The clever driving

MAN.HEMPP16 Release 1.4

MPP16
DRIVE

USERS MANUAL

IMPORTANT NOTICE
EVER co. reserves the right to make changes without further notice to any products herein to improve reliability, function or design without warning or the obligation of adjournment of the manufactures and preceding handbooks. EVER co. does not assume any liability arising out of the application or use of any product or circuit described herein ; neither does it convey any license under its patent rights or the rights of others

EVER Elettronica
Via del Commercio, 2/4 Loc. S. Grato Z.I. 26900 - LODI - ITALY Tel. ++39 (0)371 412318 Fax ++39 (0)371 412367 Web: www.everelettronica.it E-mail: infoever@everelettronica.it

EVER Elettronica
Technologiezentrum - Europaplatz D - 52068 Aachen - GERMANY Tel. ++49 (0)241 9631836 Fax ++49 (0)241 9631835

Printed in ITALY
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MPP16

INDEX
Pag. 1 - 1 Pag. 1 - 1 Pag. 1 - 1 Pag. 1 - 2 Pag. 2 - 1 Pag. 2 - 1 Pag. 2 - 2 Pag. 2 - 2 Pag. 2 - 3 Pag. 2 - 8 Pag. 3 - 1 Pag. 3 - 1 Pag. 3 - 1 Pag. 3 - 2 Pag. 3 - 2 Pag. 3 - 3 Pag. 3 - 4 Pag. 3 - 5 Pag. 3 - 6 Pag. 3 - 7 Pag. 3 - 7 Pag. 3 - 8 Pag. 4 - 1 Pag. 4 - 1 Pag. 4 - 1 Pag. 4 - 2

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 How to use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Use Limits, Risks and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SYSTEM INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 Inputs / Outputs operation description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Protection circuitry description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 INSTALLING THE MPP16 DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Unpacking, Inspecting and Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Installing and Using the Unit Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Selecting Motors and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Mounting the Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 Connecting to the Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.1 Earth Ground (EG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.2 AC Supply Input (PS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.3 DC Supply Input (PS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.4 Step Motor Outputs (SM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.5 Inputs / Outputs (I/O) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 Setting Users adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 STARTING THE MPP16 DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Testing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Maintaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 MPP16 VERSIONS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 5 - 1 5 1 Driver coding and ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 5 - 1 5.2 MPP16 driver available versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 5 - 1 6 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 PNP Outputs Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 Mechanical and Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 6 - 1 Pag. 6 - 1 Pag. 6 - 2 Pag. 6 - 2 Pag. 6 - 4

7 APPENDIX A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 7 - 1 7.1 MPP16V01 special version description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 7 - 1 7.2 MPP16V03 special version description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 7 - 2

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Notes :

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1 INTRODUCTION
1.1 Warranty
MPP16 drivers are warranted for one (1) year from date of manufacture as determined by the date code on the drive label. In no event, however, shall EVER be liable or have any responsibility under such warranty if the product has been improperly stored, installed, used or maintained, or if the customer allows any unauthorized modifications, adjustment and/or repairs to such product. EVER's obligation hereunder is limited solely to repairing, replacing (at its option), at its factory any product, or parts, which prove to EVER's satisfaction to be defective as a result of defective materials or workmanship, in accordance whit EVER's stated warranty. The contents of this manual are believed to be correct at the time of printing. To allow continuous development and improvement of manufactures, EVER co. reserves the right to change the specifications, characteristics and performances of the product and the contents of this manual without notice. EVER co. does not recommend the use of its products in life support applications wherein a failure or malfunction of the products may directly threaten life or injury. The user of EVER co. products in life support applications assumes all risks of such use and indemnifies EVER co. against all damages.

1.2

How to use this Manual

This manual contains mainly information and procedures to install, setup and troubleshoot the MPP16 drive. Several functions of MPP16 depend on the version of the same. Refer to section 5.0 for more information about the available drive versions. The pictographs used in this Instruction Manual have the following meanings: Danger Warning Caution Used when life or health of the user are exposed to danger or when severe damage to materials can occur.

Attention observe at all costs

Special instruction for a safe and trouble-free operation.

Tip Help Information

Used to mark additional important information.

An essential element to achieve the limit values specified in the EMC directives is, apart from the use of filters and chokes, the installation in conformity with EMC requirements.

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1.3

Use Limits, Risks and Warnings

- The MPP16 has been designed to drive a step motor in '2 phases on bipolar chopper' mode. The motor can have 4, 6 or 8 leads. - The plan of the installation must be compliant to the prescriptions in this manual. - EVER is in no way responsible for damages to persons or things caused by an improper use of the equipment. - It is responsibility of the planner of the MPP16 installation to provide a proper working environment.

Only qualified Electro-personnel

The MPP16 drive operates with low voltages . The installation of the unit as well as of the accessories is only permissible by qualified personnel. A safe and trouble-free operation is only possible when the valid regulations according to IEC 1000, EN 60204-1, EN 50082.2 as well as the relevant regulations for end users area are observed.

On the drive there are parts at high temperature and capacitors maintaining some charges. After any working section, wait some minutes before operating on the device in order the temperature of heat sink and the capacitors voltage can go down to not dangerous values. Pay attention to the AC supply and motor cables connections.

Using items without potential-separated inputs/outputs, it is necessary that potential equality exists between the components to be connected (e.g. through equalizing conductor). Disregard can cause the destruction of the components through the equalizing currents.

Making high pot test on a machine including the MPP16 driver, be sure not to exceed the maximum insulation ratings of the unit.

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2
This section

SYSTEM INTRODUCTION
introduces the main characteristics of the driver with reference to MPP16: Block diagram Description Specifications

2.1

Block Diagram

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2.2

General Description
The figure in the previous section shows the block diagram of the MPP16 drive: it is a step motor drive that can drive a two-phase motor in bipolar chopper mode. The motor can have 4, 6 or 8 leads as well.

Motor features must be compatible with the output ratings of the drive.

Moreover the drive has: Micro-stepping for high resolution and smooth stepper operation. Sinusoidal winding current waveforms Over Current protections to prevent the system from damaging. Protection against motor generated overvoltages (option) FAULT emergency output.

2.3

Specifications
The electric specification tollerances, if not differently indicated, are according to EN 60204, IEC1131-2, EN 60950, EN61800-3 standard requirements. System ratings depend strictly on the system version. Refer to section 5.0 for technical specifications .

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2.4

Inputs / Outputs operation description

home, fault outputs.

I/O Features Signal interfacing is provided on the step, direction, current reduction, enable, reset inputs and

Inputs Outputs Interface

The following figure shows the Inputs/Outputs interface schematic diagram of MPP16-V04 standard version.

V+

V+ TRN3 2N3904 R43 1K C17 330P TRP1 2N3906

V+

R31 680 R30 4K7 TRN1 2N3904 HOME +5 VMB VMA

R29 2K2

MO

U1 SDI-C403

11

13

15 VMB

V+ 8 9 R22 R27 CK DIR RWC EN HOME GND RST FAULT V+ V+ R28 4K7 R26 R25 R24 R23 4K7 4K7 4K7 4K7 R19 10K DZ2 DZ3 R20 R17 R18 10K 10K 10K 3K3 3K3 R46 R47 1K 1K

VMA

VCC

MO

24

R21 4K7

M1 M2

A A BRIDGE A NF-A DECODER

23 20

5 7 6 3 2

CW/CCW CK1 CK2

21

B ENABLE B RESET BRIDGE B OSC NF-B

19 16

OSC 4 10

18

C11

C12

C13

C15

C1 4n7 63V

17

7V5

7V5

JUMP1

Inputs type selection

PNP : connect 2-3 (default)

V+

Inputs Type Selection

The default setting on MPP16 is for PNP type inputs. PNP Inputs: To select PNP inputs: connect through JUMP1 2 and 3 pins (refer to MPP16 part location diagram) the inputs pull-down resistors to the internal DC (-) side. NPN Inputs: To select NPN inputs: connect through JUMP1 1 and 2 pins (refer to MPP16 part location diagram) the inputs pull-up resistors to internal +24Vdc power supply.

Using NPN inputs , connect the EN input to the GND terminal to enable the driver. Using PNP inputs, connect the RST and RWC inputs to the V+ terminal to disable the Reset and the Current Reduction functions.

Using NPN style connection,input wire grounding fault can result in unwanted actuating of the driver.

NPN : connect 2-1

22

470pF 470pF 470pF 470pF

PG-A

PG-B

REF IN

SG

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INPUTS

CK : Controls the speed of the motor according to the selected step type. The following table shows the number of clock pulse needed to achieve a turn in a standard motor with 1.8 step angle : Step type Full step 1/2 step 1/4 step 1/8 step N of clock pulse 200 400 800 1600

This input is active on the Leading Edge

DIR : Reverses the rotation direction of the motor shaft.

EN : Enables/disables the motor current: 0 = Enable 1 = Disable (Full motor current) (Null motor current)

RWC : Reduces by 40% the selected current value: 0 = Full motor current - 40% 1 = Full motor current

RST : Resets the internal counting of the current waveform sequence. When RST input is enabled the motor rotation stops (even if the clock pulses are applied to the CK input) and the motor holds the torque at maximum current. (See the functional diagram on page 2-6 and 2.8). 0 = Reset counting 1 = Normal operation

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Outputs: type

FAULT and HOME

PNP style outputs.

FAULT :

Monitors the status of the drives overcurrent/short circuit protection. During the normal operation the output is high (+24Vdc) and if an overcurrent/short circuit event occurs on the motor outputs, it switches off (Low state). 0 = Protection state (0Vdc) 1 = Normal operation (+24Vdc) To reset the protection state : switch the power supply off, wait some seconds until the green led is lit off and switch power supply on.

HOME :

Monitors position zero of the current waweform sequence (See the HOME and RST signals timing diagram in section 5). The output is normally high (+24Vdc) and switches off when zero position occurs during the counting of the current sequence. 0 = Zero position (0Vdc) 1 = Normal operation (+24Vdc)

Do not use this signal as position reference. If a motor stop occurs because of the load applied to the shaft while the CK pulses are applied to the drive, the position of the rotor determined by the HOME output signal is not correct.

Output signals have no over-current protection.

Refer to section 6 for input/output electrical specifications.

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Motor Current vs. EN, RWC,HOME and RST inputs

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Motor Current vs. EN, RWC,HOME and RST inputs

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2.5
Overcurrent short-circuit Protection

Protection circuitry description

Avoids the damaging of the drive due to fault or incorrect connection to the motor cable. The intervention of the protection circuitry disables the power stage and the motor loses the holding torque. Refer to section 4 for troubleshooting on overcurrent/short-circuit protection. NOTE : This feature is available on all versions of MPP16 drive.

The intervention of the overcurrent/short-circuit protection circuitry can be monitored by means of the FAULT output. Refer to the section 2.4 for FAULT output description.

Overvoltage protection

Avoids the damaging of the drive, clamping the overvoltages caused by uncontrolled rotation of the step motor. The intervention of the overvoltage protection circuitry has no influence on normal operation of the drive . NOTE : This feature is available only on the V02 version of the MPP16 drive.

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3 INSTALLING THE MPP16 DRIVE

This section explains how to install the MPP16 step motor driver.Topics covered are :

Unpacking and inspecting the MPP16 Installing and using the MPP16 unit safely Selecting optional drivers parts Mounting the MPP16 in your installation Connecting the input/output cables Setting users adjustments

3.1
Unpacking:

Unpacking, Inspecting and Storing

1. remove the MPP16 from packing. 2. check the item(s) against the packing-list. A label located on the drive identifies the unit by model version and serial number. the unit : any transportation damages must be submitted by the buyer to the carrier. the MPP16 drive in a clean and dry place with the temperature between the specified limits.

Inspect Store

3.2
Safety Guidelines

Installing and Using the Unit Safely

Only qualified personnel should install the MPP16 drive, after first completely reading and understanding the information included in this manual.

The installation instructions should be followed and approved. Any question or doubt should be clarified with the supplier of the driver before its use. In no event will EVER co. accept liability for indirect or consequential damage and consequences resulting from: inappropriate, negligent or incorrect installation or modification of the driver without approval, or from incorrect connection of the MPP16 driver to the motor. To avoid possible personal injury whenever you are working with MPP16 unit: Do not operate the driver without the motor case and the DC bus (-) side connected to ground. The protective earth (PE) impedance must conform to the requirements of local industrial safety regulations. Always turn power supply off before making or removing connections from the unit.

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Before handling or operating maintenance actions on MPP16 drive, wait until the LED on the drive is switched off. Do not use the EN input as a safety shutdown. Always remove power to the drive for a safe shutdown. Take into account the heat dissipation function of some parts the MPP16 drive: using the drive in heavy application, some surfaces can have high temperature rise. Before unplugging the drive from the installation wait a proper time for cooling.

3.3

Selecting Motors and Options

Selecting a The MPP16 driver is designed for use with EVERs line of step motors or most other two Motor phase stepper motors. The motors ratings must be compatible with the output configuration and

ratings of the drive. Refer to the torque/Speed Curves in the EVERs Motors Catalogues or call EVERs sales dept. or your local distributor for motor sizing and drive-motor compatibility planning.
Selecting Options

Refer to EVER co Drivers Catalogue for options planning or call EVER sales dept.

3.4
Cooling

Mounting the Driver

The MPP16 drive has surfaces that provide the cooling of its internal circuitry through their heat dissipation capability. Optimize the thermal flow between the drives surfaces and ambient according to the 'worst case power dissipated in your application.

Environment The drive should be installed in environment free of dust, corrosive vapors, gases and liquids.

Avoid environments allowing condensation of vaporized liquids, including atmospheric moisture. Installing the MPP16 inside a cabinet, be sure that the air flow openings or the cabinet cooling system do not allow the internal temperature rise to exceed the maximum ambient temperature of the drive. Moreover any local safety regulations concerning the installation of motor drives has to be considered planning the location of the controller.
General Mounting Guidelines

Your installation should meet the following general guidelines: Keep vertical orientation of the device. Avoid excessive vibration or shock. Provide some free space for air flow below and above the unit. Use both 2 fixing holes on the rear heat sinking surface for mounting. The worst case power (PW) dissipated in an application where Vdc is the DC bus voltage and I (A) the motor winding current setting, can be approximated as :

PW (watts) = Vdc * r2 * I(A) *0.1

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3.5

Connecting to the Driver

Introduction The input / output connections are:

EG PS SM I/O

- Earth Ground - AC Supply Input - Step Motor Output - Inputs / Outputs

Pin-out

The following figure shows the MPP16 standard connectors pin-out. The actual drives connectors depend on version; refer to section 5.0 for more information about particular versions connection specifications.

Refer to I/O diagram on page 2-3

Cabling is Wiring sizes, wiring practices and grounding/shielding techniques described in the following Application section represent common wiring practices and should satisfy most of the applications. Specific

Non-standard applications, local electrical codes, special operating conditions, and system configuration wiring needs have precedence over the information herein. Mating Connectors CN2 : Mates to a PHOENIX 1803633 (3.81mm, 8 pins screw terminal block) connector Mates to a PHOENIX 1803656 (3.81mm, 9 pins screw terminal block) connector
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CN3 :

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3.5.1
General

Earth Ground (EG)

Earth Ground terminals (CN2.3,CN2.4) are connected to the internal (-) side of DC bus. Connect these terminals to the main earth ground to allow the correct operation of the protection when motor phase-ground short-circuit occours.

Connection Diagram

EMI filter

A C L I N E
PE
Transformer

Twisted
PS

Twisted
SM

EG EG PE PE
I/O

EG

PLC
PE

Stepper Motor

Cable Use 0.75 1.5 mm wire for EG wiring (EG wire cross section must be at least as large Requirements as Vac wires section).

The connection of Earth Ground to PE, before any other connection, is mandatory.

The EG connection must conform to the requirements of local industry regulations.

The drive cooling plate is electrically connected to EG terminal

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3.5.2
Introduction

AC Supply Input (PS)

The MPP16 stepper drive is powered by a single phase 19Vac voltage. The following figures show how to connect one or more MPP16 drive to the AC bus.

ONE AXIS

MULTI AXES

Twisted

PS EG PE PE I/O

SM

Transformer

EG PE Twisted
SM

PS PE PE I/O EG

SM

to additional axes

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Cable Use 0.751.5 mm wires to make your own power supply cable. Requirements

The AC supply voltage must never exceed the Vac rating of your drive version.

Paired-twisted cables protect against inductive-bunched interference voltage. Optimum protection is provided by twisted and shielded cables and the separate laying of signal and power lines.

3.5.3

DC Supply Input (PS)

Optionally, a DC input power supply voltage could be used instead the AC supply. To supply the MPP16 driver with a DC voltage : - connect the positive side of DC voltage to CN2.1 and to CN2.2 terminals. - connect the negative side of DC voltage to CN2.3 (GND) terminal. Refer to section 6 for DC power supply voltage rating.

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3.5.4

Step Motor Outputs (SM)

SM connector connects the device to motor leads.

Cabling Diagram

We suggest to follow the guidelines given below when cabling a motor. Always ground the motor case trough a wire to a specific grounding terminal. Grounding the motor case simply by fixing it to a grounded part of a machine is not a good practice. Refer to motor specs in motors catalog to determine the motor connections as required.

as short as possible

grounding wire

Paired-twisted cables protect against inductive-bunched interference voltage. Optimum protection is provided by twisted and shielded cables and the separate laying of signal and power lines.

Cable Use 0.751 mm2 wires. requirement

3.5.5

Inputs / Outputs (I/O)

I/O connector connects the device to the external control logic.

Cabling Diagram

CN3 inputs/Outputs connector is a 9 terminals screw terminal block connector .

Cable Use 0.20.5 mm2 wires into a metal shielded cable to connect signals to CN3. requirement

Connecting your control device to the MPP16 drive by a shielded cable, use a path away from the motor or AC power supply wires to avoid electrical interference on the control signals.

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3.6

Setting Users adjustment

Dip-switch The following figure shows the location of the dip-switch and jumpers on the board. and Jumpers Location

Step size Selection

DP1 SW-1 OFF OFF ON ON SW-2 OFF ON OFF ON

STEP SIZE FULL STEP 1/2 STEP 1/4 STEP 1/8 STEP

FF

1.44 1.44 1.44

To set IRMS motor winding current, choose I PEAK = IRMS* FF according to step size.

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Current Setting Jumpers

The current setting is made by jumpers. The following figure shows an example of jumper settings to choose a motor current of 0.733 A .

NOTE:

The same setting must be done for phase A and B as well according to the following table. Peak value of Motor current [A] JUMPERs Peak value of Motor current [A]

JUMPERs

none 5 4 4-5 3 3-5 3-4 3-4-5 2 2-5 2-4 2-4-5 2-3 2-3-5 1 2-3-4

0.004 0.069 0.080 0.150 0.177 0.233 0.275 0.329 0.518 0.570 0.597 0.650 0.688 0.733 0.753 0.775

1-5 2-3-4-5 1-4 1-4-5 1-3 1-3-5 1-3-4 1-3-4-5 1-2 1-2-5 1-2-4 1-2-4-5 1-2-3 1-2-3-5 1-2-3-4 1-2-3-4-5

0.810 0.827 0.848 0.904 0.915 0.962 1.009 1.056 1.212 1.260 1.280 1.358 1.363 1.438 1.460 1.510

To avoid damage the MPP16 driver: when handling jumpers, switch the power supply off and wait until the led on the drive is not lit up.

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Inputs Type Selection

To select the electrical style of the inputs (PNP or NPN), connect JUMP1 according to the following diagram :

PNP type inputs

NPN type inputs

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4 STARTING THE MPP16 DRIVE

This section

explains how to power up the MPP16 after installation. Topics covered are: Testing the installation Maintaining Troubleshooting the MPP16 drive

4.1

Testing the Installation

Before - Check that the system is exactly of version and configuration you Powering up need (Refer to section 5).

Improper AC input range or motor current setting could result in irreparable drive damages. - Check that all settings are as you need in your application. - Check wiring and mounting to verify correct installation and integrity of the drive.
First Power up Procedure

Switch power ON and verify that the power ON green led is lit up

Perform this initial power up with the motor shaft disconnected from the load. Improper wiring or undiscovered shipping damage could result in undesired motor motion.

Getting help If you need further assistance in your installation call EVER co. service dept.

4.2
Procedure

Maintaining
The MPP16 drive is designed for a minimum maintenance. Remove superficial dust and dirt from the unit using only clean and dry low pressure air.

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4.3
Introduction

Troubleshooting
On the MPP16 system a POWER ON green led indicates that the drive is properly powered up.

The FAULT output switches off when a overload or short-circuit occurs on the Step Motor outputs (SM).

Fault Status Diagram

Max Latch

Fault output

Switch power off to restore from latched protection intervention.

Use emergency diagram and the troubleshooting table in the following page to fix and correct most problems. If you are not able to restore proper operation call EVER's Service Support.

When the MPP16 switches to the FAULT state, the power stage disables and the motor loses the holding torque. The planner of installation must provide a safety device to prevent any damage to things or persons if the load drags the motor.

When over current protection occurs : switch the driver off and fix the problem before powering the device up again.

Suspecting the MPP16 system has been damaged, before replacing it with a new unit check that the installation and the power supply design meet all requirements. Tentative fault corrections by simply replacing a MPP16 unit are not a good troubleshooting practice.

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Troubleshooting Table

SYMPTOM Switching power supply ON the LED is not lit up The FAULT output ON.

ACTION Check the power supply cabling and fuse and, if ok, test the supply voltage value on power connector by a voltagemeter. Check that motor connections have been made according to the wiring diagram indicated in the EVERs motors catalogue. Check motor cable and motor for shorts between windings or to motor case.

Motor produces no torque Motor produces torque but does not turn. Motor rotates a wrong direction. Motor does not reach the expected position.

Check the motor cable is wired correctly and properly plugged into the driver. Check the I/O cable is wired correctly and properly plugged into the driver. Reverse A and A motor leads. Verify that the motor does not stall. If it occurs : 1) Verify motor sizing. Be sure that the power supply voltage is as high as the reference motors torque vs. speed curve requires. 4) Use a smaller step size to avoid low-speed resonance problems. Check that the clock and direction control inputs meet all electrical and timing requirements.

Being unable to correct the problem while thinking the system is not defective, you should call EVER co. for technical explanations or send a FAX message including the following information: Unit code (MPP16Vyy) and serial number as printed on the label on the drive. As complete as possible description of the problem and the condition where it occurs. Description of the drive settings in your application (Current, step type, Inputs type, etc.) Part number of the motor (EVER's code) Power supply AC bus voltage value and characteristics Description of power supply and control signals cabling and other installation components. Description of your application (motor movements, load, speed, etc.). Pag. 4 - 3

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Return procedure

To return a defective driver to EVER co. for repair or replacement: 1) Possibly pack the driver in its original packing. EVER co. is not responsible or liable for damage resulting from improper packaging or shipment. A sheet reporting a complete description of the problem or the damage of the driver attached to the packing can be useful for repairing the unit. Ship the driver to :

2)

EVER Elettronica Via del Commercio 2/4 Zona Industriale Loc. San Grato 26900 - LODI - ITALY Attn: AS Dept.
EVER co. will send to customers a repair costs extimation before reparing the unit. All shipment cost are charged to the customer.

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5 MPP16 VERSIONS SPECIFICATIONS

This section

describes the specific features of the available versions of MPP16 drive.

51

Driver coding and ordering information

To order MPP16 system version you want, use the following:

MPP16 V_ _
Factory defined according to board features

5.2

MPP16 driver available versions MPP16V04 :

Standard Version
Deafult settings : - 19Vac power supply - 1.5A motor phases current - Full step size - 524 Vdc PNP inputs type - Overcurrent/short-circuits protection - CN2 = 8 pin screw terminal block connector - CN3 = 9 pin screw terminal block connector

MPP16V01 :

Deafult settings : - 19Vac power supply - 1.5A motor phases current - Full step size - 524 Vdc PNP inputs type - Overcurrent/short-circuits protection - CN2 = 8 pin screw terminal block connector - CN3 = 10 pins insulation displacement conector (Flat Cable) Deafult settings : - 19Vac power supply - 1.5A motor phases current - Full step size - 524 Vdc PNP inputs type - Overcurrent/short-circuits protection - Overvoltage protection - CN2 = 8 pin screw terminal block connector - CN3 = 9 pin screw terminal block connector

MPP16V02 :

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MPP16V03 :

Stepper drive to be connected to a functions expansion board (Refer to Appendix A for specification) Deafult settings : - 19Vac power supply - 1.5A motor phases current - Full step size - 524 Vdc PNP inputs type - Overcurrent/short-circuits protection - CN2 = 8 pin screw terminal block connector - CN4 = 20 pins dual-in-line female connector for expansion board

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6 SPECIFICATIONS
6.1 Electrical Specifications
Type.............................single phase 50/60Hz Voltage ........................Minimum 16 Vac Nominal 19 Vac (Suggested) Maximum 21 Vac Current.........................Maximum 2.2A (RMS) ( @ IPHASE= 1,5 A peak) Protection.....................Overvoltage clamp circuitry on the internal DC bus (optional) Type.............................Not regulated. Voltage ........................Minimum Nominal Maximum

AC power supply:

DC power supply:

20 Vdc 24 Vdc 28 Vdc

(Suggested)

DC Output Supply (V+) Type.............................Rectified DC voltage available on the CN3 terminal block connector to supply PNP type inputs. Voltage ........................nominal 24Vdc Min 19vdc Max 28Vdc Current ........................Max 100mA

Motor Ouputs:

Type.............................Bipolar Chopper H bridge Switching Frequency....20kHz Current.........................0 1.5 A Peak Current Setting.............trough jumpers Current Protection........Overload Phase-Phase short-circuit Phase-Ground short-circuit Step size......................Full Step (200 step/round) 1/2 Step (400 step/round) 1/4 Step (800 step/round) 1/8 Step (1600 step/round) Step size Selection.......by a dip-switch

Driver status monitoring:

Power ON....................(Green led)

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6.2

Input Specifications
(Ta=25C, Vac=19V, IPHASE=1.5A) CHARACTERISTICS MIN. Input Voltage Input Voltage logic level Input sink current 3

ELECTRICAL INPUT TYPE

TYP. 24 24 0 8 24

MAX 28 28 0.7 14 28 28 0.7 -6.5

UNITS Vdc Vdc Vdc mA Vdc Vdc Vdc mA

PNP

NPN

Input Voltage Input Voltage logic level Input source current 3.5 -3.5

24 0 -5

TIMING (Ta=25C, Vac=19V, IPHASE=1.5A) INPUT TYPE CHARACTERISTICS Simbol PNP , NPN Clock Input Minimum Clock pulse width Maximum clock frequency tCKH tCKL FCK

MIN. 1 1

TYP.

MAX

UNITS S S

40

KHz

EN/RWC --> IPHASE Delay time (LLOAD = 12mH) CK --> DIR Delay Time

t2 t1 t3 200

400 750

S S S

NOTE : Refer to the timing diagrams in the following pages

6.3

PNP Outputs Specifications

(Ta=25C, Vac=19V, IPHASE=1.5A) MIN. TYP. MAX UNIT 18 24 28 2 30 Vdc Vdc mA

ELECTRICAL CHARACTERISTICS TYPE CHARACTERISTICS PNP Output Voltage Output saturation voltage Max Output current

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Control signals timing diagram

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6.4
- Dimensions

Mechanical and Environmental Specifications

86 x70.5 x29 mm. (Refer to the figure in the following pages for mechanical dimensions) 150 g IP 00 - 25 C +55 C Full current rated from 0 to 50 C ambient temperature 10% to 90% non condensing 2000 mt.

- Weight - Protection class - Storage temperature - Operating temperature - Humidity - Maximum working altitude

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Dimensions in mm
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7 APPENDIX A
7.1
General

MPP16V01 special version description

The MPP16-V01 is a special version where CN3 is a 10 terminals male dual-in-line flat cable connector. The figures in the following shows the pin-out of CN3 connector.

Remarks

The COM terminals on the CN3 connector are connected to the common side of the input resistors. Connecting the JUMP1 on the PNP or to the NPN position (refer to 3.6 section), GND or V+ (internal DC bus) are connected to the COM terminals on CN3. The following figure shows the inputs schematic diagram of MPP16-V01.
V+ V+ V+ +5 R31 680 R43 1K TRP1 2N3906 V+ R15 10K R16 10K M1 M2 R22 R27 R20 10K 10K 10K 3K3 3K3 R46 R47 1K 1K OSC R19 10K DZ2 DZ3 8 9 M1 M2 R30 4K7 TRN1 2N3904 R29 2K2

DIP1A

TRN3 2N3904

DIP1B

MO

+5

VMB

VMA

11

13

15

VMB

VMA

VCC

MO

24

BRIDGE A

R21 4K7

A A

5 7 6 3 2 4 10

CW/CCW CK1 CK2 ENABLE RESET OSC

DECODER

NF-A

CN3
1 2 3 4 5 6 7 8 9 10 CK COM DIR RST EN FAULT RWC COM HOME

BRIDGE B

R17 R18

B B NF-B

R28 R26 R25 R24 R23 4K7 4K7 4K7 4K7 4K7

C11 470P

C12 470P

C13 470P

C15 470P

C1 4n7 63V

17

7V5

7V5

JUMP1

Inputs type selection

GND

PNP : connect 2-3 (Default) NPN : connect 2-1

V+

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22

PG-A

PG-B

REF IN

SG

7.2
General

MPP16V03 special version description

The MPP16-V03 is a special version that can be used to install a drives functions expansion board. In this version of CN2 inputs/outputs connector, is replaced with a 20 pin dual-in-line female connector used to connect the expansion board. A INs/OUTs connector must be mounted on the expansion board to allow the connection between external electronic control and MPP16-V03

The expansion can be a user made board performing several function as clock generation, acceleration and deceleration control of motor speed, etc.

Pin-Out

following is a top view of the pin-out of CN4 and CN2 connectors.

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Additional Inputs

on CN4 expansion connector, 3 additional inputs signals are available:. CK-AUX : Auxiliary Clock input with the same electrical characteristics as CK input, but with reversed rotation direction. This input can be used only as NPN input type. M1,M2 : Leaving the dip-switch DP1 OFF, these inputs can be used by the expansion board to change the step size on the fly while the motor is running. To change step size, apply a +5Vdc or 0Vdc to these inputs referring to the table of step size selection in section 3.6 (M1 = SW2, M2 = SW1).

Remarks

The COM terminal on the CN4 connector is connected to the common side of the input resistors. Connecting the JUMP1 on the PNP or to the NPN position (refer to 3.6 section), GND or V+ (internal DC bus) are connected to the COM terminal on CN4. The following figure shows the inputs schematic diagram of MPP16V03.

V+

V+ TRN3 2N3904 R43 1K C17 330P TRP1 2N3906

V+

R31 680 R30 4K7 TRN1 2N3904 HOME +5 R29 +5 VMB VMA

CN4
20 pins female DIL connector (pitch 2.54mm.)

DIP1A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 V+ +5 R28 4K7 R26 R25 R24 R23 4K7 4K7 4K7 4K7 DZ2 DZ3 M1 M2 CK-AUX

DIP1B

2K2

MO

U1 SDI-C403

11

13

15 VMB

CK COM DIR RST EN FAULT RWC COM HOME

V+ R15 10K R16 10K 8 9 R22 R27 R20 R17 R18 10K 10K 10K 3K3 3K3 R46 R47 1K 1K

VMA

VCC

MO

24

BRIDGE A

R21 4K7

M1 M2

A A

23 20

5 7 6 3 2

DECODER

CW/CCW CK1 CK2 ENABLE RESET OSC

NF-A

21

BRIDGE B

B B

19 16

OSC 4 R19 10K 10

NF-B

18

C11

C12

C13

C15

C1 4n7 63V

17

7V5

7V5

Inputs type selection

JUMP1

PNP : connect 2-3 (default)

V+

NPN : connect 2-1

22

470pF 470pF 470pF 470pF

PG-A

PG-B

REF IN

SG

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In the following a layout of the expansion board with the position of CN4 expansion connector and the position of the fixing holes to use to fix the expansion board to the drive is shown .

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