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INVERTER FR-A700 INSTALLATION GUIDELINE

FR-A720-00030 to 03460-NA FR-A740-00015 to 09620-NA FR-A720-00030 to 00330-N4 FR-A740-00015 to 00170-N4 FR-A760-00017 to 04020-NA

Thank you for choosing this Mitsubishi Inverter. Please read through this Installation Guideline and a CD-ROM enclosed to operate this inverter correctly. Do not use this product until you have a full knowledge of the equipment, safety information and instructions. Please forward this Installation Guideline and the CD-ROM to the end user.

1 2 3 4 5 6

CONTENTS INSTALLATION OF THE INVERTER AND INSTRUCTIONS................. 1 OUTLINE DIMENSION DRAWING ......................................................... 3 WIRING.................................................................................................... 6 PRECAUTIONS FOR USE OF THE INVERTER................................... 22 PARAMETER LIST................................................................................ 24 TROUBLESHOOTING........................................................................... 32

700

This section is specifically about safety matters


Do not attempt to install, operate, maintain or inspect the inverter until you have read through this Installation Guideline and appended documents carefully and can use the equipment correctly. Do not use the inverter until you have a full knowledge of the equipment, safety information and instructions. In this Installation Guideline, the safety instruction levels are classified into "WARNING" and "CAUTION". Assumes that incorrect handling may cause hazardous conditions, resulting in death or severe injury. Assumes that incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause physical damage only.

(2) Wiring

Do not install a power factor correction capacitor or surge suppressor/radio noise filter (capacitor type filter) on the inverter output side. The connection orientation of the output cables U, V, W to the motor will affect the direction of rotation of the motor.

CAUTION

(3) Test operation and adjustment

WARNING CAUTION

Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to make unexpected motions.

CAUTION

(4) Operation

Note that even the CAUTION level may lead to a serious consequence according to conditions. Please follow strictly the instructions of both levels because they are important to personnel safety.

When you have chosen the retry function, stay away from the equipment as it will restart suddenly after an alarm stop. Since the key is valid only when functions are set (refer to the Instruction

WARNING

1. Electric Shock Prevention

While power is on or when the inverter is running, do not open the front cover. Otherwise you may get an electric shock. Do not run the inverter with the front cover or wiring cover removed. Otherwise, you may access the exposed high-voltage terminals or the charging part of the circuitry and get an electric shock. Even if power is off, do not remove the front cover except for wiring or periodic inspection.You may access the charged inverter circuits and get an electric shock. Before starting wiring or inspection, check to make sure that the operation panel indicator is off, wait for at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power off and it is dangerous. This inverter must be earthed (grounded). Earthing (Grounding) must conform to the requirements of national and local safety regulations and electrical codes. (NEC section 250, IEC 536 class 1 and other applicable standards) Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work. Always install the inverter before wiring. Otherwise, you may get an electric shock or be injured. Perform setting dial and key operations with dry hands to prevent an electric shock. Otherwise you may get an electric shock. Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise you may get an electric shock. Do not replace the cooling fan while power is on. It is dangerous to replace the cooling fan while power is on. Do not touch the printed circuit board with wet hands. You may get an electric shock. When measuring the main circuit capacitor capacity, the DC voltage is applied to the motor for 1s at powering off. Never touch the motor terminal, etc. right after powering off to prevent an electric shock.

WARNING

Manual ), provide a circuit and switch separately to make an emergency stop (power off, mechanical brake operation for emergency stop, etc). Make sure that the start signal is off before resetting the inverter alarm. A failure to do so may restart the motor suddenly. The load used should be a three-phase induction motor only. Connection of any other electrical equipment to the inverter output may damage the inverter as well as equipment. Performing pre-excitation (LX signal and X13 signal) under torque control (real sensorless vector control) may start the motor running at a low speed even when the start command (STF or STR) is not input. The motor may run also at a low speed when the speed limit value = 0 with a start command input. Perform pre-excitation after making sure that there will be no problem in safety if the motor runs. Do not modify the equipment. Do not perform parts removal which is not instructed in manuals. Doing so may lead to fault or damage of the inverter.

2. Fire Prevention

Install the inverter on an incombustible wall without holes, etc. Mounting it to or near combustible material can cause a fire. If the inverter has become faulty, switch off the inverter power. A continuous flow of large current could cause a fire. When using a brake resistor, make up a sequence that will turn off power when an alarm signal is output. Otherwise, the brake resistor may excessively overheat due to damage of the brake transistor and such, causing a fire. Do not connect the resistor directly to the DC terminals P/+ and N/-. This could cause a fire.

CAUTION

3. Injury Prevention

Apply only the voltage specified in the instruction manual to each terminal. Otherwise, burst, damage, etc. may occur. Ensure that the cables are connected to the correct terminals. Otherwise, burst, damage, etc. may occur. Always make sure that polarity is correct to prevent damage, etc. Otherwise, burst, damage, etc. may occur. While power is on or for some time after power-off, do not touch the inverter as it is hot and you may get burnt.

CAUTION

The electronic thermal relay function does not guarantee protection of the motor from overheating. Do not use a magnetic contactor on the inverter input for frequent starting/ stopping of the inverter. Use a noise filter to reduce the effect of electromagnetic interference. Otherwise nearby electronic equipment may be affected. Take measures to suppress harmonics. Otherwise power supply harmonics from the inverter may heat/damage the power factor correction capacitor and generator. When a 400V class motor is inverter-driven, please use an insulation-enhanced motor or measures taken to suppress surge voltages. Surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor. When a 600V class motor is inverter-driven, it should be insulation-enhanced or surge voltages suppressed. Surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor. When parameter clear or all clear is performed, reset the required parameters before starting operations. Each parameter returns to the initial value. The inverter can be easily set for high-speed operation. Before changing its setting, fully examine the performances of the motor and machine. In addition to the inverter's holding function, install a holding device to ensure safety. Before running an inverter which had been stored for a long period, always perform inspection and test operation. For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate static electricity from your body.

CAUTION

(5) Emergency stop

4. Additional Instructions

Also note the following points to prevent an accidental failure, injury, electric shock, etc.

Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails. When the breaker on the inverter input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc. Identify the cause of the trip, then remove the cause and power on the breaker. When the protective function is activated, take the corresponding corrective action, then reset the inverter, and resume operation.

CAUTION

(6) Maintenance, inspection and parts replacement


Do not carry out a megger (insulation resistance) test on the control circuit of the inverter.

(1) Transportation and installation

When carrying products, use correct lifting gear to prevent injury. Do not stack the inverter boxes higher than the number recommended. Ensure that installation position and material can withstand the weight of the inverter. Install according to the information in the instruction manual. Do not install or operate the inverter if it is damaged or has parts missing. This can result in breakdowns. When carrying the inverter, do not hold it by the front cover or setting dial; it may fall off or fail. Do not stand or rest heavy objects on the product. Check the inverter mounting orientation is correct. Prevent other conductive bodies such as screws and metal fragments or other flammable substance such as oil from entering the inverter. As the inverter is a precision instrument, do not drop or subject it to impact. Use the inverter under the following environmental conditions. Otherwise, the inverter may be damaged.
LD, ND (initial Ambient temperature setting), HD *1 SLD Ambient humidity Storage temperature -10C to +50C (14F to 122F)(non-freezing)

CAUTION

CAUTION CAUTION

(7) Disposing of the inverter


Treat as industrial waste.

General instructions
Many of the diagrams and drawings in instruction manuals show the inverter without a cover, or partially open. Never run the inverter in this status. Always replace the cover and follow instruction manuals when operating the inverter.

-10C to +40C (14F to 104F)(non-freezing) 90% RH or less (non-condensing) -20C to +65C *2 (-4F to 149F) Indoors (free from corrosive gas, flammable gas, oil Atmosphere mist, dust and dirt) Maximum 1000m (3280.80feet) above sea level for standard operation. After that derate by 3% for every Altitude, vibration extra 500m (1640.40feet) up to 2500m (8202feet) (92%) 5.9m/s2 or less *3 *1 For the FR-A760, the ambient temperature is -10C to +40C (14F to 104F) (For the FR-A760-00061 or less with SLD set, the temperature is -10C to +30C (14F to 86F)) *2 Temperature applicable for a short time, e.g. in transit. *3 2.9m/s2 or less for the FR-A740-03250 (FR-A760-02020) or more.

Environment

A-1

INSTALLATION OF THE INVERTER AND INSTRUCTIONS

1 INSTALLATION OF THE INVERTER AND INSTRUCTIONS


Inverter Type

FR - A720 - 00175 - NA
Symbol A720 A740 A760 Voltage Class Three-phase 200V class Three-phase 400V class Three-phase 600V class Symbol 200V class 00030 to 03460 400V class 00015 to 03250 600V class 00017 to 04020 Type number Displays the rated current Symbol NA N4 Specifications U.S. Specifications U.S. Specifications (UL Type 1)

Capacity plate
Capacity plate
FR-A720-00175-NA

Rating plate
Rating plate
Inverter type Input rating
Output rating
ND (50 C) XXA LD (50 C) XXA HD (50 C) XXA SLD (40 C) XXA

Inverter type

Serial number

FR-A720-00175-NA

Serial number

Overload current rating SLD LD ND HD 110% 60s, 120% 3s 120% 60s, 150% 3s 150% 60s, 200% 3s 200% 60s, 250% 3s

Ambient temperature FR-A720/A740 FR-A760 30 C (86 F) (00061 or less) 40 C (104 F) 40 C (104 F) (00120 or more) 40 C (104 F) (00840 or less) 50 C (122 F) 50 C (122 F) (01040 or more) 40 C (104 F) (00840 or less) 50 C (122 F) 50 C (122 F) (01040 or more) 40 C (104 F) (00840 or less) 50 C (122 F) 50 C (122 F) (01040 or more)

INSTALLATION OF THE INVERTER AND INSTRUCTIONS


Installation of the inverter Note - Some inverter models may be installed outside an enclosure. See Appendix 2 for details.

Installation on the enclosure


FR-A720-00900 or less FR-A740-00440 or less FR-A760-00330 or less FR-A720-01150 or more FR-A740-00570 or more FR-A760-00550 or more

CAUTION
When encasing multiple inverters, install them in parallel as a cooling measure. Install the inverter vertically.

10cm(3.94inches) or more *2

Vertical

10cm(3.94inches) or more *2

5cm(1.97inch

es) or more *1

Fix six positions for the FR-A740-03250 to 06830 (FR-A760-02020 to 04020) and fix eight positions for the FR-A740-07700 to 09620.

*1 1cm or more for FR-A720-00175 (FR-A740-00090, FR-A760-00061) or less 10cm or more for FR-A720-02880 (FR-A740-01440, FR-A760-01040) or more *2 20cm or more for FR-A720-02880 (FR-A740-01440, FR-A760-01040) or more

REMARKS
To use an enclosed brake resistor for the FR-A760-00061 or less, refer to page 8. General Precaution The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for residual voltage between terminal P/+ and N/- with a meter etc., to avoid a hazard of electrical shock. Environment Before installation, check that the environment meets following specifications. FR-A720/A740 LD, ND (initial setting),HD: -10C to + 50C (14F to 122F) (non-freezing) Inverter 5cm SLD: -10C to + 40C (14F to 104F) (non-freezing) (1.97inches) FR-A760 Measurement LD, ND (initial setting),HD: position -10C to +40C (14F to 104F) (non-freezing) (00840 or less) -10C to +50C (14F to 122F) (non-freezing) (01040 or more) SLD: -10C to +30C (14F to 86F) (non-freezing) (00061 or less) -10C to +40C (14F to 104F) (non-freezing) (00120 or more) 90%RH or less (non-condensing) -20C to +65C (-4F to 149F) Indoors (No corrosive and flammable gases, oil mist, dust and dirt.)
Measurement position 5cm (1.97inches) 5cm (1.97inches)

Ambient temperature

Ambient humidity Storage temperature Ambience Altitude, vibration

Below 1000m, 5.9m/s2 or less (2.9m/s2 or less for the FR-A740-03250 (FR-A760-02020) or more)

CAUTION
Install the inverter on a strong surface securely and vertically with bolts. Leave enough clearances and take cooling measures. Avoid places where the inverter is subjected to direct sunlight, high temperature and high humidity. Install the inverter on a non-combustible wall surface.

OUTLINE DIMENSION DRAWING

2 OUTLINE DIMENSION DRAWING


FR-A720-00030 to 03460-NA FR-A740-00015 to 02600-NA FR-A720-00030 to 00330-N4 FR-A740-00015 to 00170-N4 FR-A760-00017 to 01520-NA

FR-A740-03250 to 06830-NA FR-A760-02020 to 04020-NA

FR-A740-07700 to 09620-NA

H1 H

H1 H

W1 W

W1 W

W1

W1

W1 W

W1

H1 H

(Unit:mm(inches)) 200V class


Inverter Type
FR-A720-00030-NA FR-A720-00050-NA FR-A720-00080-NA FR-A720-00110-NA FR-A720-00175-NA FR-A720-00240-NA FR-A720-00330-NA FR-A720-00460-NA FR-A720-00610-NA FR-A720-00760-NA FR-A720-00900-NA FR-A720-01150-NA FR-A720-01450-NA FR-A720-01750-NA FR-A720-02150-NA FR-A720-02880-NA FR-A720-03460-NA FR-A720-00030-N4 FR-A720-00050-N4 FR-A720-00080-N4 FR-A720-00110-N4 FR-A720-00175-N4 FR-A720-00240-N4 FR-A720-00330-N4

W
110 (4.33)

W1
95 (3.74)

H1

D
110 (4.33) 125 (4.92)

150 (5.91)

125 (4.92)

260 (10.24)

245 (9.65)

140 (5.51)

220 (8.66)

195 (7.68) 300 (11.81) 285 (11.22) 380 (14.96) 530 (20.87) 550 (21.65) 525 (20.67)

170 (6.69)

250 (9.84) 325 (12.8) 435 (17.13)

230 (9.06) 270 (10.63) 380 (14.96)

400 (15.75)

190 (7.48)

195 (7.68) 250 (9.84)

410 (16.14) 465 (18.31)


110 (4.33)

700 (27.56) 740 (29.13)

675 (26.57) 715 (28.15) 360 (14.17)


122 (4.80) 137 (5.39)

400 (15.75)
95 (3.74)

150 (5.91)

125 (4.92)

260 (10.24)

245 (9.65)

152 (5.98)

220 (8.66)

195 (7.68)

182 (7.17)

OUTLINE DIMENSION DRAWING


400V class
Inverter Type
FR-A740-00015-NA FR-A740-00025-NA FR-A740-00040-NA FR-A740-00060-NA FR-A740-00090-NA FR-A740-00120-NA FR-A740-00170-NA FR-A740-00230-NA FR-A740-00310-NA FR-A740-00380-NA FR-A740-00440-NA FR-A740-00570-NA FR-A740-00710-NA FR-A740-00860-NA FR-A740-01100-NA FR-A740-01440-NA FR-A740-01800-NA FR-A740-02160-NA FR-A740-02600-NA FR-A740-03250-NA FR-A740-03610-NA FR-A740-04320-NA FR-A740-04810-NA FR-A740-05470-NA FR-A740-06100-NA FR-A740-06830-NA FR-A740-07700-NA FR-A740-08660-NA FR-A740-09620-NA FR-A740-00015-N4 FR-A740-00025-N4 FR-A740-00040-N4 FR-A740-00060-N4 FR-A740-00090-N4 FR-A740-00120-N4 FR-A740-00170-N4

W1

H1

150 (5.91)

125 (4.92) 260 (10.24) 245 (9.65)

140 (5.51)

170 (6.69) 220 (8.66) 195 (7.68) 300 (11.81) 250 (9.84) 325 (12.8) 435 (17.13) 230 (9.06) 270 (10.63) 380 (14.96) 400 (15.75) 550 (21.65) 550 (21.65) 285 (11.22) 380 (14.96) 530 (20.87) 525 (20.67) 190 (7.48) 190 (7.48) 195 (7.68) 250 (9.84)

620 (24.41) 465 (18.31) 400 (15.75) 740 (29.13) 498 (19.6) 200 (7.87) 1010 (39.76) 680 (26.77) 300 (11.81)

595 (23.43) 715 (28.15)

300 (11.81) 360 (14.17)

985 (38.78)

380 (14.96)

790 (31.1)

315 (12.4)

1330 (52.36)

1300 (51.18) 440 (17.32)

995 (39.17)

300 (11.81)

1580 (62.2)

1550 (61.02)

150 (5.91)

125 (4.92) 260 (10.24) 245 (9.65)

152 (5.98)

220 (8.66)

195 (7.68)

182 (7.17)

OUTLINE DIMENSION DRAWING


600V class
Inverter Type
FR-A760-00017-NA FR-A760-00040-NA FR-A760-00061-NA FR-A760-00120-NA FR-A760-00220-NA FR-A760-00330-NA FR-A760-00550-NA FR-A760-00840-NA FR-A760-01040-NA FR-A760-01310-NA FR-A760-01520-NA FR-A760-02020-NA FR-A760-02550-NA FR-A760-03040-NA FR-A760-04020-NA

W
150 (5.91)

W1
125 (4.92)

H
260 (10.24)

H1
245 (9.65)

D
140 (5.51) 170 (6.69) 190 (7.48) 190 (7.48) 250 (9.84)

220 (8.66) 250 (9.84) 435 (17.13)

195 (7.68) 230 (9.06) 380 (14.96)

300 (11.81) 400 (15.75) 550 (21.65)

285 (11.22) 380 (14.96) 525 (20.67)

465 (18.31)

400 (15.75)

620 (24.41)

595 (23.43)

300 (11.81)

498 (19.6) 680 (26.77) 790 (31.1)

200 (7.87) 300 (11.81) 315 (12.4)

1010 (39.76) 1330 (52.36)

985 (38.78) 1300 (51.18)

380 (14.96) 440 (17.32)

When an enclosed brake resistor is used (FR-A760 only)

FR-A760-00017 to 00061-NA

0.01) 245 260 (10.23) 0.3 (9.64

195 (7.68) 220 (8.66)

160 (6.29)

(Unit:mm(inches))

Terminal connection diagram (FR-A720/740)

3 WIRING
3.1 Terminal connection diagram (FR-A720/740)
Sink logic Main circuit terminal Control circuit terminal
*1. DC reactor (FR-HEL) Be sure to connect the DC reactor supplied with the FR-A720-02880 (FRA740-01440) or more. When using the FR-A720-02150 (FRA740-01100) with LD or SLD set, always use a DC reactor (option). When a DC reactor is connected to the FR-A720-02150 (FR-A740-01100) or less, remove the jumper across P1-P/+.

*1

R
*8
Earth (Ground)

Brake unit (Option)

*7. A CN8 connector is provided with the FRA720-02880 (FR-A740-01440) or more. *8. Brake resistor (FR-ABR) Remove the jumper across terminal PR-PX when connecting a brake resistor. (FR-A720-00030 to 00330 (FR-A740-00015 to 00170)) Terminal PR is provided for the FR-A720-00030 to 00900 (FR-A740-00015 to 00440). Install a thermal relay to prevent an overheat and burnout of the brake resistor. (Refer to the Instruction Manual)

Jumper P1 P/+

Jumper PX PR N/- CN8 *7

MCCB Three-phase AC power supply

MC R/L1 S/L2 T/L3 Jumper


*2

ON OFF

R1/L11 S1/L21

EMC filter ON/OFF connecter *9

U V W

Motor IM Earth (Ground)


*9.The FR-A720-00030 and 00050 are not provided with the EMC filter ON/OFF connector. (Always on)

*2. To supply power to the control circuit separately, remove the jumper across R1/L11 and S1/L21.

Main circuit
Earth (Ground) STF B1 STR A1
STOP

Control circuit
C1

Control input signals (No voltage input allowed) Forward Terminal functions vary with rotation the input terminal start assignment (Pr. 178 to Pr. 189) Reverse rotation (Refer to the Instruction start Manual) Start selfholding selection High speed Multi-speed selection
*3. JOG terminal can be used as pulse train input terminal. Use Pr. 291 to select JOG/pulse.

Relay output Terminal functions Relay output 1 vary with the output (Alarm output) terminal assignment (Pr. 195, Pr. 196)

RH RM RL JOG *3 RT MRS RES *4 AU AU


SINK

C2 B2

(Refer to the Instruction Manual)


Relay output 2

Middle speed Low speed Jog mode

A2 Open collector output Running SU IPF OL FU Frequency detection CS PTC SD PC


*5 Voltage/current
SOURCE

RUN

Second function selection


*4. AU terminal can be used as PTC input terminal.

Output stop Reset

Terminal functions Up to frequency vary with the output terminal assignment Instantaneous (Pr. 190 to Pr. 194) power failure (Refer to the Instruction Manual) Overload

Terminal 4 input selection (Current input selection) Selection of automatic restart after instantaneous power failure Contact input common 24VDC power supply (Common for external power supply transistor) Frequency setting signal (Analog) Frequency setting potentiometer 1/2W1k *6
*5. Terminal input specifications can be changed by analog input specifications switchover (Pr. 73, Pr. 267). Set the voltage/current input switch in the OFF position to select voltage input (0 to 5V/0 to10V) and ON to select current input (4 to 20mA). (Refer to the Instruction Manual)

SE

Open collector output common Sink/source common


*10. It is not necessary when calibrating the indicator from the operation panel.
*11. FM terminal can be used for pulse train output of open collector output using Pr. 291.

PU connector

10E(+10V)

input switch 4 2 ON OFF

3 2 1

10(+5V) 0 to 5VDC (Initial value) 2 0 to 10VDC selected *5 0 to 20mADC 5 (Analog common) 0 to 10VDC (Initial value) 1 0 to 5VDC selected *5 4 Connector for plug-in option connection 4 to 20mADC (Initial value) 0 to 5VDC selected *5 0 to 10VDC

+ USB FM connector *11 Calibration SD resistor *10 AM 5

- Indicator (Frequency meter, etc.) Moving-coil type 1mA full-scale (+) Analog signal output (0 to 10VDC) (-) RS-485 terminals

Auxiliary (+) input (-) Terminal 4 input (+) (Current (-) input)

TXD+ TXDRXD+ RXDSG

Data transmission Data reception


GND

Option connector 1 Option connector 2 Option connector 3

*6. It is recommended to use 2W1k when the frequency setting signal is changed frequently.

Terminating resistor VCC

5V (Permissible load current 100mA)

CAUTION
To prevent a malfunction due to noise, keep the signal cables more than 10cm (3.94inches) away from the power cables. After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter. Set the voltage/current input switch correctly. Different setting may cause a fault, failure or malfunction.

WIRING

3.2 Terminal connection diagram (FR-A760)


Sink logic Main circuit terminal Control circuit terminal
*1. DC reactor Be sure to connect the DC reactor supplied with the FR-A760-01040 or more. When using the FR-A760-00840 with LD or SLD set, always use a DC reactor Earth (option). When a DC reactor is connected to the (Ground) FR-A760-00840 or less, remove the jumper across P1-P/+.

*1

R
*7

Brake unit (Option)

Jumper P1 P/+

Jumper PX PR N/-

MCCB Three-phase AC power supply

MC R/L1 S/L2 T/L3 Jumper


*2

*7. Brake resistor (Accessories) The brake resistor is provided with the FRA760-00017 to 00061. Connect the accessory brake resistor to P/+-PR. Terminal PR is provided for the FR-A760-00017 to 00330. Install a thermal relay to prevent an overheat and burnout of the brake resistor. (Refer to the Instruction Manual)

R1/L11 S1/L21

U V W

Motor IM Earth (Ground)

*2. To supply power to the control circuit separately, remove the jumper across R1/L11 and S1/L21.

Main circuit
Earth (Ground) STF B1 STR A1
STOP

Control circuit
C1 Relay output Terminal functions Relay output 1 vary with the output (Alarm output) terminal assignment (Pr. 195, Pr. 196) (Refer to the Instruction Manual) Relay output 2 A2 RL JOG *3 RT MRS RES *4 AU AU
SINK

Control input signals (No voltage input allowed) Forward Terminal functions vary with rotation the input terminal start assignment (Pr. 178 to Pr. 189) Reverse rotation (Refer to the Instruction start Manual) Start selfholding selection High speed Multi-speed selection
*3. JOG terminal can be used as pulse train input terminal. Use Pr. 291 to select JOG/pulse.

RH RM

C2 B2

Middle speed Low speed Jog mode

RUN Running SU IPF OL FU

Open collector output Terminal functions Up to frequency vary with the output terminal assignment Instantaneous (Pr. 190 to Pr. 194) power failure (Refer to the Instruction Manual) Overload

Second function selection


*4. AU terminal can be used as PTC input terminal.

Output stop Reset

Terminal 4 input selection (Current input selection) Selection of automatic restart after instantaneous power failure Contact input common 24VDC power supply (Common for external power supply transistor) Frequency setting signal (Analog) Frequency setting potentiometer 1/2W1k *6
*5. Terminal input specifications can be changed by analog input specifications switchover (Pr. 73, Pr. 267). Set the voltage/current input switch in the OFF position to select voltage input (0 to 5V/0 to10V) and ON to select current input (4 to 20mA). (Refer to the Instruction Manual)

Frequency detection CS PTC SD PC


*5 Voltage/current
SOURCE

SE

Open collector output common Sink/source common


*8. It is not necessary when calibrating the indicator from the operation panel. *9. FM terminal can be used for pulse train output of open collector output using Pr. 291.

PU connector FM USB *9 connector SD *10

10E(+10V)

3 2 1

10(+5V) 0 to 5VDC (Initial value) 2 0 to 10VDC selected *5 0 to 20mADC 5 (Analog common) 1 4 Connector for plug-in option connection 0 to 10VDC (Initial value) 0 to 5VDC selected *5 4 to 20mADC (Initial value) 0 to 5VDC selected *5 0 to 10VDC

input switch 4 2 ON OFF

+ Calibration resistor *8

- Indicator (Frequency meter, etc.) Moving-coil type 1mA full-scale

*10. USB connector is not used.

AM 5

Auxiliary (+) input (-) Terminal 4 input (+) (Current (-) input)

(+) Analog signal output (-) (0 to 10VDC) RS-485 terminals

TXD+ TXDRXD+ RXDSG

Data transmission Data reception


GND

Option connector 1 Option connector 2 Option connector 3

*6. It is recommended to use 2W1k when the frequency setting signal is changed frequently.

Terminating resistor VCC

5V (Permissible load current 100mA)

CAUTION
To prevent a malfunction due to noise, keep the signal cables more than 10cm (3.94inches) away from the power cables. After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter. Set the voltage/current input switch correctly. Different setting may cause a fault, failure or malfunction.

WIRING

3.3 Connection of provided brake resistor (FR-A760 only)


Connecting the brake resistor enclosed with the unit to the FR-A760-00017 to 00061 will improve regeneration capability.

(1) Installation procedure


Connect the brake resistor to the inverter with provided screws.

REMARKS
Connecting the brake resistor changes the protective structure to OPEN type (NEMA1).

(2) Connection Wiring cover and Handling (FR-A760-00061 or less)


1) Remove the wiring cover of the inverter. Punch out a knockout by firmly tapping it with such as a hammer. Remove any sharp edges and burrs from knockout holes of the wiring cover.

Wiring cover

WIRING
2) Attach protective bushes provided to the wiring cover and cut with nippers or a cutter before running the cables. Connect the wire with red sleeve to PR terminal. Connect the wire with transparent sleeve to P/+.

Protective bushes (Accessory)

(Red sleeve) To PR terminal. (Transparent sleeve) To P/+ terminal.

(3) Installation of the inverter

CAUTION
When handling the wiring cover, care must be taken not to cut fingers or hands with sharp edges and burrs. Avoide wire offcuts and other foreign matter from entering the inverter.

WARNING
Do not wire without using protective bushes. Otherwise, the cable sheathes may be scratched by the wiring cover edges, resulting in a short circuit or ground fault.

WIRING

3.4 Main circuit terminal


(1) Terminal layout and wiring 200V class
FR-A720-00030, 00050-NA/N4
Jumper Screw size (M4) R/L1 S/L2 T/L3 Jumper Screw size (M4) PR Jumper R/L1 S/L2 T/L3 N/P/+ PR

FR-A720-00080, 00110, 00175-NA/N4


Jumper

R1/L11 S1/L21 N/-

P/+

PX

R1/L11 S1/L21

PX

IM
Power supply Motor

Screw size (M4)

Charge lamp Power supply

IM
Motor

Screw size (M4)

Charge lamp

As this is an inside cover fixing screw, do not remove it.

FR-A720-00240, 00330-NA/N4

FR-A720-00460-NA
R1/L11 S1/L21 Screw size (M4)

Charge lamp Jumper Charge lamp Jumper Jumper Screw size (M5) R/L1 S/L2 T/L3 PX *
R/L1 S/L2 T/L3 N/PR

* * R1/L11 S1/L21

N/-

* P/+ PR

Jumper Screw size (M5)

P/+

IM
Power supply Motor Screw size (M5)

IM
Motor Power supply Screw size (M5)

* Screw size of terminal R1/L11, S1/L21, PR, and PX is M4. FR-A720-00610, 00760, 00900-NA

FR-A720-01150, 01450, 01750-NA


R1/L11 S1/L21

R1/L11 S1/L21 Screw size (M4) Charge lamp Screw size (00610:M6, 00760, 00900:M8) Jumper

Screw size (M4) Charge lamp PR Jumper

R/L1 S/L2 T/L3

N/-

P/+ Jumper Screw size (01150:M8, 01450, 01750:M10)

IM
Power supply Motor

Screw size (M6) R/L1 S/L2 T/L3 N/P/+ Jumper

Power supply

Screw size (01150:M6, 01450/01750:M8)

IM
Motor

10

WIRING
FR-A720-02150-NA
R1/L11 S1/L21 Screw size (M4) Charge lamp Jumper

FR-A720-02880, 03460-NA
R1/L11 S1/L21 Screw size (M4) Charge lamp Jumper

Screw size (M12) R/L1 S/L2 T/L3 N/P/+ R/L1 S/L2 T/L3 P/+ Jumper * Screw size (M8) N/-

Screw size (M12) P/+

IM
Power supply Motor

Screw size (M10) P/+ Power supply Screw size (M12) (for option)

IM
Motor

* When using the inverter with LD or SLD set, remove a jumper between P/+ and P1 and connect a DC reactor (FR-HEL-75K option).

DC reactor

400V class
FR-A740-00015 to 00090-NA/N4
Jumper Screw size (M4) Jumper R/L1 S/L2 T/L3 N/P/+ PR

FR-A740-00120, 00170-NA/N4

Charge lamp

R1/L11 S1/L21

PX

Jumper

N/R1/L11 S1/L21

P/+ PR

Jumper

IM
Power supply Motor

Screw size (M4)

Charge lamp

Screw size (M4) PX R/L1 S/L2 T/L3

IM
Motor Power supply Screw size (M4)

FR-A740-00230, 00310-NA
R1/L11 S1/L21 Screw size (M4)

FR-A740-00380, 00440-NA

Jumper Charge lamp Jumper


P/+

R1/L11 S1/L21 Screw size (M4) Charge lamp Screw size (M6) Jumper PR

Screw size (M5)

R/L1 S/L2 T/L3

N/-

P/+

R/L1 S/L2 T/L3

N/-

PR

IM
Power supply Motor

Jumper

IM
Motor Power supply Screw size (M5) Screw size (M6)

11

WIRING
FR-A740-00570, 00710, 00860-NA
R1/L11 S1/L21 Screw size(M4) Charge lamp Jumper

FR-A740-01100-NA

R1/L11 S1/L21 Screw size (M4) Charge lamp Jumper

Screw size (00570: M6 00710, 00860: M8)

Screw size (M8)

Screw size (M10)

Screw size (M8)

R/L1 S/L2 T/L3

N/P/+ Jumper * Screw size (M8)

R/L1 S/L2 T/L3

N/-

P/+ Jumper

IM
Motor

Power supply

Power supply

Screw size (00570: M6 00710/00860: M8)

IM
Motor

FR-A740-01440, 01800-NA

* When using the inverter with LD or SLD set, remove a jumper between P/+ and P1 and connect a DC reactor (FR-HEL-H 90K option). FR-A740-02160, 02600-NA
R1/L11 S1/L21 Screw size (M4)

R1/L11 S1/L21 Screw size (M4) Charge lamp Jumper

Charge lamp Jumper

Screw size (M10)


Screw size(M10)

R/L1 S/L2 T/L3 P/+


R/L1 S/L2 T/L3 N/P/+ P/+ Power supply

N/-

P/+

Screw size (M10)

IM
Motor Screw size (M10)

P/+ Power supply Screw size (M12) (for option)

IM
Motor

DC reactor

DC reactor

12

WIRING
FR-A740-03250, 03610-NA
R1/L11 S1/L21 Screw size (M4) Charge lamp Jumper

FR-A740-04320 to 09620-NA
R1/L11 S1/L21 Screw size (M4) Charge lamp Jumper

Screw size (M12) R/L1 S/L2 T/L3 P/+


Screw size (M10)

N/-

P/+

Screw size (M12) R/L1 S/L2 T/L3 N/P/+

P/+ Power supply Screw size (M12) (for option)

IM
Motor
P/+ Power supply DC reactor Screw size (M10)

DC reactor

IM
Motor

600V class
FR-A760-00017 to 00061-NA
Jumper Screw size (M4) Jumper R/L1 S/L2 T/L3 N/P/+ PR Charge lamp

FR-A760-00120-NA

R1/L11 S1/L21

PX Jumper N/R1/L11 S1/L21 P/+ PR Jumper

IM
Power supply Motor

Screw size (M4)

Charge lamp

Screw size (M4) PX R/L1 S/L2 T/L3

IM
Motor Power supply Screw size (M4)

FR-A760-00220-NA
R1/L11 S1/L21 Screw size (M4)

FR-A760-00330-NA

Jumper Charge lamp Jumper


P/+

R1/L11 S1/L21 Screw size (M4) Charge lamp Screw size (M6) Jumper PR

Screw size (M5)

R/L1 S/L2 T/L3

N/-

P/+

R/L1 S/L2 T/L3

N/-

PR

IM
Power supply Motor

Jumper

IM
Motor Power supply Screw size (M5) Screw size (M6)

13

WIRING
FR-A760-00550-NA FR-A760-00840-NA

R1/L11 S1/L21 Screw size(M4) Charge lamp Jumper

R1/L11 S1/L21 Screw size (M4) Charge lamp Jumper

Screw size (M8)

Screw size(M8) R/L1 S/L2 T/L3 N/P/+ Jumper * Screw size (M8) R/L1 S/L2 T/L3 N/P/+ Jumper Power supply

IM
Motor

Screw size(M8) Power supply

IM
Motor

FR-A760-01040, 01310, 01520-NA

* When using the inverter with LD or SLD set, remove a jumper between P/+ and P1 and connect a DC reactor. FR-A760-02020, 02550-NA
R1/L11 S1/L21 Screw size (M4)

R1/L11 S1/L21 Screw size (M4) Charge lamp Jumper

Charge lamp Jumper

Screw size(M10)

Screw size (M12) R/L1 S/L2 T/L3 P/+ N/P/+

R/L1 S/L2 T/L3

N/-

P/+ P/+
Screw size (M10)

IM
Motor Screw size (M10)

P/+ Power supply Screw size (M12) (for option)

Power supply

IM
Motor

DC reactor

DC reactor

14

WIRING
FR-A760-03040, 04020-NA
R1/L11 S1/L21 Screw size (M4) Charge lamp Jumper

Screw size (M12) R/L1 S/L2 T/L3 N/P/+

P/+ Power supply DC reactor

IM
Motor Screw size (M10)

CAUTION
The power supply cables must be connected to R/L1, S/L2, T/L3. Never connect the power cable to the U, V, W of the inverter. Doing so will damage the inverter. (Phase sequence needs not to be matched.) Connect the motor to U, V, W. At this time, turning on the forward rotation switch (signal) rotates the motor in the counterclockwise direction when viewed from the motor shaft. When wiring the inverter main circuit conductor of the FR-A740-04320 (FR-A760-03040) or more, tighten a nut from the right side of the conductor. When wiring two wires, place wires on both sides of the conductor. (Refer to the drawing below.) For wiring, use bolts (nuts) provided with the inverter.

15

WIRING
(2) Applied cable size
Select the recommended cable size to ensure that a voltage drop will be 2% max. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency. The following table indicates a selection example for the wiring length of 20m (65.62feet).

200V class (when input power supply is 220V)


Applicable Inverter Type FR-A720-00030 to 00110-NA/N4 FR-A720-00175-NA/ N4 FR-A720-00240-NA/ N4 FR-A720-00330-NA/ N4 FR-A720-00460-NA FR-A720-00610-NA FR-A720-00760-NA FR-A720-00900-NA FR-A720-01150-NA FR-A720-01450-NA FR-A720-01750-NA FR-A720-02150-NA FR-A720-02880-NA FR-A720-03460-NA
*1

Crimping Terminal Tightening Terminal Screw Torque R/L1, Size *4 Nm S/L2, U, V, W


T/L3

Cable Sizes
HIV, etc. (mm2) *1
R/L1, S/L2, T/L3

AWG/MCM *2
R/L1, S/L2, T/L3

PVC, etc. (mm2) *3


R/L1, S/L2, T/L3

U, V, W P/+, P1 2 3.5 5.5 8 14 22 38 38 60 80 100 100 125 150 2 3.5 5.5 14 14 22 38 38 60 80 100 100 125 150

Earth (Ground) cable

U, V, W 14 12 10 8 6 4 2 2 1/0 3/0 4/0 4/0 250 300

U, V, W (Ground)
cable

Earth

M4 M4 M5 M5 M5 M6 M8-M6 M8-M6 M8-M6 M10-M8 M10-M8 M12-M8 M12-M10 M12-M10

1.5 1.5 2.5 2.5 2.5 4.4 7.8 7.8 7.8 14.7 14.7 24.5 24.5 24.5

2-4 5.5-4 5.5-5 14-5 14-5 22-6 38-8 38-8 60-8 80-10 100-10 100-12 150-12 150-12

2-4 5.5-4 5.5-5 8-5 14-5 22-6 38-8 38-8 60-8 80-10 100-10 100-12 150-12 150-12

2 3.5 5.5 14 14 22 38 38 60 80 100 100 125 150

2 3.5 5.5 14 14 14 22 22 38 38 60 60 38 60

14 12 10 6 6 4 2 2 1/0 3/0 4/0 4/0 250 300

2.5 4 6 16 16 25 35 35 50 70 95 95

2.5 4 6 10 16 25 35 35 50 70 95 95

2.5 4 6 16 16 16 25 25 25 35 50 50

*2

*3

*4

For the 02150 or less, the cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum permissible temperature of 75C (167F). Assumes that the ambient temperature is 50C (122F) or less and the wiring distance is 20m (65.62feet) or less. For the 02880 or more, the recommended cable size is that of the cable (LMFC (heat resistant flexible cross-linked polyethylene insulated cable) etc.) with continuous maximum permissible temperature of 90C (194F). Assumes that the ambient temperature is 50C (122F) or less and wiring is performed in an enclosure. The recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 75C (167F). Assumes that the ambient temperature is 40C (104F) or less and the wiring distance is 20m (65.62feet) or less. (Selection example for use mainly in the United States.) For the 00610 or less, the recommended cable size is that of the cable (PVC cable) with continuous maximum permissible temperature of 70C (158F). Assumes that the ambient temperature is 40C (104F) or less and the wiring distance is 20m (65.62feet) or less. For the 00760 or more, the recommended cable size is that of the cable (XLPE cable) with continuous maximum permissible temperature of 90C (194F). Assumes that the ambient temperature is 40C (104F) or less and wiring is performed in an enclosure. (Selection example for use mainly in Europe.) The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, and a screw for earthing (grounding). For the 00760 or more, screw sizes are different. (<R/L1, S/L2, T/L3, U, V, W> - < a screw for earthing (grounding)>)

16

WIRING
400V class (when input power supply is 440V)
Applicable Inverter Type FR-A740-00015 to 00090-NA/N4 FR-A740-00120-NA/ N4 FR-A740-00170-NA/ N4 FR-A740-00230-NA FR-A740-00310-NA FR-A740-00380-NA FR-A740-00440-NA FR-A740-00570-NA FR-A740-00710-NA FR-A740-00860-NA FR-A740-01100-NA FR-A740-01440-NA FR-A740-01800-NA FR-A740-02160-NA FR-A740-02600-NA FR-A740-03250-NA FR-A740-03610-NA FR-A740-04320-NA FR-A740-04810-NA FR-A740-05470-NA FR-A740-06100-NA FR-A740-06830-NA FR-A740-07700-NA FR-A740-08660-NA FR-A740-09620-NA
*1

Crimping Terminal Tightening Terminal Screw Torque R/L1, Size *4 Nm S/L2, U, V, W


T/L3

Cable Sizes
HIV, etc. (mm2) *1
R/L1, S/L2, T/L3

AWG/MCM *2
R/L1, S/L2, T/L3

PVC, etc. (mm2) *3


R/L1, S/L2, T/L3

U, V, W P/+, P1 2 2 3.5 5.5 8 8 14 22 22 38 60 60 60 80 100 150 150 2100 2100 2125 2150 2200 2200 2250 2250 2 3.5 3.5 5.5 8 14 22 22 22 38 60 60 80 80 100 150 150 2100 2125 2125 2150 2200 2200 2250 3200

Earth (Ground) Cable

U, V, W 14 14 12 10 8 8 6 4 4 2 1/0 1/0 3/0 3/0 4/0 250 300 24/0 24/0 2250 2300 2350 2400 2500 2500

U, V, W (Ground)
Cable

Earth

M4 M4 M4 M5 M5 M6 M6 M6 M8 M8 M8 M10 M10 M10-M12 M10-M12 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10 M12-M10

1.5 1.5 1.5 2.5 2.5 4.4 4.4 4.4 7.8 7.8 7.8 14.7 14.7 14.7 14.7 24.5 24.5 24.5 24.5 24.5 24.5 24.5 24.5 24.5 24.5

2-4 2-4 5.5-4 5.5-5 8-5 14-6 14-6 22-6 22-8 38-8 60-8 60-10 60-10 80-10 100-10 150-12 150-12 100-12 100-12 150-12 150-12 C2-200 C2-200 C2-250 C2-200

2-4 2-4 5.5-4 5.5-5 8-5 8-6 14-6 22-6 22-8 38-8 60-8 60-10 60-10 80-10 100-10 150-12 150-12 100-12 100-12 150-12 150-12 C2-200 C2-200 C2-250 C2-250

2 2 3.5 5.5 8 14 14 22 22 38 60 60 60 80 100 125 150 2100 2100 2125 2150 2200 2200 2250 3200

2 3.5 3.5 8 8 14 14 14 14 22 22 38 38 38 38 38 38 60 60 60 100 100 100 100 2100

14 12 12 10 8 6 6 4 4 1 1/0 1/0 3/0 3/0 4/0 250 300 24/0 24/0 2250 2300 2350 2400 2500 2500

2.5 2.5 4 6 10 16 16 25 25 50 50 50 50 70 95 120 150 295 295 2120 2150 2185 2185 2240 2240

2.5 2.5 4 6 10 10 16 25 25 50 50 50 50 70 95 120 150 295 295 2120 2150 2185 2185 2240 2240

2.5 4 4 10 10 16 16 16 16 25 25 25 25 35 50 70 95 95 95 120 150 295 295 2120 2120

*2

*3

*4

For the 01100 or less, the cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum permissible temperature of 75C (167F). Assumes that the ambient temperature is 50C (122F) or less and the wiring distance is 20m (65.62feet) or less. For the 01440 or more, the recommended cable size is that of the cable (LMFC (heat resistant flexible cross-linked polyethylene insulated cable) etc.) with continuous maximum permissible temperature of 90C (194F). Assumes that the ambient temperature is 50C (122F) or less and wiring is performed in an enclosure. For the 00860 or less, the recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 75C (167F). Assumes that the ambient temperature is 40C (104F) or less and the wiring distance is 20m (65.62feet) or less. For the 01100 or more, the recommended cable size is that of the cable (THHN cable) with continuous maximum permissible temperature of 90C (194F). Assumes that the ambient temperature is 40C (104F) or less and wiring is performed in an enclosure. (Selection example for use mainly in the United States.) For the 00860 or less, the recommended cable size is that of the cable (PVC cable) with continuous maximum permissible temperature of 70C (158F). Assumes that the ambient temperature is 40C (104F) or less and the wiring distance is 20m (65.62feet) or less. For the 01100 or more, the recommended cable size is that of the cable (XLPE cable) with continuous maximum permissible temperature of 90C (194F). Assumes that the ambient temperature is 40C (104F) or less and wiring is performed in an enclosure. (Selection example for use mainly in Europe.) The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, and a screw for earthing (grounding). For the 02160 and 02600, screw sizes are different (<R/L1, S/L2, T/L3, U, V, W, a screw for earthing (grounding)> - <P/+ for option connection>) For the 03250 or more, screw sizes are different. (<R/L1, S/L2, T/L3, U, V, W> - <a screw for earthing (grounding)>)

17

WIRING
600V class (when input power supply is 575V)
Applicable Inverter Type Crimping Terminal Terminal Tightening Screw Torque Earth R/L1, Size *2 Nm S/L2, U, V, W P/+, P1 (Ground) T/L3 Cable M4 1.5 2-4 2-4 2-4 2-4 M4 1.5 2-4 2-4 2-4 2-4 M4 1.5 2-4 2-4 2-4 2-4 M4 1.5 3.5-4 2-4 3.5-4 3.5-4 M5 2.5 5.5-5 5.5-5 8-5 5.5-4 M6 4.4 14-6 14-6 14-6 14-6 M8 7.8 22-8 22-8 22-8 22-8 M8 7.8 38-8 38-8 38-8 22-8 M10 14.7 60-10 60-10 60-10 38-10 M10 14.7 60-10 60-10 60-10 38-10 M10 14.7 60-10 60-10 60-10 38-10 M12-M10 24.5 80-12 80-12 80-12 38-10 M12-M10 24.5 100-12 100-12 125-12 38-10 M12-M10 24.5 125-12 125-12 150-12 60-10 M12-M10 24.5 280 280 2100 100-10

Cable Sizes *1
HIV, etc. (mm2) Earth U, V, W P/+, P1 (Ground) Cable 2 2 2 2 2 2 2 2 2 2 2 2 3.5 2 3.5 3.5 5.5 5.5 8 5.5 14 14 14 14 22 22 22 22 38 38 38 22 60 60 60 38 60 60 60 38 60 60 60 38 80 80 80 38 100 100 125 38 125 125 150 60 280 280 2100 100
R/L1, S/L2, T/L3 R/L1, S/L2, T/L3

AWG Earth U, V, W P/+, P1 (Ground) Cable 14 14 14 14 14 14 14 14 14 14 14 14 12 14 10 12 10 10 8 10 6 6 4 6 4 4 2 4 2 2 1/0 4 2 2 1/0 1 1/0 1/0 2/0 1 2/0 2/0 3/0 1 4/0 250 300 1 250 300 22/0 1 22/0 23/0 24/0 1/0 24/0 2250 2300 4/0

FR-A760-00017-NA FR-A760-00040-NA FR-A760-00061-NA FR-A760-00120-NA FR-A760-00220-NA FR-A760-00330-NA FR-A760-00550-NA FR-A760-00840-NA FR-A760-01040-NA FR-A760-01310-NA FR-A760-01520-NA FR-A760-02020-NA FR-A760-02550-NA FR-A760-03040-NA FR-A760-04020-NA
*1 *2

The cables used should be 75C (167F) copper cables. The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, a screw for earthing (grounding), and P/+ for option connection. For the 02020 or more, screw sizes are different. (<R/L1, S/L2, T/L3, U, V, W> - <a screw for earthing (grounding)>)

The line voltage drop can be calculated by the following formula: line voltage drop [V]=

3 wire resistance[m/m] wiring distance[m] current[A] 1000

Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque reduction) in the low speed range. CAUTION
Tighten the terminal screw to the specified torque. A screw that has been tighten too loosely can cause a short circuit or malfunction. A screw that has been tighten too tightly can cause a short circuit or malfunction due to the unit breakage. Use crimping terminals with insulation sleeve to wire the power supply and motor.

18

WIRING
(3) Total wiring length (FR-A720/A740)
The overall wiring length for connection of a single motor or multiple motors should be within the value in the table below. (The wiring length should be 100m (328.08feet) maximum for vector control.)
Pr. 72 PWM frequency selection setting (carrier frequency)
2 (2kHz) or less 3 to 15 (3kHz to 14.5kHz)

FR-A720-00030 FR-A740-00015
300m (984.25 feet) 200m (656.19 feet)

FR-A720-00050 FR-A740-00025
500m (1640.42 feet) 300m (984.25 feet)

FR-A720-00080 or more FR-A740-00040 or more


500m (1640.42 feet) 500m (1640.42 feet)

When driving a 400V class motor by the inverter, surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor. Take the following measures 1) or 2) in this case. 1) Use a "400V class inverter-driven insulation-enhanced motor" and set frequency in Pr. 72 PWM frequency selection according to wiring length
Wiring Length
50m (164.04feet) or less Carrier frequency 50m (164.04feet) to 100m (328.08feet) exceeding 100m (328.08feet)

14.5kHz or less

9kHz or less

4kHz or less

2) Connect the surge voltage suppression filter (FR-ASF-H) to the FR-A720-02150 (FR-A740-01100) or less and the sine wave filter (MT-BSL/BSC) to the FR-A720-02880 (FR-A740-01440) or more on the inverter output side. CAUTION
Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray capacitances of the wiring, leading to a malfunction of the overcurrent protective function or fast response current limit function or a malfunction or fault of the equipment connected on the inverter output side. If fast response current limit function malfunctions, disable this

function. (For Pr. 156 Stall prevention operation selection, refer to

Instruction Manual.)

For details of Pr. 72 PWM frequency selection , refer to Instruction Manual. (When using an option sine wave filter (MT-BSL/ BSC) for the FR-A720-02880(FR-A740-01440) or more, set "25" (2.5kHz) in Pr. 72.) For explanation of surge voltage suppression filter (FR-ASF-H) and sine wave filter (MT-BSL/BSC), refer to the manual of each option. Do not perform vector control with a surge voltage suppression filter (FR-ASF-H) or sine wave filer (MT-BSL/BSC) connected.

19

WIRING
(4) Total wiring length (FR-A760)
The overall wiring length for connection of a single motor or multiple motors should be within the value in the table below. (The wiring length should be 100m (328.08feet) maximum for vector control.)

When fast response current limit is enabled, the wiring length should be within the value in the table below (*Pr. 156 = 0, 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 22, 24, 26, 28, 30). ND/HD Rated
Pr. 72 PWM frequency selection setting (carrier frequency)
2 (2kHz) or less 3 to 15 (3kHz to 14.5kHz)

FR-A760-00017
100m (328.08feet) 100m (328.08feet)

FR-A760-00040
300m (984.25feet) 200m (656.16feet)

FR-A760-00061
300m (984.25feet) 300m (984.25feet)

FR-A760-00120 or more
500m (1640.42feet) 500m (1640.42feet)

LD/SLD Rated
Pr. 72 PWM frequency selection setting (carrier frequency)
2 (2kHz) or less

FR-A76000017
100m (328.08feet) 100m (328.08feet)

FR-A76000040
200m (656.16feet) 100m (328.08feet)

FR-A76000061
300m (984.25feet) 200m (656.16feet)

FR-A760-00120
500m (1640.42feet) 500m ND, HD (1640.42feet) 400m LD, SLD (1312.33feet)

FR-A760-00220 or more
500m (1640.42feet) 500m (1640.42feet)

3 to 15 (3kHz to 14.5kHz)

When fast response current limit is disabled, the wiring length should be within the value in the table below (*Pr. 156 = 1, 3, 5, 7, 9, 11, 13, 15, 17, 19, 21, 23, 25, 27, 29).
FR-A760-00017
100m (328.08feet)

FR-A760-00040
300m (984.25feet)

FR-A760-00061
500m (1640.42feet)

FR-A760-00120 or more
500m (1640.42feet)

CAUTION
Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray capacitances of the wiring, leading to a malfunction of the overcurrent protective function or fast response current limit function or a malfunction or fault of the equipment connected on the inverter output side. If fast-response current limit function malfunctions, disable this function. (For Pr. 156 Stall prevention operation selection, refer to For details of Pr. 72 PWM frequency selection , refer to Instruction Manual.) Instruction Manual.

(5) Cable size of the control circuit power supply (terminal R1/L11, S1/L21)
Terminal screw size: M4 Cable size: 0.75mm2 to 2mm2 Tightening torque: 1.5Nm

20

WIRING

3.5 Control circuit terminals


(1) Terminal layout
Terminal screw size: M3.5 Tightening torque: 1.2Nm
A1 B1 C1 A2 B2 C2 10E 10 2 5 4 1 PC

RL RM RH

RT

AU STOP MRS RES SD FM AM FU SD SD STF STR JOG CS

SE RUN SU IPF OL

(2) Instructions for wiring of the control circuit terminal


1) 2) 3) Terminals 5, SD and SE are common to the I/O signals and isolated from each other. Do not earth (ground). Avoid connecting the terminal SD and 5 and the terminal SE and 5. Use shielded or twisted cables for connection to the control circuit terminals and run them away from the main and power circuits (including the 200V relay sequence circuit). Use two or more parallel micro-signal contacts or twin contacts to prevent a contact faults when using contact inputs since the control circuit input signals are micro-currents.

4) 5) 6) 7)

Micro signal contacts Twin contacts Do not apply a voltage to the contact input terminals (e.g. STF) of the control circuit. Always apply a voltage to the alarm output terminals (A, B, C) via a relay coil, lamp, etc. It is recommended to use the cables of 0.75mm2 gauge for connection to the control circuit terminals. If the cable gauge used is 1.25mm2 or more, the front cover may be lifted when there are many cables running or the cables are run improperly, resulting in an operation panel contact fault. The wiring length should be 30m (98.43feet) maximum.

21

PRECAUTIONS FOR USE OF THE INVERTER

4 PRECAUTIONS FOR USE OF THE INVERTER


The FR-A700 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product. Before starting operation, always recheck the following items.
(1) Use crimping terminals with insulation sleeve to wire the power supply and motor. (2) Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform such wiring. (3) After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter. (4) Use cables of the size to make a voltage drop 2% maximum. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency. Refer to page 16 for the recommended cable sizes. (5) The overall wiring length should be 500m (1640.4 feet) maximum. (The wiring length should be 100m (328.1 feet) maximum for vector control.) Especially for long distance wiring, the fast response current limit function may decrease or the equipment connected to the secondary side may malfunction or become faulty under the influence of a charging current due to the stray capacity of the wiring. Therefore, note the overall wiring length. (Refer to page 19.) (6) Electromagnetic wave interference The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, set the EMC filter valid to minimize interference. (Only the FR-A720/A740 are provided with an EMC filter.) (7) Do not install a power factor correction capacitor, surge suppressor or radio noise filter on the inverter output side. This will cause the inverter to trip or the capacitor, and surge suppressor to be damaged. If any of the above devices is installed, immediately remove it. (8) Before starting wiring or other work after the inverter is operated, wait for at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power off and it is dangerous. (9) A short circuit or earth (ground) fault on the inverter output side may damage the inverter modules. Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by peripheral circuit inadequacy or an earth (ground) fault caused by wiring inadequacy or reduced motor insulation resistance may damage the inverter modules. Fully check the to-earth (ground) insulation and phase to phase insulation of the inverter output side before power-on. Especially for an old motor or use in hostile atmosphere, securely check the motor insulation resistance etc. (10) Do not use the inverter input side magnetic contactor to start/stop the inverter. Always use the start signal (ON/OFF of STF and STR signals) to start/stop the inverter. (11) Across P/+ and PR terminals, connect only an external regenerative brake discharge resistor. Do not connect a mechanical brake. (12) Do not apply a voltage higher than the permissible voltage to the inverter I/O signal circuits. Application of permissible voltage to the inverter I/O signal circuit and incorrect polarity may damage the I/O terminal. Especially check the wiring to prevent the speed setting potentiometer from being connected incorrectly to short terminals 10E-5.

22

PRECAUTIONS FOR USE OF THE INVERTER


(13) Provide electrical and mechanical interlocks for MC1 and MC2 which are used for bypass operation. When the wiring is incorrect and if there is a bypass operation circuit as shown right, the inverter will be damaged when the power supply is connected to the inverter U, V, W terminals, due to arcs generated at the time of switch-over or chattering caused by a sequence error. (Commercial operation can not be performed with the vector dedicated motor (SF-V5RU, SF-THY).)

MC1 Power supply

Interlock

R/L1 U IM S/L2 V MC2 T/L3 W Undesirable current Inverter

(14) If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor in the inverter's input side and also make up a sequence which will not switch on the start signal. If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the power is restored. (15) Instructions for overload operation When performing an operation of frequent start/stop with the inverter, rise/fall in the temperature of the transistor element of the inverter will repeat due to a continuous flow of large current, shortening the life from thermal fatigue. Since thermal fatigue is related to the amount of current, the life can be increased by reducing current at locked condition, starting current, etc. Decreasing current may increase the life. However, decreasing current will result in insufficient torque and the inverter may not start. Therefore, choose the inverter which has enough allowance for current (up to 2 rank larger in capacity). (16) Make sure that the specifications and rating match the system requirements. (17) A motor with encoder is necessary for vector control. In addition, connect the encoder directly to the backlash-free motor shaft. An encoder is not necessary for real sensorless vector control.

23

PARAMETER LIST

5 PARAMETER LIST
5.1 Parameter list
For simple variable-speed operation of the inverter, the initial setting of the parameters may be used as they are. Set the necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be made from the operation panel (FR-DU07).
REMARKS

indicates simple mode parameters. (initially set to extended mode) The shaded parameters in the table allow its setting to be changed during operation even if "0" (initial value) is set in Pr. 77 Parameter write selection.

Parameter
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Name
Torque boost Maximum frequency Minimum frequency Base frequency Multi-speed setting (high speed) Multi-speed setting (middle speed) Multi-speed setting (low speed) Acceleration time Deceleration time Electronic thermal O/L relay DC injection brake operation frequency DC injection brake operation time DC injection brake operation voltage Starting frequency Load pattern selection Jog frequency Jog acceleration/ deceleration time MRS input selection High speed maximum frequency Base frequency voltage
Acceleration/deceleration reference frequency Acceleration/deceleration time increments Stall prevention operation level (torque limit level ) Stall prevention operation level compensation factor at double speed

Setting Range
0 to 30% 0 to 120Hz 0 to 120Hz 0 to 400Hz 0 to 400Hz 0 to 400Hz 0 to 400Hz

Initial Value
6/5/4/3/ 2/1% *1 120/ 60Hz *2 0Hz 60Hz 60Hz 30Hz 10Hz

Parameter
31 32 33 34 35 36 37 41 42 43

Name
Frequency jump 1A Frequency jump 1B Frequency jump 2A Frequency jump 2B Frequency jump 3A Frequency jump 3B Speed display Up-to-frequency sensitivity Output frequency detection
Output frequency detection for reverse rotation

Setting Range
0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0, 1 to 9998 0 to 100% 0 to 400Hz 0 to 400Hz, 9999 0 to 3600/360s 0 to 3600/ 360s, 9999 0 to 30%, 9999 0 to 400Hz, 9999 0 to 220% 0 to 400Hz, 9999 0 to 400Hz 0 to 500A, 9999/ 0 to 3600A, 9999 *2 0, 5 to 14, 17 to 20, 22 to 25, 32 to 35, 50 to 57, 100 1 to 3, 5 to 14, 17, 18, 21, 24, 32 to 34, 50, 52, 53, 70 0 to 400Hz 0 to 500/0 to 3600A *2 0, 0.1 to 5s, 9999/ 0, 0.1 to 30s, 9999 *2 0 to 60s 0, 1, 2, 3

Initial Value
9999 9999 9999 9999 9999 9999 0 10% 6Hz 9999

0 to 3600/360s 5/15s *3 0 to 3600/360s 5/15s *3 0 to 500/ 0 to 3600A *2 0 to 120Hz, 9999 0 to 10s, 8888 0 to 30% 0 to 60Hz 0 to 5 0 to 400Hz Rated inverter current 3Hz 0.5s 4/2/1%
*4

44 45 46 47 48 49 50

Second acceleration/ deceleration time Second deceleration time Second torque boost Second V/F (base frequency) Second stall prevention operation current Second stall prevention operation frequency Second output frequency detection Second electronic thermal O/L relay

5s 9999 9999 9999 150% 0Hz 30Hz

0.5Hz 0 5Hz

16 17 18 19 20 21 22 23 24 to 27 28 29 30

0 to 3600/360s 0, 2, 4 120 to 400Hz 0 to 1000V, 8888, 9999 1 to 400Hz 0, 1 0 to 400% 0 to 200%, 9999 0 to 400Hz, 9999 0, 1 0 to 5 0, 1, 2, 10, 11, 20, 21

0.5s 0 120/ 60Hz *2 9999

51

9999

52
60Hz 0 150%

DU/PU main display data selection

54

FM terminal function selection Frequency monitoring reference Current monitoring reference

55
9999 9999 0 0 0

60Hz Rated inverter current

56

Multi-speed setting (4 speed to 7 speed)


Multi-speed input compensation selection Acceleration/deceleration pattern selection

57 58 59

Restart coasting time Restart cushion time Remote function selection

9999 1s 0

Regenerative function selection

24

PARAMETER LIST
Parameter 60 Name
Energy saving control selection Reference current Reference value at acceleration Reference value at deceleration Starting frequency for elevator mode Retry selection Stall prevention operation reduction starting frequency Number of retries at alarm occurrence Retry waiting time Retry count display erase Special regenerative brake duty

Setting Range
0, 4 0 to 500A, 9999/ 0 to 3600A, 9999 *2 0 to 220%, 9999 0 to 220%, 9999 0 to 10Hz, 9999 0 to 5 0 to 400Hz 0 to 10, 101 to 110 0 to 10s 0 0 to 30%/ 0 to 10% *2 0 to 8, 13 to 18, 20, 23, 24, 30, 33, 34, 40, 43, 44, 50, 53, 54 /0 to 8, 13 to 18, 30, 33, 34
*5

Initial Value 0

Parameter

Name

Setting Range
0 to 50 (0 to 1000mH), 9999/ 0 to 3600m (0 to 400mH), 9999
*2

Initial Value

92 9999

Motor constant (L1)

9999

61

62 63 64 65 66 67 68 69 70

9999 9999 9999 0


60Hz

93

Motor constant (L2)

0 to 50 (0 to 1000mH), 9999/ 0 to 3600m (0 to 400mH), 9999


*2

9999

94

Motor constant (X)

0 to 500 (0 to 100%), 9999/ 0 to 100 (0 to 100%), 9999


*2

9999

95 96 100 101 102 103 104

Online auto tuning selection Auto tuning setting/status V/F1(first frequency) V/F1(first frequency voltage) V/F2(second frequency) V/F2(second frequency voltage) V/F3(third frequency) V/F3(third frequency voltage) V/F4(fourth frequency) V/F4(fourth frequency voltage) V/F5(fifth frequency) V/F5(fifth frequency voltage) Third acceleration/ deceleration time Third deceleration time Third torque boost Third V/F (base frequency) Third stall prevention operation current Thrid stall prevention operation frequency Third output frequency detection PU communication station number PU communication speed PU communication stop bit length PU communication parity check Number of PU communication retries PU communication check time interval PU communication waiting time setting PU communication CR/LF selection Terminal 2 frequency setting gain frequency Terminal 4 frequency setting gain frequency

0 to 2 0, 1, 101 0 to 400Hz, 9999 0 to 1,000V 0 to 400Hz, 9999 0 to 1,000V 0 to 400Hz, 9999 0 to 1,000V 0 to 400Hz, 9999 0 to 1,000V 0 to 400Hz, 9999 0 to 1,000V 0 to 3600/ 360s, 9999 0 to 3600/ 360s, 9999 0 to 30%, 9999 0 to 400Hz, 9999 0 to 220% 0 to 400Hz 0 to 400Hz 0 to 31 48, 96, 192, 384 0, 1, 10, 11 0, 1, 2 0 to 10, 9999 0, 0.1 to 999.8s, 9999 0 to 150ms, 9999 0, 1, 2 0 to 400Hz 0 to 400Hz

0 0 9999 0V 9999 0V 9999 0V 9999 0V 9999 0V 9999 9999 9999 9999 150% 0 60Hz 0 192 1 2 1 9999 9999 1
60Hz 60Hz

0 1s 0 0%

71

Applied motor

105 106 107

72 73 74 75 76 77 78 79

PWM frequency selection Analog input selection Input filter time constant Reset selection/ disconnected PU detection/ PU stop selection Alarm code output selection Parameter write selection Reverse rotation prevention selection Operation mode selection

0 to 15/ 0 to 6, 25 *2 0 to 7, 10 to 17 0 to 8 0 to 3, 14 to 17, 100 to 103, 114 to 117 0, 1, 2 0, 1, 2 0, 1, 2 0, 1, 2, 3, 4, 6, 7 0.4 to 55kW, 9999/ 0 to 3600kW, 9999 *2 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 9999 0 to 500A, 9999/ 0 to 3600A, 9999 *2 0 to 1000V 10 to 120Hz 0 to 200%, 9999 0 to 50, 9999/ 0 to 400m, 9999 *2 0 to 50, 9999/ 0 to 400m, 9999 *2

2 1 1 14

108 109 110 111

0 0 0

112 113 114

0 115 9999 116 117 9999 118 119 120 200/400/ 575V *6 60Hz 9999 121 122 123 9999 124 125 9999 126

80

Motor capacity

81

Number of motor poles

82 83 84 89

Motor excitation current

9999

Motor rated voltage Rated motor frequency Speed control gain (advanced magnetic flux vector) Motor constant (R1)

90

91

Motor constant (R2)

25

PARAMETER LIST
Parameter 127 Name
PID control automatic switchover frequency

Setting Range
0 to 400Hz, 9999 10, 11, 20, 21, 50, 51, 60, 61, 70, 71, 80, 81, 90, 91, 100, 101 0.1 to 1000%, 9999 0.1 to 3600s, 9999 0 to 100%, 9999 0 to 100%, 9999 0 to 100%, 9999 0.01 to 10.00s, 9999 0, 1 0 to 100s 0 to 100s

Initial Value 9999

Parameter 162 163 164

Name
Automatic restart after instantaneous power failure selection First cushion time for restart First cushion voltage for restart Stall prevention operation level for restart Output current detection signal retention time Output current detection operation selection

Setting Range
0, 1, 2, 10, 11, 12 0 to 20s 0 to 100% 0 to 220%

Initial Value 0 0s 0% 150% 0.1s

128

PID action selection

10

129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 148 149 150 151 152 153 154 155 156 157 158

PID proportional band PID integral time PID upper limit PID lower limit PID action set point PID differential time Electronic bypass sequence selection MC switchover interlock time Start waiting time

100% 1s 9999 9999 9999 9999 0 1s 0.5s 0 9999 1Hz 0.5s 1Hz 0.5s 4 1 150% 200% 150% 0s 5% 0.5s

165 166

0 to 10s, 9999

167 168 169 170

0, 1

Parameter for manufacturer setting. Do not set.

Watt-hour meter clear

0, 10, 9999

9999

171

Operation hour meter clear User group registered display/batch clear User group registration User group clear STF terminal function selection

0, 9999

9999

Bypass selection at an alarm 0, 1 Automatic switchover frequency from inverter to bypass operation Backlash acceleration stopping frequency Backlash acceleration stopping time Backlash deceleration stopping frequency Backlash deceleration stopping time Speed setting switchover PU display language selection Stall prevention level at 0V input Stall prevention level at 10V input Output current detection level Output current detection signal delay time Zero current detection level Zero current detection time Voltage reduction selection during stall prevention operation RT signal function validity condition selection Stall prevention operation selection OL signal output timer AM terminal function selection Automatic switchover frequency range from bypass to inverter operation User group read selection Frequency setting/key lock operation selection 0 to 60Hz, 9999 0 to 400Hz 0 to 360s 0 to 400Hz 0 to 360s 0, 2, 4, 6, 8, 10, 102, 104, 106, 108, 110 0 to 7 0 to 220% 0 to 220% 0 to 220% 0 to 10s 0 to 220% 0 to 1s 0, 1 0, 10 0 to 31, 100, 101 0 to 25s, 9999 1 to 3, 5 to 14, 17, 18, 21, 24, 32 to 34, 50, 52, 53, 70 0 to 10Hz, 9999 0, 1, 9999 0, 1, 10, 11

172 173 174 178

9999, (0 to 16) 0 to 999, 9999 0 to 999, 9999 0 to 20, 22 to 28, 42 to 44, 50, 60, 62, 64 to 71, 74, 9999 0 to 20, 22 to 28, 42 to 44, 50, 61, 62, 64 to 71, 74, 9999

0 9999 9999 60

179

STR terminal function selection RL terminal function selection RM terminal function selection RH terminal function selection RT terminal function selection AU terminal function selection JOG terminal function selection CS terminal function selection MRS terminal function selection STOP terminal function selection RES terminal function selection

61

180 181 182 183

0
0 to 20, 22 to 28, 42 to 44, 50, 62, 64 to 71, 74, 9999

1 2 3

184

0 to 20, 22 to 28, 42 to 44, 50, 62 to 71, 74, 9999

185 1 0 0 0s 1 186 187 188 189

5
0 to 20, 22 to 28, 42 to 44, 50, 62, 64 to 71, 74, 9999

6 24 25 62

159 160 161

9999 0 0

26

PARAMETER LIST
Parameter 190 191 192 193 Name
RUN terminal function selection SU terminal function selection IPF terminal function selection OL terminal function selection FU terminal function selection

Setting Range
0 to 8, 10 to 20, 25 to 28, 30 to 36, 39, 41 to 47, 64, 70, 84, 85, 90 to 99, 100 to 108, 110 to 116, 120, 125 to 128, 130 to 136, 139, 141 to 147, 164, 170, 184, 185, 190 to 199, 9999 0 to 8, 10 to 20, 25 to 28, 30 to 36, 39, 41 to 47, 64, 70, 84, 85, 90, 91, 94 to 99, 100 to 108, 110 to 116, 120, 125 to 128, 130 to 136, 139, 141 to 147, 164, 170, 184, 185, 190, 191, 194 to 199, 9999 0 to 400Hz, 9999 0, 1 0, 1 0 to 100%

Initial Value 0 1 2 3

Parameter 261 262 263 264 265 266 267 268 269

Name
Power failure stop selection Subtracted frequency at deceleration start Subtraction starting frequency Power-failure deceleration time 1 Power-failure deceleration time 2 Power failure deceleration time switchover frequency Terminal 4 input selection Monitor decimal digits selection Stop-on contact/load torque high-speed frequency control selection High-speed setting maximum current Middle-speed setting minimum current Current averaging range Current averaging filter time constant Stop-on contact excitation current low-speed multiplying factor PWM carrier frequency at stop-on contact Brake opening frequency Brake opening current Brake opening current detection time Brake operation time at start Brake operation frequency Brake operation time at stop Deceleration detection function selection Overspeed detection frequency (Excessive speed deviation detection frequency) Droop gain Droop filter time constant Droop function activation selection Pulse train I/O selection Automatic acceleration/ deceleration Acceleration/deceleration separate selection UV avoidance voltage gain Rotation direction detection selection at restarting RS-485 communication station number RS-485 communication speed

Setting Range
0, 1, 2, 11, 12 0 to 20Hz 0 to 120Hz, 9999 0 to 3600/360s 0 to 3600s/ 360s, 9999 0 to 400Hz 0, 1, 2 0,1, 9999

Initial Value 0 3Hz


60Hz

5s 9999
60Hz

194

0 9999

Parameter for manufacturer setting. Do not set. 0, 1, 2, 3

195

ABC1 terminal function selection

99

270

271 272 9999 273 274

0 to 220%

50% 100% 9999 16

0 to 220% 0 to 400Hz, 9999 1 to 4000 0 to 1000%, 9999 0 to 9, 9999/ 0 to 4, 9999 *2 0 to 30Hz 0 to 220% 0 to 2s 0 to 5s 0 to 30Hz 0 to 5s 0, 1 0 to 30Hz, 9999 0 to 100% 0 to 1s 0, 1, 2, 10, 11 0, 1, 10, 11, 20, 21, 100 0, 1, 3, 5 to 8, 11 0 to 2 0 to 200% 0, 1, 9999 0 to 31 (0 to 247) 3, 6, 12, 24, 48, 96, 192, 384

196

ABC2 terminal function selection

232 to 239 240 241 242

243 244 245 246 247

Multi-speed setting (8 speed to 15 speed) Soft-PWM operation selection Analog input display unit switchover Terminal 1 added compensation amount (terminal 2) Terminal 1 added compensation amount (terminal 4) Cooling fan operation selection Rated slip Slip compensation time constant Constant-power range slip compensation selection Stop selection Output phase loss protection selection Override bias Override gain Life alarm status display Inrush current limit circuit life display Control circuit capacitor life display Main circuit capacitor life display Main circuit capacitor life measuring PWM frequency automatic switchover

9999 1 0

275

9999

276 100% 278 279 280


0, 1 0 to 50%, 9999

9999 3Hz 130% 0.3s 0.3s 6Hz 0.3s 0

0 to 100%

75% 1 9999 0.5s 9999

281 282 283 284

0.01 to 10s

0, 9999 0 to 100s,1000 to 1100s 8888, 9999 0, 1 0 to 200% 0 to 200% (0 to 15) (0 to 100%) (0 to 100%) (0 to 100%) 0, 1 0, 1

285 286 287 288 291 292 293 294 299 331

9999 0% 0.3s 0 0 0 0 100% 0 0 96

250 251 252 253 255 256 257 258 259 260

9999 1 50% 150% 0 100% 100% 100% 0 1

332

27

PARAMETER LIST
Parameter 333 334 335 336 337 338 339 340 341 342 343 350 *7 351 *7 352 *7 353 *7 354 *7 355 *7 356 *7 357 *7 358 *7 359 *7 360 *7 361 *7 362 *7 363 *7 364 *7 365 *7 366 *7 367 *7 368 *7 369 *7 374 376 *7 380 381 382 383 384 385 386 393 *7 396 *7 397 *7 Name
RS-485 communication stop bit length RS-485 communication parity check selection RS-485 communication retry count RS-485 communication check time interval RS-485 communication waiting time setting Communication operation command source Communication speed command source Communication startup mode selection RS-485 communication CR/ LF selection Communication EEPROM write selection Communication error count Stop position command selection Orientation speed Creep speed Creep switchover position Position loop switchover position DC injection brake start position Internal stop position command Orientation in-position zone Servo torque selection Encoder rotation direction 16 bit data selection Position shift Orientation position loop gain Completion signal output delay time Encoder stop check time Orientation limit Recheck time Speed feedback range Feedback gain Number of encoder pulses Overspeed detection level Encoder signal loss detection enable/disable selection Acceleration S-pattern 1 Deceleration S-pattern 1 Acceleration S-pattern 2 Deceleration S-pattern 2 Input pulse division scaling factor Frequency for zero input pulse Frequency for maximum input pulse Orientation selection Orientation speed gain (P term) Orientation speed integral time

Setting Range
0, 1, 10, 11 0, 1, 2 0 to 10, 9999 0 to 999.8s, 9999 0 to 150ms, 9999 0, 1 0, 1, 2 0, 1, 2, 10, 12 0, 1, 2 0, 1

Initial Value 1 2 1 0s 9999 0 0 0 1 0 0 9999 2Hz 0.5Hz 511 96 5 0 5 1 1 0 0 1 0.5s 0.5s 9999 9999 9999 1 1024 140Hz 0 0 0 0 0 0 0 60Hz 0 60 0.333s

Parameter 398 *7 399 *7 414 415 416 417 419 *7 420 *7 421 *7 422 *7 423 *7 424 *7 425 *7 426 *7 427 *7 428 *7 429 *7 430 *7

Name
Orientation speed gain (D term) Orientation deceleration ratio PLC function operation selection Inverter operation lock mode setting Pre-scale function selection Pre-scale setting value Position command source selection Command pulse scaling factor numerator Command pulse scaling factor denominator Position loop gain Position feed forward gain Position command acceleration/deceleration time constant Position feed forward command filter In-position width Excessive level error Command pulse selection Clear signal selection Pulse monitor selection

Setting Range
0 to 100 0 to 1000 0, 1 0, 1 0 to 5 0 to 32767 0, 2 0 to 32767 0 to 32767 0 to 150sec 0 to 100% 0 to 50s 0 to 5s 0 to 32767pulse 0 to 400K, 9999 0 to 5 0, 1 0 to 5, 9999 0 to 8, 13 to 18, 20, 23, 24, 30, 33, 34, 40, 43, 44, 50, 53, 54, 9999/0 to 8, 13 to 18, 30, 33, 34, 9999 *5 10, 11, 12, 20, 9999 0.4 to 55kW, 9999/ 0 to 3600kW, 9999 *2 2, 4, 6, 8, 10, 9999 0 to 500A, 9999/ 0 to 3600A, 9999 *2 0 to 1000V 10 to 120Hz 0 to 50, 9999/ 0 to 400m, 9999 *2 0 to 50, 9999/ 0 to 400m, 9999 *2 0 to 50 (0 to 1000mH), 9999/ 0 to 3600m (0 to 400mH), 9999
*2

Initial Value 1 20 0 0 0 1 0 1 1

-1

25sec-1 0 0s 0s 100 40K 0 1 9999

0, 1, 9999 0 to 30Hz 0 to 10Hz 0 to 16383 0 to 8191 0 to 255 0 to 16383 0 to 255 0 to 13 0, 1 0 to 127 0 to 16383 0.1 to 100 0 to 5s 0 to 5s 0 to 60s, 9999 0 to 5s, 9999 0 to 400Hz, 9999 0 to 100 0 to 4096 0 to 400Hz 0, 1 0 to 50% 0 to 50% 0 to 50% 0 to 50% 0 to 250 0 to 400Hz 0 to 400Hz 0, 1, 2 0 to 1000 0 to 20s

450

Second applied motor

9999

451

Second motor control method selection Second motor capacity Number of second motor poles Second motor excitation current Rated second motor voltage Rated second motor frequency Second motor constant (R1)

9999

453

9999

454

9999

455

9999 200/400/ 575V *6


60Hz

456 457

458

9999

459

Second motor constant (R2)

9999

460

Second motor constant (L1)

9999

28

PARAMETER LIST
Parameter Name Setting Range
0 to 50 (0 to 1000mH), 9999/ 0 to 3600m (0 to 400mH), 9999
*2

Initial Value

Parameter 493 *7

Name
Fifteenth position feed amount lower 4 digits Fifteenth position feed amount upper 4 digits Remote output selection Remote output data 1 Remote output data 2 PLC function flash memory clear Maintenance timer Maintenance timer alarm output set time Speed setting reference Parameter 1 for user Parameter 2 for user Parameter 3 for user Parameter 4 for user Parameter 5 for user Parameter 6 for user Parameter 7 for user Parameter 8 for user Parameter 9 for user Parameter 10 for user S-pattern time at a start of acceleration S-pattern time at a completion of acceleration S-pattern time at a start of deceleraiton S-pattern time at a completion of deceleraiton Modbus-RTU communication check time interval USB communication station number USB communication check time interval Protocol selection NET mode operation command source selection PU mode operation command source selection Current average time Data output mask time Current average value monitor signal output reference current Energization time carryingover times Operating time carrying-over times Second motor speed control gain Multiple rating setting Holding time at a start 4mA input check selection

Setting Range
0 to 9999 0 to 9999 0, 1, 10, 11 0 to 4095 0 to 4095 0 to 9999 0 (1 to 9998) 0 to 9998, 9999 1 to 120Hz 0 to 65535 0 to 65535 0 to 65535 0 to 65535 0 to 65535 0 to 65535 0 to 65535 0 to 65535 0 to 65535 0 to 65535 0.1 to 2.5s 0.1 to 2.5s 0.1 to 2.5s 0.1 to 2.5s 0 to 999.8s, 9999 0 to 31 0 to 999.8s, 9999 0, 1 0, 1, 9999 1, 2, 3 0.1 to 1.0s 0.0 to 20.0s 0 to 500/ 0 to 3600A *2 (0 to 65535) (0 to 65535) 0 to 200%, 9999 0 to 3 0.0 to 10.0s, 9999 1, 9999

Initial Value 0 0 0 0 0 0 0 9999 60Hz 0 0 0 0 0 0 0 0 0 0 0.1s 0.1s 0.1s 0.1s 9999 0 9999 1 9999 2 1s 0s Rated inverter current 0 0 9999 2 9999 9999

461

Second motor constant (L2)

9999

494 *7 495 496

462

Second motor constant (X)

0 to 500 (0 to 100%), 9999/ 0 to 100 (0 to 100%), 9999


*2

9999

497 498

463 464 *7 465 *7 466 *7 467 *7 468 *7 469 *7 470 *7 471 *7 472 *7 473 *7 474 *7 475 *7 476 *7 477 *7 478 *7 479 *7 480 *7 481 *7 482 *7 483 *7 484 *7 485 *7 486 *7 487 *7 488 *7 489 *7 490 *7 491 *7 492 *7

Second motor auto tuning setting/status Digital position control sudden stop deceleration time First position feed amount lower 4 digits First position feed amount upper 4 digits Second position feed amount lower 4 digits Second position feed amount upper 4 digits Third position feed amount lower 4 digits Third position feed amount upper 4 digits Fourth position feed amount lower 4 digits Fourth position feed amount upper 4 digits Fifth position feed amount lower 4 digits Fifth position feed amount upper 4 digits Sixth position feed amount lower 4 digits Sixth position feed amount upper 4 digits Seventh position feed amount lower 4 digits Seventh position feed amount upper 4 digits Eighth position feed amount lower 4 digits Eighth position feed amount upper 4 digits Ninth position feed amount lower 4 digits Ninth position feed amount upper 4 digits Tenth position feed amount lower 4 digits Tenth position feed amount upper 4 digits Eleventh position feed amount lower 4 digits Eleventh position feed amount upper 4 digits Twelfth position feed amount lower 4 digits Twelfth position feed amount upper 4 digits Thirteenth position feed amount lower 4 digits Thirteenth position feed amount upper 4 digits Fourteenth position feed amount lower 4 digits Fourteenth position feed amount upper 4 digits

0, 1, 101 0 to 360.0s 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999

0 503 0 504 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 557 0 0 0 0 0 0 563 564 569 570 571 573 519 539 547 *8 548 *8 549 550 551 555 556 505 506 507 508 509 510 511 512 513 514 515 516 517 518

29

PARAMETER LIST
Parameter 574 575 576 577 611 665 684 800 802 *7 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 823 *7 824 825 826 827 828 830 831 832 833 *7 834 Name
Second motor online auto tuning Output interruption detection time Output interruption detection level Output interruption cancel level

Setting Range
0, 1 0 to 3600s, 9999 0 to 400Hz 900 to 1100%

Initial Value 0 1s 0Hz 1000% 5/15s *2 100 0 20 0 0 0

Parameter 835 836 837 840 *7 841 *7 842 *7 843 *7 844 *7 845 *7 846 *7 847 *7 848 *7

Name
Torque control integral time 2 Torque setting filter 2 Torque detection filter 2 Torque bias selection Torque bias 1 Torque bias 2 Torque bias 3 Torque bias filter Torque bias operation time Torque bias balance compensation Fall-time torque bias terminal 1 bias Fall-time torque bias terminal 1 gain Analog input offset adjustment Brake operation selection Speed deviation time Excitation ratio Terminal 4 function assignment Torque current

Setting Range
0 to 500ms, 9999 0 to 5s, 9999 0 to 0.1s, 9999 0 to 3, 9999 600 to 1400%, 9999 600 to 1400%, 9999 600 to 1400%, 9999 0 to 5s, 9999 0 to 5s, 9999 0 to 10V, 9999 0 to 400%, 9999 0 to 400%, 9999 0 to 200% 0, 1 0 to 100s 0 to 100% 0, 1, 4, 9999 0 to 500A, 9999/ 0 to 3600A, 9999 *2 0 to 500A, 9999/ 0 to 3600A, 9999 *2 0 to 60 0, 1, 2, 3 0 to 400% 0 to 400Hz 0 to 400% 0 to 5s 0 to 6, 9999 0, 1 0 to 120Hz 0 to 200% 0, 1 0, 1, 2 0 to 1s 0 to 400% 0 to 200 times 0 to 1000% 0, 1, 2 300 to 800V/ 300 to 1000V
*5

Initial Value 9999 9999 9999 9999 9999 9999 9999 9999 9999 9999 9999 9999 100% 0 1s 100% 0

0 to 3600s, Acceleration time at a restart 9999 Regeneration avoidance 0 to 200% frequency gain Tuning data unit switchover Control method selection Pre-excitation selection Constant power range torque characteristic selection Torque command source selection Torque command value (RAM) Torque command value (RAM,EEPROM) Speed limit selection Forward rotation speed limit Reverse rotation speed limit Torque limit input method selection Set resolution switchover Torque limit level (regeneration) Torque limit level (3rd quadrant) Torque limit level (4th quadrant) Torque limit level 2 Torque limit level during acceleration Torque limit level during deceleration Easy gain tuning response level setting Easy gain tuning selection Speed control P gain 1 Speed setting filter 1 Speed detection filter 1 Torque control P gain 1 Torque control integral time 1 Torque setting filter 1 Torque detection filter 1 Model speed control gain Speed control P gain 2 0, 1 0 to 5, 9 to 12, 20 0, 1 0, 1 0, 1, 3 to 6 600 to 1400% 600 to 1400% 0, 1, 2 0 to 120Hz 0 to 120Hz, 9999 0, 1 0, 1, 10, 11 0 to 400%, 9999 0 to 400%, 9999 0 to 400%, 9999 0 to 400%, 9999 0 to 400%, 9999 0 to 400%, 9999 1 to 15 0 to 2 0 to 1000% 0 to 5s, 9999 0 to 0.1s 0 to 200% 0 to 500ms 0 to 5s, 9999 0 to 0.1s 0 to 1000% 0 to 1000%, 9999 0 to 5s, 9999 0 to 0.1s, 9999 0 to 200%, 9999

849 1000% 1000% 0


60Hz

850 853 854 858

9999 0 0 9999 9999 9999 9999 9999 9999 2 0 60% 0.333s 9999 0.001s 100% 5ms 9999 0s 60% 9999 9999 9999 9999 9999

859

9999

860 862 863 864 865 866 867 868 872 873 874 875 877 878 879 880 881 882

Second motor torque current Notch filter time constant Notch filter depth Torque detection Low speed detection Torque monitoring reference AM output filter Terminal 1 function assignment Input phase loss protection selection Speed limit OLT level setting Fault definition Speed feed forward control/ model adaptive speed control selection Speed feed forward filter Speed feed forward torque limit Load inertia ratio Speed feed forward gain Regeneration avoidance operation selection Regeneration avoidance operation level

9999 0 0 150% 1.5Hz 150% 0.01s 0 0 20Hz 150% 0 0 0s 150% 7 0% 0 380/ 760/ 940VDC
*6

Speed control integral time 1 0 to 20s

Speed control integral time 2 0 to 20s, 9999 Speed setting filter 2 Speed detection filter 2 Torque control P gain 2

883

30

PARAMETER LIST
Parameter 884 Name
Regeneration avoidance at deceleration detection sensitivity Regeneration avoidance compensation frequency limit value Regeneration avoidance voltage gain Free parameter 1 Free parameter 2 Cumulative power monitor digit shifted times Load factor Energy saving monitor reference (motor capacity) Control selection during commercial power-supply operation Power saving rate reference value Power unit cost Power saving monitor average time Power saving cumulative monitor clear Operation time rate (estimated value) FM terminal calibration AM terminal calibration Terminal 2 frequency setting bias frequency Terminal 2 frequency setting bias Terminal 2 frequency setting gain frequency Terminal 2 frequency setting gain Terminal 4 frequency setting bias frequency Terminal 4 frequency setting bias Terminal 4 frequency setting gain frequency Terminal 4 frequency setting gain Terminal 1 bias frequency (speed) Terminal 1 bias (speed) Terminal 1 gain frequency (speed) Terminal 1 gain (speed) Terminal 1 bias command (torque/magnetic flux) Terminal 1 bias (torque/ magnetic flux) Terminal 1 gain command (torque/magnetic flux) Terminal 1 gain (torque/ magnetic flux) Terminal 4 bias command (torque/magnetic flux) Terminal 4 bias (torque/ magnetic flux) Terminal 4 gain command (torque/magnetic flux)

Setting Range
0 to 5 0 to 10Hz, 9999 0 to 200% 0 to 9999 0 to 9999 0 to 4, 9999 30 to 150% 0.1 to 55/ 0 to 3600kW *2 0, 1, 2, 3 0, 1, 9999 0 to 500, 9999 0,1 to 1000h, 9999 0, 1, 10, 9999 0 to 100%, 9999

Initial Value 0

Parameter C41 (933) 989

Name
Terminal 4 gain (torque/ magnetic flux) Parameter copy alarm release PU buzzer control PU contrast adjustment Parameter clear All parameter clear Alarm history clear Parameter copy

Setting Range
0 to 300% 10/100 0, 1 0 to 63 0, 1 0, 1 0, 1 0, 1, 2, 3

Initial Value 100% 10/100


*2

885

6Hz

990 991 Pr. CL ALLC Er.CL PCPY


*1

1 58 0 0 0 0

886 888 889 891 892 893 894 895 896 897 898 899 C0 (900) C1 (901) C2 (902) C3 (902) 125 (903) C4 (903) C5 (904) C6 (904) 126 (905) C7 (905) C12 (917) C13 (917) C14 (918) C15 (918) C16 (919) C17 (919) C18 (920) C19 (920) C38 (932) C39 (932) C40 (933)

100% 9999 9999 9999 100% Inverter rated capacity 0


*2

*3 *4

9999 9999 9999 9999 9999


*5 *6 *7 *8

Differ according to capacities. 6%: FR-A720-00030, 00050 (FR-A740-00015, 00025) 5%: FR-A760-00017 4%: FR-A720-00080 to 00175 (FR-A740-00040 to 00090) 3%: FR-A720-00240, 00330(FR-A740-00120, 00170)(FR-A760-00040) 2%: FR-A720-00460 to 02150(FR-A740-00230 to 01100) (FR-A760-00061, 00120) 1%: FR-A720-02880(FR-A740-01440)(FR-A760-00220) or more Differ according to capacities. (FR-A720-02150(FR-A740-01100, FRA760-00840) or less/FR-A720-02880(FR-A740-01440, FR-A760-01040) or more) Differ according to capacities. (FR-A720-00330(FR-A740-00170, FRA760-00120) or less/FR-A720-00460(FR-A740-00230, FR-A760-00220) or more) Differ according to capacities. 4%: FR-A720-00330 (FR-A740-00170) or less 2%: FR-A720-00460 to 02150 (FR-A740-00230 to 01100) 1%: FR-A720-02880 (FR-A740-01440) or more, FR-A760 Differs according to the voltage class. (200V class, 400V class/600V class) Differs according to the voltage class. (200V class/400V class/600V class) Setting can be made only when the FR-A7AP is mounted. Only the FR-A720/A740 are available with Pr. 547 and Pr. 548.


0 to 400Hz 0 to 300% 0 to 400Hz 0 to 300% 0 to 400Hz 0 to 300% 0 to 400Hz 0 to 300% 0 to 400Hz 0 to 300% 0 to 400Hz 0 to 300% 0 to 400% 0 to 300% 0 to 400% 0 to 300% 0 to 400% 0 to 300% 0 to 400%


0Hz 0%
60Hz

100% 0Hz 20%


60Hz

100% 0Hz 0%
60Hz

100% 0% 0% 150% 100% 0% 20% 150%

31

TROUBLESHOOTING

6 TROUBLESHOOTING
When an alarm (major failures) occurs in the inverter, the protective function is activated bringing the inverter to an alarm stop and the PU display automatically changes to any of the following error (alarm) indications. If your fault does not correspond to any of the following errors or if you have any other problem, please contact your sales representative. Retention of alarm output signal ......... When the magnetic contactor (MC) provided on the input side of the inverter is opened at the activation of the protective function, the inverter's control power will be lost and the alarm output will not be held. Alarm display ...................................... When the protective function is activated, the operation panel display automatically switches to the above indication. Resetting method................................ When the protective function is activated, the inverter output is kept stopped. Unless reset, therefore, the inverter cannot restart. (Refer to page 32.) When the protective function is activated, take the corresponding corrective action, then reset the inverter, and resume operation. Not doing so may lead to the inverter fault and damage. Inverter alarm displays are roughly divided as below. (1) Error Message A message regarding operational fault and setting fault by the operation panel (FR-DU07) and parameter unit (FRPU04 /FR-PU07) is displayed. The inverter does not shut off output. (2) Warnings The inverter does not shut off output even when a warning is displayed. However, failure to take appropriate measures will lead to a major fault. (3) Minor fault The inverter does not shut off output. You can also output a minor fault signal by making parameter setting. (4) Major fault When the protective function is activated, the inverter output is shut off and an alarm is output.

6.1 Reset method of protective function


(1) Resetting the inverter The inverter can be reset by performing any of the following operations. Note that the internal thermal integrated value of the electronic thermal relay function and the number of retries are cleared (erased) by resetting the inverter. Recover about 1s after reset is cancelled. Operation 1: ..... Using the operation panel, press to reset the inverter.

(Reset input enabled only when the inverter protective function is activated (major fault) ((Refer to the Instruction Manual) for major fault.))

Operation 2: ...... Switch power off once, then switch it on again.


ON

OFF

Operation 3: . .... Turn on the reset signal (RES) for more than 0.1s. (If the RES signal is kept on, "Err." appears (flickers) to indicate that the inverter is in a reset status.)

Inverter RES SD

32

TROUBLESHOOTING

6.2 List of alarm display


Operation Panel Indication
E--Error message HOLD
to

Name
Alarm history Operation panel lock Parameter write error

Operation Panel Indication


E.GF E.LF E.OHT E.PTC*

Name
Output side earth (ground) fault overcurrent Output phase loss External thermal relay operation PTC thermistor operation Option alarm Communication option fault Option fault Parameter storage device fault PU disconnection Retry count excess Parameter storage device alarm

Er1 to 4

to

rE1 to 4 Err. OL oL RB

Copy operation error Error Stall prevention (overcurrent) Stall prevention (overvoltage) Regenerative brake prealarm Electronic thermal relay function prealarm PU stop Maintenance signal output Parameter copy Speed limit indication (Output during speed limit) Fan alarm Overcurrent shut-off during acceleration Overcurrent shut-off during constant speed Overcurrent shut-off during deceleration or stop Regenerative overvoltage shutoff during acceleration Regenerative overvoltage shutoff during constant speed Regenerative overvoltage shutoff during deceleration or stop Inverter overload shut-off (electronic thermal relay function) Motor overload shut-off (electronic thermal relay function) Fin overheat Instantaneous power failure Brake transistor alarm detection Undervoltage Input phase loss Stall prevention Major fault
to

E.OPT E.OP3 E. 1 to E. 3 E.PE E.PUE E.RET E.PE2*

Warnings

TH PS MT CP SL

/ /

E. 6 / E. 7 / E.CPU E.CTE E.P24 E.CDO* E.IOH* E.SER* E.AIE* E.OS E.OSD E.ECT E.OD

CPU error Operation panel power supply short circuit, RS-485 terminal power supply short circuit 24VDC power output short circuit Output current detection value exceeded Inrush current limit circuit fault Communication error (inverter) Analog input fault Overspeed occurence Speed deviation excess detection Signal loss detection Excessive position error

Minor fault

FN

E.OC1 E.OC2 E.OC3 E.OV1 E.OV2 Major fault E.OV3 E.THT E.THM E.FIN E.IPF E.BE E.UVT E.ILF* E.OLT

to

E.MB1 to Brake sequence error E.MB7 E.EP E.BE E.USB* E.11 E.13 Encoder phase error Brake transistor alarm detection USB communication fault (FR-A720/A740 only) Opposite rotation deceleration error Internal circuit fault

* If an error occurs when using the FR-PU04, "Fault 14" is displayed on the FR-PU04.

33

Appendix 1 Instructions for Compliance with the European Directives (FR-A720/A740 only)
(1) EMC Directive
We have self-confirmed our inverters as products compliant to the EMC Directive (second environment of conforming standard EN618003) and place the CE mark on the inverters. Note: First environment Environment including residential buildings. Includes buildings directly connected without a transformer to the low voltage power supply network which supplies power to residential buildings. Second environment Environment including all buildings except buildings directly connected without a transformer to the low voltage power supply network which supplies power to residential buildings.

1) Notes
Set the EMC filter valid and install the inverter and perform wiring according to the following instructions. * The inverter is equipped with a built-in EMC filter. Set the EMC filter valid. (The EMC filter is invalid when shipped from the factory. (The FR-A720-00030 and 00050 are always valid.)) * Connect the inverter to an earthed power supply. * Install a motor and a control cable written in the EMC Installation Manual (BCN-A21041-204) according to the instruction. * The cable length between the inverter and the motor is 5 m (16.4 feet) maximum. * Confirm that the inverter complies with the EMC Directive as the industrial drives application for final installation.

(2) Low Voltage Directive


We have self-confirmed our inverters as products compliant to the Low Voltage Directive (Conforming standard EN 50178) and place the CE mark on the inverters.

1)Outline of instructions
* Do not use an earth leakage current breaker as an electric shock protector without connecting the equipment to the earth. Connect the equipment to the earth securely. * Wire the earth terminal independently. (Do not connect two or more cables to one terminal.) * Use the cable sizes on page 16 under the following conditions. Ambient temperature: 40C (104F) maximum If conditions are different from above, select appropriate wire according to EN60204 Appendix C TABLE 5. * Use a tinned (plating should not include zinc) crimping terminal to connect the earth (ground) cable. When tightening the screw, be careful not to damage the threads. For use as a product compliant with the Low Voltage Directive, use PVC cable whose size is indicated on page 16. * Use the moulded case circuit breaker and magnetic contactor which conform to the EN or IEC Standard. * When using an earth leakage current breaker, use a residual current operated protective device (RCD) of type B (breaker which can detect both AC and DC). If not, provide double or reinforced insulation between the inverter and other equipment, or put a transformer between the main power supply and inverter. * Use the inverter under the conditions of overvoltage category II (usable regardless of the earth (ground) condition of the power supply), overvoltage category III (usable with the earthed-neutral system power supply, 400V class only) and pollution degree 2 or lower specified in IEC664. To use the inverter of FR-A720-01150 (FR-A740-00570) or more (IP00) under the conditions of pollution degree 2, install it in the enclosure of IP 2X or higher. To use the inverter under the conditions of pollution degree 3, install it in the enclosure of IP54 or higher. To use the inverter of FR-A720-00900 (FR-A740-00440) or less (IP20) outside of an enclosure in the environment of pollution degree 2, fix a fan cover with fan cover fixing screws enclosed.
Fan cover fixing screw Fan cover Fan cover fixing screws Fan cover Fan Fan Fan cover fixing screw

Fan cover

Fan

FR-A720-00080 to 00175 FR-A740-00060, 00090

FR-A720-00240 to 00460 FR-A740-00120 to 00310

FR-A720-00610 to 00900 FR-A740-00380, 00440

* On the input and output of the inverter, use cables of the type and size set forth in EN60204 Appendix C. * The operating capacity of the relay outputs (terminal symbols A1, B1, C1, A2, B2, C2) should be 30VDC, 0.3A. (Relay outputs are basically isolated from the inverter internal circuit.) * Control circuit terminals on page 6 are safely isolated from the main circuit. * Environment

During Operation
Ambient temperature Ambient humidity Maximum altitude LD, ND (initial setting), HD: -10C to +50C (14F to 122F) SLD: -10C to +40C (14F to 104F) 90% RH or less 1000m (3280.80feet)

In Storage
-20C to +65C (-4F to +149F) 90% RH or less 1000m (3280.80feet)

During Transportation
-20C to +65C (-4F to +149F) 90% RH or less 10000m (32808feet)

Details are given in the technical information "Low Voltage Directive Conformance Guide" (BCN-A21041-203). Please contact your sales representative.

34

Appendix 2 Instructions for UL and cUL Compliance


(Conforming standard UL 508C, CSA C22.2 No.14)

(1) Installation
This inverter is a UL / cUL Listed open type device for use inside an enclosure or enclosed Type 1 device with a suitably rated enclosure. For open type, design an enclosure so that the inverter ambient temperature, humidity and atmosphere satisfy the specifications. (Refer to page 2.) The following UL / cUL Listed FR-A700 Series Inverters employ a UL Type 1 Enclosure - Suitable for Installation in a Compartment Handling Conditioned Air (Plenum): Models FR-A720-00030, -00050, -00080, -00110, -00175, -00240, -00330, followed by -N4 suffix. Models FR-A720-00460, -00610, -00760, -00900(*1), followed by -NA suffix. Models FR-A740-00015, -00025, -00040, -00060, -00090, -00120, -00170, followed by -N4 suffix. Models FR-A740-00230, -00310, -00380, -00440, followed by -NA suffix. Models FR-A760-00220, -00330, followed by -NA suffix. (*1) - Denotes suitable for Normal Duty and Heavy Duty Current Ratings only.

Wiring protection

For installation in the United States, branch circuit protection must be provided in accordance with the National Electrical Code and any applicable provincial codes. For installation in Canada, branch circuit protection must be provided in accordance with the Canadian Electrical Code and any applicable provincial codes. Provide the appropriate UL and cUL listed Class RK5, Class T or Class L type fuse or UL489 molded case circuit breaker (MCCB) that is suitable for branch circuit protection in accordance with the table below.
FR-A720-NA/N4 00030 00050 00080 00110 00175 00240 00330 00460 00610 00760 00900 01150 01450 01750 02150
240V or more 15 15 15 20 20 15 30 20 25 40 30 40 60 50 60 80 70 80 150 125 110 175 150 150 200 200 175 225 200 225 300 250 300 350 300 350 400 350 450 500 400 500 500 500 700 Rated fuse voltage(V) Fuse Without power factor improving reactor Maximum allowable With power factor improving reactor rating (A) Molded case circuit breaker (MCCB) Maximum allowable rating (A)*

FR-A720Rated fuse voltage(V)

-NA

02880 03460
240V or more 700 1000

Fuse Without power factor improving reactor Maximum allowable With power factor 600 improving reactor rating (A) Molded case circuit breaker (MCCB) 900 Maximum allowable rating (A)*

FR-A740-

-NA/N4

00015 00025 00040 00060 00090 00120 00170 00230 00310 00380 00440 00570 00710 00860 01100
480V or more 6 6 15 10 10 15 15 10 15 20 15 20 30 25 30 40 35 40 70 60 60 80 70 70 90 90 90 110 100 100 150 125 150 175 150 175 200 175 225 250 200 250 300 250 450

Rated fuse voltage(V) Without power factor Fuse improving reactor Maximum allowable With power factor improving reactor rating (A) Molded case circuit breaker (MCCB) Maximum allowable rating (A)*

FR-A740-

-NA

01440 01800 02160 02600 03250 03610 04320 04810 05470 06100 06830 07700 08660 09620
500V or more 350 600 400 800 500 900 600 700 800 900

Rated fuse voltage(V) Without power factor Fuse improving reactor Maximum allowable With power factor 300 improving reactor rating (A) Molded case circuit breaker (MCCB) 500 Maximum allowable rating (A)*

1000 1100 1200 1350 1500 1800

1000 1200 1200 1200 1600 1600 2000 2000 2500 3000

* Maximum allowable rating by US National Electrical Code at SLD rating. Exact size must be chosen for each installation.

35

Provide the appropriate UL and cUL listed Class T type fuse that is suitable for branch circuit protection in accordance with the table below.
FR-A760Rated fuse voltage(V) Fuse Without power factor improving reactor Maximum allowable With power factor improving reactor rating (A)

00017 00040 00061 00120 00220 00330 00550 00840 01040 01310 01520 02020 02550 03040 04020
575V or more 10 20 30 40 80 125 125 175 200 250 300 400 450 600 700

(2) Wiring of the power supply and motor


For wiring the input (R/L1, S/L2, T/L3) and output (U, V, W) terminals of the inverter, use the UL Listed copper, stranded wires (rated at 75C(167F)) and round ring crimping terminals. Crimp the crimping terminals with the crimping tool recommended by the terminal maker.

(3) Short circuit ratings


200V class Suitable For Use in A Circuit Capable Of Delivering Not More Than 100kA rms Symmetrical Amperes, 264V Maximum. 400V class Model 01100 or less Suitable For Use in A Circuit Capable Of Delivering Not More Than 100kA rms Symmetrical Amperes, 528V Maximum. Model 01440 or more Suitable For Use in A Circuit Capable Of Delivering Not More Than 100kA rms Symmetrical Amperes, 550V Maximum. 600V class Suitable For Use in A Circuit Capable Of Delivering Not More Than 100kA rms Symmetrical Amperes, 660V Maximum.

(4) Motor overload protection (FR-A720/740)


This inverter is certified as a motor overload protection device by UL. When using the electronic thermal relay function as motor overload protection, set the rated motor current to Pr. 9 Electronic thermal O/L relay.
Electronic thermal relay function operation characteristic
Pr. 9 = 50% setting of inverter rating*1.2 Operation time (min) (min) unit display in this range 70
30Hz or more*3 20Hz 60 10Hz 6Hz

Pr. 9 = 100% setting of inverter rating*1.2


30Hz or more*3 20Hz 10Hz 6Hz 0.5Hz

50 0.5Hz

Operation range Range on the right of characteristic curve Non-operation range Range on the left of characteristic curve Characteristic when electronic thermal relay function for motor protection is turned off (When Pr. 9 setting is 0(A))

(s) unit display in this range

240 Operation time (s)

This function detects the overload (overheat) of the motor, stops the operation of the inverter's output transistor, and stops the output. (The operation characteristic is shown on the left) When using the Mitsubishi constant-torque motor 1) Set "1" or any of "13" to "18", "50", "53", "54" in Pr. 71. (This provides a 100% continuous torque characteristic in the low-speed range.) 2) Set the rated current of the motor in Pr. 9.
*1 *2 When a value 50% of the inverter rated output current (current value) is set in Pr. 9 The % value denotes the percentage to the inverter rated output current. It is not the percentage to the motor rated current. When you set the electronic thermal relay function dedicated to the Mitsubishi constant-torque motor, this characteristic curve applies to operation at 6Hz or higher.

180

120 For transistor protection Electronic thermal relay function 52.5% 105%

*3

60

100 50 150 Inverter output current (%) (% to the rated output current)

CAUTION
Protective function by electronic thermal relay function is reset by inverter power reset and reset signal input. Avoid unnecessary reset and power-off. When multiple motors are operated by a single inverter, protection cannot be provided by the electronic thermal relay function. Install an external thermal relay to each motor. When the difference between the inverter and motor capacities is large and the setting is small, the protective characteristics of the electronic thermal relay function will be deteriorated. In this case, use an external thermal relay. A special motor cannot be protected by the electronic thermal relay function. Use the external thermal relay.

36

(5) Motor overload protection (FR-A760)


This inverter is certified as a motor overload protection device by UL. When using the electronic thermal relay function as motor overload protection, set the rated motor current to Pr. 9 Electronic thermal O/L relay.
Electronic thermal relay function operation characteristic
Pr. 9 = 50% setting of inverter rating*1.2 Operation time (min) (min) unit display in this range 70
30Hz or more 20Hz 60 10Hz 6Hz

Pr. 9 = 100% setting of inverter rating*1.2


30Hz or more 20Hz 10Hz 6Hz 0.5Hz

50 0.5Hz

Operation range Range on the right of characteristic curve Non-operation range Range on the left of characteristic curve Characteristic when electronic thermal relay function for motor protection is turned off (When Pr. 9 setting is 0(A))

This function detects the overload (overheat) of the motor, stops the operation of the inverter's output transistor, and stops the output. (The operation characteristic is shown on the left)
*1 *2 When a value 50% of the inverter rated output current (current value) is set in Pr. 9 The % value denotes the percentage to the inverter rated output current. It is not the percentage to the motor rated current.

(s) unit display in this range

240 Operation time (s)

180

120 For transistor protection Electronic thermal relay function 52.5% 105%

60

100 50 150 Inverter output current (%) (% to the rated output current)

CAUTION
Protective function by electronic thermal relay function is reset by inverter power reset and reset signal input. Avoid unnecessary reset and power-off. When multiple motors are operated by a single inverter, protection cannot be provided by the electronic thermal relay function. Install an external thermal relay to each motor. When the difference between the inverter and motor capacities is large and the setting is small, the protective characteristics of the electronic thermal relay function will be deteriorated. In this case, use an external thermal relay. A special motor cannot be protected by the electronic thermal relay function. Use the external thermal relay.

37

REVISIONS *The manual number is given on the bottom left of the back cover.

Print Date
Sep., 2005 Oct., 2006

*Manual

Number
First edition Additions FR-A720-00030 to 00330-N4 FR-A740-00015 to 00170-N4

Revision

IB-0600254ENG-A IB-0600254ENG-B

Feb., 2007

IB-0600254ENG-C

Additions Breaker selection when using the inverter as UL or cUL listed product FR-A760-00017 to 00840-NA Additions FR-A760-01040 to 04020-NA

Apr., 2007

IB-0600254ENG-D

For Maximum Safety Mitsubishi inverters are not designed or manufactured to be used in equipment or systems in situations that can affect or endanger human life. When considering this product for operation in special applications such as machinery or systems used in passenger transportation, medical, aerospace, atomic power, electric power, or submarine repeating applications, please contact your nearest Mitsubishi sales representative. Although this product was manufactured under conditions of strict quality control, you are strongly advised to install safety devices to prevent serious accidents when it is used in facilities where breakdowns of the product are likely to cause a serious accident. Please do not use this product for loads other than three-phase induction motors.

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Before using this CD-ROM


The copyright and other rights of this CD-ROM all belong to Mitsubishi Electric Corporation. No part of this CD-ROM may be copied or reproduced without the permission of Mitsubishi Electric Corporation. Specifications of this CD-ROM are subject to change for modification without notice. We are not responsible for any damages and lost earnings, etc. from use of this CD-ROM. Microsoft, Windows, Microsoft WindowsNT are registered trademarks of Microsoft Corporation in the United States and/or other countries. Adobe and Acrobat are registered trademarks of Adobe Systems Incorporated. Pentium is a registered trademark of Intel Corporation of the United States and/or other countries. Other company and product names herein are the trademarks and registered trademarks of their respective owners. Warranty We do not provide a warranty against defects in this CD-ROM and related documents. We are not responsible to any loss resulting from use of this product. Acrobat Reader For use of Acrobat Reader, please follow use conditions established by Adobe Systems Incorporated. Warning: This is a personal computer dedicated CD-ROM. Do not attempt to play it on ordinary audio devices. The loud volume may damage hearing and speakers.

When playing this CD-ROM on Windows OS


Operating environment The following system is required to read instruction manuals contained in this CD-ROM. Item OS CPU Memory Hard disk CD-ROM drive Monitor Application Specifications Microsoft Windows 95 OSR 2.0, Windows 98 Second Edition, Windows Millennium Edition, Windows NT 4.0 with Service Pack 6, Windows 2000 with Service Pack 2, Windows XP Professional or Home Edition, Windows XP Tablet PC Edition Intel Pentium processor 64MB of RAM 24MB of available hard-disk space Double speed or more (more than quadruple speed is recommended) 800x600 dot or more Acrobat Reader 4.05 or more

Operating method of this CD-ROM How to read instruction manuals Step 1. Start Windows and place this CD-ROM in the CD-ROM drive. Step 2. "700 series documentation" PDF automatically opens. Step 3. Click a PDF file name of the manual you want to read in the "INSTRUCTION MANUAL" list. Step 4. PDF manual you clicked opens. * Manual opening of this CD-ROM Step 1. Start Windows and place this CD-ROM in the CD-ROM drive. Step 2. Select a CD-ROM drive (example: D drive) of "My computer" and click the right mouse button. Then, click "open" in the context menu. Step 3. Open "INDEX.PDF" in the opened folder. Step 4. "700 series documentation" PDF opens. Operates according to the steps from "Step 3" of "2. Operation of reading an instruction manual"
Copyright(C)2005 MITSUBISHI ELECTRIC CORPORATION. All Rights Reserved. Made in Japan

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