Sample Job #14

Vertical Vessel with Bolted Cover

Pressure Vessel Calculations
July 2, 2009

ABC-123-456

Cameron Moore
Laurence Brundrett P. Eng.

1 of 19

Table of Contents

2-Jul-09

Contents
Cover
Table of Contents
Summary
Material Properties
Semi Elliptical Head
Shell
36" 150# RFWN
36" 150# Blind
18" Sch 40 Pipe
18" 150# RFWN
4" Sch 40 Pipe
4" 150# RFWN
1" 3000# Cplg
2" 3000# Cplg
Supports

Rev
0
1
2

Page
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9 - 10
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16 - 19

Revision(s)
Description
Release

Page 2 of 19

Date
By
6/19/09 CM

Pressure Vessel Design Summary

2-Jul-09

XYZ-Vessel Corp.
Vertical Vessel with Bolted Cover
ABC-123-456
Sample 14
PVE-3267
Cameron Moore
Laurence Brundrett P. Eng.
36
48
35
Water
2450
4671
4671
Maximum Internal pressure, psi

Maximum External Pressure, psi At Temperature, F

0
Minimum Temperature, F

200
Test Pressure, psi

163
SA-516 70
20,000
0.09375
No
No
UG-20(f)
None
0.0625
ASME VIII-1
2007
2008
IID

Customer
Vessel
Part Number
Drawing & Rev
Job & Rev
Calculations by
Reviewed by

Outside Diameter [inch]

straight Shell (not including straight flange on heads)
Volume [cuft]
Fluid (value from Material Properties)
Weight Empty [lbs.]
Weight Full
Weight Under Test

125
Maximum Temperature, F

Page 3 of 19

-20

200
At Pressure, psi

125

At a Minimum Temperature of: F For a Minimum Duration of:

55F

1/2 hr

Maximum Allowed Working Pressure

Maximum Design Metal Temperature
Hydrostatic Test

Primary Material of Construction

Allowable Stress
Minimum Allowed Thickness Per UG-16(b)
Material Normalized
Material Impact Tested
Not Required Per
Radiography Required
Corrosion Allowance
Code
Edition
Addenda
Materials
Code Cases Required

UG-22 Loadings Considered

Yes
(a) Internal pressure
(a) External pressure
(b) Vessel weight full, empty and at hydro test
(c) Weight of attached equipment and piping
(d)(1) Attachment of internals
Yes
(d)(2) Attachment of vessel supports
(d) Cyclic or dynamic reactions
(f) Wind
(f) Snow
Yes
(f) Seismic
(g) Fluid impact shock reactions
(h) Temperature gradients
(h) Differential thermal expansion
(i) Abnormal pressures like deflagration
(j) Hydrotest Loads

Material Properties

ver 2.01

2-Jul-09

www.pveng.com

Page 4 of 19

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Vertical Vessel with Bolted Cover <- Vessel

Design Pressure
125.0
0.0
Water
4.500
1.000
Design Pressure =

UG-22(a)
<- P, internal operating pressure at top of vessel (psig)
<- mPa, external operation pressure
<- Operating Fluid
<- h, fluid height (ft)
<- rho, fluid density (1.0 for water)
P + 0.4331*rho*h
= 125 + 0.4331 * 1 * 4.5

Hydro Test

(UG-99(b))
Test Press = P * 1.3 * MR

pressure measured at top of vessel, rounded up

= 125 * 1.3 * 1

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21
22
23

mTp = 163

Material Properties

(ASME IID)
200 <- mTemp, design temp F
Where Used
Material

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19

mDp = 126.9

SA-516 70 Plate
SA-105 Forging
SA-36 Bar
SA-193 B7 Bolts <= 2.5"
SA-106 B Seamless Pipe

Shell and Head

Flanges and cplgs
Legs
Bolts
Pipes

Test at ambient temp

Ambient Design
Strength Max F
Strength Strength Ratio
20000
20000
1.000
1000
20000
20000
1.000
1000
16600
16600
1.000
900
25000
25000
1.000
1000
17100
17100
1.000
1000

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Min Ratio (MR) =

1.000

Ext
Graph
CS-2
CS-2
CS-2
CS-2

39

Heads ver 4.16

Ellipsoidal

www.pveng.com

02-Jul-09

40

Vertical Vessel with Bolted Cover <- Vessel

Semi Elliptical Head <- Desc

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Page 5 of 19
NO Appendix 1-4(f)

Dimensions:
36.000
8.918
0.250
0.226
0.094
0.063
2.000

<- Do, outside diameter

<- h
9.08 <- ho
<- tb, thickness before forming
<- tf, thickness after forming
<- tminUG16(b) - Min.t. Per UG-16(b)
<- Corr, corrosion allowance
<- Skirt, straight skirt length

Material and Conditions:

SA-516 70 <- material
20,000 <- S, allowable stress level (psi)
0.85 <- E, efficiency
126.9 <- P, interior pressure
0.0 <- Pa, exterior pressure
Calculated Properties:
46.494 <- Approximate blank diameter
120.4 <- Approximate weight for steel, (lbs)

4.60 <- Volume (cuft, includes skirt)

28.54 <- Spherical Limit (0.8 * D)

Variables:
D=
ho =
D/2h =
Do/2ho =
K=
Kone =
Kzero =
t=
Ro =

Do-2*t
= 36-2*0.164
h+t
= 8.918+0.164
D/(2*h)
UG-37 & Ap 1-4(c)
= 35.673/(2*8.918)
Do/(2*ho) UG-37 & Ap 1-4(c)
= 36/(2*9.082)
Interpolated value from table 1-4.1
D/2h
Interpolated value from table UG-37
D/2h
Interpolated value from table UG-33.1
Do/2ho
tf-corr
= 0.226-0.063
Ko*Do
UG-33(d)
= 0.892*36

interior
spherical
exterior

D=
ho =
D/2h =
Do/2ho =
K=
Kone =
Kzero =
t=
Ro =

35.67
9.08
2.000
1.982
1.000
0.900
0.892
0.1635
32.108

Interior Pressure App 1-4(a), App 1-4(c), UG-37(a)(1):

App. 1-4(a) check:
0.0005 <= tf/(Kone*D) < 0.002
tf/(Kone*D) = 0.0070
= 0.0005<=0.226/(0.9*35.673)<0.002
App. 1-4(f) calculation not needed
TMinI = (P*D*K)/(2*S*E-0.2*P) <= t
TMinI (min thickness) = 0.133
= (126.949*35.673*1)/(2*20000*0.85-0.2*126.949) <= 0.164
Acceptable
TMin = 0.133
TMin = Max(Tminl,tminUG16(b))<=tf-corr
PMax = (2*S*E*t)/(K*D+0.2*t) >= P
Acceptable PMax = 155.7
= (2*20000*0.85*0.164)/(1*35.673+0.2*0.164) >= 127
Interior Pressure for Nozzles App 1-4(a), App 1-4(c), UG-37(a)(1):
TMinE1 = (P*D*K)/(2*S*1-0.2*P) <= t
(Nozzle in Knuckle) TMinE1 = 0.113
= (126.949*35.673*1)/(2*20000*1-0.2*126.949) <= 0.164
TSpI = (P*D*Kone)/(2*S*E-0.2*P)
(Nozzle in Crown) TSpI = 0.102
= (126.949*35.673*0.9)/(2*20000*1-0.2*126.949)
Head stress relief UCS-79(d), UNF-79(d), UHA-44(d)
% elong = ((75*t)/h)*(1-0)
= ((75*0.164)/8.918)*(1-0)
5.0% <- Max Elongation
Yes <- Cold Formed
2.1% <- Elongation
no <- Vessel carries lethal substances(Yes/no)
no <- Impact testing is required (Yes/no)
no <- Formed between 250 and 900 Degrees F
no <- Greater than 10% reduction in thickness
no <- Head is greater than 5/8" thick before forming

% elong = 2.1
Required
no
no
no
no
no
Stress Relieve ?

no
no
no
no
no
no
no

Pipe and Shell ver 4.08

Shell Description

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Interior
No Exterior
Rolled Plate
Non-Threaded
No

ip? - Calculate interior pressure

ep? - Calculate exterior pressure
pr? - Pipe or rolled plate
pt? - Type of pipe
relief? - Stress Relief Calculations Required

Dimensions:
36.000
0.2500
0.094
41.810
0.063

Do [in] - outside diameter

t [in] - nominal wall thickness
tminUG16b [in] - minimum wall per UG-16(b)
L [in] - length for volume and weight
Corr [in] - corrosion allowance

Stress Classification:

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NOTE: Both validity checks need to be "Acceptable" in order to use this sheet
If not, refer to sheet "Thick Cylindrical Shell"

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ckValidity1 =
ckValidity2 =

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Variables:

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Td =
UT [in] =
nt [in] =
Ri [in] =
Volume [cuft] =
Weight [lb] =

tmin < 0.5*(Do/2)

P< 0.385*S*El

0.000
t*UTP+UTI
t-Corr-UT-Td
Do/2-nt
((Do/2-t)^2)**L/1728
(Do-t)**L*t*40.84/144

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0.162 < 0.5*(36/2) = Acceptable

126.95< 0.385*20000*0.7 = Acceptable

0=
0.25*0+0 =
0.25-0.063-0-0 =
36/2-0.188 =
((36/2-0.25)^2)*3.1416*41.81/1728 =

0.000
0.000
0.188
17.813
23.949

(36-0.25)*3.1416*41.81*0.25*40.84/144 = 332.94

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Material and Conditions:

SA-516 70
Material
20,000 S [psi] - allowable stress level
0.70 El - longitudinal efficiency (circ. stress)
0.70 Ec - circ. connecting efficiency (longitudinal stress)
0.000% UTP [%] - undertolerance allowance
0.000 UTI [in] - undertolerance allowance
126.95 P [psi] - interior pressure

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25

Do

Options:

Length

2
3

Page 6 of 19

Long Seam

Interior Pressure: VIII-1 UG-27(c)(1,2)

ta [in] = P*Ri/(S*El-0.6*P)
tb [in] = P*Ri/(2*S*Ec+0.4*P)
tmin [in] = MAX(ta,tb,tminUG16b)
tr1 [in] = P*Ri/(S*1-0.6*P)
Checkt = tmin <= nt
PMaxA [psi] =
PMaxB [psi] =
PMax [psi] =
CheckP =

(S*El*nt)/(Ri+0.6*nt)
(2*S*Ec*nt)/(Ri-0.4*nt)
Min(PMaxA,PMaxB)
PMax >= P

126.95*17.813/(20000*0.7-0.6*126.95) =
126.95*17.813/(2*20000*0.7+0.4*126.95) =
MAX(0.162,0.081,0.094) =
126.95*17.813/(20000*1-0.6*126.95) =
0.162 <= 0.188 =

0.162
0.081
0.162
0.113
Acceptable

(20000*0.7*0.188)/(17.813+0.6*0.188) =
(2*20000*0.7*0.188)/(17.813-0.4*0.188) =
MIN(146,296) =
146 >= 126.95 =

146
296
146
Acceptable

18

B16.5/16.47 Flange

Ver 2.61

WeldNeck

2-Jul-09

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Page 7 of 19
#VALUE!

Vertical Vessel with Bolted Cover <- Vessel

36" 150# RFWN Flange <- Description

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Select Flange
SA
Forged
SA 105
150
36.00

<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size

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Nominal Table Max Temp F Pod, pipe OD -

C-Si
2-1.1
1000
36.000

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Operating Conditions
200 <- T, temperature F
126.9 <- P, pressure, psig
0.063 <- Corr, corrosion allowance

Acceptable
Max press @100F [p1] 285
Max press @200F [p2] 260

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Flange Welds: VIII UW-15 (c)

20000 <- Sp, allowable stress, pipe
20000 <- Sf, allowable stress, flange
35.500 <- B, flange bore
1.00 <- E, weld efficiency
Weld Strength:
Min Sa = MIN(Sp,Sf)
= MIN(20000,20000)
Max Weld Stress = Sa * E
= 20000 * 1
Weld Load = POD^2*pi*P/4
= 36^2*pi*126.949/4
Weld Area = Pi*(A^2-(B+2*Corr)^2)/4
= Pi*(36^2-(35.5+2*0.063)^2)/4
Weld Stress = Load/Area
= 129218.292/21.095

Min Sa =
Max Weld Stress =
Load =
Area =
Stress =

20,000
20,000
129,218
21.095
6,125
Acceptable

18

B16.5/16.47 Flange

Ver 2.61

Blind

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2-Jul-09

Page 8 of 19
#VALUE!

Vertical Vessel with Bolted Cover <- Vessel

36" 150# Blind Flange <- Description

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Select Flange
SA
Forged
SA 105
150
36.00

<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size
Nominal - C-Si
Table - 2-1.1
Max Temp F - 1000
Pod, pipe OD - 36.000

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Operating Conditions
200 <- T, temperature F
126.9 <- P, pressure, psig

Acceptable
Max press @100F [p1] 285
Max press @200F [p2] 260

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Nozzle Reinforcement ver 3.92

UW16(q)M <- SavedDesign

www.pveng.com

Vertical Vessel with Bolted Cover <- Vessel

N1 - 18" Sch 40 Pipe <- Description

2-Jul-09
Page 9 of 19
Automatic dh - not hillside
Automatic Limit Diameter
Curved Shell or Head Section

Shell:
SA-516 70 <- Shell Material
20,000 <- Sv, shell allowable stress level, PSI
Do
1.00 <- E1, efficiency of shell at nozzle
Nt
35.50 <- Ds, Shell ID
Leg5
0.250 <- Vt, shell wall thick, uncorroded, UT removed
0.113 <- tr, required shell wall thickness int. press.(E=1)
Leg41
0.0625 <- sca, shell corrosion allowance
Leg42
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Nozzle:
Ring
te
5
SA-106B <- Nozzle Material
17,100 <- Sn, allowable stress level (Sn)
g
Vt
1.00 <- E, nozzle efficiency
Shell
126.95 <- P, internal design pressure
18.000 <- Do, outside diameter
Dp
0.562 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
LegG
0.0625 <- nca, nozzle corrosion allowance
14.500 <- L, exterior Projection
UW-16.1(q) - modified
Reinforcing:
SA-516 70 <- Reinforcing plate material
20,000 <- Sp, allowable stress level
22.000 <- Dp, outside diameter
0.250 <- te, reinforcement thick
0.250 <- Leg41, size of weld fillet
0.250 <- Leg42, size of weld fillet
0.250 <- LegG, depth of groove
0.250 <- Leg5, depth of groove
Variables:
UT = Nt*UTp
= 0.562 * 0.125
Undertolerance
UT =
Rn = Do/2 - (Nt-nca) + UT
= 18/2 - (0.562-0.063) + 0.07
Effective Radius
Rn =
Dp = Min(2*d,DpEntered)
= Min(2*17.001,22)
Effective Reinforcing
Dp =
t = Vt-sca
= 0.25 - 0.063
Effective Shell Thickness
t=
ti = Nt-2*nca
= 0.562 - 2 * 0.063
Nom Thick of Int. Proj.
ti =
te = teEntered
Effective Reinf. Thick.
te =
tn = Nt-nca
= 0.562-0.063
Avail. Nozzle Thick. No UT
tn =
d = Do-2*tn
= 18 - 2*0.5
Opening Dia.
d=
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr1 =
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 =
fr3 = MIN(Sn/Sv,Sp/Sv,1)
= MIN(17100/20000, 20000/20000,1)
fr3 =
fr4 = MIN(Sp/Sv,1)
= MIN(20000/20000,1)
fr4 =
Ro = Do/2
= 18/2
Ro =
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,te))
= Min(0.25,0.7*Min(0.75,0.5,0.25))
tc41 =
F = 1.000
F=
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (126.9*8.571)/(17100*1 - 0.6*126.9)
trn = 0.064
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (126.9*8.571)/(17100*1 - 0.6*126.9)
E=1
trnR = 0.064
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*0.25 >= 0.175
0.175
>=
0.175
0.7*Leg42 >= 0.5*Min(0.75,te,t)
0.7*0.25 >= 0.5*Min(0.75,0.25,0.188)
0.175
>=
0.094
Leg5 >= 0.7*Min(0.75,te,tn)
0.25 >= 0.7*Min(0.75,0.25,0.5)
0.250
>=
0.175
LegG >= 0.7*Min(0.75,t,tn)
0.25 >= 0.7*Min(0.75,0.188,0.5)
0.250
>=
0.131
Nozzle

30

0.070
8.571
22.000
0.188
0.437
0.250
0.500
17.001
0.855
0.855
0.855
1.000
9.000
0.175
1.000
Acceptable

Acceptable
Acceptable
Acceptable
Acceptable

176
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Vertical Vessel with Bolted Cover N1 - 18" Sch 40 Pipe

2-Jul-09
Page 10 of 19
Appendix 1-7 Necessary Check
when Ds>60,if(2*Rn<=Ds/3,if(2*Rn<=40, "App. 1-7 calculations not required","App. 1-7 calculations required"),"App. 1-7 calculations required")
when Ds<=60,if(2*Rn<Ds/2,if(2*Rn<20,"App. 1-7 calculations not required","App. 1-7 calculations required"),"App. 1-7 calculations required")
App. 1-7 calculations not required
Area Replacement: Fig UG-37.1
Pressure From: Internal
External
A = 1.0*d*tr*F + 2*tn*tr*F*(1-fr1)
A Required (internal) = 1.937
= 1.0*17.001*0.113*1 + 2*0.5*0.113*1*(1-0.855)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-fr1))
= 0.5*(17.001*0*1 + 2*0.5*0*1*(1-0.855))
A Required (external) = 0.000
A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1 = 1.256
= max(17.001,2*(0.188+0.5))* (1*0.188-1*0.113)-2*0.5*(1*0.188-1*0.113)*(1-0.855)
A1e = max(d, 2*(t+tn)) * (E1*t-F*trE)-2*tn*(E1*t-F*trE)*(1-fr1)
A1e =
3.161
= max(17.001,2*(0.188+0.5))* (1*0.188-1*0)-2*0.5*(1*0.188-1*0)*(1-0.855)
A2 = min((tn-trnR)*fr2*min(5*t,2*L) , (tn-trnR)*(Min(2.5*tn+te,L)*fr2*2)
A2 = 0.349
= min((0.5-0.064)*0.855*min(5*0.188,2*14.5) , (0.5-0.064)*(Min(2.5*0.5+0.25,2*14.5)*0.855*2)

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245

A5 = (Dp - d - 2tn)te*fr4
A41 = Leg41^2*fr3
A42 = Leg42^2*fr4

=(22 - 17.001 - 2*0.4995)*0.25*1

A41 = 0.25^2*0.855
A42 = 0.25^2*1

250

Acceptable

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Internal Weld Load: (UG-41)

WmaxI = (A - A1 + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0

A5 =
A41 =
A42 =
Actual Area =
Actual-Required =

1.000
0.053
0.063
2.721
0.783

1.000
0.053
0.063
4.276
4.276

WmaxI = 14,907

= (1.937 - 1.256 + 2*0.5*0.855*(1*0.188-1*0.113))*20000

W 1-1 = MIN((A2 + A5 + A41 + A42)*Sv,WmaxI)

W 1-1 = 14,907
= MIN((0.349 + 1 + 0.053 + 0.063)*20000,14907)
W 2-2 = Min((A2 + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxI)
W 2-2 = 11,255
= Min((0.349 + 0 + 0.053 + 0 + 2*0.5*0.188*0.855)*20000,14907)
W 3-3 = Min((A2 + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxI)
W 3-3 = 14,907
Weld load
= Min((0.349 + 0 + 1 + 0.053 + 0.063 + 0 + 2*0.5*0.188*0.855)*20000,14907)
External Weld Load: (UG-41)
WmaxE = (Ae - A1e + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0
W1-1 =
=
W 2-2 =
W 3-3 =
=

MIN((A2e + A5 + A41 + A42)*Sv,WmaxE)

MIN((0 + 1 + 0.053 + 0.063)*20000,0)
Min((A2e + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxE)

Weld load

W 1-1e = 0

W 2-2e
= Min((0 + 0 + 0.053 + 0 + 2*0.5*0.188*0.855)*20000,0)

Min((A2e + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxE)

Min((0 + 0 + 1 + 0.053 + 0.063 + 0 + 2*0.5*0.188*0.855)*20000,0)

Component Strength (UG-45(c), UW-15(c))

A2 shear = PI()/2*(Do-tn)*tn*Sn*0.7
g tension = PI()/2*Do*LegG*Min(Sv,Sn)*0.74
A41 shear = PI()/2*Do*Leg41*Min(Sn,Sp)*0.49
A42 shear = PI()/2*DP*Leg42*Min(Sv,Sp)*0.49
Leg 5 tens = PI()/2*Do*Leg5*Min(Sn,Sp)*0.74

WmaxE = 0

= (0 - 3.161 + 2*0.5*0.855*(1*0.188-1*0.113))*20000

Weld load

= PI()/2*(18-0.5)*0.5*17100*0.7
= PI()/2*18*0.25*Min(20000,17100)*0.74
= PI()/2*18*0.25*Min(17100,20000)*0.49
= PI()/2*22*0.25*Min(20000,20000)*0.49
= PI()/2*18*0.25*Min(17100,20000)*0.74

Failure mode along strength path (Greater than Weld Load, see App L-7)
S1-1 = A42s + A2s >= W1-1
Acceptable
= 84666 + 164361 >= 14907
S2-2 = A41s + gt + Leg5t + A43s >= W2-2
Acceptable
= 59228 + 89446 + 89446 + 0 >= 11255
S3-3 = gt + A42s + A43s >= W3-3
Acceptable
= 89446 + 84666 + 0 >= 14907
Tstd = Standard pipe wall thickness from chart
Tstd =
Swre = tr * Pa / P
= 0.113 * 0 / 126.949
Req. Exterior pressure
Swre =
Nact = Nt * (1-UTp)
= 0.562 * (1-0.125)
Actual Wall Thick.
Nact =
Tt = 0.8/Nth
= 0.8/0
Ug-31(c)(2) threads
Tt =
UG-45
UG45 = Max(UG45a, UG45b) <= Nact
= Max(0.126, 0.176) <= 0.492
UG45 =
UG45a = trn + Nca + Tt
= 0.064 + 0.063 + 0
UG45a =
UG45b = Min(UG45b3,UG45b4)
0.1755 = Min(0.176, 0.391)
UG45b =
UG45b1 = Max(tr + Sca, tmin16b + Sca)
= Max(0.113 + 0.063, 0.094 + 0.063)
UG45b1 =
UG45b2 = Max(Swre + Sca,tmin16b + Sca)
= Max(0 + 0.063,0.094 + 0.063)
UG45b2 =
UG45b3 = Max(UG45b1,UG45b2)
= Max(0.176,)
UG45b3 =
UG45b4 = Tstd*0.875 + Nca
= 0.375*0.875 + 0.063
UG45b4 =

= 0
W 3-3e = 0

A2s =
gt =
A41s =
A42s =
Leg5t =

164,361
89,446
59,228
84,666
89,446

S1-1 = 249,027
S2-2 = 238,119
S3-3 = 174,112
0.375
0.000
0.492
0.000
Acceptable
0.176
0.126
0.176
0.176
0.176
0.391

18

B16.5/16.47 Flange

Ver 2.61

WeldNeck

19
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2-Jul-09

Page 11 of 19
#VALUE!

Vertical Vessel with Bolted Cover <- Vessel

18" 150# RFWN <- Description

23
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25
26
27
28
29

Select Flange
SA
Forged
SA 105
150
18.00

<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size

31
32
33
34
35

Nominal Table Max Temp F Pod, pipe OD -

C-Si
2-1.1
1000
18.000

39
40
41
42
43

Operating Conditions
200 <- T, temperature F
126.9 <- P, pressure, psig
0.063 <- Corr, corrosion allowance

Acceptable
Max press @100F [p1] 285
Max press @200F [p2] 260

44
46
49
50
51
52
68
69
71
72
73
78
80
81
82
83

Flange Welds: VIII UW-15 (c)

17100 <- Sp, allowable stress, pipe
20000 <- Sf, allowable stress, flange
16.876 <- B, flange bore
1.00 <- E, weld efficiency
Weld Strength:
Min Sa = MIN(Sp,Sf)
= MIN(17100,20000)
Min Sa =
Max Weld Stress = Sa * E
= 17100 * 1
Max Weld Stress =
Weld Load = POD^2*pi*P/4
= 18^2*pi*126.949/4
Load =
Weld Area = Pi*(A^2-(B+2*Corr)^2)/4
= Pi*(18^2-(16.876+2*0.063)^2)/4
Area =
Weld Stress = Load/Area
= 32304.573/27.462
Stress =

17,100
17,100
32,305
27.462
1,176
Acceptable

30

Nozzle Reinforcement ver 3.92

UW16(c) <- SavedDesign

www.pveng.com

31

Vertical Vessel with Bolted Cover <- Vessel

N2 - 4" SCH 40 Pipe <- Description

22
33

35
36
37
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40
42
43
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45
46
48
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51
52
54
55
57
58
61
71
74
87
88
90
95
101
106
108
111
127
133
141
143
145
148
149
181
182
183
184
208
209
210
213
216
217
220
221
226
227
231

Shell:
SA-516 70 <- Shell Material
20,000 <- Sv, shell allowable stress level, PSI
Do
1.00 <- E1, efficiency of shell at nozzle
Nt
35.50 <- Ds, Shell ID
0.250 <- Vt, shell wall thick, uncorroded, UT removed
0.113 <- tr, required shell wall thickness int. press.(E=1)
t
0.0625 <- sca, shell corrosion allowance
Leg41
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Nozzle:
SA-106B <- Nozzle Material
Leg41
Shell
17,100 <- Sn, allowable stress level (Sn)
1.00 <- E, nozzle efficiency
Vt
126.95 <- P, internal design pressure
4.500 <- Do, outside diameter
5.250 <- dh, id of hillside nozzle
UW-16.1 (c)
0.237 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
0.0625 <- nca, nozzle corrosion allowance
11.000 <- L, exterior Projection
Reinforcing:
0.375 <- Leg41, size of weld fillet
1.000 <- F
Variables:
UT = Nt*UTp
= 0.237 * 0.125
Undertolerance
UT = 0.030
Rn = Do/2 - (Nt-nca) + UT
= 4.5/2 - (0.237-0.063) + 0.03
Effective Radius
Rn = 2.105
t = Vt-sca
= 0.25 - 0.063
Effective Shell Thickness
t = 0.188
tn = Nt-nca
= 0.237-0.063
Avail. Nozzle Thick. No UT
tn = 0.175
d = dh
= 5.25
Finished Opening Dia.
d = 5.250
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr1 = 0.855
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 = 0.855
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t))
= Min(0.25,0.7*Min(0.75,0.175,0.188))
tc41 = 0.122
F = Min(Fenterered, 1)
F = 1.000
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (126.9*2.105)/(17100*1 - 0.6*126.9)
trn = 0.016
Acceptable
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (126.9*2.105)/(17100*1 - 0.6*126.9)
E=1
trnR = 0.016
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*0.375 >= 0.122
0.263
>=
0.122
Acceptable
Appendix 1-7 Necessary Check
when Ds>60,if(2*Rn<=Ds/3,if(2*Rn<=40, "App. 1-7 calculations not required","App. 1-7 calculations required"),"App. 1-7 calculations required")
when Ds<=60,if(2*Rn<Ds/2,if(2*Rn<20,"App. 1-7 calculations not required","App. 1-7 calculations required"),"App. 1-7 calculations required")
App. 1-7 calculations not required
Area Replacement: Fig UG-37.1
Pressure From: Internal
External
A = 1.0*d*tr*F + 2*tn*tr*F*(1-fr1)
A Required (internal) = 0.599
= 1.0*5.25*0.113*1 + 2*0.175*0.113*1*(1-0.855)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-fr1))
= 0.5*(5.25*0*1 + 2*0.175*0*1*(1-0.855))
A Required (external) = 0.000
A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1 = 0.387
= max(5.25,2*(0.188+0.175))* (1*0.188-1*0.113)-2*0.175*(1*0.188-1*0.113)*(1-0.855)
A1e = max(d, 2*(t+tn)) * (E1*t-F*trE)-2*tn*(E1*t-F*trE)*(1-fr1)
A1e =
0.975
= max(5.25,2*(0.188+0.175))* (1*0.188-1*0)-2*0.175*(1*0.188-1*0)*(1-0.855)
A2 = min((tn-trnR)*fr2*Min(5*t,2*L) , (tn-trnR)*fr2*Min(5*tn,2*L))
A2 = 0.118
= min((0.175-0.016)*0.855*Min(5*0.188,2*11) , (0.175-0.016)*0.855*Min(5*0.175,2*11))
A2e = min((tn-trnE)*fr2*Min(5*t,2*L) , (tn-trnE)*fr2*Min(5*tn,2*L))
A2e =
0.000

Nozzle

34

2-Jul-09
Page 12 of 19
Manual dh for hillside nozzles
Automatic Limit Diameter
Curved Shell or Head Section

232

A41 = Leg41^2*fr2

241

= 0.375^2*0.855

250

Acceptable

251
331

Tstd =
Swre =
Nact =
Tt =

332
333
334
335
336
337
338
339
340
341
342
343

Standard pipe wall thickness from chart

tr * Pa / P
= 0.113 * 0 / 126.949
Nt * (1-UTp)
= 0.237 * (1-0.125)
0.8/Nth
= 0.8/0

Req. Exterior pressure

Actual Wall Thick.
Ug-31(c)(2) threads

UG-45
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 =
UG45b4 =

Max(UG45a, UG45b) <= Nact

trn + Nca + Tt
Min(UG45b3,UG45b4)
0.1755
Max(tr + Sca, tmin16b + Sca)
Max(Swre + Sca,tmin16b + Sca)
Max(UG45b1,UG45b2)
Tstd*0.875 + Nca

A41 = 0.120
Actual Area = 0.626
Actual-Required = 0.027

= Max(0.078, 0.176) <= 0.207

= 0.016 + 0.063 + 0
= Min(0.176, 0.27)
= Max(0.113 + 0.063, 0.094 + 0.063)
= Max(0 + 0.063,0.094 + 0.063)
= Max(0.176,)
= 0.237*0.875 + 0.063

Tstd =
Swre =
Nact =
Tt =

0.237
0.000
0.207
0.000
Acceptable
0.176
0.078
0.176
0.176

UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.176
UG45b4 = 0.270

0.120
1.095
1.095

18

B16.5/16.47 Flange

Ver 2.61

WeldNeck

19
20
21
22

2-Jul-09

Page 13 of 19
#VALUE!

Vertical Vessel with Bolted Cover <- Vessel

4" 150# RFWN <- Description

23
24
25
26
27
28
29

Select Flange
SA
Forged
SA 105
150
4.00

<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size

31
32
33
34
35

Nominal Table Max Temp F Pod, pipe OD -

C-Si
2-1.1
1000
4.500

39
40
41
42
43

Operating Conditions
200 <- T, temperature F
126.9 <- P, pressure, psig
0.063 <- Corr, corrosion allowance

Acceptable
Max press @100F [p1] 285
Max press @200F [p2] 260

44
46
49
50
51
52
68
69
71
72
73
78
80
81
82
83

Flange Welds: VIII UW-15 (c)

17100 <- Sp, allowable stress, pipe
20000 <- Sf, allowable stress, flange
4.026 <- B, flange bore
1.00 <- E, weld efficiency
Weld Strength:
Min Sa = MIN(Sp,Sf)
= MIN(17100,20000)
Min Sa =
Max Weld Stress = Sa * E
= 17100 * 1
Max Weld Stress =
Weld Load = POD^2*pi*P/4
= 4.5^2*pi*126.949/4
Load =
Weld Area = Pi*(A^2-(B+2*Corr)^2)/4
= Pi*(4.5^2-(4.026+2*0.063)^2)/4
Area =
Weld Stress = Load/Area
= 2019.036/2.371
Stress =

17,100
17,100
2,019
2.371
851
Acceptable

15

Coupling ver 2.11

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2-Jul-09

Page 14 of 19

Vertical Vessel with Bolted Cover <- Vessel

N3 - 1" 3000# NPT Coupling <- Description

22
18
19
20

UW16.2L
www.pveng.com

16

Shell:
SA-516 70
20,000
0.226
0.102
0.063
1.000
35.548
126.9
Coupling:
1 inch 3000#
SA-105
20,000
0.3750
0.094
0.063

39
40
42
44
45
46

COD

<- Shell material

<- Sv, Allowable Stress Level (psi)
<- t, Shell Wall Thick (inch)
<- tMin, Min Required Wall at E=1 (inch)
<- Corr, Corrosion Allowance (inch)
<- D, Shell Opening Diameter (inch)
t1
<- ID, Shell Inside Diameter (inch)
<- P,design Pressure (psi)

POD
Outside
F1

t
Inside Vessel

<- Coupling
UW-16.2
<- Coupling Material
<- Sn, Allowable Stress Level (Sn)
<- F1, Weld Size
<- tmin16b, Min allowed wall per UG-16(b)
<- Corrc, Coupling Corrosion Allowance (inch)
1.750 <- COD - Coupling OD
1.315 <- POD - Pipe OD
11.500 <- n, Threads Per Inch
0.250 <- pt, Corresponding sch160 Wall Thickness (inch)
0.133 <- tstd, Standard Pipe Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)

(L)

47
48
56
57
70
71
72
73

Geometry Restrictions UW-16 (f)(3)(a)(1),(2),(3)

t1 = 0.7*F1
UW-16(f)(3)(a)(3)
t1 req = Max(trn,ug45) <= t1
UW-16(f)(3)(a)
POD <= 3.5
UW-16(f)(3)(a)(1)
t <= 0.375
UW-16(f)(3)(a)(2)
D <= POD + 0.75
UW-16(f)(3)(a)(2)
D <= ID/2

= 0.7*0.375
= Max(0.004,0.165) < 0.263
= 1.315 <= 3.5
= 0.226 <= 0.375
= 1 <= 1.315 + 0.75
= 1 <= 35.548/2

t1 = 0.263
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable

74
75
76
77
78

Required Coupling Wall Thickness UG-44(c), B16.11 - 2.1.1 and UG-31(c)(2)

Ro = POD/2-0.8/n
= 1.315/2-0.8/11.5
tp = (1-UT)*pt-Corrc-0.8/n
= (1-0.125)*0.25-0.063-0.8/11.5
Min Thick = P*Ro/(Sn*1+0.4*P)
= 127*0.588/(20000*1+0.4*126.949)

Ro = 0.588
tp = 0.087
trn = 0.004
Acceptable

79
80
81
82
83
88
89

Pressure Weld Stress UW-18(d) - Pressure Load only

UW-16(f)(3)(a)(3)(b)
Load = COD^2*(PI()/4)*P
= 1.75^2*(PI()/4)*126.949
Load =
Weld Area = pi()*((COD+F1)^2-COD^2)/4
Weld Area =
= pi()*((1.75+0.375)^2-1.75^2)/4
Max Stress = Min(Sn,Sv) * 0.55
= Min(20000,20000) * 0.55
Max Stress =
Weld Stress = Load / Area
= 305 / 1.141
Weld Stress =

90
95
96
97
98
99
100
101

104
105
106
107
108
109

11000
268
Acceptable

UG-45
Tstd =
Nact =
Tt =
UG45 =
=
UG45a =

102
103

305
1.141

UB45b =
=
UG45b1 =
=
UG45b4 =

Standard pipe wall thickness from chart

Tstd =
Pt * (1-UT)
Actual Wall Thick.
Nact =
0.8/n
Ug-31(c)(2) threads
Tt =
Max(UG45a, UG45b) <= Nact
UG45 =
Max(0.136, 0.165) <= 0.219
trn + corrc + Tt
UG45a =
0.004 + 0.063 + 0.07
Min(UG45b1, UG45b4)
UB45b =
Min(0.165, 0.179)
Max(tmin+ CORRC, Tmin16b + CORRC)
UG45b1 =
Max(0.102 + 0.063, 0.094 + 0.063)
Tstd*0.875 + corrc
= 0.133*0.875 + 0.063
UG45b4 =

0.133
0.219
0.070
0.165
Acceptable
0.136
0.165
0.165
0.179

Coupling ver 2.11

18
19

Shell:
3.560
3.560
2.000
126.9

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38

2-Jul-09

Page 15 of 19

Vertical Vessel with Bolted Cover <- Vessel

N4 - 2" 3000# NPT Coupling <- Description

22

20

UW16.1BB
www.pveng.com

16

Coupling:
2 inch 3000#
SA-105
20,000
0.3750
0.094
0.063

39
40
42
44
46

<- t, Shell Wall Thick (inch)

<- tMin, Min Required Wall at E=1 (inch)
<- D, Shell Opening Diameter (inch)
<- P,design Pressure (psi)

Do
Nt
Nozzle

15

t
Leg41

<- Coupling
<- Coupling Material
<- Sn, Allowable Stress Level (Sn)
Leg41
<- F1, Weld Size
<- tmin16b, Min allowed wall per UG-16(b)
<- Corrc, Coupling Corrosion Allowance (inch)
3.000 <- COD - Coupling OD
2.375 <- POD - Pipe OD
UW-16.1 (a)
11.500 <- n, Threads Per Inch
0.344 <- pt, Corresponding sch160 Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)

Shell
Vt

47
49
55
56
66
69

Geometry Restrictions Fig. UW-16.1

twmin = pt
t1 = 0.7*F1
t1 > = 0.25
POD <= 3.5

= 0.344
= 0.7*0.375
= 0.263 >= 0.25
= 2.375 <= 3.5

twmin = 0.344
t1 = 0.263
Acceptable
Acceptable

74
75
76
77
78

Required Coupling Wall Thickness UG-44(c), B16.11 - 2.1.1 and UG-31(c)(2)

Ro = POD/2-0.8/n
= 2.375/2-0.8/11.5
tp = (1-UT)*pt-Corrc-0.8/n
= (1-0.125)*0.344-0.063-0.8/11.5
Min Thick = P*Ro/(Sn*1+0.4*P)
= 127*1.118/(20000*1+0.4*126.949)

Ro = 1.118
tp = 0.169
trn = 0.007
Acceptable

79
95
96
97
98
99
100
101

UG-45
Tstd =
Nact =
Tt =
UG45 =
=
UG45a =

102
103
104
105
106
107
108
109

UB45b =
=
UG45b1 =
=
UG45b4 =

Standard pipe wall thickness from chart

Tstd =
Pt * (1-UT)
Actual Wall Thick.
Nact =
0.8/n
Ug-31(c)(2) threads
Tt =
Max(UG45a, UG45b) <= Nact
UG45 =
Max(0.139, 0.197) <= 0.301
trn + corrc + Tt
UG45a =
0.007 + 0.063 + 0.07
Min(UG45b1, UG45b4)
UB45b =
Min(3.623, 0.197)
Max(tmin+ CORRC, Tmin16b + CORRC)
UG45b1 =
Max(3.56 + 0.063, 0.094 + 0.063)
Tstd*0.875 + corrc
= 0.154*0.875 + 0.063
UG45b4 =

0.154
0.301
0.070
0.197
Acceptable
0.139
0.197
3.623
0.197

15
16
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104
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106
107
112

Vessel On Beams Ver 2.24

2-Jul-09

Vertical Vessel with Bolted Cover <- Vessel

www.pveng.com

Page 16 of 19
NBC-95

Vessel Dimensions (Inch and Lbs):

75.940 <- H, height
46.200 <- L, center of gravity
21.750 <- ls, leg free length
36.000 <- Do, shell outside diameter
38.003 <- ds, leg pitch diameter
0.188 <- t, shell corroded thickness
0.250 <- ws - leg weld size
6.000 <- lw - length of leg to shell weld
6.000 <- lwf - length of weld on foot
4,671 <- W, Weight lbs
126.9 <- Pr, Pressure
Site Specific Seismic Information per NBC-95:
1.000 <- I, occupation importance factor
0.050 <- v, zonal velocity ratio
1.000 <- Za, acceleration-related seismic zone
0.000 <- Zv, velocity-related seismic zone
1.000 <- Foundation Factor (F)
Leg Supports: Per Machinery's Handbook
3x3x1/4 Angles <- Structural Description
4 <- n, number of legs
1.240 <- Ix, for one leg
1.240 <- Iy, for one leg
0.930 <- fFactor, Least radius of Gyration
1.440 <- A, Leg Cross Sectional Area
4.243 <- 2cx, Beam Depth
2.298 <- 2cy, Beam Width
0.800 <- K1, Leg Anchor Factor
Material Properties:
16,600 <- maximum leg bending stress (Sb)
20,000 <- maximum shell stress (Sa)
Attachment Dimensions:
4.243 <- 2C1, Width of rectangular loading
10.000 <- 2C2, Length of rectangular loading
Static Deflection
E = 30,000,000
bc = 12.0
leg boundary condition based on fixed or loose leg
y = (2*W*ls^3)/(bc*n*E*(Ix + Iy))
= (2*4671*21.75^3)/(12*4*30000000*(1.24 + 1.24))
Period of Vibration
g = 386
T = 2*pi*sqrt(y/g)

=2 * 3.14 * sqrt(0.03/386)

y = 0.027

T = 0.052

Base Shear
U = 0.6
R= 4
2.100 <- Seismic Response Factor (S)
Ve = v*S*I*F*W
= 0.05*2.1*1*1*4671
V = (Ve/R)*U
= (490.455/4)*0.6

Ve = 490
V = 74

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133
134
135
136
137

Vertical Vessel with Bolted Cover Vessel On Beams

Horizontal Seismic Force at Top of Vessel
Ftmax = 0.25*V
= 0.25 * 74
Ftp = 0.07 * T * V
= 0.07 * 0.052 * 74
Ft = if (T < 0.7, 0, min(0.07*T*V, Ftmax))
Horizontal Seismic Force at cg
Fh = V - Ft

Overturning Moment at Base

Mb = L*Fh + H*Ft

141
142
143
144
145
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Page 17 of 19
Ftmax = 18
Ftp = 0.27
Ft = 0

= 74 - 0

Fh = 74

Vertical force at cg
Fv = W

Fv = 4,671
= 46.2 * 74 + 75.94 * 0

Mb = 3,399

Overturning Moment at Bottom Tangent Line

Mt = (L-ls)*Fh + (H-ls)*Ft
= (46.2 - 21.75) * 74 + (75.94 - 21.75) * 0

Mt = 1,799

Maximum eccentric load

f1 = Fv/n + 4*Mto/(n*Do)

= 4671/4 + 4*1799/(4 * 36)

f1 = 1,218

= 4671/4 + 4*3399/(4 * 38.0032)

f2 = 1,257

Axial Load
f2 = Fv/n + 4*Mb/(n*ds)

138
139
140

2-Jul-09

Leg Loads
f3x = 0.5*V*Ix/(Ix+Iy)
f3y = 0.5*V*Iy/(Ix+Iy)
Leg Bending Moments
e = (ds-Do)/2
Mx = f1*e + f3x*ls
My = f1*e + f3y*ls
Leg Bending Stress
Sbmax = Sb * 1.25
fx = Mx*cx/Ix
fy = My*cy/Iy

=0.5* 74*1.24 /( 1.24+1.24)

=0.5* 74*1.24 /( 1.24+1.24)

f3x = 18
f3y = 18

=(38.0032-36)/2
=1218*1.0016 + 18*21.75
=1218*1.0016 + 18*21.75

e = 1.0016
Mx = 1,620
My = 1,620

=16600 * 1.25
=1620 * 2.1215 / 1.24
=1620 * 1.149 / 1.24

Leg axial stress

K1*ls/fFactor =
=0.8 * 21.75 / 0.93
Fa max = AISC code lookup based on K1*ls/r
fa = f2/A
=1257 / 1.44

Acceptable
Acceptable

K1*ls/fFactor = 18.710
Fa max = 25,675
fa = 873

Acceptable

Maximum Euler Stress

Fe = 12*pi^2*E/(23*(K1*L/r)^2)
= 12*pi^2*30000000/(23*18.71^2)
Combined Stress
Fc1 = fa/Famax + 0.85*fx/((1-fa/Fe)*Sbmax)
= 873/25675 + 0.85*2771/((1-873/441308)*20750)
Fc2 = fa/Famax + 0.85*fy/((1-fa/Fe)*Sbmax)
= 873/25675 + 0.85*1501/((1-873/441308)*20750)

Sbmax = 20,750
fx = 2,771
fy = 1,501

Fe = 441,308
Acceptable
Fc1 = 0.15
Acceptable
Fc2 = 0.10

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Vertical Vessel with Bolted Cover Vessel On Beams 2-Jul-09

Page 18 of 19

Beam to Shell Attachment Stresses

Beam Dimensions
cx = 2cx/2
cy = 2cy/2

cx = 2.122
cy = 1.149

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185
186
187
188
189
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193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216

C dimensions for weld stress

weld area = ws*lw
wa = 1.500
wcx = lw/2
wcx = 3.000
wcz = cy + ws
wcz = 1.399
wcy = sqrt(wcx^2 + wcy^2)
Shear Force Distribution
Vx = (V*Ix)/((n/2)*(Ix+Iy))
Vy = (V*Iy)/((n/2)*(Ix+Iy))
Vg = W/n

= sqrt(3^2 + 3.31^2)
= (73.568*1.24)/((4/2)*(1.24+1.24))
= (73.568*1.24)/((4/2)*(1.24+1.24))

gravity

Weld Moments of Inertias

Iwx = (ws*lw^3/12)*2
Iwz = (lw*ws^3/12 + wa*(cy+ws/2)^2)*2
= (6*0.25^3/12 + 1.5*(1.149+0.25/2)^2)*2
Iwy = Iwx + Iwz

= 4671/4

Iwx = 9.0
Iwz = 4.9

=9+5

Iwy = 13.9

Vx*(ls+lw/2) + Vg*(ds-Do)/2
18*(21.75+6/2) + 1167.75*(38.003-36)/2
Vy*(ls+lw/2)
Vy*(ds-Do)/2

= 18*(21.75+6/2)
= 18*(38.003-36)/2

Weld Stresses
Sx =
Sy =
Sz =
Sg =

Mx*wcx/Iwx
My1*wcy/Iwy
Mz*wcz/Iwz
Vg/(wa*2)

= 1620*3/9
= 455*3.31/13.9
= 18*1.399/4.9
= 1168/(1.5*2)

Stress Limits and Ratios

Slim = min(Sb,Sa)*0.49
SxR =
SyR =
SzR =
SgR =

Sx/Slim
Sy/Slim
Sz/Slim
Sg/Slim

Mx = 1,625

= 540/8134
= 109/8134
= 5/8134
= 389/8134
Acceptable

219
220
221
222
223
224
225
226
227

Foot Plate Attachment Stresses

waf = ws*lwf
Vv = V/n

weld area in foot = 0.25*6

= 74/4

Sv = Vv/waf
Sgf = Vg/waf

= 18/1.5
= 1167.75/1.5

SvRf = Sv/Slim
SgRf = Sgf/Slim

= 12/8134
= 778.5/8134

My1 = 455
Mz = 18
Sx =
Sy =
Sz =
Sg =

= min(16600,20000)*0.49

217
218

Vx = 18
Vy = 18
Vg = 1,168

= (0.25*6^3/12)*2

Weld Moments
Mx =
=
My1 =
Mz =

Bending
Twisting
Torision
Gravity

wcy = 3.310

540
109
5
389

Slim = 8,134
SxR =
SyR =
SzR =
SgR =
total (<1)

0.066
0.013
0.001
0.048
0.128

waf = 1.500
Vv = 18
Sv = 12
Sgf = 779

Acceptable

SvRf = 0.002
SgRf = 0.096
total (<1) 0.097

2-Jul-09

231

232

Page 19 of 19

WRC 107 - shell local stress at support

233
234

Loads (psi and lb)

18.4
1,257.2
0.0
1,619.7
0.0
0.0

235
236
237
238
239
240

<- P, Axial Load (=vx)

<- VL, Longitudinal load(=f2)
<- Vc, Circumferential load
<- ML, Moment (=My)
<- Mc, Moment
<- MT, Torisional

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245
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247
248
249
250
280
281
282
283
284
285
286
287
288
289
290
291

Parameters
MaxSPm = Sa
for Pm stresses
MaxSPmb = 1.5*Sa
for Pm + Pb stresses
MaxSPmbQ = 1.5*Sa
for Pm + Pb + Q stresses
Ri = (Do-2*T)/2
Rm = (Do-T)/2
r = Rm/T
Beta1 = 2C1/2/Rm
Beta2 = 2C2/2/Rm
SL = (Ri-0.4*T)*Pr/(2*T)
Sc = (Ri+0.6*T)*Pr/T
Stress concentration factors
Shell Combined Stresses:
Lookup A
Curve
A Value
A Value
Pressure Stress
VIII-1 Code
4C
3C
No/(P/Rm)
3C or 4C
10.38126
3.60020
Mo/P
1C or 2C-1
0.06372
0.02611
No/(Mc/(Rm^2*beta))
3A
3.67979
Mo/(Mc/(Rm*beta))
1A
0.06547
No/(ML/(Rm^2*beta))
3B
6.85732
Mo/(ML/(Rm*beta))
1B or 1B-1
0.00771

292
293
294
295

Pressure Stress

296

Nx/(P/Rm)

297

Mx/P

298

Nx/(Mc/(Rm^2*beta))

299

Mx/(Mc/(Rm*beta))

300

Nx/(ML/(Rm^2*beta))

301

Mx/(ML/(Rm*beta))

302
303
304
305

Shear VL

306
307

Shear VC
Total Shear

308

S1m

309

S2m

310

S12

311

S23

312
313

S31
Sm<= MaxSPmb

314

S1m+b

315

S2m+b

316

S12

317

S23

318
319

S31
Smb<= MaxSPmb

320

S1m+b+Q

321

S2m+b+Q

322

S12

323

S23

324

S31
Smb<= MaxSPmbQ

325

VIII-1 Code
3C or 4C
1C-1 or 2C
4A
2A
4B
2B or 2B-1

10.38126
0.03202

3.60020
0.03773
7.91563
0.02452
3.30438
0.01385

Pm - primary membrance stress

Pb - primary bending stress
Q - secondary stress

MaxSPm =
MaxSPmb =

= 17.906/0.188
= 4.243/2/17.906
= 10/2/17.906
= (17.813-0.4*0.188)*126.949/(2*0.188)
= (17.813+0.6*0.188)*126.949/0.188
Kb = 1
Equation
SC
Kn*A*P/(Rm*T)
Kb*A*6*P/T^2
Kn*A*Mc/(Rm^2*beta*T)
Kb*A*6*Mc/(Rm*beta*T^2)
Kn*A*ML/(Rm^2*beta*T)
Kb*A*6*ML/(Rm*beta*T^2)
Pm
Pm+Pb
Pm+Pb+Q
SL
Kn*A*P/(Rm*T)
Kb*A*6*P/T^2
Kn*A*Mc/(Rm^2*beta*T)
Kb*A*6*Mc/(Rm*beta*T^2)
Kn*A*ML/(Rm^2*beta*T)
Kb*A*6*ML/(Rm*beta*T^2)
Pm
Pm+Pb
Pm+Pb+Q
VL/(Pi*sqrt(c1*c2)*T)
VC/(Pi*sqrt(c1*c2)*T)
Sum of shears

((Sx+So)/2)+SQRT(((Sx-So)/2)^2+Txo^2)
((Sx+So)/2)-SQRT(((Sx-So)/2)^2+Txo^2)
abs(S1m - S2m)
abs(S2m-0)
abs(0-S1m)
max(S12,S23,S31)<=30000
((Sx+So)/2)+SQRT(((Sx-So)/2)^2+Txo^2)
((Sx+So)/2)-SQRT(((Sx-So)/2)^2+Txo^2)
abs(S1m - S2m)
abs(S2m-0)
abs(0-S1m)
max(S12,S23,S31)<=30000
((Sx+So)/2)+SQRT(((Sx-So)/2)^2+Txo^2)
((Sx+So)/2)-SQRT(((Sx-So)/2)^2+Txo^2)
abs(S1m - S2m)
abs(S2m-0)
abs(0-S1m)
max(S12,S23,S31)<=60000

Cat
Pm
Pm
Pb
Pm
Q
Pm
Q
So
So
So
Pm
Pm
Pb
Pm
Q
Pm
Q
Sx
Sx
Sx

Txo

Acceptable

Acceptable

Acceptable

MaxSPmbQ =
Ri =
Rm =
r=
Beta1 =
Beta2 =
SL =
Sc =
Kn =

20,000
30,000
30,000
17.813
17.906
95.50
0.118
0.279
6,005
12,136
1

Au
12136
-57
-82

AL
12136
-57
82

Bu
12136
-57
-82

-880
-469
11199
11117
10648
6005
-20
-118

-880
469
11199
11281
11750
6005
-20
118

880
469
12960
12878
13347
6005
-20
-118

-424
-972
5561
5442
4470

-424
972
5561
5679
6651

424
972
6409
6291
7263

0
0
11,199
5,561
5,638
5,561
11,199
11,199
11,117
5,442
5,675
5,442
11,117
11,117
10,648
4,470
6,177
4,470
10,648
10,648

0
0
11,199
5,561
5,638
5,561
11,199
11,199
11,281
5,679
5,602
5,679
11,281
11,281
11,750
6,651
5,099
6,651
11,750
11,750

0
0
12,960
6,409
6,551
6,409
12,960
12,960
12,878
6,291
6,587
6,291
12,878
12,878
13,347
7,263
6,085
7,263
13,347
13,347

BL
Cu
12136 12136
-57
-20
82
-200
0
0
880
-469
12960 12117
13042 11917
12572 11917
6005 6005
-20
-57
118
-101
0
0
424
-972
6409 5948
6528 5847
5556 5847
-655
0
0
-655
12,960 12,185
6,409 5,879
6,551 6,306
6,409 5,879
12,960 12,185
12,960 12,185
13,042 11,987
6,528 5,777
6,514 6,209
6,528 5,777
13,042 11,987
13,042 11,987
12,572 11,987
5,556 5,777
7,017 6,209
5,556 5,777
12,572 11,987
12,572 11,987

CL
Du
DL
12136 12136 12136
-20
-20
-20
200
-200
200
0
0
0
0
0
0

12117 12117 12117

12317 11917 12317
12317 11917 12317
6005 6005 6005
-57
-57
-57
101
-101
101
0
0
0
0
0
0

5948
6048
6048
-655

5948
5847
5847
655

5948
6048
6048
655

-655
12,185
5,879
6,306
5,879
12,185
12,185
12,384
5,981
6,404
5,981
12,384
12,384
12,384
5,981
6,404
5,981
12,384
12,384

655
12,185
5,879
6,306
5,879
12,185
12,185
11,987
5,777
6,209
5,777
11,987
11,987
11,987
5,777
6,209
5,777
11,987
11,987

655
12,185
5,879
6,306
5,879
12,185
12,185
12,384
5,981
6,404
5,981
12,384
12,384
12,384
5,981
6,404
5,981
12,384
12,384