STANDARD PROTOCOL: SYSTEM COMMISSIONING STATION: UNIT: 2 DATE: REF.

NO:

PLANT ITEM: commissioning checks for DMCCW pumps Name of the system: DMCCW Pumps Plant area: TG Ground floor System Drawing No: __________________ Location :______________________

Manufacturers Name: WPIL LIMITED Serial No:F660425/3

Cooling of BTG auxilliaries Application No. of pumps Type Medium handled ORIENTATION Capacity EFFICIENCY Total pressure Temp. of medium INLET NPSH Speed Coupling Lubrication Pump Weight MOTOR Make Type Rating Voltage Full load current Speed Motor weight 1R+1S Horizontal centrifugal Passivated DM water
925 M3/Hr 86% 55 Mwc Passivated DM water 4.5 MWC 1489 RIGID Grease 720 kg

WPIL 3 phase Squirrel cage induction motor 200 kw 6.6 kv 23.5Amp 1489 rpm 2500 kg DATE: REF. NO:

STANDARD CHECKLIST: SYSTEM COMMISSIONING STATION: UNIT: PLANT ITEM: Pre-commissioning checks for FD fan Application

SL NO 1 2 3 4 SL NO

SAFETY INSPECTION AND CHECKS Coupling gaurds are installed at motor and pump couplings. Earthing of all motors are done. Proper isolations are made at other stream fan and RAPH ductings. All loose materials around the pump area are cleared.

STATUS YES/NO Yes Yes Yes Yes STATUS YES/NO Yes Yes

ACTIVITIES ERECTION INSPECTION AND CHECKS

1 2

Alignment of pump and motor completed within tolerance. All pipings and accessories erected as per P&ID

SL PRE COMMISSIONG INSPECTION AND CHECKS NO 1 Hydro Test of DMCCW pipings completed. 2 3 4 5 Greasing of pumps and motors have been done effectively. Flushing of piping related to pump has been completed. Protection checks of motor has been done successfully. All instruments in the piping has been installed according to P&ID.

STATUS YES/NO Yes Yes Yes Yes Yes

Sr. No. 1 2

GENERAL COMMISSIONG INSPECTION AND CHECKS Motor trail Pump Trial

Status Ok Ok

DMCCW________MOTOR NO LOAD TRIAL RUN

ENSURE YOU HAVE COPMPLTED PROTOCOLS BEARING BEFORE STARTING TRIAL RUN BUMP THE MOTOR AND CHECK THE DIRECTION OF ROTATION IF OK

TRIAL RUN 8

hrs

TRIAL RUN STARTED AT _12:15____HRS ON 20/2/2013

START TIME:- 12:15 PM

STOP TIME:- 07:15AM

START TIME:- 12:15 PM WINDING TEMPERATURE TIME W1 30. 1 35. 0 36. 4 36. 6 36. 4 35. 1 35. 6 35 W2 31. 0 36. 1 37. 8 38. 1 36. 4 39. 2 36. 2 36 W3 30 35 36. 4 36. 3 40. 7 40. 8 41 40. 3 W4 30. 7 37. 1 39. 8 39. 8 38. 3 39. 5 39. 5 39. 1 W5 30. 7 35. 8 37. 9 38. 2 36. 4 37. 1 36. 7 37 W6 30. 2 34. 9 36. 5 36. 7 35. 2 35. 2 34. 8 35. 1

STOP TIME:- 07:15AM BEARING TEMPERAT CURRENT amp. URE DE 23.8 25.4 25.7 26 26.8 27.2 28.5 30 NDE 24.5 28.1 23.5 29.5 25.3 23.5 24 27 R 6 6.1 5.8 5.9 6 5.8 5.9 6 Y 5.9 6 6.6 6.2 6.1 6 6 6.3 B 6.2 6 6.1 6.3 6 6.2 6.3 6.2

12:15 01:15 02:15 03:15 04:15 05:15 06:15 07:15

TRIAL RUN FOR 8 HOURS Pump STARTED AT 04:15 HRS ON 28/2/2013

Pump STOPPED AT 12:15 HRS ON 29/2/2013 START TIME:- 04:15 PM WINDINING TEMPERATURE TIME W1 24.8 34 43 54.4 60.3 71 73.2 76.5 79.3 W2 24 34.4 42.8 54.6 60.4 71.2 73.6 76.4 79.2 W3 24.6 34.5 42.6 55 59.8 71.5 74 77.1 80.4 W4 25 35 43.2 55.2 60.6 71.1 73.2 75.9 80.5 W5 24.7 34.8 43.1 54.7 61.1 71.6 74.1 76.3 81.1 W6 24.5 34.6 42.7 54.8 60.7 72 73.1 76.4 79.6 STOP TIME:- 12:15 AM BEAR ING TEMP CURRENT amp. ERAT URE ND DE E R Y B 26 27 21 20 20.9 27. 32 2 21 21 20 34 28 21.1 21 20.4 48 29 20.6 21 20.5 51 30 21.3 20.5 21.4 30. 52 2 21.2 21 21.2 53.2 31 20.9 21.1 21.5 53.6 32 21 21.2 21 54 33 21.4 21 21.2

4:15 5:15 6:15 7:15 8:15 9:15 10:15 11:15 12:15

REMARKS Motor run normally with right DOR.Currents,Bearing temperature,winding temperature are normal in the process of load and no load trial.

Contractor - Erection HIL HIL Erection (MECH) Commg. DCPL - Commg.

Name

Signature

Date

.. .. .