CN1201? CN1201 17PIN AUDIO (L)-OUT CN1201 15PIN AUDIO (R)-OUT Yes Are the analog audio signals inputted to each pin of IC1202? IC1202 6PIN AUDIO (L)-OUT IC1202 2PIN AUDIO (R)-OUT Yes Is the signal at Pin(18) of CN1201 "H"? Yes Is the signal at Pin(37) of IC009 "H"? Yes No No Check each line between each pin of CN1201 and each pin of IC1202, and replace P1(AV ASSEMBLY) if defective. CN1201 17PIN IC1202 6PIN AUDIO(L)-OUT CN1201 15PIN IC1202 2PIN AUDIO(R)-OUT Replace P2(DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY). Check the line between pin(18) of CN1201 and pin(37) of IC009, and replace P1(AV ASSEMBLY) if defective. No Replace P2(DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY).
No
Are the analog audio signals outputted to each pin of IC1202? IC1202 7PIN AUDIO (L)-OUT IC1202 1PIN AUDIO (R)-OUT Yes Are the analog audio signals inputted to each pin of IC005? IC005 77PIN AUDIO (L)-OUT IC005 76PIN AUDIO (R)-OUT Yes Are the analog audio signals outputted to each pin of IC005? IC005 73,74PIN AUDIO-OUT 1 (AV1) IC005 71,72PIN AUDIO-OUT 2 (AV2) IC005 67,68PIN AUDIO-OUT 2 (REAR) Yes No No Replace P1(AV ASSEMBLY).
No
Check each line between each pin of IC1202 and each pin of IC005, and replace P1(AV ASSEMBLY) if defective. IC1202 7PIN IC005 77PIN AUDIO(L)-OUT IC1202 1PIN IC005 76PIN AUDIO(R)-OUT
Is 5V voltage supplied to Pin(63) of IC005? Is 9V voltage supplied to Pin(75) of IC005? Yes No Replace P1(AV Check the AL+5V(2) , AL+9V line and replace P1(AV ASSEMBLY), ASSEMBLY). P5(BOARD POWER SUPPLY) if defective. Check the periphery between Pin(73,74) of IC005 and the audio terminal (JK1206), and replace P1 (AV ASSEMBLY) if defective. Check the periphery between Pin(71,72) of IC005 and the audio terminal (JK1207), and replace P1 (AV ASSEMBLY) if defective. Check the periphery between Pin(67,68) of IC005 and the audio terminal (JK1204), and replace P1 (AV ASSEMBLY) if defective.
Are the audio signals outputted to the specific output terminal? Are the audio signals outputted to the audio terminal (JK1206)? Are the audio signals outputted to the audio terminal (JK1207)? Are the audio signals outputted to the audio terminal (JK1204)? No
No No
1-9-10
E2G71TR
FUNCTION INDICATOR SYMBOLS

Note: If a recording error occurs, a message with the error number appears on the screen.
Recording Error
You cannot record on this disc as Power Calibration Area is full.
Error message
E35
Error No.
Message
Solution
Error No.
1 2 3 4 5 6 7 8 9 10
Error Description
An error occurs during data reading. There is no reply for 15 seconds in Test Unit Ready. Cannot write the data after trying three times. An error occurs with OPC. During recovery in a record. An error occurs even if recovery has been tried three times. An error occurs in a format. It cannot start an encode. NV_PCK/RDI_PCK is not in encoded data. Encode Pause condition continued for 10 minutes. Encode Pause condition continued in normal REC condition for 10 minutes. Difference in the address and cannot get Stream ID of RDI/VIDEO. It is a reply that ATAPI is not readable. Cannot write the data after recovering SMALL VMGI. Cannot write the data after DVD-R Reverse Track. An error occurs in Finalize Close. An error occurs in Rec Stop Close. An error occurs in PCA Full (DVD_R). Safety Stop occurs during editing. High Speed Disc. The disc is not formatted. Disc Error has occurred. The disc except DVD-R/RW or finalized DVD-R. During the Macrovision picture input. During the CGMS picture input. During the CGMS picture input. (Video Format Disc) During the CGMS picture input. (VR Format Disc) Disc Protected Disc.
Priority
2 5 3 1 11 12 6
Can not record on this disc.
Insert a recordable disc, and ensure the disc status satisfies the recording requirements.
11 12 13 14 15 16 17 18 19 20 21 22 24
This program is not allowed to You cannot record copybe recorded. prohibited programs. This program is not recordable You cannot record copyin Video mode. prohibited programs. This program is not allowed to You cannot record cop-y be recorded on this disc. prohibited programs. This disc is protected and not recordable. Release the disc protection setting in the Disc Setting menu.
25 26 27 28 29
1-10-1
E2G70FIS
Message
Disc is full. (No area for new recording) You cannot record more than 99 titles on one disc. (The maximum is 99.) You cannot record more than 999 chapters on one disc. (The maximum is 999.) You cannot record on this as Control Information is full.
Solution
Insert a recordable disc with enough recording space.
Error No.
30 31
Error Description
No available recording space. The 99 title limit has been reached. (Video Format Disc) The 99 title limit has been reached. (VR Format Disc) 999 chapter limit has been reached. (VR Format Disc) No available recording space for Control Information. PCA is Full. (in REC start) It is finalized. (Video Format Disc) Access to outside of Memory Area. Sector Address is wrong. BUP writing error of chapter editing. The 49 title limit has been reached. (+VR Format Disc) The 254 chapter limit has been reached. (+VR Format Disc) During the CGMS picture input (+VR Format Disc). Trying to record onto the +VR formatting disc that had been recorded by the other recorder when Make Recording Compatible setting is OFF, The 600 title limit has been reached (HDD). Recording without HDD connected. HDD is Full.
Priority
10 4 8 9
Delete unnecessary titles. 32 Delete unnecessary chapters. Insert a new disc. 33 34 35 36 37
You cannot record on this disc as Power Calibration Area is Insert a new disc. full. This disc is already finalized. Release the finalizing for this disc. Repeat the same operation.
Can not record on this disc. You cannot record more than 49 titles on the disc. (The maximum is 49.)
38 39
Delete unnecessary titles.
43
You cannot record more than 254 chapters on the disc. (The Delete unnecessary chapter marks. maximum is 254.) This program is not recordable You cannot record copyin +VR mode. prohibited programs. The disc has no recording compatibility. Set Make Recording Compatible to ON to convert the disc. You cannot record more than 600 titles on HDD. (The maximum is 600.) Can not record on this HDD. Set Make Recording Compatible to ON to convert the disc. Delete unnecessary titles. Connect HDD. Delete unnecessary programs.
44 45
10 12
46
47 48 49
If an error occurs during the timer recording, one of the following error numbers (40 to 42) or the above error messages (error number: 1 to 39 and 43 to 49) is displayed on the recording menu after timer recording. (Once the screen of the program line is exited, the program line for the error will be cleared.) (No Error Message is displayed for errors No. 40 ~ 42.)
Timer Programming
error number
Date E40 07/11 07/12
0:00 THU 07/12 CH End Start P10 9:00 7:00 P08 9:30 9:00 New Program
1/1
A program with the error number is grayed out on the timer programming list.
1-10-2
E2G70FIS
Message
Solution
- Set the timer programming correctly. - Set the timer programming before the start time. Turn the power on and set the clock correctly then set timer programming again. Insert the recordable disc.
Error No.
40
Error Description
- Some portion has not been recorded because of program overlapping. - Recording did not start at the start time.
Priority
Error message is not displayed.
41 42
Power failed No disc when recording
Note: If a system error occurs, an error number appears on the screen.
System Error
Please Power Off.
Error message
SE 1
Error No.
Error No.
1 2
Error Description
Process
Detection of HDD high temperature; This unit will turn off. (Stand-by) if this processing carry out. SE 1 indication will flash in FL display when Automatically turns off. turning on. SE 1 indication will be released by pressing any button. (It will not be displayed in OSD.) Detection of HDD hang up. Press [POWER] button.
1-10-3
E2G70FIS
BLOCK DIAGRAMS
System Control Block Diagram
TO POWER SUPPLY BLOCK DIAGRAM
1V2CONT REG-CONT PWR-SW LOW-POWER
IC009 (SUB MICRO CONTROLLER)

52 REG-CONT 53 PWR-SW 17 LOW-POWER
FAN
EV+12V Q1603 Q1601
CN1601 1 FAN-VCC 2 GND
Q1504
IC1502
2
EV+3.3V
RESET
1 SW1501 RESET
14 RESET
FAN-CONT1 15 FAN-CONT2 16 Q1604 Q1602
SYS+5V
Q1505
30 P-DOWN 7 BUP+3.3V C1509 (BACKUP CAPACITOR) X1502 8MHz RESONATOR 8 9 XOUT XIN SDA SCL DAVN-L DVD/HDD-AUDIO-MUTE AUDIO-MUTE SC-AUDIO-MUTE SDA SCL
TO VIDEO BLOCK DIAGRAM
DAVN-L 24 37 38 39 33 34
P-ON+1.2V
IC106 +1.2V REGULATOR
X1501
EV+2.8V
CN101 CN1151
32.768KHz X'TAL
1 1V2CONT
DVD/HDD-AUDIO-MUTE 12 XCOUT AUDIO-MUTE 11 XCIN SC-AUDIO-MUTE SDA 26 1V2CONT SCL
Q1506 Q1507
TO AUDIO BLOCK DIAGRAM
TU1701(TUNER UNIT)
P-ON+1.8V IC107 IC101 (MAIN MICRO CONTROLLER) SYS-RESET SYS-RESET SUB-RXD SUB-TXD SUB-SCLK RDY
R2 R25 V25 W26 P22 B4 2 RESET 1 CN701 27 30 28 26 29 CN1201 27 30 28 26 29
9 SCL 10 SDA
SYS-RESET SUB-RXD SUB-TXD SUB-SCLK RDY
22 19 18 20 29
SYS-RESET SUB-RXD SUB-TXD SUB-SCLK RDY

DVD-LED HDD-LED 1080p-LED 1080i-LED 720p-LED 480p-LED FL-DIN FL-CLK FL-STB REMOTE KEY-1 KEY-2 59 58 54 55 56 57 48 50 49 27 1 2 CN2204 13 12 6 5 4 3 16 15 14 8 17 2
D3200 D3201 D3202 CN3001-F 13 12 6 5 4 3 16 15 14 8 17 2 D3203 D3204 D3205
DVD HDD 1080p 1080i 720p 480p
EV+3.3V
IC501
CLK 27 IN L1 4 2
X501 27MHz X'TAL
DVD/HDD MAIN BOARD
DVD-LED HDD-LED 1080p-LED 1080i-LED 720p-LED 480p-LED FL-DIN FL-CLK FL-STB REMOTE KEY-1 KEY-2
IC3001 (VFD DRIVER) FL3001 1G 23

28 DIN 1 CLK 2 STB
GRID
VFD
7G 17 a 7
RE3001 REMOTE SENSOR
h 14 i 16
SEGMENT
KEY SWITCH
CN3002-F 2
POW-SW
CN1064 2
SW3010 POWER
SW3001 OPEN /CLOSE
BOARD AV
BOARD FRONT
BOARD POWER SWITCH
1-11-1
E2G71BLS
Digital Signal Process Block Diagram
REC VIDEO SIGNAL
PB VIDEO SIGNAL
REC AUDIO SIGNAL
PB AUDIO SIGNAL
IC101 (MAIN MICRO CONTROLLER) CN3001-A CN3002-A CN651
HARD DISK DRIVE BOARD ATA DVD MECHANISM

IC201 RF/ ERROR AMP
A5,B5-B7, C6,C7, D6,D7 VIDEO I/F

HDMI-SDA HDMI-SCL CLOCK-PULSE N23 U25 C5
YC(0-7) HDMI-SDA HDMI-SCL CLOCK-PULSE
TO HDMI BLOCK DIAGRAM
VIDEO ENCODER
D/A D/A D/A D/A
F2 J3 K5 F1
CN201 LPC PICK TILT -UP TRACKING FOCUS U4,W1,W3, Y2,AA1,AA2 IC301 BACK-END DIGITAL SIGNAL PROCESS P3,T3,T5, U2,U3,V1 45-50
IC701 (VIDEO DECODER) DECODER A/D

8 10 13
CN701 VIDEO-Y(I/P)-OUT 7 VIDEO-Y(I)-OUT 1 VIDEO-C-OUT 9 VIDEO-Pb/Cb-OUT 3 VIDEO-Pr/Cr-OUT 5 VIDEO-Y/CVBS-IN 20 VIDEO-C-IN 22
TO VIDEO BLOCK DIAGRAM (CN1201)
39-44
DECODER
A/D
MOTOR DRIVER
FRONT-END DIGITAL SIGNAL PROCESS
N2 P1 M1 N3 M2
PCM-DATA0 SPDIF PCM-BCK PCM-LRCK PCM-SCLK
TO HDMI BLOCK DIAGRAM CN101 SPDIF 3 TO AUDIO BLOCK DIAGRAM (CN1151)
TRAY OPEN AUDIO I/F CN1001 CN301 IC202 +3.3V AUDIO D/A CONVERTER
DVD-AUDIO-MUTE D1 D3 T23
IC802 (AUDIO A/D CONVERTER) AIMS MD MC SYSCLK LRCK BCK DATA E12 Y26 U24 M3 K2 K1 N4
12 10 11 6 7 8 9
CN701 AUDIO(L)-OUT 17 AUDIO(R)-OUT 15 DVD/HDD-AUDIO-MUTE 18 AUDIO(L)-IN 11 AUDIO(R)-IN 13
TO AUDIO BLOCK DIAGRAM (CN1201)
OP AMP
IC302
SLED MOTOR
L-CH 13 R-CH 14 AUDIO A/D CONVERTER
M
SPINDLE MOTOR
MOTOR DRIVER
AA3 AC2 Y5 AB3 AC3 AA4 AE1 AA5 AD1 Y4 W5 AC1
IC901 (IEEE1394 I/F)

4 5 6 7 8 9 10 11 1 48 2 3
CN1002
M
BOARD RELAY
IC104, IC105 (FLASH MEMORY) FLASH MEMORY LINK I/F
LINK I/F
RECEIVE DATA DECODER
30 29 28 27
TO 1394 CABLE CN901 (W1) 1 TPA1P 2 TPA1N

4 TPB1P 5 TPB1N
IC102 (DDR SDRAM) DDR SDRAM
TRANSMIT DATA ENCODER
DVD/HDD MAIN BOARD
1-11-2
E2G71BLD
Video Block Diagram
REC VIDEO SIGNAL
PB VIDEO SIGNAL
IC005 (VIDEO SIGNAL PROCESS)
BOARD AV
JK1207 VIDEO OUT2 19 VIDEO-G 11 VIDEO-B 7 VIDEO-R 15
Q1853 BUFFER
22 48 50 49
DRIVER
FBC
SW 62 LPF SW GCL 64 65 SW 12 16 14 20
JK1207
20 VIDEO IN2
Q1202 BUFFER Q1201 BUFFER
JK1201 (FRONT) VIDEO-IN
JK1206
20 VIDEO IN1
61 59
MUTE MUTE
TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM (CN701)
20 22 7 5 3 1 9
CN1201 VIDEO-Y/CVBS-IN VIDEO-C-IN VIDEO-Y(I/P)-OUT VIDEO-Pr/Cr-OUT VIDEO-Pb/Cb-OUT VIDEO-Y(I)-OUT VIDEO-C-OUT
WF5
WF1
SW 51 52 53 55 57 SW AGC SW
TU1701 (TUNER UNIT)

17 VIDEO OUT
WF2
WF4 WF3
30 46 44 45
JK1206 VIDEO OUT1 19 VIDEO-G 11 VIDEO-B 7 VIDEO-R 15
Q1204 BUFFER
DRIVER DRIVER DRIVER DRIVER
MUTE
FBC
SW
SW
JK1205 (REAR) VIDEO-Y -OUT VIDEO-Pb/Cb -OUT VIDEO-Pr/Cr -OUT

40
DRIVER
SW SW SW AGC 9
38
DRIVER
LPF
C
SW 39
Y G
DRIVER
JK1212 (FRONT) S-VIDEO IN
IC1641 (VPS)
IIC I/F 42 43 16 6 7 14 VPS-V SDA SCL DAVN-L
DAVN-L SCL SDA
TO SYSTEM CONTROL BLOCK DIAGRAM
1-11-3
E2G71BLV
Audio Block Diagram
REC AUDIO SIGNAL
PB AUDIO SIGNAL
BOARD AV
TO SYSTEM CONTROL BLOCK DIAGRAM SDA SCL
42 43
IC005 (AUDIO SIGNAL PROCESS)

IIC I/F
JK1207
6 2 3 1
SW IC1202 (OP AMP) OP AMP
72
AUDIO(L)-IN2 AUDIO(R)-IN2 AUDIO(L)-OUT2 AUDIO(R)-OUT2
MUTE-ON Q1851
MUTE-ON Q1852 JK1206

6 2 3 1
77
SW
71
AUDIO(L)-IN1 AUDIO(R)-IN1 AUDIO(L)-OUT1 AUDIO(R)-OUT1
Q1804 MUTE-ON
2
Q1805 MUTE-ON
OP AMP
76
SW
74
Q1801 DRIVE
SW WF6 TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM (CN701)

17 15 18 11 13
73
CN1201 AUDIO(L)-OUT AUDIO(R)-OUT DVD/HDD-AUDIO-MUTE AUDIO(L)-IN AUDIO(R)-IN
SW
68
SW
67
IC001 (IF SIGNAL PROCESS)

31 30
TU1701 (TUNER UNIT)

7 SIF OUT 6 AUDIO OUT
IF SIGNAL PROCESS
SW
2 43
JK1204 (REAR) SW IC1203 (OP AMP)

7
MUTE-ON Q1806 MUTE-ON Q1807 Q1803 BUFFER
AUDIO(L) -OUT
OP AMP
80
SW
90 94 85 92
AUDIO(R) -OUT
DIGITAL AUDIO OUT (COAXIAL)
OP AMP
79
SW
89 93 84 91
Q1802 DRIVE
JK1202 (FRONT) AUDIO(L) -IN JK1203 (FRONT)
TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM (CN101)
CN1151 3 SPDIF WF7
AUDIO-MUTE SC-AUDIO-MUTE DVD/HDD-AUDIO-MUTE
AUDIO(R) -IN
1-11-4
E2G71BLA
HDMI Block Diagram
REC VIDEO SIGNAL
PB VIDEO SIGNAL
REC AUDIO SIGNAL
PB AUDIO SIGNAL
DVD/HDD MAIN BOARD
QA01
ICA01 (HDMI INTERFACE)
+3.3V
HDMI-SCL HDMI-SDA
113 114
IIC I/F
REGISTER
AUTHENT /CATION KEY EXCHANGE
119 DDC I/F 121 120

2 3
ICA02 3.3V<-->5V CONVERTER

6 5
CNA01 HDMI-CONNECTOR 19 HOT PLUG DETECT 15 DDC CLOCK 16 DDC DATA
TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM
PCM-DATA0 SPDIF PCM-SCLK PCM-LRCK PCM-BCK
22 38 43 33 41 45 24 AUDIO I/F AV CONTROLLER HDCP CIPHER/ ENCRYPTOR TMDS ENCODER TMDS SERIALIZER 18 20 14 16 81 12 VIDEO I/F 10
3 1 6 4 9 7
T.M.D.S DATA2T.M.D.S DATA2+ T.M.D.S DATA1T.M.D.S DATA1+ T.M.D.S DATA0T.M.D.S DATA0+
10 T.M.D.S CLOCK+ 12 T.M.D.S CLOCK-
YC(0-7)
83 86 90
CLOCK-PULSE
111 117 PCLK
1-11-5
E2G71BLHD
Power Supply Block Diagram

CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F2001) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
HOT CIRCUIT. BE CAREFUL.

CAUTION ! For continued protection against fire hazard, replace only with the same type fuse.
NOTE: The voltage for parts in hot circuit is measured using hot GND as a common terminal.
-FL EV+32V T2001 AC2001 L2001 F2001 T2.0A L 250V LINE FILTER D2001-D2004 BRIDGE RECTIFIER
3 16
Q1025
IC1025 +5V REG. Q1159 +3.3V REG.
SYS+5V EV+3.3V
15
IC1153 SHUNT REGULATOR CN2001 2 33 29-32 23-28 5,6 19-22 4 3 1

-FL EV+33V AL+2.8V EV+12V REG-VCC AL+5V(1) F1 F2 LOW-POW
REG
14
13
Q2101
12
CN1152 2 33 29-32 23-28 5,6 19-22 4 3 1
Q1156 +9V REG. +5V REG. Q1508
EV+12V AL+9V AL+5V(2)
AL+5V(1)
Q2102
11
Q1015 Q2203
TO HARD CN1015 DISK DRIVE 1 HDD+5V 4 HDD+12V Q1160 +10V REG. Q1163 +5V REG.
10
REG
Q2221
AUDIO+5V
IC2204 SHUNT REGULATOR

8 9
Q1016
PWR-SW 1V2CONT REG-CONT LOW-POW
Q1155 IC2101 ERROR VOLTAGE DET

4 1
Q1154 SW+5V P-ON+3.3V P-ON+5V P-ON+10V F1 F2 CN1151 10-12 25-27 20-22 15-17 6,7
IC1152 +3.3V REG. IC1151 +1.8V REG. Q1165 Q1164
TO DVD/HDD MAIN BOARD (CN101) AL+2.8V EV+10.5V P-ON+5V P-ON+3.3V P-ON+1.8V
REG Q2209
BOARD POWER SUPPLY
HOT
IC2201 SHUNT REGULATOR
COLD
1-11-6
BOARD AV
E2G71BLP
SCHEMATIC DIAGRAMS / BOARDS AND TEST POINTS

Standard Notes WARNING

Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements; electrical components having such features are identified by the mark " ! " in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteristics as specified in the parts list may create shock, fire, or other hazards.
Notes:
1. Do not use the part number shown on these drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since these drawings were prepared. 2. All resistance values are indicated in ohms (K=103, M=106). 3. Resistor wattages are 1/4W or 1/6W unless otherwise specified. 4. All capacitance values are indicated in F (P=10-6 F). 5. All voltages are DC voltages unless otherwise specified. 6. Electrical parts such as capacitors, connectors, diodes, ICs, transistors, resistors, switches, and fuses are identified by four digits. The first two digits are not shown for each component. In each block of the diagram, there is a note such as shown below to indicate these abbreviated two digits.
1-12-1
H4PT_SC
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F2001) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
3. Note:
1. Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since the drawings were prepared. 2. To maintain original function and reliability of repaired units, use only original replacement parts which are listed with their part numbers in the parts list section of the service manual.
4. Voltage indications for PLAY and REC modes on the schematics are as shown below:
Unit: Volts
1 2 5.0 The same voltage for both PLAY & REC modes 3 5.0 (2.5) PLAY mode REC mode
Indicates that the voltage is not consistent here.
5. How to read converged lines

1-D3 Distinction Area Line Number (1 to 3 digits) 3 AREA D3 2 1-B1
AREA B1 1-D3 A B C D
Examples: 1. "1-D3" means that line number "1" goes to the line number 1 "1" of the area "D3". 2. "1-B1" means that line number "1" goes to the line number "1" of the area "B1".
6. Test Point Information

: Indicates a test point with a jumper wire across a hole in the PCB. : Used to indicate a test point with a component lead on foil side. : Used to indicate a test point with no test pin. : Used to indicate a test point with a test pin.
1-12-2
H4PT_SC
AV 1/5 Schematic Diagram

* NOTE These components (IC1502A, C1507A, IC1502B, C1507B) can be used in any models. However, you cannot mix components under Group A with the ones under Group B. You can choose either Group. The difference between Group A and Group B is shown below. Group A IC1502A IC1502B C1507A C1507B BU4219G-TR /R3112N191A-TR-FA /R3112N191A-TR-FB ---------0.015 ---------Group B ---------PST3619NR ---------0.1
1-12-3
E2G71SCAV1

1-12-4
E2G71SCAV2

1-12-5
E2G71SCAV3

1-12-6
E2G71SCAV4

1-12-7
E2G71SCAV5
POWER SUPPLY Schematic Diagram

1-12-8
E2G71SCP
FRONT & POWER SWITCH Schematic Diagram
ATA Schematic Diagram

2G a b f g c e d 1G
FL3001 MATRIX CHART

7G P1 P2 P3 P4 P5 P6 P7 P8 P9 a b f g c e d S1 6G a b f g c e d 5G a b f g c e d 4G a b f g c e d 3G a b f g c e d
CD VCR DB HDD DVD
PM DTV BS
CS DR
7G
6G
5G
4G
3G
2G
1G
PM
DTV BS CS
T
DR
C
a f e g d b c
CD VCR DB HDD DVD
E2G71SCF
E2G71SCATA
1-12-9
DVD/HDD MAIN 1/6 Schematic Diagram

1 NOTE: The order of pins shown in this diagram is different from that of actual IC101. IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD/HDD Main Schematic Diagram Section.
1-12-10
E2G71SCD1

1-12-11
E2G71SCD2

1-12-12
E2G71SCD3

1-12-13
E2G71SCD4

1-12-14
E2G71SCD5

1-12-15
E2G71SCD6
BOARD AV Top View
1-12-16
BE2J70F01013A
BOARD AV Bottom View

WF6 PIN 17 OF CN1201 WF2 PIN 9 OF CN1201 WF1 PIN 7 OF CN1201 WF5 PIN 5 OF CN1201 WF4 PIN 3 OF CN1201
WF7 PIN 3 OF CN1151 WF3 PIN 30 OF IC005
1-12-17
BE2J70F01013A
BOARD POWER SUPPLY Top View

Because a hot chassis ground is present in the power supply circut, an isolation transformer must be used. Also, in order to have the ability to increase the input slowly, when troubleshooting this type power supply circuit, a variable isolation transformer is required.
1-12-18
BE2J70F01021
BOARD POWER SUPPLY Bottom View

Because a hot chassis ground is present in the power supply circut, an isolation transformer must be used. Also, in order to have the ability to increase the input slowly, when troubleshooting this type power supply circuit, a variable isolation transformer is required.
1-12-19
BE2J70F01021
BOARD FRONT Top View
BOARD POWER SWITCH BOARD POWER SWITCH Top View Bottom View
BE2J70F01013C
BOARD FRONT Bottom View
BOARD ATA Top View
BOARD ATA Bottom View
BE7H70F01032
BE4340F01032
1-12-20
WAVEFORMS
WF1
Pin 7 of CN1201
WF5
Pin 5 of CN1201
VIDEO-Y
0.2V
20sec
VIDEO-Cr
0.2V
20sec
WF2
Pin 9 of CN1201
WF6
Pin 17 of CN1201
VIDEO-C
0.2V
20sec
AUDIO(L)-OUT
1V
0.5ms
WF3
Pin 30 of IC005
WF7
Pin 3 of CN1151
VIDEO-CVBS
0.5V
20sec
SPDIF
1V
0.1sec
WF4
Pin 3 of CN1201
NOTE:
Input: COLOR BAR SIGNAL (WITH 1KHz AUDIO SIGNAL)
VIDEO-Cb
0.2V
20sec
1-13-1
HL4PWF
Wiring 1/2 Diagram

DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY DVD MECHANISM
CN1001 1 2 3 4 5 6 BOARD 7 RELAY 8 9 10 CN1002 11 1 12 11 13 14 15 16 17 18 SW2 SW1 SL(-) SL(+) GND T-SCN2 T-SCN3 VH(-) HW(-) HW(+) HV(-) HV(+) HU(-) HU(+) VCC U V W CN301 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN201 FCS(+) FCS(-) TRK(+) TRK(-) TILT(+) TILT(-) LDD-IIN4 LDD-IIN3 LDD-IIN2 LDD-IINR NU LDD-VDD LDD-VDD LDD-ENABLE LDD-OSCEN GND LDD-WEN4 GND LDD-WEN3 GND LDD-WEN2 LDD-SEL1 PD-VC PD-VSW F G H E RF(+) RF(-) A B C D PD/FSPD-VCC GND GND FSPD-VC FSPD-VSW FSPD-VOUT
WIRING DIAGRAM
DVD / HDD MAIN BOARD
SPINDLE MOTOR
SLED MOTOR
PICK-UP
FOCUS ACTUATOR TRACKING ACTUATOR TILT ACTUATOR
DVD-LD
CD-LD
PDIC
FPDIC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CN651 NRESET GND HDD7 HDD8 HDD6 HDD9 HDD5 HDD10 HDD4 HDD11 HDD3 HDD12 HDD2 HDD13 HDD1 HDD14 HDD0 HDD15 GND NU DMARQ GND NIOWR GND NIORD GND IORDY NU NDMACK GND INTRQ NU DA1 NU DA0 DA2 NCS1FX NCS3FX NU GND
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN3002-A CN3001-A 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 BOARD 19 19 ATA 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40
HDD
CN701 VIDEO-Y(I)-OUT 1 GND 2 VIDEO-Pb/Cb-OUT 3 GND 4 VIDEO-Pr/Cr-OUT 5 GND 6 VIDEO-Y(I/P)-OUT 7 GND 8 VIDEO-C-OUT 9 GND 10 AUDIO(L)-IN 11 GND 12 AUDIO(R)-IN 13 GND 14 AUDIO(R)-OUT 15 GND 16 AUDIO(L)-OUT 17 DVD/HDD-AUDIO-MUTE 18 AUDIO+5V 19 VIDEO-Y/CVBS-IN 20 GND 21 VIDEO-C-IN 22 GND 23 24 GND GND 25 SUB-SCLK 26 SYS-RESET 27 SUB-TXD 28 RDY 29 SUB-RXD 30
DVD/CD LASER DIODE DRIVE
CONTINUE WIRING DIAGRAM 2/2 (CN1201)
CN101 GND GND GND EV+10.5V EV+10.5V EV+10.5V GND GND P-ON+5V P-ON+5V P-ON+5V GND GND P-ON+3.3V P-ON+3.3V P-ON+3.3V GND GND AL+2.8V AL+2.8V AL+2.8V GND GND P-ON+1.8V P-ON+1.8V GND GND SPDIF GND 1V2CONT
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONTINUE WIRING DIAGRAM 2/2 (CN1151) W2
CNA01 HDMI CONNECTOR REAR
CONTINUE A WIRING DIAGRAM 2/2 (CN1015)
1-14-1
E2G71WI1
Wiring 2/2 Diagram

REAR VIDEO-Y VIDEO-Pb/Cb OUT OUT VIDEO-Pr/Cr AUDIO(L) OUT -OUT
FRONT
DIGITAL AUDIO(R) AUDIO OUT -OUT (COAXIAL)
S-VIDEO IN
VIDEO -IN
AUDIO(R) AUDIO(L) -IN -IN
2 1 3
4 5
6 7
8 9
10 12 14 16 18 20 11 13 15 17 19 21
2 1 3
4 5
6 7
8 9
10 12 14 16 18 20 11 13 15 17 19 21
ANT-IN
JK1206
JK1207
ANALOG
ANT-OUT ANT-IN
BOARD AV
DIGITAL
ANT-OUT CN2001 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 SUPPLY 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 CN1152 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
FAN
CN1601 FAN-VCC 1 GND 2
AC CORD
1 2 3 4
CN1015 HDD+5V GND GND HDD+12V
CN2204 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
GND KEY-2 480p-LED 720p-LED 1080i-LED 1080p-LED GND REMOTE AL+5V(1) EV+3.3V GND NU NU FL-STB FL-CLK FL-DIN KEY-1 -FL F2 F1
CN3001-F 1 2 3 4 5 6 7 8 9 BOARD 10 11 12 13 14 15 16 17 18 19 20
CN3002-F
FRONT
1 GND 2 POW-SW
CONTINUE WIRING DIAGRAM 1/2 (CN101) W2
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN1151 GND GND GND EV+10.5V EV+10.5V EV+10.5V GND GND P-ON+5V P-ON+5V P-ON+5V GND GND P-ON+3.3V P-ON+3.3V P-ON+3.3V GND GND AL+2.8V AL+2.8V AL+2.8V GND GND P-ON+1.8V P-ON+1.8V GND GND SPDIF GND 1V2CONT
BOARD POWER
LOW-POW -FL F2 F1 REG-VCC REG-VCC GND GND GND GND GND GND GND GND GND GND GND GND AL+5V(1) AL+5V(1) AL+5V(1) AL+5V(1) EV+12V EV+12V EV+12V EV+12V EV+12V EV+12V AL+2.8V AL+2.8V AL+2.8V AL+2.8V EV+33V SAFETY2
CN1201 VIDEO-Y(I)-OUT GND VIDEO-Pb/Cb-OUT GND VIDEO-Pr/Cr-OUT GND VIDEO-Y(I/P)-OUT GND VIDEO-C-OUT GND AUDIO(L)-IN GND AUDIO(R)-IN GND AUDIO(R)-OUT GND AUDIO(L)-OUT DVD/HDD-AUDIO-MUTE AUDIO+5V VIDEO-Y/CVBS-IN GND VIDEO-C-IN GND GND GND SUB-SCLK SYS-RESET SUB-TXD RDY SUB-RXD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
BOARD POWER SWITCH

CN1064
1 2
1-14-2
E2G71WI2
SYSTEM CONTROL TIMING CHARTS

Power on [ Tray Open ] button is pressed. Push Close
INNER-SW open? No Tray insertion
Yes
Tray insertion
No
INNER-SW open? Yes
Tray ejection
To disc distinction
[ Tray Open ] button is pressed.
INNER-SW open? Yes
No
SLED moves
Tray ejection
1-15-1
R4NTI
Parameter
V*: Voltage V0: 2.40 V V1: 4.25 V V2: 2.00 V V3: 2.36 V V4: 4.26 V T*: Event timer T1: 0.050 s T2: 2.000 s T3: 0.008 s T4: 0.006 s T5: 0.066 s T6: 1.500 s T7: 0.800 s T8: 0.005 s
Tray open
T4 T3 T1 Tray ejection direction SLED Tray insertion direction V0 V2 V1 V4 T2 T5
open INNER-SW close
Tray close
T8 T7 T6
Tray ejection direction SLED Tray insertion direction
open INNER-SW close
1-15-2
V3
R4NTI
Push close
Threshold level 0.08 V
0.02 s
Push Close detection
1-15-3
R4NTI
IC PIN FUNCTION DESCRIPTIONS

IC009 (SUB MICRO CONTROLLER)
Pin IN/ No. OUT 1 2 3 4 5 6 7 8 9 10 11 13 14 Signal Name Function Key Data Input 1 Key Data Input 2 Power Supply Protection1 Tuner Voltage Input Signal 36 OUT Flash Writing Voltage +3.3V Power Supply +3.3V Power Supply Main Clock Output Main Clock Input Ground Sub Clock Input Sub Clock Output Ground Micro Controller Reset Signal Fan Motor Control Signal1 Fan Motor Control Signal2 Consumption Power Control Transmission Data to Main Micro Controller Reception Data from Main Micro Controller Communication Clock with Main Micro Controller Not Used System Reset Signal 53 OUT PWR-SW Not Used VPS/PDC Data Receive = L Not Used Power Regulator Control Signal Remote Signal Input Not Used Ready/Busy communication Control with Main Micro Controller Power Voltage Down Detector Signal FL Select Not Used 39 OUT 40 37 Pin IN/ No. OUT 33 Signal Name Function Serial Data Serial Clock Serial Data Signal for Flash Serial Clock Signal for Flash
IN KEY-1 IN KEY-2 IN SAFETY1 IN AFT FLASHVPP
IN/ SDA OUT IN/ FLASHOUT SDA FLASHSCL
34 OUT SCL 35
IN EV+3.3V IN BUP+3.3V OUT XOUT IN XIN VSS IN XCIN GND
DVD/HDDDVD/HDD-Audio Mute IN AUDIOControl Signal MUTE AUDIOMUTE Audio Mute Control Signal
38 OUT
SC-AUDIO- SCART Jack Audio Mute MUTE Control Signal NU Not Used
12 OUT XCOUT
Control SCART1 8Pin Level 41 OUT 8PIN-OUT1 by using 8POUT-1 and 8POUT-2 Control SCART1 8Pin Level 42 OUT 8PIN-OUT2 by using 8POUT-1 and 8POUT-2 43 44 45 46 47 NU NU NU NU NU Not Used Not Used Not Used Not Used Not Used FL Serial Data Input FL Serial Interface Strobe FL Serial Clock Not Used Power Regulator Control Signal DVD Power Supply Control Signal
IN RESET FANCONT1
15 OUT
FAN16 OUT CONT2 17 OUT LOWPOWER
18 OUT SUB-TXD 19 IN SUB-RXD
48 OUT FL-DIN 49 OUT FL-STB 50 OUT FL-CLK 51 NU REGCONT
20 OUT SUB-SCLK 21 NU SYSRESET NU NU
52 OUT
22 OUT 23 24 25 -
IN DAVN-L
54 OUT 1080p-LED LED Control Signal 55 OUT 1080i-LED LED Control Signal 56 OUT 720p-LED 57 OUT 480p-LED 58 OUT HDD-LED 59 OUT DVD-LED 60 61 62 63 64 NU AVSS LED Control Signal LED Control Signal HDD LED Control Signal DVD LED Control Signal Not Used Ground Power Supply Protection2 IF AGC Comparator Signal Input Signal from Pin 8 of SCART2
26 OUT 1V2CONT 27 28 29 30 31 32 IN REMOTE NU
IN RDY IN P-DOWN IN FL-SEL NU
IN SAFETY2 IN AGC IN SC2-IN
1-16-1
E2G70PIN
IC3001 (VFD DRIVER)

Pin IN/ No. OUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 21 22 23 24 25 26 27 28 OUT Signal Name Function Serial Clock Serial Interface Strobe Ground Ground Ground +3.3V Power Supply
IN CLK IN STB NU NU VSS VDD a b c d e f g h VEE 7G 6G 5G
Segment Output
Pull Down Level Segment Output
16 OUT i
20 OUT 4G 3G 2G 1G VDD VSS NU
Grid Output
+3.3V Power Supply Ground Oscillator Input Not Used Serial Data Input
IN OSC IN DIN
1-16-2
E2G70PIN
LEAD IDENTIFICATIONS
KRC103M-AT/P KTC3199-(BL,GR,Y)-AT/P KTA1267-Y-AT/P KTA1266-Y-AT/P KTC3198-GR-AT/P KTC3203-Y-AT/P KTC2026-Y/P 2SK3798(Q)
BCE G D S
E C B KTC3205-Y-AT/P KTK5132S-RTK/P D
E C B KTB1151-Y-U/P KIA431-AT/P PQ070XF01SZH
E C B
PS2561A-1(W) PST3619NR BU4219G-TR 5 4 E C B MN101C77AFR1 1 2 3 LC74793JM-TLM-E 24 13

49 48 33 32
R A K 1 2 4 1: Anode 3 2: Cathode
1234
3: Emitter 4: Collector
SC16313G LD1117V 28 15
12
64 1 16
17
14
1 2 3
MSP3417G-QG-B8-V3
33 23 22
81 80
HA118326APF-E
51 50
34
KIA4558F-EL/P KIA4558P/P Note: 8 5 A: Anode K: Cathode E: Emitter C: Collector B: Base R: Reference G: Gate D: Drain S: Source
1
44 1 11 12
100 1 30 31
1-17-1
E2G70LE
EXPLODED VIEWS
Cabinet
C W3 1B3 See Electrical Parts List for parts with this mark.
( P4 ) BOARD ATA ( P5 ) BOARD POWER SUPPLY F2001 A AC2001 A3
( P2 ) DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY C' A'
TU1701 FM1001
B'
( P1 ) AV ASSEMBLY BOARD AV
BOARD POWER SWITCH
A1X
( P3 ) BOARD FRONT
1-18-1
E2G70CEX
(P1) AV ASSEMBLY
W2 CN1201
TU1701
CN1015
( P1 ) AV ASSEMBLY
BOARD AV
BOARD POWER SWITCH CN1064
(P2) DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY
( P2 ) DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY
1-18-2
E2G70CEX
(P3) BOARD FRONT
CN3001-F
( P3 ) BOARD FRONT
(P4) BOARD ATA

( P4 ) BOARD ATA
(P5) BOARD POWER SUPPLY
F2001
AC2001
CN2001
( P5 ) BOARD POWER SUPPLY
1-18-3
E2G70CEX
Packing
Upper Side X-20A X-20C X-20E X-20G X-20J X-20B X-20D X-20F X-20H
Lower Side
X22
X3
X1
Some Ref. Numbers are not in sequence.
1-18-4
E2G71PEX
MECHANICAL PARTS LIST

PRODUCT SAFETY NOTE: Products marked with a ! have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing.
Location No. A1X A3 1B3
TSB P/N
Reference No.
Description PANEL FRONT E2G71ED COVER TOP E2J70BD
P000494890 1VM223760 P000493370 1VM121104
P000494100 UHDD160WG003 HARD DISK DRIVE 160GB WD1600AVBB-63SYA0
FM1001 P000459880 MMEZL12NH008 MOTOR DC FAN D05U-12TS1 09(UX) W3 P000493540 WX1E2J70-009 WIRE ASSEMBLY MAIN TO HDD FFC 40P 194MM 40PIN OWNERS MANUAL(EN) E2G71ED OWNERS MANUAL(DE) E2G71ED OWNERS MANUAL(FR) E2G71ED OWNERS MANUAL(SV) E2G71ED OWNERS MANUAL(IT) E2G71ED OWNERS MANUAL(ES) E2G71ED OWNERS MANUAL(NE) E2G71ED OWNERS MANUAL(EL) E2G71ED OWNERS MANUAL(NO) E2G71ED REMOTE CONTROL UNIT NB335ED RF CORD PAL 1.2M QUICK GUIDE E2G71ED
ACCESSORIES
! X-20A ! X-20B ! X-20C ! X-20F ! X-20D ! X-20E ! X-20G ! X-20H ! X-20J X1 X3 X22 P000494900 1VMN24233 P000494910 1VMN24234 P000494920 1VMN24235 P000494950 1VMN24238 P000494930 1VMN24236 P000494940 1VMN24237 P000494960 1VMN24239 P000494970 1VMN24240 P000494980 1VMN24241 P000494420 NB335ED P000460030 WPZ0122LG001 P000494990 1VMN24242
20070921
1-19-1
E2G71CA
ELECTRICAL PARTS LIST

PRODUCT SAFETY NOTE: Products marked with a ! have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing. NOTES: 1. Parts that are not assigned part numbers (---------) are not available. 2. Tolerance of Capacitors and Resistors are noted with the following symbols. C.....0.25% G.....2% M.....20% D.....0.5% J......5% N.....30% F.....1% K.....10% Z.....+80/-20%
! Location No. TSB P/N Reference No. Description ! SA2001 ! T2001 P000457210 NVQZ10D471KB SURGE ABSORBER 470V+10PER P000493470 LTT3PE0KT031 TRANS POWER 7725
DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY

! Location No. TSB P/N Reference No. Description DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY ! P2 P000495000 N78E8DEN
AV ASSEMBLY
! Location No. TSB P/N Reference No. Description AV ASSEMBLY ! P1 P000494400 1VSA16307
BOARD FRONT
! Location No. TSB P/N Reference No. Description BOARD FRONT ! P3 P000493410 1VSA15874
BOARD ATA
! Location No. P4 TSB P/N Reference No. Description BOARD ATA P000493440 1VSA16180
BOARD POWER SUPPLY

! Location No. TSB P/N Reference No. Description BOARD POWER SUPPLY ! P5 ! C2001 ! C2002 ! IC2101 ! L2001 ! Q2101 ! R2001 ! AC2001 ! F2001 P000493810 1VSA16346
Following parts are included in P5. P000493460 CT2E683DC016 ACROSS THE LINE CAP . 0.068F/250V
P000493450 CCN2EMA0E222 SAFTY CAP 2200pF/250V . P000483270 QPEWPS2561A1 PHOTOCOUPLER PS2561A1(W) P000483800 LLEG0Z0TU001 COIL LINE FILTER 56MH TLF24HB5630R3
P000493500 QFWZ2SK3798Q MOS FET 2SK3798(Q) P000493510 RXX2565MGL01 P000468380 WAE0172LW011 GLASS GLAZE RES. 1/2W J 5.6M POWER CORD PE8G2CG9G0AB05
P000483870 PEG20B0W3002 FUSE TIME RAG TSD2A250VSVDEUC3CPSE
20070921
1-20-1
E2G71EL

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FILE NO.

HDD & DVD Video Recorder

HDD & DVD VIDEO RECORDER RD-XS27KE

TOSHIBA CORPORATION 2007

Published in Japan, Sept. 2007 GREEN

GREEN PRODUCT PROCUREMENT

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

IMPORTANT SAFETY NOTICE

LASER BEAM SAFETY PRECAUTIONS

Drive Mechanism Assembly

Laser Beam Radiation

Location: Inside Top of DVD mechanism.

IMPORTANT SAFETY PRECAUTIONS

Precautions during Servicing

Safety Check after Servicing

Chassis or Secondary Conductor Primary Circuit d' d

2. Leakage Current Test

AC Voltmeter (High Impedance)

One side of Power Cord Plug Prongs

STANDARD NOTES FOR SERVICING

Circuit Board Indications

Pb (Lead) Free Solder

How to Remove / Install Flat Pack-IC

Instructions for Connectors

* Be careful to avoid a short circuit.

Hot-air Flat Pack-IC Desoldering Machine

Soldering Iron Masking Tape Tweezers Flat Pack-IC Fig. S-1-3

Sharp Pin Fine Tip Soldering Iron

Pin 1 of the Flat Pack-IC is indicated by a " " mark.

Hot Air Blower

Flat Pack-IC Tweezers Fig. S-1-6

Instructions for Handling Semiconductors

1. Ground for Human Body

2. Ground for Workbench

Conductive Sheet or Copper Plate

HANDLING PRECAUTIONS FOR HDD

CABINET DISASSEMBLY INSTRUCTIONS

HARD DISK DRIVE MOTOR DC FAN PANEL REAR

[11] FAN COVER D6 2(S-10)

[3] BOARD FRONT

[4] BOARD POWER SWITCH

[11] FAN COVER

[8] BOARD ATA

[12] MOTOR DC FAN [13] PANEL REAR

[9] HDD BRACKET

[10] HARD DISK DRIVE

[16] MAIN BOARD HOLDER

FRONT D7 (S-17) BRACKET R

D3 ---------D4 *CN1015, *CN651, 3(S-3)

[2] FRONT ASSEMBLY

[4] BOARD POWER SWITCH

[3] BOARD FRONT

[5] PANEL FRONT

[7] DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY

M-BOARD PLATE EARTH

CN651 CN101 CN701

[6] HDD ASSEMBLY

CN1015 BOARD SUPPORT / BOARD SPACERS

*See Reference Notes 2.

[10] HARD DISK DRIVE

[8] BOARD ATA

POWER HOLDER (S-14)

HDD PLATE EARTH (S-9)

D3 ---------D4 CN1015, CN651, 3(S-3)