Web Site: www.ijaiem.org Email: editor@ijaiem.org, editorijaiem@gmail.com Volume 2, Issue 1, January 2013 ISSN 2319 - 4847
Methodology to Achieve Ride-Through of an Adjustable Speed Drives (ASDs) Using Supercapacitors during Voltage Sag
S.S.Deswal1, Rajveer Mittal2, Ratna Dahiya3 and D.K.Jain4
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Assoc. Prof., Department of Electrical Engg., Maharaja Agrasen Institute of Technology, Sec-22, Rohini, Delhi Assoc. Prof., Department of Electrical Engg., Maharaja Agrasen Institute of Technology, Sec-22, Rohini, Delhi
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ABSTRACT
During the voltage unbalance, the resulting adverse effects on equipments such as induction motors and power electronic converters and drives on ASDs have been described. It has been observed that during unsymmetrical fault, the input rectifier slips into the single phase operation and draw heavy currents which may actuate the overload protection and trip the ASDs. The application of supercapacitors bank with boost converter to inject energy at DC-Link under voltage unbalance condition has been incorporated. The supercapacitor provides ride-through and reduces the current overshooting by injecting energy at DCLink. Based on the designed topology, simulation model in MATLAB 7.5 (Sim Power Block set) has been developed for voltage unbalance conditions with supercapacitor as an energy storage device. The designed control technique is modeled, simulated and successfully implemented in the laboratory. The extensive simulation results supported by experimental results were provided to validate the proposed system .
Keywords: Adjustable Speed Drives, Electric Power Quality, Ride-through Capabilities, Energy Storage Devices, Supercapacitors
1. INTRODUCTION
The greatest effect of voltage unbalance is on three-phase induction motors. Three-phase induction motors are one of the most common loads on the network and are found in large numbers especially in industrial environments. When a three-phase induction motor is supplied by an unbalanced system the resulting line currents show a degree of unbalance that is several times the voltage unbalance. An excessive level of voltage unbalance can have serious impacts on mains connected induction motors. Although induction motors are designed to tolerate a small level of unbalance they have to be derated if the unbalance is excessive. Voltage unbalance also has an impact on ac variable speed drive systems where the front end consists of three-phase rectifier systems. The triplen harmonic line currents that are uncharacteristic to these rectifier systems can exist in these situations leading to unexpected harmonic problems. Although it is practically impossible to eliminate voltage unbalance it can be kept under control at both utility and plant level by several practical approaches. Voltage unbalance is regarded as a power quality problem of significant concern at the electricity distribution level. Although the voltages are quite well balanced at the generator and transmission levels the voltages at the utilization level can become unbalanced due to the unequal system impedances and the unequal distribution of single-phase loads. The level of current unbalance that is present is several times the level of voltage unbalance. Such an unbalance in the line currents can lead to excessive losses in the stator and rotor that may cause protection systems to operate causing loss of production. [1-5] Three-phase diode rectifier systems are an essential part of conventional Adjustable Speed Drives as shown in . 1 and uninterruptible power supplies. These rectifier systems draw non-sinusoidal current waveforms from the ac mains. If the ac supply system is balanced the line current waveform may take the double pulse per half cycle shape that contains characteristic harmonic orders given by:
h kq 1
(1)
where h = harmonic order ,k = 1, 2,.and q=number of pulses of the rectifier system giving only 5th ,7th , 11th, 13th order harmonics.
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Figure 1 Typical adjustable speed drives (ASDs) system As the supply system becomes unbalanced the line current waveform deviates away from the double pulse formation to single pulse formation leading to uncharacteristic triplen harmonics. Supply voltage unbalance can lead to tripping of drive systems that is caused by excessive ac line currents on some phases and under voltage on the DC-Link. This can also lead to excessive thermal stress on diodes and dc link capacitor. Increase in the unwanted triplen harmonic currents can also lead to undesirable harmonic problems in the supply system. The different ride-through require energy storage devices injecting power at the DC-link during voltage sags as described in the literature[7-15]. They are based around software control (such as kinetic and magnetizing energy recovery), hardware (such as increasing the DC-Link capacitor size), or a combination (such as a boost converter) [6, 19]. Most of the mitigation techniques are based on the injection of active power, thus compensating the loss of active power supplied by the system [10-13]. An important distinction between each of the possible ride-through approaches is their ability to provide full-power ride-through, which is required by many applications. The conventional topology of a boost converter can be used to maintain the DC-Link voltage during voltage sag, and can either be integrated into new drives between the rectifier and the DC-Link capacitors or retrofitted as an add-on module. The add-on module is used to retrofit existing drives with ride-through capabilities. Besides energy storage systems, some other devices Constant voltage transformers (CVT), DVR may be used to solve Electric Power Quality problems [9-12]. The sensitivity of AC ASDs to voltage sags is presented in a voltage tolerance curve is defined by IEEE Std. 1346[5] as shown in Figure 2. It may be seen that the ASDs can withstand a reduction in the line voltage upto 85% of nominal value for an extended duration of time. For all points falling below the voltage tolerance curve, the drive will trip. SEMI F47-0200, Specification for Semiconductor Processing Equipment Voltage Sag Immunity [6], specifies the required voltage sag tolerance for semiconductor fabrication equipment. SEMI F47 requires that semiconductor processing equipment tolerate voltage sags connected onto their AC power line. They must tolerate sags to 50% of equipment nominal voltage for duration of up to 200 ms, sags to 70% for up to 0.5 seconds, and sags to 80% for up to 1.0 second.
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Figure 3 Basic model for fault analysis For a symmetric three-phase fault the voltage at the Point-of-Common-Coupling (PCC) can be estimated using a simple voltage-divider model represented by the equation (2). In this case the fault impedance is not considered.
Feeder E Z 1 S Feeder
(2)
Here V is the retained voltage at PCC, E1 is the pre-fault voltage in phase A, ZFeeder is the feeder impedance and ZS is the source impedance. 2.2 Unsymmetrical Faults A phase to ground fault will result in a type B. A phase to phase fault results in a type C. If the voltage sag is of Type B or Type C, the circuit will behave as a single-phase rectifier. Even 10% voltage sag will result in a single-phase operation of the three-phase diode rectifier. The voltage between the two non faulted phases is unaffected and the DCLink voltage will not be reduced, however the current amplitude will increase. The same amount of energy must be transferred, but now in two pulses instead of six pulses. The peak value of the current will be 200% larger, and may cause an over-current or a current unbalance. The over-current or unbalance protection may trip the ASDs. A phase angle jump will affect the phase voltages and the DC-Link voltage. For sag magnitude of 50%, the DC-Link voltage does not drop below 70%, even for a small capacitance. This is because there is at least one phase that is still at 100% magnitude, and this phase stablizes the DC-Link voltage. If there is a transformer that removes the zero-sequence between the fault location and the load for phase to ground fault, the voltage sag will be of type D. The voltage sags of type E, F and G are due to a two phase to ground fault [1-5]. For sag magnitude 50% in Type D, there is no phase which has 100% magnitude and, therefore, the effect is more harmful on the DC-Link. In case of type B, C, D or E voltage sag, input rectifier passes into single-phase operations with the consequences such as input current distortion and DC voltage ripple increase with dominant component at double frequency and with average voltage reduction in C type voltage sag case. Consequently torque contains the second and fourth harmonic components along with the fundamental. The motor torque oscillatory component presence can leads to mechanical resonance exciting in coupled multi-motor drives besides noise increase, for e.g. in paper production machines. Thus, the unsymmetrical faults lead to three major negative effects that unbalanced input voltages can have on ASDs performance. [9-12] : a) Significant input current unbalances which stresses the diode bridge rectifiers and input protective devices such as fuses, contactors and circuit breakers. b) Injects a second harmonic voltage component on the DC-Link voltage which increases the electrical stresses on the DC-Link choke inductor (if used) and the DC-Link electrolytic capacitors. It potentially shortens the capacitor lifetime.
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Figure 4 Block Diagram of Proposed Technique The ASDs used is a scalar controlled induction motor of specifications 5 H.P, 415 volts (L-L), 3- Phase, 4 Poles, 50 Hz, 1444 rpm and is having a supercapacitors as an energy storage device at DC-Link. A buck-boost DC-DC converter converts the output of the connected energy storage device to the desired DC-Link voltage. The hardware set up is shown in Figure 5. It consists of: a) AC/DC converter section: This unit consists of uncontrolled three- phase diode bride rectifier. b) DC/AC inverter unit: This unit consists of MOSFET based inverter. c) Energy Storage Devices: The device is a supercapacitor bank of 12V modules. This 12V DC is converted to 220 V DC (for experimental purpose) with the help of buck-boost converter Voltage Sag Generator Unit: The various types of faults were created in the lab using shunt impedance method by actually grounding/shorting the line terminals in order to represent the true voltage sag conditions as shown in Figure 4.
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Figure 5 View of Designed Hardware 1. Waveform in LabVIEW 2. DAQ board 3. DC isolation circuit 4. Isolation transformer 5. Supercapacitor 6. 3-phase induction motor 7. Sag generator 8. 3-phase supply 9. AC/DC converter section 10.Capacitor bank(DC- link) 11. Adjustable speed drives 12. Boost convereter 13. DC- link 14. Function generator 15.3-phase Auto transformer 16. Battery
(4)
where, id is supply current and io is the current drawn by the inverter section. The input AC currents of the rectifier are computed as follows. When VRY is maximum (Vmax) the current (id) flows from terminal R to Y through the concerned rectifier diode pair and the load. Where as for minimum value of VYR is maximum, the current flows from terminal Y to R. The current in line B is zero when these conditions exist. Likewise the currents flowing through the lines are computed when VYB and VBR satisfy these upper and lower voltage conditions. 4.2 Scalar Control of Induction Motor Drive An AC induction machine is scalar controlled, wherein, the ratio of stator voltage to frequency (V/F) is kept constant. 4.3 Modeling of Supercapacitor A supercapacitor can be modeled using some standard circuit components as shown in Figure6. The two variable capacitances are nonlinearly varying with the voltage that is applied across the circuit. The capacitance C is responsible for the most important phenomenon in the model. The amount of energy stored and the rate of energy level variations are both determined mainly by the capacitance value. The resistance R2 connected in parallel with the capacitor is meant to represent the self discharge effect. The series resistance R1 represents the losses during charge and discharge. The over voltage protection provided by R3 and the switch controlling its connection to the circuit is necessary to prevent damage to the capacitor elements by balancing the voltage level. The resistance Rp and the capacitance Cp are included in the circuit to model some of the fast dynamics in the behavior of the supercapacitor [11].
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Figure 6 Basic circuit model of the supercapacitor Energy stored in the supercapacitor is given by the following equation:
E 1 2 CV 2
Usable Energy =
(5)
Where, C is the capacitance in farads, V is the voltage across C in volts; E is the energy stored in C in joules.
E 1 2 C V12 V2 2
(6)
Where, V1 is the rated charging voltage V2 is the rated minimum operating voltage of supercapacitors.
5.
The output voltage of the switch-mode DC-DC buck-boost converter is regulated to be within a specified range. There are two control methods for DC-DC converters: voltage mode control and current mode control respectively. The current mode control for a DC-DC buck boost converter has been employed in the proposed technique. It contains twoloop system as shown in Figure 4. An additional inner current loop is added to the voltage loop. The current loop monitors the inductor current and compares it with its reference value. The reference value for the inductor current is generated by the voltage loop. The key principle that drives the buck-boost converter is the tendency of an inductor to resist changes in current. When being charged it acts as a load and absorbs energy, when being discharged, it acts as an energy source. The voltage it produces during the discharge phase is related to the rate of change of current, and not to the original charging voltage, thus allowing different input and output voltages.
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300
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200 100 0 0.9 1 0.95 1 1.05 1.1 1.15 1.2 1.25 1.3 1.35 1.4 1.45 1.5 1.55 1.6 1.65 1.7 1.75 1.8 1.85 1.9
time (s)
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Figure 7 Simulation Results showing three-phase source voltages, three-phase source currents, DC-Link voltage, Electromagnetic Torque and Rotor speed during symmetrical fault condition without providing any ride-through
Figure 8 Experimental Results showing three-phase source voltages, three-phase source currents, DC-Link voltage, Electromagnetic Torque and Rotor speed during symmetrical fault condition without providing any ride-through. Voltage scale: 100 V per division. Current scale: 2.25 A per division. DC-Link Voltage scale: 100 V per division
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time (s)
Figure 9 Simulation Results showing three-phase source voltages, Currents, DC-Link voltage, Electromagnetic Torque, Rotor Speed during symmetrical fault condition with supercapacitor as ride-through alternative
Figure 10 Experimental Results showing three-phase source voltages, Currents, DC-Link voltage, Electromagnetic Torque, Rotor Speed during symmetrical fault condition with supercapacitor as ride-through alternative. Voltage scale: 100 V per division. Current scale: 2.25 A per division. DC-Link Voltage scale: 100 V per division
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time(s)
Figure 11 Simulation results showing three-phase source voltages, currents, DC- Link voltage, electro-magnetic torque and rotor speed during DLG fault (Type-E) without providing any ride- through
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Figure 12. Experimental results showing three-phase source voltages, currents, DC- Link voltage, electro-magnetic torque and rotor speed during DLG fault (Type-E) without providing any ride- through. Voltage scale: 100 V per division. Current scale: 2.25 A per division. DC-Link Voltage scale: 100 V per division
250 150 50 -50 -150 -250 250 150 50 -50 -150 -250 250 150 50 -50 -150 -250
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Figure 13 Simulation results showing three-phase source voltages, currents, DC-Link voltage, electro-magnetic torque and rotor speed during DLG fault (Type-E) with supercapacitor as ride-through alternative
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Figure 14 Experimental results showing three-phase source voltages, currents, DC-Link voltage, electro-magnetic torque and rotor speed during DLG fault (Type-E) with supercapacitor as ride-through alternative. Voltage scale: 100 V per division. Current scale: 2.25 A per division. DC-Link Voltage scale: 100 V per division
7. CONCLUSIONS
In this paper the supercapacitors as an energy storage device for providing ride- through to ASDs during symmetrical and unsymmetrical fault conditions have been presented. The proposed topology is capable of providing ride- through during both symmetrical and unsymmetrical voltage sags. The effectiveness of the proposed topology has been verified by means of simulations based on MATLAB and experimental results obtained on a laboratory prototype. From these results it is clear that the supercapacitors dynamic response is fast enough to respond to the load transient requirements and avoid the affects of the various power quality disturbances on the adjustable speed drives. The supercapacitor maintains the DC-Link voltage thereby reduces the input inrush current. The main emphasis of this paper is that, the supercapacitor as an energy storage device may be employed during unsymmetrical fault condition so as to avoid the nuisance tripping of the ASDs.
REFERENCES
[1] G.T. Heydt, Electric Power Quality, 2nd ed. WestLafayette, Stars in a Circle, 1994. [2] M. H. J. Bollen, Understanding Power Quality Problems: Voltage Sags and Interruptions, Series on Power Engineering. New York: IEEE Press, 2000. [3] Hingorani N, Gyugyi L, Understanding FACTS, Wiley IEEE Press, 1999. [4] IEEE Recommended Practices on Monitoring Electric Power Quality, IEEE Std.1159, 1995. [5] IEEE Recommended Practices for Evaluating Electric Power System Compatibility With Electronic Process Equipment, IEEE Std.1346, 1998. [6] SEMI F47-0200, Specification for Semiconductor Processing Equipment Voltage Sag Immunity. [7] A. Z. Van. R. Spee, A. Faveluke and S. Bhowmik, Voltage Sag Ride-Through for Adjustable-Speed Drives With Active Rectifiers, IEEE Trans. on Industry Applications, vol. 34, issue 6, pp. 1270 1277, Nov.-Dec. 1998. [8] A. Von, P.N. Enjeti, B. Banerjee, Assessment of Ride-Through Alternatives for Adjustable-Speed Drives, IEEE Trans. on Industry Applications, vol. 35, issue 4, pp. 908 - 916, July-Aug. 1999.
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AUTHOR
S. S. Deswal received his B.Tech degree in Electrical Engineering from R.E.C, Kurukshetra , Kurukshetra University ,Haryana, India in 1998, the M.E degree in Electrical Engineering(Power Apparatus and Systems) from Delhi College of Engineering, Delhi University, Delhi, India in 2005, and Ph.D. degree from N.I.T, Kurukshetra a Deemed University, Haryana in Feb 2012. Currently, he is working as a Associate Professor in EEE Department with the Maharaja Agrasen Institute of Technology, Rohini, Delhi under GGSIP University, Delhi, India. His research interests include electric power quality, ASDs, electric motor drives, renewable energy sources. Rajveer Mittal received his B.E degree in Electrical Engineering from R.E.C, Kurukshetra , Kurukshetra University ,Haryana, India in 1987, the M.E degree in Electrical Engineering(Instrumentation & Control) from Delhi College of Engineering, Delhi University, Delhi, India in 2003, and is currently pursuing the Ph.D. degree in the research area of Power Quality Studies of Wind Energy Systems of Electrical Engineering from N.I.T, Kurukshetra a Deemed University, Haryana, India. Currently, he is working as Head of the EEE Department with the Maharaja Agrasen Institute of Technology, Rohini, Delhi under GGSIP University , Delhi, India.His research interests include power quality, motor drives, and Renewable energy. Ratna Dahiya received her B.Tech from GBU, Pant Nagar and M.Tech and Ph.D. degree degree in Electrical Engineering from R.E.C, Kurukshetra, Kurukshetra University, Haryana, India. Currently, she is working as Professor in Electrical Engineering Department with the NIT, Kurukshetra (Deemed University), Haryana, India. Her research interests include SMES, electric power system and electric power quality.
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