SI.

F-DTN-M-NFDA

MECHANICAL ENGINEERING
Paper I Time Allowed : Three Hours Maximum Marks : 300

INSTRUCTIONS Each question is printed both in Hindi and in English. Answers must be written in the medium specified in the Admission Certificate issued to you, which must be stated clearly on the cover of the answer-book in the space provided for the purpose. No marks will be given for the answers written in a medium other than that specified in the Admission Certificate. Candidates should attempt Question Nos. I and 5 which are compulsory, and any three of the remaining questions selecting at least one question from each Section. The number of marks carried by each question is indicated at the end of the question. Symbols/notations carry their usual meanings, unless otherwise indicated. If any data is considered insufficient, assume suitable value and indicate the same clearly. Newton may be converted to kg using the equality 1 kilonewton (1 kN) = 100 kg, if found necessary. Neat sketches/diagrams may be drawn in the answerbook itself wherever required. Important : Whenever a Question is being attempted, all its parts/sub-parts must be attempted contiguously. This means that before moving on to the next Question to be attempted, candidates must finish attempting all parts /sub-pans of the previous Question attempted. This is to be strictly followed. Pages left blank in the answer-book are to be clearly struck out in ink. Any answers that follow pages left blank may not be given credit.

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Section 'A' 1. (a) The critical buckling load of a cast iron hollow cylindrical column 3 m in length when hinged at both the ends is equal to P kN. When the column is fixed at both the ends, its critical load increases to (P + 300) kN. If the ratio of external diameter to internal diameter is 1.25 and E = 100 GPa, determine the external 12 diameter of the column. (b) A stuntman drives a motorcycle around a circular vertical wall 30 m in diameter. The coefficient of friction between the tyre and wall is 0-6. Determine the minimum speed that will prevent sliding down the wall. Determine the angle also by which the motorcycle is 12 inclined to the horizontal. (c) A hypoeutectoid plain c-steel is heated to 1540C and then cooled slowly to 725C. What is the percentage of ferrite and austenite in steel after the process ? Mark the process on 12 Iron-carbon diagram. (d) An 1-beam with the following dimensions is subjected to a shearing force of 20 kN. Flange : breadth = 50 nun, thickness = 5.5 mm Web : depth = 109 mm, thickness = 3.5 mm Area of cross-section = 9.4 x 104 mm2 M.I. = Ixx = 220 x 104 mm4. Calculate the value of the transverse shear stress at the neutral axis x-x and at the top of 12 the web. 2 (Contd.)

F-DTN-M-NFDA

tn. `w'

1.

coat c.41 talca Fcl4T * N4- - cimi 4 3 m t, al l WI IR. .4).wirn 6la TT raw cqiitill77ZPkN*0<1.Rt 1741:IFIIT*cri . Wirr-Cfctigi W i l l ta'aikm&F Twftqi- d 4 (P + 300) kN midi t I itia 91=1T *A7w iti a,T 3971W 1.25 'MITE = 100 GPa t, ff'd Mlle 01 anti 411(1 er 7 I 4 12 (VO 7- tinclimiFit-iitt e a wfvTelly q cot qZf ifeogiti 30 m t (nth %tenth tic clic 741 d144( k TNT Ensfur tilich 0.6 t 1 3!T RI961T are wra- *F4q*u4 rid er cicm, ki cbc Ali Ek uR. Qui ** Rri77 *z-c ITS 41dq- 4 vs- t tl R 12 (TT) CrT 1 V-1.14kete-I0. Off qthiri itvlc1 1540C iW MT WC* 725C WT Efit 46 fcben P11 t1W trsa7 E-mici 4 kure air 3T rid * ARN-ra- wra- *ARi W v*r TEctTd--cniefii 3Tt qZ 3tfwa- *1 7I 4 12 (w) 7T I-9T9' WC, %TA &9141;tt-lpirzcid t, 20 lcN 31qVEPTI c Ming( 1711 t I : 91-1- = 50 mm, TI)7( = 5.5 mm 4{ 4- r e = 109 mm, Thiar{ = 3.5 mm ITR4qi arri W1 41ch7. = 9.4 x 104 mm2 45c'cl antri = I = 220 x 104 mm4. 3 itth arEiT x-x Tarr 4- r k *If tr-c arvesr . 4 e 1:17T 91907 4 I'IHI gI 12 3 (Contd.)

(w)

F-DTN-M-NFDA

(e)

A band brake is used to stop a machine. The brake band is in contact with the brake drum through an angle of 250. The coefficient of the friction is 0.3. Determine the force P required to develop the braking torque of magnitude 400 Nm. The arrangement is shown 12 in the above figure. 2. (a) (i) 1. Define interference in involute gears. 2. How do you prevent interference ? 3. Determine the minimum number of teeth required on a pinion, in order to avoid interference which is to gear with an equal wheel. The pressure angle is 20 and a standard addendum of 1 module for the wheel may be 2+3+10=15 assumed. F-DTN-M-NFDA 4 (Contd.)

44-4 f4-7 wr che-0 4- -r t slm s ,;ch 74 4 250 4 dczn H44 q4T- 1 t wiui 1 0-3 t 400 Nm d 141-Air 4Mtri i:ichRto W*4 kici3Tra.4Lpi-i *1 P rr77 I .1;1 -q- 4 Rum rprrt 12 2. (T) (1) 1. - 31 W: trk4fisr4Rif 71 4
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rzh 51979- k R744 t-i41 4 to Q-D-7 fq-9r srT ,v1-(1.1* Rrzrc t Uff *4, t-14) I q1c4 all 20 t Mir Riti& 4-114-1q) 1 ITIWR 1-m4rti Tf ti4xll t I 2+3+10=15 5 (Contd.)

F-DTN-M-NFDA

(ii) 1. Sketch the arrangement of a reverted gear train comprising of gears A and D mounted on co-axial driving and driven shafts, respectively. Gears B and C are mounted on a parallel counter shaft to mesh with gears A and D, respectively. 2. The speed ratio (driving speed driven speed) in the reverted gear train of above arrangement is to be 14. The module pitch of gears A and B are 3-125 mm and of gears C and D are 2.5 mm. Calculate the suitable numbers of teeth for the gears. No gear is to have less than 24 teeth. The centre distance between the counter-shaft and driving 5+10=15 shall is 200 mm. (b) A cylinder having mass 40 kg is hung by means of cables Al? and AC which are attached to the top of the vertical wall. The distance of points B and C on the wall from a line along the wall parallel to the axis of cylinder are 8 m and 10 m respectively. A horizontal force along the line perpendicular to the wall has been applied at the cylinder which pulls it by a distance 1.2 m away from the wall. The point A is on the cylinder and it is 10 m below BC. Determine tension in each cable and the force applied at the cylinder. 20

F-DTN-M-NFDA

(Contd.)

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2.

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F-DTN-M-NFDA (Contd.)

(c) (i) How are the thermosetting plastic products processed ? (ii) Name two polymerization processes. 10

3.

(a)

22 cm

25 cm

Compute second moment of area of the plane lamina shown in the above figure about an axis parallel to the base and passing through the 20 centroid. (b) (i) A hollow shaft having an inside diameter 50% of its outer diameter is to replace a solid shaft transmitting the same power at the same speed. Calculate the percentage saving in material if the material 10 to be used is also the same. 8 (Contd.)

F-DTN-M-NFDA

(i)

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(ii) t 4i4tiiiletccor 9v*

22 cm

23cm

lig t 4ICR1 Liem A 74 arraR* tRIPTIt 4 tr- R 71I 1 3Rikffi449Rtilt ew 37714116 M.-A-7 I = 20 (kE0 (i) ti)74 Owe A-, fr f 3ficikm offiti 14W eqlti W. 50% t, dli T:IE
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F-DTN-M-NFDA

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(Contd.)

(ii) A dose coiled spring has coil diameter

to wire diameter ratio of 6. The spring deflects 30 rnm wider a load of 500 N and the maximum shear stress is not to exceed 350 MPa. Find the diameter and length of wire required. Modulus of rigidity of wire material = 80 GPa. 10 (c) Compare the main characteristics with regard to their hardening and magnetic properties of 10 arious stainless steels. (d) Four masses mi, ni2, rn3 and m4 are 160 kg, 225 kg. 200 kg and 312 kg, respectively. The corresponding radii of rotation are 0.25 m, 0.2 m, 0.3 m and 0.25 m, respectively. The angles between the successive masses are 45, 75 and 135. Find the position and magnitude of the balance mass required. if its radius of rotation is 0.25 m. Presume that all masses including the balance mass rotate in the same 10 plane. 4. (a) (i) Compare the flexural strengths of the following three beams of equal weight. I. I-section 300 mm x 150 mm with flanges 20 mm thick and web 12 mm thick. 2. Rectangular section having depth twice the width. 3. Solid circular section. 15

F-DTN-M-NFDA

10

(Contd.)

Rd 769: 7117i A 741;1717 6 cF4-11-1 500 N 7.fir1/2 IT< mm t als IT 311c-Itc711 :1:1TxTuT N-Pit 350 MPa 1 -fThs- 9-ti {ril t. 13T173wa, cR1muu T :-::s 7?-11& I c-IR ART i'refT ITITTht = 80 (iPa I 10 (TO rift >P ii Zelicit fe7 oho tictiVn .7 1 -zzlAti Tri11 11 4- 4 4 ,Itchq 31f4-R-4-Taff 41rffT ff ,I 10 (7) .c,011-49)" mi, m2. m, 9"-TT m4 sni-14T: 160 kg, 225 kg. 2(X) kg 72-TT 312 kg t I c-K1(41 Tiff SW-4 0.25 m, 0.2 in, 0.3 m 0.25m #1- 414 k ch)ui 45, 75 muf I sh4-11411 135 tI aria)-Ill Ito<41-11i =?*. MIT gicrfTur WcT 774- quid RAT 0.25 m A t I zrt Mff A-1:71L ting-4 4F c.41411 0 Rrrf Trrra79- 'Tiff r t I 10
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2. 3174-114;177 PATIA 177{ art

t Ott I 3. el- 170=4-77 iTIT- ?,4 8

15 (Contd.)

F-DTN-M-NFDA

i1

(ii) A cantilever. 3 in long, and of symmetrical section 250 mm deep carries a uniformly distributed load of 30 kN per m run throughout, together with a point load of 80 kN at a section 12 m from the fixed end. Find the deflection at the free end. Take, E = 200 GPa and 15 I = 54,000 cm4. (b) (i) Discuss criteria of stability for spring 5 controlled governors. (ii) The sleeve arm and the ball arm of a Harme11 governor are 9 cm and 10 cm long respectively. At mean position of the sleeve, the equilibrium speed is 300 rpm and balls rotate at the radius of 12 cm. The mass of each ball is 2 kg and the sleeve movement is 2 cm from the mean position. The minimum speed is 96% of the mean speed. Determine the stiffness of the spring and the maximum 15 speed of the governor. (c) A particle has initial velocity of 30 m/s towards the right at 30 with the horizontal. The retardation along horizontal axis is 1 m/s2 and along upward vertical axis is 6 m/s2. Determine the horizontal distance covered until the particle reached a point 30 m below its original eleva10 tion. 12 (Contd.)

F-DTN-M-NFDA

(ii) 3 m""4"" 74 kTERIff tilt-oaq fr 250 mm 4rEti{ fr 9iti tr* '7 30 kN/m TT tiquf -9klffirt 4127 qiK ffqr qalk ETT 80 kN TT #W. sift 1.2 m Fri t I t ITiTW 1th fi wr faLkiT Wfff f1177 I E = 200 GPa ?P-IT I = 54,000 cm4 15 m7" I M (i) wITAW -a- stfar9thw pirFqw Tula i 5 ce-11(0L11 Rrr77 I

(ii)

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10

F-DTN-M-NFDA

(Contd.)

Section 'B'

S. (a) Define "tool life" and list down four methods for quantitative measurement of tool life. 12

(b)

(i) With the help of an example, clarify the function of a clamp in a fixtures

(ii) Sketch a cam type clamp and suggest its two applications. 12

(c) Explain how flatness of a surface is measured with an optical flat. 12

(d) Following table shows the predecessor relationship of the activities in an assembly line. The output is 200 units per day and operating time is 450 minutes per day. Using the most successors rule to assign tasks to work centre and longest work time rule as a tie breaker,

(a) group the tasks into work centres and

F-DTN-M-NFDA

14

(Contd.)

4 5. (4) 311 R 39' i1:ifr.4-FERT ,41q EzTT 3S awl 4 HilicHcb meip4't*fs7art fifirc4 it Traaitnr47 I 12

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MIT

F-DTN-M-NFDA

15

(Contd.)

(b) compute balance efficiency, idle time and balance delay. Predecessor Time Task (sec) 40 A None 20 B A 60 C None 40 D 30 E 35 F None None 45 G H 60 40 I 12 (e) What are the principles of motion economy related to work place ? If these principles are adopted in design of work place, what will be 12 the advantages ? 6. (a) (i) A hole is to be drilled in a high-strength copper alloy workpiece with a 10 mm bit at a feed of 0.2 mm/rev. The spindle speed is 500 rpm. Estimate the material removal rate and the torque required for this operation. Take specific energy value of the work material as 1.9 w.s./mm3. 10 (ii) Discuss in brief the mechanism involved in grinding wheel wear. Why aluminium oxide and cubic boron nitride abrasives are suitable for grinding of steel, but silicon carbide or diamond are not ? 20 16 (Contd.)

F-DTN-M-NFDA

(4)

ter, f1fWW1 44(1 atri Wag- ke. fr 4 1 1'111'11 Ar Q; I A wit Firmaf

(arna)

A B D E
F

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Tt{971 - - 40 A - - 20 TTht - - 60 C 40 D - 30 - - 35 45 G - - 60 - - 40

12 (T) withzar"Hg1i 4 1 d 4104 411*W417 TRT ? ishi4e-fM arf4--749- > 9. firta1 . eflikfTzrr AN 91 Grit 9-r4 6141 ? 12 6. (T) (i) RA- 77-kurr4kd'ku locum (rid A- vich 0.2 mm/rev 91-T7T cIT ftzIT ,TINE t 9-4 bIM 500 rpm t I cff wiR- Erg ['levy' -Ta4Tarr- -4TrTq-9-74 A at AM RiFA7 1 mid 4--r4 4't frNTE thAt 4 aT 1:17 1.9 w.s./mm3 t I 10 (ii) 31titrivr Err7 -FERTraqiefl *Err RN Tr 444 4 gullQf -7 A 3fCrErISM i-ilr-Roi arrwr7utrr*iioich 1 1715 1-4'*1Z5 341 14: at1 941 mtcl t trT R:Tfria-.1 micas s alt1-4T WITT A? 20 F-DTN-M-NFDA 17 (Contd.)

(b) (i) Explain in brief, with sketches, the pressure and vacuum gap flushing 10 techniques used in EDM. (ii) Which one of the above will result in a more accurate cavity ? Give reason. 5 (iii) Also discuss how the gap flushing conditions may be improved while drilling 5 small holes.

(c) Find the sequence that minimises the total elapsed time required to complete the following jobs. Each job is processed in the order ACB. Processing times in hours Job No. Machine A Machine B Machine C 1 5 3 2 2 7 7 1 3 6 5 4 4 9 6 5 5 5 7 3

Determine the sequence of the jobs, makespan and idle time of machines. Illustrate the method of solution and assumptions taken. 10 7. (a) (0 What is understood by the statement "Process under statistical control" ? (ii) State the conditions when the process is considered statistically out of control on the basis of theory of runs ? (iii) What is JIT ? What are its objectives and key elements ? Illustrate in brief the single card Kanban and two card 5+10+15=30 Kanban systems. (Contd.)

F-DTN-M-NFDA

18

4 r,ITT 4 T-44 4g Ark ar4 4T- mu fAtSi- *74 97749. UTC a it Rs4 afelIcht 40:r 4 tsinilw i 10 urizfr gill frT tc fafsr 3iftiW Zitriti cleIN+11 ? chltul Wdr- 7 I 4 5 cLut:i41 4f47 afT*141- 91 1 iTt (iii) 3, T451 4r4P4Pi4i 4r" f;.9 kuff 4 *4 TT( t? 5 (n) Nd 441 kiW 4ta f7 3ff arrT Qg!tc-f 4tf 7f 1(i0 1101V fITRT ROV 4 941 i 9 ch14 it ACB WIT 4 Tu rVIT igrr snnur Trim tie 4
(TT) (i)

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1 5 3 2

2 7 7 1

3 6 5 4

4 9 6 5

5 5 7 3

wrql ai 39n fr- th TZTT 1 g :nff9 ftifNshqui 41w 41m 4147I f M 4 MT .icwur e4c-1 FE Q.F 7 MT-1 kicwitilaff fir .Jcata trr77 I A . 10 7. (T) (i) TT( chiri QUTO:Pf Wit " WIT tiii;444 Fd- Aur 4" ? 4--41 . (n) TiT fT, -976 itycidIV qW 9n 4 elf 0,:d4ch Thirivr Gma 41.6icr* 31-ruTT tFT TIT9411dI t I (iii) 31-r. a ? TErk3y zT uzir law eN41 ? 401 7wff a f 404 449- Ted* Tfak- 4 fifwg I 5+10+15=30 F-DINI-M-NFDA 19 (Contd.)

(b)

(i) Compare the process capabilities of Shielded Metal-Arc Welding (SMAW) and Submerged Arc Welding (SAW) 15 processes. (ii) How thick jobs (> 20 mm) may be 5 welded by SMAW process ?

(c) What are the objectives of an efficient facility layout ? What are the principles to be adopted to achieve these objectives ? Compare product, 10 process and cellular layout. 8. (a) (i) What is the significance of (1) angle of nip, and (2) angle of bite during rolling operation ? How are they related to roll 10 friction ? (ii) Classify the process of extrusion with the help of sketches. Enumerate the conditions under which central burst may occur. Where does a 'pipe' occur ? 15 (iii) What is "friction hill" ? 5

(b) (i) A firm manufactures a product whose 10. It has a capacity selling price is of 10.000 units. The variable costs are 2.50 per unit. The fixed costs are estimated at aT 30,000 up to 50% capacity utilization, T 36,000 above 50% level, and 42,000 if the utilization is 80% or above.

F-DTN-M-NFDA

20

(Contd.)

(q) (i) trie47 trg-air* acsH (7F 71:r 7 rf) wzrrPiiird 31Ak (747 :y) mstoi Mrzrapff *9 c1Mh1Rrf7 I 15 (ii) afftw 4i12.cni41(> 20 mm)*T7Fr 71:1 79, -7

TOT qICT 4- R- Pm( 9MIC Phqi R Hcbcii 5 fi ? e (Ti) 7i qv earn eezr t ? eel) : 9-ru cht * 197 1-9. Rrea it 379-F1 * arF 7 ? acvla, 5w;r uzi-r q, 4-zr R-rrEer yMHI 1

Rrr 7 m -

10

8. (W) (i) arMtiWIT q (1) fit( rnlui, Uzi( (2) ctld Qut T TIT H cq t ? ttchi trifur# qzu ki*.T t ? 10 (ii) Ztvi fgal it 4 a 9-wiT a~lf4+t erwg 39- to v641 air u4cEr .

err 47as 4 9170e ticndi trite iru- fff .441 cif) t ? o 15

(iii) "Ertsfur azTT ? 5 (9) (i) Kngf t dr41 calm') t fir fasn4 Tgr T 10 t I7- t effur 10,000 7* 4 -0 t I 'TR44 M141(1 T 2.50 Y*4cnct, t I 50% cam' wiffr e44141 Ala vz if4t cyrct 2 30,000 t, 50% 4 Sift aTTMT .1, 41 di 1 ITT 36,000 3117 80% 36TT WC T 42,000 t I F-DTN-M-NFDA 21 (Contd.)

a. What will be the operating profit of the firm at 70%, 80% and 90% utilization ? b. What is the lowest level of activity at which the firm can make a profit of 18,000 ? (ii) What is detailed work factor system of PMT ? List the common areas of its 10+10=20 application. (c)
y

In the above figure define the lines L t, L2, L3 10 and L4 in the APT language.

F-DTN-M-NFDA

22

a. Thlf -

MIT 70%, 80% rill

90% WET 34411- cii 4ZR 9 -97T 6)40 ? b. 7,If 4 , 21 13-lc14-1 4-11 (-kit Wcf7 :MT

18.000 MIT MA ?

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10+10=20

0-0

614( APT MIsir

al 4 ktm- LI , L2, L3 MIT L4 sff

EftifEra. Rif7.7 l

10

F-DTN-M-NFDA

23

F-DTN-M-NFDA CD ch ZrJ1111tdt Sin-q I ?PTV : aIH W u

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ITITW :

300

via 6) 7 a add. arerzrfFr TR- - FT, th- urvff rfT7 tau Perm4u- - RffF 407 I 1 4 wr q&3riT42Tw 711 f=hclirvii (1 kN) = 100 Rhea+,Hi (100 kg) 1 k afTETR- riT /eel Rheaubli 7R7iff71;h4t WeLichal t 4 41( t 7F - 3/4- F ant-g/P/M7 9 (" tuTtirjarft crr arieffff 41* rrgarrernreretwwwillea rawrrerntft, wag
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effr rhmar t Note : English version of the Instructions is printed on the front cover of this question paper