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PRODUCT INFORMATION
Type of equipment: Order-number: Type of control: Serial number: Date of manufacture: Quality control:
MCTT-7 COMBI
TYPES OF EXECUTION
Description Maturing Drying Baking Cooking Smoking Smoke distribute Shower Door open Cleaning Active Remark
ADDRESS SUPPLIER
SPAKO KETEL & APPARATENFABRIEK BV Wattstraat 1 P.O. Box 9 NL-5753 RK DEURNE NL-5750 AA DEURNE Tel. : +31 (0)493-352180 Fax. : +31 (0)493-352189 www.spako.nl mail@spako.nl
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Table of contents
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1 Introduction
This manual must be read and studied by everybody, who is going to work with this control. You must keep this manual near the manual of the installation, which you have bought. In chapter 2 theres is a survey with the technical specifications of the MCTT-7 COMBI execution. The control will be described in chapter 3. The final programming of the MCTT-7 control will be described in chapter 4.
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2 Technical specifications
This microprocessor has been specially developed for combi executions and contains for convenience two 8-digit displays. The control is very easy due to these displays. The control is in action very simplified due to the displays. The control can be free adjusted in a large range and for many purposes. The display for the real and the programmable values and the operating panel will be reproduced clearly, the description with symbols is generally spoken clear. The control can store 99 programs of 9 steps. Each program contains a readable title. Theres a readable execution sheltered with every step (a special process end). You can define for every step two programmed room temperature values, one programmed humidity value, one programmed core temperature value, one programmed delta-T value, one programmed F/C-value, the step time, one programmed value for opening the inlet and outlet valves. The control contains displays for the real and the programmed value of the room- and core temperature and the humidity, one display for the time, program- and step number just as a 8-digit text display for the program- and execution title. There are push buttons for the programmed value of the control ring. After a drop in current, this microprocessor will continue the interrupted program. The control contains 3 PT-100 temperature sensors for the room-, core- and humidity temperature. There will be 18 potential free outlet relays controlled. To every outlet relay can be given a name. The control controls the room temperature with heating and cooling and the moistening of the room. For adapting to other purposes, you can adjust every unit as a 2-point controller or Xpcontroller. To shelter the unit to the relay is completely free. All other relays, which are not going to be used for the unit, can be adjusted as an execution for leading, switch on- or switch off delay or pulsating. Its possible to connect a PC or a printer to the microprocessor for data transfer. You have the possibility to create a network of the control with control equipment. Herewith you can keep surveillance and protocolling the temperature course, humidity course and execution. In that way you can see this as an embracing quality control for the products which can de prepared in this installation. The control is bilingual. That means that all texts and mentions in German or English can be shown. Extra you can transpose all texts and mentions, which are shown to the user into another language You can store these transposed texts and mentions too.
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3 Manual
3.1 Operating elements
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Push buttons survey: Room-Min Room-Max Core Delta-T Humidity Air circulation Inlet/Outlet Time Prog. Nr. Step Prog Text Test : Input minimal value (desired) room temperature (programmed heating value). : Input maximal (desired) room temperature (programmed cooling value). : Input programmed core temperature. : Input programmed delta-T temperature and F/C-value. : Input programmed humidity value. : The choice between High- and Low Speed or by means of Code 5012 Stepless Air circulation. : Input position from the inlet- and outlet valve. : Input step time. : Input program number. : Input step number, as for manual step connection. : Is necessary to choose a program. : Input of the text displays (program title and execution title) and for changing between the text displays. : Is necessary for switching to the test mode. This function serves also for text input as Shift button respectively change over button. That means that with a text input you can change from small letters into capital letters by pushing the Test push button. : Is necessary for changing the settings of the control. : You can raise the value on the display with one. : You can move the cursor on the displays to the left. : You can move the cursor on the displays to the right. : You can reduce the value on the display with one. : Deze dient voor het starten en stoppen van een programma. : Input of marks and characters.
The push buttons Up, Down, Right and Left are also indicated as cursor buttons. Up (Plus)
Left
Right
Down (Minus)
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3.2 Input
3.2.1 Action situation
When the control is in action, we can distinguish 3 action situations: Basic settings: The real value and the time will be shown. There are no values on the program- and step display. The LED on the push buttons Prog and Start/Stop are both off. On the upper text display appears -- SPAKO -- and on the lower text display appears MCTT7-. This text was entered as a basic text and the text can be changed. When you push pushbutton P the control will change over to the program mode. By pushing on a number button, the first step will be shown from the program you have chosen with the number button. The program number will blink and can be adjusted. The program title will be shown on the upper text display and the programmed executions will be shown on the lower text display. By pushing the Start/Stop pushbutton, the program will start. The control will change over in the action mode. Action mode: The program number, program title, step number, execution and the real and programmed value will be shown. The program will go on. The Start/Stop pushbuttons LED will light up. When you push on the pushbutton, you can adjust the programmed value of the actual step. By pushing on the P pushbutton, the program mode can be called up out of the action mode. This makes it possible to adjust the programmed value in the action mode. These adjustments are enduring. When you adjust the values without pushing on the P pushbutton, its once-only (see page 16). From the action mode, you can also call the display mode up. In this mode you can see all programmed values from all program steps. This makes it possible that the operator can see for example the programmed value in step 3, while step 2 is running. For switching to the display mode you have to push on the Text pushbutton. As a reaction the LEDs of the Prog Nr. and Stap pushbuttons will light up. By pushing on the Text pushbutton again, you will leave the display mode. After the program termination, the program end will be shown. And a sound will be given. Programming and settings: The P pushbuttons LED wil light up. The programmed value of the actual program step can be adjusted. By pushing on the P pushbutton all data will be stored. The control will go to the basic settings or go back to the action mode.
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One-line text: This is a text, which contains a maximum of 8 characters and it appear in a text display. Two-line text: This is a text, which contains out of 16 characters and it will appear in both text displays. The input of this two-line text is on the basis of two one-line texts. That is that you have to enter the first 8 characters of the text in the upper text display, next you must push on the Text pushbutton. After that you can enter the last 8 characters in the lower text display. Running text: This is a text, which contains a maximum of 100 characters. This text runs from right to the left over one of the two text displays. The input must be done also in one of the two text displays. You can move the cursor in the text display between the first and the hundredth character. On the display you can see all the time a part of 8 characters from the running text. You can input the text as followed; The text will be shown on one of the two text displays (this text can be adjusted). The cursor blinks on the first position of the text. With the Left and Right push buttons you can move the cursor to the position you prefer within the text, you would like to adjust. For the input you must use the Marks-Characters, Plus and Minus pushbuttons: 1ABC 2DEF 3GHI 4JKL 5MNO 6PQR 7STU 8VWX 9YZ 0
With these pushbuttons you can enter the marks and characters, which are represented on the pushbuttons. The input goes as followed: Input of marks and characters (small) By pushing 1x on a pushbutton, the first mark appears (e.g. pushbutton 1ABC 1). When you push another time on that same pushbutton the first character appears (e.g. pushbutton 1ABC a). When you push for the third time on that same pushbutton the second character appears (e.g. pushbutton 1ABC b). When you push for the fourth time on that same pushbutton the third character appears (e.g. pushbutton 1ABC c). PAY ATTENTION! For the pushbutton 9YZ ,is with for small characters a programmed as third character.
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Input of marks and capital characters The input of capital characters is the same as for the small characters. The difference is that you have to push the Test pushbutton before you push on a arbitrary Marks-Characters pushbutton. But you have to keep the Test pushbutton pushed. PAY ATTENTION! For the pushbutton 9YZ ,is with for the capital characters an empty space programmed for the third character. Input of other characters The control contains a list of symbols. This list doesnt only contain marks and characters. This list of symbols is located in table 1. These symbols can be chosen with the Up and Down pushbuttons. If you want to program e.g. an exclamation mark, you must push on the Up or Down pushbuttons until the exclamation mark appears.
0 @ P ` p
! 1 A Q a q
2 B R b r
# 3 C S c s
$ 4 D T d t
% 5 E U e u
& 6 F V f v
7 G W g w
( 8 H X h x
) 9 I Y i y
* : J Z j z
C + ; K [ k {
F , < L \ l |
= M ] m }
. > N ^ n ~
/ ? O _ o
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Entering a code number: Push in the basic settings on the P pushbutton, now you must wait until the program number display blinks. When it blinks, you must push on the Code pushbutton. In the upper text display appears Code?: 0000. The cursor is on the first position of the number 0000 which is shown. Now you must enter the desired code for the desired setting with the Mark-Character pushbuttons or with the Up and Down pushbuttons. Now you can move the cursor with the Left or Right pushbuttons. When the text Code blocked appears on the text display the settings protection is active. With Code 2001 you can check and re-adjust the time and date.
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If you push again on the Start/Stop pushbutton, without adjusting the starttime, the control switches over to the active mode. In the other case it switches over to the waiting mode. Example to start program 24 in step 5 immediately: 1. Push in the basic settings on the Mark-Character pushbutton 2. On the program number display appears 02. On the step display appears 1 and the programmed values like the program title of program 2 and the execution of step 1 will be shown. 2. Now push on the Mark-Character pushbutton 4. On the program number display blinks now 24. On the step display appears 1 and the programmed values like the program title of program 24 and the execution of step 1 will be shown. 3. Now push 4x on the Step pushbutton so that in the step display 05 appears and the programmed values and the real values, like the execution of step 5 will be shown. 4. Push on the Start/Stop pushbutton. On the upper text display appears: Start at:. And on the lower text display appears the actual time. 5. Now push on the Start/Stop pushbutton. The control switches over to the action mode. Example to start program 24 in step 5 on the 30th of August at 5.15: 1. Push in the basic settings on the Mark-Character pushbutton 2. On the program number display appears 02. On the step display appears 1 and the programmed values like the program title of program 2 and the execution of step 1 will be shown. 2. Now push on the Mark-Character pushbutton 4. On the program number display blinks now 24. On the step display appears 1 and the programmed values like the program title of program 24 and the execution of step 1 will be shown. 3. Now push 4x on the Step pushbutton so that in the step display 05 appears and the programmed values and the real values, like the execution of step 5 will be shown. 4. Now push on the Start/Stop pushbutton. On the upper text display appears: Start at:. And on the lower text display appears the actual time as the starttime. Now youcan adjust this starttime with the Cursor and Mark-Character pushbuttons. 5. Now push on the following pushbuttons 0, Right, 5, Right, 1, Right and 5: As the starttime will be given 05:15:00. 6. Now push on the Text pushbutton. On the lower text display appears the date of today or tomorrow. This is dependent from which starttime you have entered. Is the starttime later than the actual time, than the date of today will appear. Is the starttime earlier than the actual time, than automatically the date of tomorrow will appear as a proposal. 7. Now push on the following pushbuttons 3, Right, 0, Right, 0, Right and 8: As the startdate will be given 30.08.00. 00 stands for the actual year: 2000 = 00, 2001 = 01 etc. 8. Now push on the Start/Stop pushbutton. The control switches over to the waiting mode. The program 24 will be started in step 5 at 5.15 on the 30th of August. By pushing on the Start/Stop pushbutton you can delete the above mentioned program and the control returns to the basic settings.
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will be shown. When you push again on the Humidity pushbutton the room temperature will appear again.
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When you push on the Humidity pushbutton, the LED of this pushbutton will light up and the programmed humidity value will appear on the display blinking, now you can adjust this value. Time display: The time display will show without blinking the exact expiring steptime or the measured real F/C-values. If this real F/C-value will be shown, than there appears on the last position of the time display an F. A switch to the display of the real F/C-values, you can achieve by pushing 3x on the DeltaT pushbutton. A switch to the display of the steptime, you can achieve by pushing 2x on the Time pushbutton. The F/C-value will be shown with a number of three digits. On the fourth position stays the mark F, which stands for the indication of the F/C-values. And by that an unambiguous distinction will be made with the indication of the time. The maximal F/C-value, which can be determined by the MCTT-7, lays at 655. A step across over this value will be indicated by a blinking F on the display. Is the time display blinking after you have pushed on the Time pushbutton, than the programmed time values of the just expired steps will be shown. Now a new transient programmed time value can be entered. Doesnt the time display blink, than the expiring time will be shown at this momen. The LED of the Time pushbutton will light up always after a program ends. When the time display is blinking after you have pushed 2x on the Delta-T pushbutton, than the programmed F/C-value of the just expired steps will be shown and the LED of the F/Cvalue will light up. A new transient F/C-value can be entered now. Doesnt the time display blink, after pushing 3x on the Delta-T pushbutton, the actual F/C-value will be shown. Program- and step number display: The displays for the program- and step number always show the actual program step. Text displays: Upper text display; The program title of the running program will be shown on this text display. Besides this display will be used for showing error mentions, like e.g. short-circuit etc. Lower text display; The execution of the running program steps will be shown on this text display. For the program end the following blinking mention will be given End . This mention can be adjusted with Code 2100 Adjusting text mentions. Besides this display will be used for showing error mentions, like e.g. short-circuit etc. At both text displays appears always 2 minutes before the step ending the following blinking mention Next followed by for the next programmed execution, as the following step valid programmed values contains. Otherwise appears the mention Next End . These texts can be adjusted in other languages met Code 2100 Adjusting text mentions. Pushbuttons LEDs: When none of the programmed values or the time values will blink in the displays, than you must check the LEDs with the settings of the unit-relays. A blinking LED means a switched on relay.
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Room-Min pushbutton LED Room-Max pushbutton LED Humidity pushbutton LED Air circulation pushbutton LED Inlet/Outlet pushbutton LED Time pushbutton LED
: : : :
Heating condition Cooling condition Humidity condition Air circulation condition; Air circulation relay 1 on (Low Speed) LED on Air circulation relay 2 on (High Speed) LED is blinking : Signal relay condition : Action relay condition
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Pulse humidity: The humidity can also be adjusted as a humidity control. For a pulse humidity you do not need a humidity sensor. The switch-on time of a humidity relay is always te same, the swithoff time of a humidity relay will be entered in seconds as a programmed humidity value.
3.4.5 Programmed value changes in action mode 3.4.5.1 Once-only changes in action mode
When you want to correct the programmed values for an expiring program step, you must push on the conformable pushbutton in the program mode and you can adjust the transient programmed value. All programmed value changes in the action mode are only valid in this step and they wont be stored in the memory of the program. After the ending of the steps, these changes will go lost. The following programmed values can be changed transiently: Programmed Room-Min value Programmed Room-Max value Programmed Delta-T value Programmed Core value Programmed Pulse/pause value Programmed F/C-value value Programmed step time Settings inlet- and outlet valves The following programmed values cannot be changed transiently: Execution Program number Step number
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Pushing on the Step pushbutton = switching step forward Pushing on the Prog.Nr. and Step pushbuttons simultaneously = switching step back Pushing on the Start/Stop pushbutton = Terminating a program Sensor failure
An empty (invalid) program step will be terminated directly. HINT! When a program step will be terminated respectively switched back by pushing on the Step respectively Step + Prog.Nr. pushbuttons, the time lead situation relays will switch like they are programmed. Special attentive are the relays with the switch situation switch-on delay, swith-off delay and Leading.
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want to get the equipment active again, you must adjust the Core-, Delta-T- and F/C-value to 00. Humidity sensor (if present): When the humidity sensors fail, the control will show the following texts on the text display Short-Circuit V Humidity or Fracture V Humidity. A running program will be terminated. When you want to get the equipment active again, you must adjust the programmed humidity value to 00 (no more humidity), to P/P-humidity or to humidity control. Current fall out: When there is a current fall out or when you switch off the power supply, the actual execution of the control will be restored. When you power will be back on or when you switch the power supply back on, the control will return back to the program just where it was terminated. When a program ended just before the current fall out, the control will check if the room temperature isnt dropped too much and when this value is below an ultimate value, the control gives a signal and the following text appears on the text display Power failure, otherwise the program will continue. All above mentioned mentions, which can be shown in the text displays, can be changed. When you to translate or change these texts you must use Code 2100 Adjusting text mentions.
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4 Programming
The program mode is an action mode of the control, where you can program the programs in separate program steps. All the programs will be valid in the memory after entering, also without current. The program mode can be left by pushing on the P pushbutton. The control will switch back to the basic settings. All the following programmed values can be activated and enterend by pushing on the conformable pushbuttons: Program title. Execution (e.g.: Smoking, Cooking, Frying, Drying etc.). Programmed Room-Min value for the temperature control of the heating. Programmed Room-Max value for the temperature control of the cooling. Programmed core value as switch-off condition for the steps. Delta-T temperature for uniform heating of the room. F/C-value as switch-off condition (killing bacterium). Programmed humidity control for the humidity control. P/P-programmed humidity control for the humidity control. Air circulation step 1 or 2, respectively programmed value for stepless air circulation, released by Code 5012. Valves settings for air inlet. Valves settings for air outlet. Step time as switch-off condition for the steps. There must be at least a programmed Room-Min or a programmed Room-Max and an execution been programmed in a program step, otherwise the step is invalid (empty). When you want to switch off a switch-off condition (e.g. the programmed core value), the conformable programmed value must be adjusted to zero. If all the switch-off conditions (F/C-value, programmed core value, programmed step time) will be adjusted to zero, this program step will continue in duration until this will be manually terminated by pushing on the Step pushbutton. You can program several switch-off conditions within single steps (e.g. programmed core value and step time). Each time when the first switch-off condition will be reached, the step will be terminated. Programable switch-off conditions: Core switch-off (cooking); The programmes core value will be programmed lower than the programmed Room-Min value. The program step will be terminated, if the real temperature raises towards the programmed core value or when the real temperature is above the programmed core value. F/C-value switch-off; The program step will be terminated, if the real F/C-value will reach for the programmed F/Cvalue or when it exceeds the programmed F/C-value. Time switch-off; The program step will be terminated, if the programmed step time has been run down towards zero.
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The programmed Room-Max value shows the programmed value for the room temperature control of the heating. PAY ATTENTION! When you enter a programmed Room-Min value (for the heating) and the programmed Room-Max value is higher, like the programmed Room-Min value will change, the programmed Room-Min value will be adjusted automatically to get a difference between the both programmed values. Example: Until now: programmed Room-Min value: 30 C, programmed Room-Max value: 35 C Difference 5 C Modification programmed Room-Max value to 29 C So afterwards, programmed Room-Min value 24 C; programmed Room-Max value: 29 C Input of programmed core temperature: When you push on the Core pushbutton, the LED of this pushbutton will light up and on the display appears the programmed Core value blinking. Now you must enter a new programmed Core value of 2 digits with the Marks-Characters pushbuttons. With the programmed core temperature you can terminate a running program step if the real core value the programmed core value will reach or exceed. Input of the Delta-T temperature: When you push on the Delta-T pushbutton, the LED of this pushbutton will light up and on the display appears the programmed Delta-T value blinking. Now you must enter a new programmed Delta-T value of 3 digits with the Marks-Characters pushbuttons. This delta-T temperature will take care for a slow and equal heating of the product. The room temperature will be entered with a higher value than the real core temperature of the product. The adjusted programmed room temperture will work as a maximum limit for the Delta-T control. Input of the programmed F/C-70/10 value: When you push 2x on the Delta-T pushbutton, the LED of this pushbutton will light up and on the humidity display appears FC and the time display will show the programmed F/Cvalue blinking. Now you must enter a new programmed F/C-value of 4 digits with the MarksCharacters pushbuttons. With the programmed F/C-value you can terminate a running program step if the real F/Cvalue the programmed F/C-value will reach or exceed. Input of the programmed humidity value (if present): When you push on the Humidity pushbutton, the LED of this pushbutton will light up and on the display appears the programmed humidity value. Now you must enter a new programmed humidity value of 2 digits with the Marks-Characters pushbuttons. The programmed humidity value represents the programmed humidity control. When the room humidity value will stay below the programmed humidity value, the humidification will be switched on. When the programmed humidity value will be exceeded by the room humidity value, the humidification will be switched off. Input of the programmed P/P-humidity value (if present): Example: 3 is 3 seconds pause and the pulse is adjusted at 3 seconds (see Code 1004).
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Input for valves settings for air inlet: The valves settings for the air inlet can be adjusted stepless between 0 99 %. When you push on the Inlet/Outlet pushbutton, the LED of this pushbutton will light up and the both left positions in the time display are blinking and they show the programmed value of the valves settings for the air inlet. Now you must enter a new value of 2 digits with the Marks-Characters pushbuttons. Input for valves settings for air outlet: The valves settings for the air outlet can be adjusted stepless between 0 99 %. When you push 2x on the Inlet/Outlet pushbutton, the LED of this pushbutton will light up and the both right positions in the time display are blinking and they show the programmed value of the valves settings for the air outlet. Now you must enter a new value of 2 digits with the Marks-Characters pushbuttons. Input of the programmed step time: When you push on the Time pushbutton, the LED of this pushbutton will light up and on the time display appears the programmed step time blinking. Now you must enter a new value of 4 digits with the Marks-Characters pushbuttons. With the programmed step time you can terminate a running, if the programmed step time will be run back towards zero (if a programmed value will be programmed, the programmed time will run back towards 0 in the action mode, than the control switches to the next step) Input of the program title: The MCTT-7 control can restore for each program the title of 8 characters. You must push on the Text pushbutton to enter the program titles. In the upper text display appears a blinking cursor on the forst position. Now you can enter marks, characters or other symbols with the Marks-Characters pushbuttons or with the Plus and Minus pushbuttons. You can move th cursor over the upper text display with the Left and Right pushbuttons. Input of execution: Besides the programmed values you must enter an execution. You must push 1x on the Text pushbutton, now you switch to the input mode for program titles. Now push another time on the Text pushbutton and you can choose the execution. The execution will be shown blinking in the lower text display. If there is no execution entered, this appears: ________. When there is no execution chosen, than one step isnt completely programmed! You can choose an execution with the Plus and Minus pushbuttons. The execution leads with the control several parts by relay. Per execution you can lead e.g. valves. PAY ATTENTION! For changing the time and date, you must use Code 2001.
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All the other programmed values can be at choice with programmed values be adjusted to zero. A program step, which only can be programmed in the programmed Room-Min value or programmed Room-Max value and an execution, runs in duration without switch-off condition!
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Desired function: When a product will be cooked with the delta-T treatment, the programmed room temperature wont exceed the 100 C. The delta-T cooking will be terminated after 10 seconds when the programmed core temperature will be achieved. Adjusting values: Program number Programmed room value Programmed delta-T value Programmed core value Step time Humidity (if present) : : : : : : 01 100 C 20 C 80 C 10.00 hours 99 %
Settings: You must push on the following pushbuttons and you must enter the following values: Prog pushbutton Input 0 1 Room pushbutton Input 1 0 0 Delta-T pushbutton Input 0 2 0 Core pushbutton Input 8 0 Humidity pushbutton Input 0 9 9 Step time pushbutton Input 1 0 0 0 Prog To switch back to the basic settings HINT! To get an impression of the extent of the F/C-value during the cooking, you can view during the step time the F/C-value. You must push on the F/C-value pushbutton.
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STEP: ROOM MIN ROOM MAX CORE TEMPERATURE DELTA-T P-VALUE PAUSE TIME % REL. HUMIDITY STEP TIME IN HOURS STEP TIME IN MINUTES INLET VALVE OUTLET VALVE VENTILATION MATURING DRYING BAKING COOKING SMOKING SMOKE DISTRIBUTION SHOWER DOOR OPEN CLEANING
Adjust possibillities and automatical step changes are dependent from the sort control en the type of equipment.
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Step Execution
1 2 3 4 5 6 7 8 9
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5 Personal notes
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130599952.doc immediately, than you must push on the Start pushbutton again. Do you want a waiting time, you must enter this waiting time when de chamber must start.
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