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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED,

DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 1 of 21

ENGINEERING DESIGN BASIS (ELECTRICAL)

PROJECT

EXPANSON OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA PETRONET LNG LIMITED ENGINEERS INDIA IMITED A324

OWNER PMC JOB NO.

: : :

5 4 3 2 1 0 A Rev. No

26.2.2013 03.12.2012 08.11.2012 17.09.2012 14.08.2012 24.7.2012 28.05.2012 Date

REVISED INCORPORATING CLIENT COMMENTS DTD. 21.2.13 & ISSUED FOR ENGINEERING REVISED AS PER MOM DTD.30.11.2012 & ISSUED FOR ENGINEERING REVISED AS PER MOM DTD.08.11.2012 & ISSUED FOR ENGINEERING REVISED AS PER MOM DTD.15.9.2012 & ISSUED FOR ENGINEERING REVISED INCORPORATING CLIENT COMMENTS & ISSUED FOR ENGINEERING REVISED INCORPORATING CLIENT COMMENTS & ISSUED FOR ENGINEERING ISSUED FOR CLIENTS APPROVAL/COMMENTS Purpose

PS PS PS PS PS PS PS Prepared by

MKS MKS MKS MKS MKS MKS MKS Checked by

MKS MKS MKS MKS UAP UAP UAP Approved by

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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 2 of 21

CONTENTS
1. 2. 3. 4. 5. 6. 7. 8. 9. SITE CONDITIONS POWER SOURCE DETAILS POWER SUPPLY DISTRIBUTION SYSTEM PROTECTION - METERING - CONTROL SUBSTATION DESIGN EQUIPMENT DESIGN CABLING SYSTEM EARTHING SYSTEM LIGHTING SYSTEM

10. ELECTRICAL EQUIPMENT FOR HAZARDOUS AREAS 11. STATUTORY APPROVAL 12. CABLE SIZES FOR MV MOTORS 13. ELECTRICAL CONTROL SYSTEM 14. SPECIFIC REQUIREMENTS

Format No. EIL 1650-1296P Rev. 2

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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


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The electrical design data defines the design requirements agreed by owner/clients in addition to EIL standard design philosophy for electrical facilities no: 6-51-0099 Rev-5 (Any additional deviation must be recorded as part of this document) 1.0 1.1 1.2 1.3 1.4 1.5 2.0 2.1 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 Site conditions Design Ambient Equipment design temperature (IS-9676) Soil Resistivity Minimum temperature. for battery sizing Altitude above mean sea level Power Source Details General Independent system or existing system Grid Supply (Existing) Name of sub station Number of feeders Length of feeder Type /size of conductor/ cable size Voltage Frequency Maximum fault level Minimum fault level : ; : : : : : : : : : : : : : : : : : : : : : : 45C (max), 10C (min) 40C As per Soil investigation report 10C 10m.

Independent system GETCO 11 * XLPE /7x3Cx300 mm (min.) 220kV10 % 50Hz 3% 40kA 2.5kA 40kA 1050kV Solid 0.9 Yes/No Yes/No Three Steam/ Gas turbine 7.2 MW (Min) / 11 kV/ 0.8pf Yes /No Resistance

2.2.9 Design fault level 2.2.10 Basic Insulation Level 2.2.11 System neutral Earthing 2.2.12 Minimum load power factor stipulated by supply authority 2.2.13 Parallel operation of incomers 2.2.14 PLCC requirement 2.3 CPP and its configuration 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 Number of captive generators Type of captive generators Generator rating/Voltage/Power factor Parallel operation with other sources / Grid Type of Neutral Earthing

$: => To be decided by EPC contractor during detail engineering. `* : => Data to be provided/ confirmed by Client.

In existing, two nos. grid supplies are connected; one of them is to be relocated to Phase-IIIA.
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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


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2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 3.0 3.1 3.1.1

Emergency generator2 Number of emergency generators Type of emergency generators Generator rating/Voltage/Power factor Type of starting Short time paralleling with Grid Power Supply Distribution System Voltage and frequency variation AC System Voltage Frequency : : 6 % 3 % : : : : : One Diesel Engine driven `$ MW / 0.415 KV / 0.8pf Auto / Manual Yes / No

(Refer cl. No.6.10 of this document for design voltage/frequency variation for motors) 3.1.2 DC System Electrical protection and Control system. DC critical Lighting system Instrumentation Power Supplies 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 Utilisation voltage Primary HV distribution voltage Secondary HV distribution voltage Primary HV distribution system neutral Earthing Secondary HV distribution system Neutral Earthing HV motor voltage(KW more than 160KW) (Except in tank pumps & inst air compressor) MV motor voltage ( 0.18KW 160 ) (Except in tank pumps & inst air compressor) AC Motors rated below 0.18 Kw (except MOVs) DC Motor Motor operated valves : : : : : 11KV 6.6KV Resistance earthed Resistance earthed 6.6KV : : : 10 % 10% 10%

3.2.6

415 V AC3

3.2.7 3.2.8 3.2.9

: : : : : : : : :

240V AC 110V/220V DC 415V AC 415 V AC 415 V AC 415 V AC 415 V AC 415 V AC 415 V AC

3.2.10 Battery chargers incoming power supply 3.2.11 UPS System incoming power supply 3.2.12 AC Lighting/Power Panels 3.2.13 Auxiliary Boards incoming power supply 3.2.14 Welding Receptacles 3.2.15 Bulk loads like Process Heaters etc

2 3

Standby jetty total load to be considered as emergency load with Phase-IIIA emergency load. Utilisation voltage shall be 415V for DOL motors of specified range. However, the KW-range will vary for VFD driven motors as per process requirement.
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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


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3.2.16 Normal Lighting/Emergency Lighting 3.2.17 Convenience outlets 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.4 3.4.1 3.4.2 Utilisation voltage for critical supplies Switchgear protection control power supply Critical lighting power supply Input power supply Plant communication system Input power supply Fire alarm system power supply Normal Instrumentation power supply Critical instrumentation power supply Instrumentation Shut-down system power supply DC supply for instrumentation Operating philosophy

: : : : : :

240V AC 240V AC 220V, DC 220V, DC 110V AC UPS 110V AC UPS

:Refer Instrumentation design basis :Refer Instrumentation design basis :Refer Instrumentation design basis : Independent system Yes/ No (with Bus-coupler `ON) Yes/ No

Auto/Manual transfer at primary HV distribution : voltage bus with momentary paralleling Auto/Manual transfer at secondary HV : Distribution voltage bus with momentary Paralleling Auto /Manual transfer at MV with momentary paralleling (At PCC/EPC/EPMCC Level) (At MCC/ASB/LDB Level) Continuous Parallel operation of Incomers Primary HV voltage Secondary HV voltage PCC/PMCC Power factor improvement capacitors Load shedding Load sharing Control -Protection - Metering Control Philosophy Location of Protection relays for HV switchgear Primary voltage HV switch gear Secondary Voltage HV switchgear HV Switchgear control Primary voltage HV switch gear : : :

3.4.3 a b 3.4.4 a b c 3.5 3.6 3.7 4.0 4.1 4.1.1 a b 4.1.2 a

: : : : : : : :

Yes /No Yes4 /No Yes /No Yes /No Yes /No Required at Secondary HV bus Yes /No Yes /No

On switchgear/ Separate relay and control panel On switchgear/ Separate relay and control panel On switchgear/Separate relay : and control panel/ SCAP/ LMS SCADA

A/M Transfer will be limited to switchboards having incomers and bus-couplers equipped with ACB.
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Format No. EIL 1650-1296P Rev. 2

ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 6 of 21

b C 4.1.3 a b c d 4.1.4 4.1.5 a b c d e f g h i j 4.1.6 4.1.7 4.1.8 a b 4.1.9 a

Secondary Voltage HV switchgear Annunciation Panel Numerical Protection/Monitoring system for EHV system HV Switchboard 415V PMCC/PCC 415V MCC Control and logic through numerical relays HMI/Data concentrator panel5 Human machine interface system-HMI Data concentrator panel for each substation Separate data concentrator panel for each HV/MV system Operator cum engineering console Separate Operator console Separate Engineering console Interface with Electrical control system Location of HMI Common HMI for HV /MV system Lap Top Hardwired synchronization control panel Hard wired annunciation panel Type of annunciation panel Method of motor starting HV Motors MV Motors Starting MVA Limiting Conditions for Motors HV Motors Induction motor rated below 2MW Induction motor rated 2MW & above MV Motors
6

: :

On switchgear/Separate relay : and control panel On Switchgear / SCADA (LMS)

: : : : : : : : : : : : : : : : : : : : :

N.A Yes / No Yes / No (For I/C, B/C, outgoing : breaker feeders) Yes / No Yes / No

Yes / No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Existing Engineering room Yes/No Yes/No Yes / No Yes (part of LMS-SCADA) / No Hard wired/HMI/Part of SCAP Direct on line DOL (VFD if required by Process)

: 500% inclusive of positive tolerance : To be decided during detail engineering : 600% subject to IS/IEC tolerance

5 6

This panel is to be installed in existing Engineering room and to be integrated with existing system.

Both synchronization control & annunciation to be done through LMS-SCADA.


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Format No. EIL 1650-1296P Rev. 2

ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 7 of 21

4.3 4.3.1

Relay protection system Protection devices for power distribution system shall be as indicated below (Figure inside bracket refers to note below) Applicable
RELAY NUMBER HV TRANSFORMER FEEDER (SECONDARY (SECONDARY WINDING WINDING VOLTAGE VOLTAGE > 3.3 KV) < 0.433 KV) HV MOTOR FEEDER OUTGOING BREAKER FEEDER HV MV PLANT PCC/ FEEDER PMCC INCOMER

RELAY DESCRIPTION

HV

MV PCC/ PMCC

IDMTL over-current relay IDMTL earth-fault relay 51G backup earth-fault relay (secondary neutral) Motor protection relay with (50,50N,46,49, 50L/R, 86,95 ) Instantaneous restricted earth-fault relay (secondary side) Instantaneous over-current relay Instantaneous earth-fault relay Differential protection relay High speed tripping relay Trip circuit supervision relay Transformer auxiliary relay Under-voltage relay with timer Check synchronisation relay

51 51N 51G 99 64R

(2)

(3) -

(1) (1) -

50 50N 87 86 95 63 27/2 25

(2) (5) -

(6) (13) -

(28) -

(9)

(9)

(10) (10)

Format No. EIL 1650-1296P Rev. 2

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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 8 of 21

4.3.2

Power generation and External power supply Minimum protection relays for Synchronous generator (GTG/STG), generator transformer National power supply incomer and Synchronous motors shall be as follows Applicable
NEMA CODE GENERATOR GENERATOR TRANSFORMER HV/EHV INCOMER HV / EHV TRANSFORMER SYN MOTOR

RELAY DESCRIPTION
Distance protection Synchronous check U/V with timer Reverse power Low power flow Loss of excitation Negative sequence Over current Earth fault relay Over current Voltage restrained o/c Earth Fault back up Over current E/F Over voltage with timer VT failure Auxiliary relay for transformer Transformer Restricted Earth Fault Stator back up earth fault Rotor Earth fault Directional O/C Directional E/F Under frequency/df/dt Tripping relay Generator differential Gen. and Transformer differential Transformer differential Feeder differential Bus bar differential and check Trip circuit supervision Dead bus charging relay Over fluxing

21 25 27 32 37 40 46 50 50N 51 51V 51G 51N 59 60 63TX 64R 64G 64R 67 67N 81 86 87G 87GT 87T 87F
87B/ 87CH

NA NA NA NA NA NA NA NA NA NA NA
NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA

NA NA NA NA NA NA NA NA NA NA NA
NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA

NA NA NA NA NA NA NA NA NA NA NA
NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA
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95 98 99

Format No. EIL 1650-1296P Rev. 2

ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


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Notes: 1. In case of HV switchboards with continuous parallel operation of incomers, following additional relays shall be provided: a. One set of 87B (Bus differential) and 95 B (Bus wire supervision) for each bus section & 86 (lockout) for ach bus section. b. 67 and 67N (Directional IDMTL over current and earth fault) relays for the incomers. 2. Instantaneous earth fault (50N) shall be provided only for transformer with delta primary. 3. For motor feeders rated 75 kW & above. Relay 50 shall not be provided for contactor controlled feeders 4. Directional IDMTL earth fault (67N) shall be provided for transformer with star primary. 5. For transformers rated 5 MVA and above 6. For motors rated 1500 kW and above. 7. Trip circuit supervision relay 95 shall be provided as part of the numerical relay for MV feeders wherever numerical relays are provided 8. Wherever auto-transfer feature is provided 9. For switchgears where continuous or momentary paralleling of Incomers is envisaged, check synchronising relay shall be integrated with overall paralleling scheme. 10. 51G and 64R relays shall not be provided for input transformer of VFD system. 11. The bus tie feeders in HV switchboards & MV PCC/PMCC shall be provided with 51, 51N, 86, 95& 25 (Check synchronizing) relays & timer (5 min) for delayed closing. 12. HV capacitor bank feeders shall be provided with 51, 51N, 59 (over voltage), 60 (Neutral displacement), 86 and 95 relays. 13. The following feeders shall be provided with timers for delayed tripping on bus under voltage while the under voltage relay shall be common for the bus a. HV capacitor feeders b. HV and MV breaker controlled motor feeders c. Contactor controlled motor feeders with DC control supply. Numerical relays where ever provided for motor and capacitor feeders shall use in built under voltage relay and timer for delayed tripping on bus under voltage. 14. One no. DC supply supervision relay (80) shall be provided for each incoming DC supply to the switchboard. 15. One set of bus differential relays (87B) and bus wire supervision relay (95 B) for each bus section shall be provided for HV switchboards connected directly to generation buses 16. In case of numerical relays, all relays shall be comprehensive units including all protection, metering and control unless other wise specified. 17. Under voltage and over voltage along with associated timer shall be part of the numerical relays.. 18. Auto changeover logic between Incomers and bus coupler shall be built in the numerical relay. 19. Tripping relays (86) & Trip Circuit supervision relay (95) shall be part of numerical relay. 20. 2Nos of 86 relays shall be considered for HV and MV motor rated 75KW & above and it shall be part of the Numerical relays wherever provided. 21. Breaker control switch shall be hardwired type.

Format No. EIL 1650-1296P Rev. 2

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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 10 of 21

22.

23.

24.

25.

26. 27. 28. 4.4

Stand by earth fault relay 51G shall be provided in the incomer of switchboard fed from transformers and transformer and switchboard located remotely from HV substation. Restricted earth fault relay 64R shall be provided in the incomer of switchboard fed from transformers having secondary voltage greater than 3.3KV and secondary winding is star connected. Relay 51V voltage controlled over current relay shall be provided on specific requirement considering the rating of the outgoing feeders with respect to the Incomer rating. Generally this relay shall be provided wherever CT primary current of outgoing feeders is exceeding 40% of the CT primary current of the Incomer. 415V DG set shall be provided with protection but not limited to 51V,51G,40,46,86,95,80 , 64R etc for generator rated above 500KVA and Generator rated less than 500KVA shall have 51V,51G,40,46,86,95,80 unless other wise agreed with the owner. All the 415V outgoing feeders (switch fuse/ MCCB) rated 100A and above in all MV switchboards shall be provided with CBCT & earth leakage protection. All relays shall be with IEC-61850 protocol (numerical relay). 11KV plant feeders connected to CPP Bus (Future). Metering The metering devices in EHV, HV and MV switchboards shall be as below: Type of metering : Digital/As part of the Numerical relay
A V Hz PF MW MWH HM MVAR MVAH MVA (1) -

FEEDER TYPE
HV Incomer HV Bus Tie HV Transformer HV Bus P.T. HV Plant Feeder HV Motor HV Capacitor PCC/PMCC Incomer PCC/PMCC Bus Tie PCC Bus P.T. ACB Outgoing ( Non motor) MV Motor (>75kW) MCC/ASB Incomer MCCB/SFU O/G(250A) MCCB/ ASB Bus tie feeder LDB Incomer DG Set-MV

kW kWh -

Format No. EIL 1650-1296P Rev. 2

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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


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Metering for generator shall not be limited to following. Meter Ammeter 3nos Voltmeter with selector switch MW meter MVAR meter MVA meter MWH meter MVARH meter Power factor Frequency meter HV Generator Generator transformer NA NA NA NA NA NA NA NA NA

Notes: 1. MVA meter in grid incomers shall include maximum demand indication also. 2. Field Ammeters are to be provided for all motors rated above 5.5kW. 3. All metering shall be part of numerical relay in case of electrical system having numerical relays. 5.0 5.1 5.4.1 5.4.2 5.4.3 5.4.4 5.2 Substation Design EHV Switchyard/Substation Type Type of bus Structure for outdoor Bus material Substation feature Description 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 a b Elevated with trays in cable cellar Raised with internal trenches All top cable entry with trays below ceiling Air-conditioning against ingress of dust Air-conditioned room for operator Roof slab for Power transformer Distribution transformer Yes/No Yes/No N.A Yes/No
7

: Not Applicable (Existing) : : ; :

HV Yes/No Yes/No Yes/No Yes/No Yes/No

MV Yes/No Yes/No Yes/No Yes/No Yes/No

In cable cellar, the bottom most level of cable tray shall be minimum 2.5m.
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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


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5.3 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 5.3.7 5.3.8 6.0 6.1 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.3 6.3.1 a b 6.3.2 6.4

Specific Equipment Locations Batteries in substation and control Rooms Battery charger in substation Battery charger in control room Variable speed drive panels Thyristor controlled panels UPS System Lead-Acid and Nickel- Cadmium Location of VRLA battery Equipment Design EHV Outdoor Switchyard HV Switchboard Execution Type of switchgear Bus bar Circuit breaker type Motor Control : : : : : : Separate room : Air conditioned /non air conditioned room :Air conditioned /non air conditioned room :Air-conditioned room in substation :Air-conditioned room in substation :Air conditioned room in control room :Separate room/common room : Air conditioned room

Not Applicable (Existing) Draw out/Fixed Gas insulated/Air insulated Single bus/Double bus SF6 /Vacuum Breaker/Vacuum contactor

Current Transformer (CT)/Potential Transformer (PT) CT Secondary General Protection Metering PT Secondary Transformers (Power/distribution) Transformer 6.4.1 6.4.2 6.4.3 Power transformer Dedicated (e.g. for VFD) Distribution transformer ( 2500 KVA) Vector group Dyn 11 Tap changer Off-circuit/ OLTC Off-circuit Soak pit See Note Below See Note Below Preferred rating (KVA) As per IS As per IS As per IS : : : 1A 1A 110 V AC

As Reqd. Off-circuit Dyn 11

Note: Soak pit shall be provided as per the following condition: a). Oil quantity<2000 lit : Not required b). 2000lit<Oil qty<9000 lit : Soak pit c). Oil qty>9000lit : Soak pit + Collection pit 6.5 MV Switchboard Execution 6.5.1 6.5.1.1 PCC / PMCC a b Breaker panels Contactor feeders :Draw out, Single front :Draw out, single / Double front
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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


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6.5.1.2 MCC 6.5.1.3 ASB 6.5.1.4 LDB 6.5.1.5 Motors PMCC MCC 6.5.1.6 Type of switchboard for small package (HVAC, Pressurisation system etc.) 6.6 Medium voltage Motor Starter type 6.6.1 6.6.2 Contactor and switch fuse with overload relay Contactor, switch fuse and overload relay with CBCT for earth fault protection Contactor and switch fuse with motor protection relay Air circuit breaker with motor protection relay Contactor and MCCB with overload relay Contactor, MCCB and overload relay with CBCT for earth fault protection Medium voltage Outgoing feeder Type Switch fuse Switch fuse with Contactor and CBCT for earth fault protection MCCB with Contactor and CBCT for earth fault protection MCCB Motor Controls Auto / Manual switch Local/remote switch Normal / Standby switch Process interlock

:Draw out , single/Double Front Draw out /Fixed , single /Double Front Fixed: single front :Above 55kW : Up to 55 kW :Compartmentalised and Fixed type / Non Compartmentalised and Fixed type : : Up to 22 kW > 22KW up to 55KW8

6.6.3 6.6.4 6.6.5 6.6.6 6.7 6.7.1 6.7.2 6.7.3 6.7.4 6.8 6.8.1 6.8.2 6.8.3 6.8.4

: : : :

Not Applicable 75 KW Not applicable Not applicable

: : : : :

Up to 63A More than 63A and up to 400A Not applicable Not applicable As per process package and operating philosophy

:Near motor/Switchgear/control room (#) :Near motor/Switchgear/control room (#) :Near motor/Switchgear/control room (#) :PLC /relay panel/ switchgear (#) :PLC /relay panel/ switchgear (#)

6.8.5 Reacceleration equipment (#) As per process requirement 6.9 Control supply voltage 6.9.1 6.9.2 6.9.3
8

Breaker control Breaker spring charging Contactor feeder

: :

220V DC 240V AC for VCB 240 V AC for ACB (415 V Swbd) 240V AC

However, Motor starter shall be with numerical type motor protection relay for all Air Heater Fan motors.
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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


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6.9.4 6.9.5

Control supply for earth fault relay in contactor feeder Control supply for contactor motor starter Motors Motors

220V DC

:Control transformer/Tapping of P-N of respective feeders

6.10 6.10.1

High voltage IP55/IP54 IP55 Yes Yes 6 % / 10% 3 % / 5% 10 % Any combination of above

415 volts IP55/IP54 IP55 Above 22KW Yes 6 % / 10% 3 % / 5% 10 % Any combination of above

Enclosure Indoor Outdoor

6.10.2 6.10.3 6.10.4 6.10.5 6.10.6 6.10.7

Insulation class Anti-condensation heater Additional canopy FRP type (outdoor motors) Design voltage variation Design frequency variation Combined voltage / frequency variation (Design)

F (Temp. Rise limited to B) F (Temp. Rise limited to B)

Note: Motors for MOV actuator shall have F class of insulation with temperature rise limited to class-B. 6.11 6.11.1 6.11.2 6.11.3 6.11.4 6.11.5 6.11.6 6.11.7 6.11.8 6.11.9 UPS System Redundancy Type of redundancy Back-up time Inverter bypass transformer Bypass transfer control Separate fault diagnostic unit Battery type Type of UPS Battery execution :50% /100% :Parallel redundant/Hot standby :240minutes : server controlled/ Static :Auto / Manual :Yes / No :Lead acid/Ni-Cd/VRLA :IGBT/Transistorised : Single up to 600Ah. Parallel bank above 600Ah (Redundant battery bank)

6.12 6.12.1 6.12.2 6.12.3 6.12.4 6.12.5 6.12.6

Communication System Plant Communication System Telephone System Telephone system and plant Communication system No. of intercom & external P&T lines No. of field call stations/ master call stations Battery type : Yes/No : Yes/No :Separate/Integrated :60/10 (Minimum) :30/1 (Minimum) : Lead acid/ Ni-Cd/ Sealed maintenance free
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Format No. EIL 1650-1296P Rev. 2

ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 15 of 21

6.12.7 6.12.8

Battery backup time for telephone system Battery backup time for plant communication system Fire Detection and Alarm System9 Type Name of buildings to be provided with Automatic detectors Battery type10 Battery backup time (Alarm) Detection System DC System Battery type Switchgear Protection Control and critical lighting Instrumentation System Diesel Engine Starting DC Motors Telephone system Battery back up time Switchgear Protection and Control DC Critical lighting Instrumentation Diesel Engine Starting DC Motors for emergency lube oil pumps etc

:6 hours :30 minutes

6.13 6.13.1 6.13.2 6.13.3 6.13.4 6.13.5 6.14 6.14.1 a b c d e 6.14.2 a b c d e

: : : : :

Analogue Addressable Substation, control room, other buildings as required Lead acid/ Ni-Cd/ Sealed Maintenance type 4 hours Break Glass, Smoke and heat Detector

: : : : : : : : : :

Lead acid/Ni-Cd/VRLA Lead acid/Ni-Cd/VRLA Lead acid/ Ni-Cd/VRLA Lead acid/Ni-Cd/VRLA Lead acid/Ni-Cd/VRLA 30/60/120 minute 30/60/120 minute 240 minutes 10 starts (FW pumps) & 6 starts (others) As per equipment supplier recommendation.

6.15

Cables The power and control cables shall have the following minimum cross sectional areas: Medium voltage power cable Control cables Lighting Communication system Fire alarm system : : : : : 35mm (Al.) / 2.5 mm (Cu) 2.5 mm (Copper) 2.5 mm (Copper) 0.9 mm dia (Copper) 1.5 mm (Copper)

6.15.1 6.15.2 6.15.3 6.15.4 6.15.5 Notes:


9

10

Fire Detection and alarm system of all buildings shall be integrated with plant FGS system through TCP/IP modbus communication. Input power supply for Fire Alarm system shall be obtained from the 110V AC UPS (2-U-10-3001) having Ni-Cd battery back up of 4 hours.
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Format No. EIL 1650-1296P Rev. 2

ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 16 of 21

1.

2. 3. 7.0 7.1

For lighting inside the building, minimum 1.5 mm copper conductor, PVC Insulated wire shall be used in conduit system (for circuit and point wiring), with proper colour coding. Special cable type and size shall be decided on specific requirement. All power cables upto 16mm shall be of copper conductor. Cabling System Cable details Design Criteria Loads located beyond 1 km Loads located 200-1000 m Load located up to 200 m Loads beyond 1000A rating and located near the transformer. Recommended limiting size of multicore cable (mm) Short-circuit withstand time (seconds) Cable 1-core cable/ 3-core cable Cable Bus duct /1 core cable 300 Incomer from transformer :1 Incomer from other sw board:0.6 Plant feeder:0.6 Motor/Transformer feeder:0.2 Earthed/Unearthed XLPE Copper or Aluminium High voltage 1-core / 3-core cable Cable / Bus trunking Bus duct /1 core cable 300 Not Applicable 415 volts

Insulation voltage grade Type of cable insulation Conductor

Earthed XLPE Copper up to 10 sqmm & Aluminium above 16 sqmm Yes Yes Yes

Fire survival (Resistant) cable Fire pump Plant communication MOV (J.B box to MOV) for crude/ product tank isolation and as per process requirement 7.2 7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 7.2.6 7.2.7 Cable laying philosophy Process area Offsite paved area Offsite unpaved area Offsite lighting, FA & communication cables Cables for non hazardous area Type of cable trays Road Crossings for underground cables

Yes -

:Overhead cable tray /RCC trench :Above Ground cable tray on sleeper/ Overhead rack/RCC trench : Overhead cable tray/lined trench/ RCC Trench. : Directly buried in road berm. : Armoured/ Un armoured :Galvanized prefabricated /Site fabricated and painted/FRP type / SS :PVC Pipes /Cable culvert/ underground cable duct
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Format No. EIL 1650-1296P Rev. 2

ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 17 of 21

7.2.8 Note:

Road Crossings for Above ground cables

:Overhead cable bridge/culvert

8.0 8.1 8.2 8.3 8.4 8.5 8.6 9.0 9.1 9.1.1 9.1.2 9.1.3 9.2 9.2.1 9.2.2 9.2.3 9.2.4 9.2.5 9.2.6 9.2.7 9.2.8

Plant communication, fire alarm and telephone cables shall be laid in overhead cable trays / instrumentation trenches as far possible. In case these are not available. Cable shall be laid along berm of the roads. Earthing System Earth electrode Main earth loop material Substation earth loop EHV switchyard earth grid Above ground equipment earth Lightning conductor Lighting System Supply System Centralised with separate transformer At each substation with separate transformer Separate metering required Control Philosophy Outdoor yard Street lighting Outdoor process area Process building Auto control Lamp type for outdoor lighting ELCB at Incomer of lighting and Power Panels Panel execution : : : No Yes Yes : : : : : : GI pipe GI strip GI strip Not Applicable PVC insulated (green) copper cable connections As per IS:2309

:Auto/Manual/centralised/Local :Auto/Manual/centralised/Local :Auto/Manual/centralised/Local :Manual/centralised/Local :Synchronous timer/photocell/ECS :HPMV/HPSV :Yes/No : ASB fed fuse board/ ASB for MCB panels/ Lighting transformer fed LDB connected to MCB panels : Yes

9.2.9 9.3 9.3.1 9.3.2 9.3.3 9.4 9.4.1 9.4.2

ELCB at each street lighting pole AC Emergency Lighting Name of process plants Name of buildings Power supply source DC Critical Lighting for Escape Name of process units Name of building

:25% of all process area :25% of all buildings :Captive Generator/ Diesel Generator/ External :Nil :Substation, control room, FW pump house, fire station, GTG building, DG room :220V DC
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9.4.3

Power supply

Format No. EIL 1650-1296P Rev. 2

ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 18 of 21

9.5 9.5.1 9.5.2 9.5.3

Wiring Type Process plant / Building / Shed Large service building Buildings with false ceiling :Armoured cable :Concealed conduit :Cables/GI conduit above false ceiling & concealed conduit below false ceiling :METSEC channel/Concealed conduit (as applicable) :Surface Conduit/armoured cable : Surface cable (armoured)/ Surface conduit/ concealed conduit

9.5.4 9.5.5 9.5.6

Substation (Switchgear Room) Substation (Cable Cellar) Other buildings in safe area

9.6 9.6.1 9.6.2 9.6.3 9.6.4 9.6.5 9.6.6

Specific Lighting Requirements Aviation lighting Navigation lighting Security lighting for peripheral road boundary wall Type of control gear for HPMV/HPSV lamps Control gear box location Type of high mast flood light : Yes /No : Yes /No :Required/Not Required (with Metal halide lamps) :Separate/Integral :Near fixture/Accessible level :30 meters Telescopic tubular / Lattice structural mast

Format No. EIL 1650-1296P Rev. 2

Copyright EIL All rights reserved

ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 19 of 21

10.0 10.1

Electrical Equipment for Hazardous Areas The electrical equipments for Hazardous areas shall be selected as per electrical specification that are part of the bid package The electrical equipment for hazardous areas shall be selected as per IS-5571 and petroleum rules and Gas group shall be selected based on the hazardous area classification. The minimum requirement is summarised below: Equipment MV Motors HV Motors Push Button Station Motor Starters Plug & Socket Welding Receptacle Lighting fitting Control Gear Box Junction Boxes Hand lamps i). Light fitting ii). Transformer Unit iii). Plug & Socket Break Glass Unit (Fire Alarm System) Lighting Panel/Power Panel Transformers Zone-1 Ex-d Ex-d / Ex-p Ex-d Ex-d Ex-d Ex-d Ex-d Ex-d Ex-d Ex-d Ex-d Ex-d Ex-d Ex-d Zone-2 Ex-n Ex-n Ex-d Ex-d Ex-d Ex-d Ex-e/ Ex-nR Ex-d/Ex-e/ Ex-nR Ex-n Ex-d Ex-d Ex-d Ex-d Ex-d

10.2

Hermetically sealed with surface temperature not exceeding 200C

Notes: 1.0 The electrical equipment for hazardous areas shall generally be suitable for gas group IIB and temp classification T3 as applicable to the selected type of explosion protection. In case of hydrogen or hydrocarbon mixtures having more than 30% hydrogen, the gas group to be considered shall be IIC, besides IIA & IIB. 2.0 As additional safety features, the following requirements for electrical equipment shall be followed 2.1 All electric motors for agitators/mixers and metering pumps handling flammable material shall be flameproof type irrespective of the area being classified as zone-2 or zone-1. 2.2 All electric motors for vertical sump pumps handling flammable material shall be flameproof type. 2.3 Irrespective of the area classification (whether zone-1 or zone-2), all lighting fixtures within the storage areas shall be flameproof type. 2.4 Irrespective of the area classification (whether zone-1 or zone-2), all motors and lighting fittings within the pump house / station associated with storage area and within the loading/unloading gantries shall be of flameproof type.
Format No. EIL 1650-1296P Rev. 2 Copyright EIL All rights reserved

ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 20 of 21

2.5 2.6 2.7

2.8

2.10

2.11 2.12

2.13

2.14

All emergency/critical lighting fixtures and associated junction boxes in hazardous areas (whether zone-1 and zone-2) shall be flameproof type. All portable equipments to be used in zone-1 & zone-2 shall be Ex-d type. Even though fired heaters in process units are not considered for area classification, all electrical equipments associated with fired heaters in process units shall as a minimum be suitable for installation in Zone-2 area. In furnace area, the gas group shall be considered as IIC apart from IIA, IIB and temperature class shall be T3. Where air conditioning system is designed considering ammonia as refrigerant, the room housing air conditioning equipment shall be adequately ventilated to classify it as safe area. For additional safety the following shall be considered: 100% standby system for ventilation Location of MCC/local panels in adjacent separate room. Instrumentation to be flameproof type or hermetically sealed. AC plant room motors with type`e' protection. Lighting in AC plant room suitable for zone-2 area. Building such as Compressor sheds inside the process area shall be designed to allow adequate ventilation to allow area classification as Zone-2.Lighting equipment, EOT crane etc. in the shed shall be flameproof type. All other electrical equipment shall be suitable for Zone-1 or Zone-2 area depending on extent of hazard. All motors for hazardous area Zone-1 shall preferably be flameproof type. Pressurised motors may be provided in exceptional cases. Ex-n motors shall be without prestart ventilation as permitted by Indian Standard unless any other type is specified by Process Licensor except for following cases as listed below: Ex-d motors shall be used in Zone-2 areas for HV motors for centrifugal compressors. Ex-d motors shall be used in Zone-2 areas for motors having frequent start/stop requirements e.g. EOT cranes, Elevators, MOV actuators etc. Ex-n motors with prestart ventilation provision or Ex-d or Ex-p motors shall be used in Zone-2 areas for application having average starting frequency more than 1 per week, where rating of motor is more than 100KW. Imported electrical equipment for Zone-2 areas may be either be increased safety type or flameproof type. Statutory Approval Statutory Authority for Electrical Installation: Statutory authority for hazardous area :

11.0

State Electrical Inspectorate/CEA PESO/CIMFR

Format No. EIL 1650-1296P Rev. 2

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ENGINEERING DESIGN BASIS (ELECTRICAL) PROJECT : EXPANSION OF DAHEJ LNG TERMINAL FROM 10 TO 15 MMTPA CLIENT : PETRONET LNG LIMITED, DAHEJ

DOCUMENT No. A324-000-16-50-EDB-01 Rev. 5


Page 21 of 21

12.0 12.1

CABLE SIZES FOR 415V MOTORS Direct on line (D.O.L) start motors (2/4 pole motors) MOTOR RATING CABLE DETAILS NUMBER OF RUNS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 NO. OF CORES PER RUN 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CONDUCTOR MATERIAL Cu Cu Cu Cu Al Al Al Al Al Al Al Al Al Al Al Al Al Al CONDUCTO R SIZE ( MM) 4 6 10 10 25 25 25 35 50 70 70 95 120 185 95 120 150 185

Below 3.7 KW 3.7 KW 5.5 KW 7.5 KW 9.3 KW 11 KW 15 KW 18.5KW 22 KW 30 KW 37 KW 45 KW 55 KW 75 KW 90 KW 110 KW 125 KW 132/160 KW 12.2 12.3

12.4

Cables sizes as indicated above are applicable for a distance of 350m maximum and for 2/4 poles motors fed from MCCs located near PCCs and PMCCs. Cable sizes for motors not confirming to above table (e.g. for 2/4 poles motors rated up to 160kw), extended distance, reduced voltage starting ,low speed motors, VFD driven etc. shall be worked out on case to case basis. The cable sizes mentioned above are minimum sizes. Actual sizes shall be finalised during detail engineering considering meet specification & cable laying requirements. Electrical Control System-ECS: Not Applicable

13.0 14.0 14.1

14.2

Specific requirements Cables for lighting shall be sized to allow the following voltage drops: -Street Lighting:5% - DC Critical Lighting: 5% Philosophy of provision of spare feeders in HV/MV switchboards shall be 20% subject to minimum of 1 of each type. However, in the main 11KV switchboard, besides normal spares, additionally 2 nos. (1L + 1R) outgoing plant feeders shall be provided.

Format No. EIL 1650-1296P Rev. 2

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