.

ll!L-S1O-&5LN NOTICE 1 30 JW 93 MI LIIARY STANDARD rOII ELECIROMIC EOllIPMEN1

SIANDARO GfhERAL REWIREMENIS 10 ALL HOLDERSOF MI L- SID-4S4N: 1.

THE fOLLWI NC, PACES Oi MI L- SID. I.54N HAVE SEEN REVISED OR AODED AliD SUPERSEOE THE PACES LISTEO: HEU PhGES 66-1 77-1 through thrwgh 66-6 77-2 PEN MD O&TE 30 Jm 93 so Jlm 93 IMK CHANGES: )!ll -1-983 cd Re.+irmcnts ad title ad substitute: EWipmmt Slxcil ications. SUPERSEDEDPAGES 66.1 through 66-6 NEU REWIREftlfll D41E 30 Jtm ?2 ...

2.

MAKE THE fOLLWING a. Page iii,

FOREWOW:

Oe(cte

-M I1-STO -2036 Delete M IL- E-llWI WI L- SID-ll W1

Cmcrat in its

for ElcctrLmic shtitule:

mtircty

Electrical. Asm%iotcd in i[s

Elect rcmic, ard Elcctro-mcchani ucapon Systmns, Gmcral Statird

cc.l Equipncnt, Guided Missile fm the Oesign Of. n

and

Oelcte b. Page vi, Page 1,

HI L- T-21200U CONTENTS: 1.2. dctete 2,

smircty. 77 - tmegrotcd Oiogmsticsm.

kdd Rsquircmmt secmd

qntence.

c. d. e.

Ifsqdirsment

page 2-1, page 11-1.

program

4.1:

Delete O=k.t.

CHILSIO-190 MI L-P-7W

nrd Substitute ard iftl L- P-W7

,Vfl L- SIO-WSn. in their entirety ad

!4eWirCQD2nt 11. substitute: MI L- I-2G7W Oelete

Parn.aroph 2:

lnsulatim,

Plastics,

Lemimtcd,

Ihcruasettinu, in their line. wire, Electrical,

General entirety.

Spcificatic$ts

for.

WI L- P-l S037-, parogra#!

v41L. P-15047. L.2: Delete 2:

and WI L-I-19161 in first

Page 11.2. f.

.incltdcd

Requirement 20, lhermocmqi e. HIL-U-5Sf.6: Delete

pnragra~

Oelete

HI L-U-5S45

lrtm

and Cmstmtan.

Oclete

forUire,

title. Ekctricrd,
ard

WI L-U-WOS Oelete 20. w9e

Cefpr
stdmtitute

ad

C-tontc.n.

lhcrnTxc@

e.

MI L-u-22739: 9. Rwirmt Ffll-w-sm,..

Electric 20-7, s=ticm

OOE1ectricc.l OSin title.

5.3, on second Iirw: Oelete wtl-w-5ws ,, and ,

5.

fmra9ra*

or

AMSC WA DlSTR12ul10N

STATEMENT A.

AWrovcd

for

@lie

10f3 rcle.sso: distribution

fSC G9R0 is !miimitcd

MI L. STD.450J NOT ICE 1 h. Requirement suktitute: 26, P=2e 26.1, paragraph 2: Delete sHIL. P-790, and o, MI L-P-997,, in their entirety arm

,,,
Delete: i. i. R~ir~.t

L.,

.2,&g

lnsuk at ion,

P(astics, i.

Laminated, their

Therrr.xetting,

General

specification

for.,,

!uMIL. P.15c137u and ,WIL. P-19161,, 41, P9e 41-4, tabie 41.1: 4.3:

entirety,

De(ete

uQQ-c-566u~. WIL-M -9397,0 and substitute ,,HIL. F-9397,,.

ffwir~nt

66, paw U.-2, paragraph

De{ere

k. (.

Requirement

56,

pa9e 56-1,

paragrati paragraph

2: 1:

Delete !. first

,,H[L. E-81512,0 setece

its

entirety. ,,guidace,$, de[ete ,,.s to,, rmd

Requirement 62, pa9e 62.1, substitute ,, for,~. Requirement Requirement HIL-c-22931: for,, at ed Requirement Requirement 63, Pge 63.1,

fo[ (owing

m. n.

paras rati

2:

Deiete

-docunetssu and subst i tute

,,DIIcur.etsv.

65, page 65.1, paragraph 2, MI L. C. 17: Delete aCabl e,, De[ete ,Wabk e,, and substitute ,,Cables,~. MI L-L-3890: of title.
$S,

and substitute ,Wabl es,,. Add a, General Specification

0. P.

pa9e 6S-1,
page 72.1,

Parawati Paras rati

L. 2:

1: Detete
De(ete

,,lncardescent,, 0V!!L-STD-L80U, i

ad its

sbst itte entirety

sopt.ae [ectr.onic,~ and sbst it. te:

72,

u,L.~,~.$.73
Paragraph q. Requirement Page 76-3, Delete 4.1, 76, L.2, ad

configuration 6.3: De[ere paragraph Delete

Maagemstss. 0, MI L- STD-480,, 2: Delete and substitute ,CMIL-STO-973,$ (3 ptaces) and insert after ,, fiber,,.

pase 76-1, 2:

,,Opti c,, under MI L- H-2L626

paragraph

,Wystmtsc, under MI L- HDBK-415 and insert

after

,sCmmmicationsOO.

- ,01 EEE-STD -812-840, , L.s,D.21$.6(s H)

arm substitute: Gimsary, Fiber optics,,

3. 4.

RETAIM THIS NOTICE AMD INSERT BEFORE TABLE OF CONTENTS. Holders of MI L- STD-L56N mi ( ( veri fy that pege changes and addi t ions irdicated This notice page uill k retained as a check sheet. This iss.uace, together separate publication. Each notice is to be retaimd by stc.ckig points until cm@etely revised or cance( (cd. above have been entered. .ith appended pages, is a the Hi(itary Standard is

. ulL-STEl -&S&n
HOI ICE 1 CONCLWING MATERIAL

custodians: Amy - ER Navy - As Air force - 11 Review activities:

Preparing activity: hir Force 10 Agm:: DLh - ES

(Project G9R9-0121)

ArtDY - M. AV. CR, I(E. MI. PT, lE Mc.vy - EC, 0S. SH Air Force - 17. 19, 8S. W Other: DLA - ES fM

UIL-STO -&501 REOUIREMEN1 66

CABLE. WL1l COSWC1~ 1. ~. mlticomd.xtor - 2. Oocunrnt$ This ctile ad rcquirencnt establishes criteria for for use within electronic cquiprcnt. icable to Rem ircmm 24: selection and n7@icati.m of electrical

m-v-3A3 ffl L-C-17 lfIL-c-442 fll L-C-3432 HIL-kf-503A ffl L-lJ-5&6 MI L-C-707S fll L-U-W77 ffl L-c-l W77 H[L-U-16678 MIL-C-I$5L7 NIL-u-22739 II IL-C-2307 f41L-C-2LA40 ff!L-c-24b43 ffl L-U-23032 f(l L-C-27072 ffl L-C-27300 HIL-C-490S5 MI L- C.55021 HIL-U-81W4

uIL-U413E1
ASTM A580 ASTM 633 3. Definitions. 6. Rcmfirmmts.

wire, Electrical. c-r (Unir.sulmedl Cables, @sdio Frcquemy, flexible ad Semirigid, General Spccificaticm for Cable (wire), Two Ctitor, Parallel Cable (Power and Specinl Purpxe) and Uire. Electrical (SM ond MO Volts) Uire, Electric, Polyvinyl Chloride [mutated, c-r m Cc+qxr hlloy Uire, Electrical, Chranel d Almel. Thermxcqle Coble, Electric, AerOspnce Vehicle. General Spccificot ien for hire, Electrical. Silimnr-insulated, C-r, 600 Volt, .20WC Cable. Special Purpose, Electrical: General Specificatim for Uire, Electrical, lrtmlmed, Gmeral spuifimtim for Cable, Electrical, Spcciol Purpose, Shore use or c-r Alloy kfire, Electric, Flunrapalpm -lnsulatcd, c-r Cable, Special Purpusc, Electrical Cable, Electrical, Lightweight, for Shiptmard use, General Sprcificatim for Coble ad Cord, Electrical, Low Smke. for Shi@oard Use, Gmernl Spccifice.ti.m for Ufre, Electrical, High T_rature ord Fire Ifesis tam, General Spccificatim for Cable, Power, Electrical md cable, Spscial Purpase Electrical. Multi comiuc:or and Sinllle Shieldsd, General Spxificmim for Cable, Electrical. Shielded and unshielded, General Spccificmim for Cable, Electrical (Flexible, flat, Wtshieldcd) (RourJ Ctitor). General Specificatim for Cable, Electrical. Shielded Sir@es, Shielded and Jacketed singles, Iwistcd Pairs artd Triples, Interml Hoakt.p. Gsnsral specification for wire, Electric. Cmssl inked Polyalkmc. Cross linked Alkc.ne-i.nide Polymer. or Polymylme Insulated. C-r or Cafpsr Allay Uire. Electric. Polyirnide- lnsulc. ted, C-r or c-r Alloy wire, steel, Stainless m-d Heat Re*islim Timed Soft or smealed c-r wire for Electrical Purposes Not awlicc.b le.

.S.1 Setectim uith table 64.-I.

ad

aml i cat la-f.

Setectim

ad

amlicc.tim

of mdticwtor

cctble shall

&

in accordance

6.2 Solid or strardui. Either solid or strc.mfcd cmvktors my b@ used (within the restrictims of the particular wire or coble spscificotim) ezccpt that (c. ) uith the exccptim of thcrnomtmle and flat Ctile wire. mly strcmdcd wire shell bc used in aerospace awlicat ions, and (b) for other a#icatims scrarded Specifically, .ith the exception of flat wire shall be used &m so irdicnted by the c@pmmt amlicotim. mltic~tor flexible cable. stramked ire shall bc used for wires cd cables which are normally flemd in use d servicing of the wipnent, sah as cobles ottacfmd to the mvable half of detachable cmnec tars. 4.3 Aml icatim restrictions. MI L.kI.16S7S Wlicaticms. ire. Cobte Ccmoiniw lfl L.u-16S78 wire shall not bc used for Air

4.3.1 Coble cmtaiinq Force or Naw aerospace

4.3.2 Polwitwl chlori& insulntim. We of these aerospace WI i cat tom. prccur ins activity.

Cobles with fmlyvinyl chloride insulation shall mt cables in any other aml Ice.t im r~irc% prior aumval

tic used in of the

66-1

REOUIREMEM1.$4 30 Jute 1W3

M[L-STO-45Lfl L.3.3 ethykene acquiring MI L-u-22739 wire with on(y singte Pc. (ytetraft.oro. Sinqte !J.JIytetraf l.omethylme ins.!. ! ion. insutat ion used in Air Force space aml !nissi Ic W@ imt ions shal t rwire the aFQm.val of the activity. come r uire. Sitver plated copper ire shall not be used in applimt ions ivol.ing

6.3.6 Silver D(ared Army missile system. 5. In fc.matio for

guidance

only.

Not a~~icabte.

66-2

o
0
Cable. INIt Braid I ~ icordctor. Jacket I marks aterial y~ Y I TA2LE 66-I. lTitle Basic biro I COmd.mOr

1.

I ,
ercmt ovoraw

Shie(d

specs

L-C-442

Cabte, [Ulre), 1.0 ccmr$xtor, Parallel 2

W-U-343 and Iluulotion

300

Fkexi bilfty at -40C or .55C

L.c.3432
*b5C Co$+wr

IJrdim ited 300 m-d ad ml Xed Mo sires 92/ 0 -:SC to q 75C

Cable (Power 00 -w- S43 ad special d Purwse) aml Insuloclca Mire. Elec. trical (s00 v ard 600 v)

-&o.c

to lime

or

11

L-C-7072

Cable, Electric, Aerospace Vehicle M22739112 Cr$f.er 1-7 ickel

M50S611 K50S612 H5036/3

2-? 1-7 1-7

too

.1OS.C

t-r cqfmr

Tin 1{.

B22739123

1.7 Cgr

.2boc +2boc

ickel

65

Polyvinyl f Iuoride Es

Idena

Extmdcd

FEPlpolyimi&

Film

Taps

I{m Tape 05 RG FEPlpaiyimide

L- C.13777

-EEiEEE

7A.SLE 66-I.

Cable. Shield I aterial ~1 ype :rand lteria( strard Coat i ng ercenr overage amid ~/ Jacket ~f

mitimnductor

- continued.

Title SIC re IeCs corduct or

E+ec. No.
1. of
II-d.

Remrks

HIL-C-19SL7

Cab(e, Electrical, special Purpose, Shore se C.b Le, Etec. Crica(, Shie(d.d Pai r. ,irs pair. ,ir w L-Wa78/1 ,ielded dtijack

IItiple Ii steal ,irs, 6 100 ~

rrugated uninun

100

Potyethyle ne

Extruded

For use as let *one and rel egra~ signal cables in shor cmmmi cations

HIL. c.23437

MI L. C-2L640

Cable. E(ec. trica(, Lightweight, for shipboard USe

L-U-810L4

77 ,ir

shiiL
,We r ,pe i med as Cross. I inked, pOly alkene, cross1 inked atkaneiinid, PO(. vmer, or po\yary1ene xt mded as in, i [VW 105.C 105C 200C 200C 200C Shearh of

HIL-c -27072

36

Cabie, Specia( Purpose Electrical, 14u[ti conductor 000 000 600 000 250

L-C-17 L-U-5846 687a/ I 62.7812 ,a7a13 687814 687813 Mi%/6

M7W1O

&NOts c ~otsc 105.C 600

_l_
.n. c 200.C

Pvc ,

6a7a/f3

600 250

plimble .c.27072 cat ion detai i scec sheets cent r materials for each sp-sc~fic cable conf Igurat ion

Polyethy(( ne, Po(ychlor( prene, polyamide, TFE-Tef. (on, or FEP. Tef (or

r L
q

Flexible r%ulri -conductnr cable for use in protecrti areas: tun. nels, ire ays, instruC racks, an conduit. Polyethylene jacketed cabie suitable for underrater or irect b.mia( app~icat ions o(Y, )!16878/ and /13 not fo aerospace ap-

M-5

H! L- SID-4501 TAELE 6d-1. ~1 Cable. miticorductor Continued.

P.dyester: Polyethylene tere~thalate TFE-Teflm: Polytetraf imroethy(ene PVC: Polyvinyl chloride [not to be used in airLwrne KEL-F: Pol~mch lorotri f[uorethyLee FEP-Tef (on: Fluorinated ethy(ene propy(ene PVF: po(WiyLidene fluoride See E@ ice.bke detai ( specif i cat ion sheet See a@icabte detai i specif icat ion sheet does ot factors. 1irnit for for

amticat

ions)

~1

teupmature mteri,

t imitat

ion, of specif i. cab(e configurations. weight, and

31 ~1

(s cotrot of cmd.ctors

Although the specif icmion f Iexibi (ity are determining Avai( able Class class class L: M: H: i three

the mmber

in a cable,

the size,

~1

classifications: 10 withstand 10 withs$ard severe severe flexing f(exing and frequent manipulation. abase. abi (i ty to withstard

Light

duty:

Mediua duty:

ard rnechanica~

Heavy duty: To withstand severe f Iexing ani mchanica[ severe service impacts such as to be rtm over by tanks sheet for fnechanica[ test

abuse ad or rruck$.

~1

See awi i cable detai ( speci f icatio torque, impact bend, and tuist. For- se under atusive requirements. m?chaical

requirmnts

for

co(d herd,

mid

bend

~f

conditions

arui where resistafue

to ueather,

oi 1, and ozone are

66-6

.
MI L- STD-L54N REWIREMEN! 77 ICTECRAIEO OIAGWSIICS

1. ~. This rcquirmem establishes a design process for intesroting all elem.ts ~ich constitute It * mt utblich reqtirzts. md -1 not bc refer-cd i. a weapm sptm, s diagnostic cape.bi I ity. Engineering analyses, q.talitmive md quantitative rqirencms, design malysis, cmtractml ~ts. dcnmstratim and maturat im rmirmmts mt be specified in the cmtract or syscmf~ipnmt s~ifica rim, 0s OWrOpr iate. 2. Dfftm.mts aml icoble to flcau ircinmt 77: for Kilitory Systems, Ewfpnmi Ewipunt, ard Facilities Ocsim Criteria for

II IL-11 -46S55 141L-S1O-415 lfl L- STD-b70 HI1-sID -471

ffuran Engineer ina RWir@ncnt lest Provisims for Elect rmic

Systems ONJ Associated cd Ecwipacnt iOn

Raintc. inc.bil ity Maintainability Engineering Testability Inte.aratcd

Pr.a.dr.m for Verificat

systems

ion/Dmmns: ralic.WE.c.lua:

MI L- STD-4W MI L- STD-2165 141 L- SID-1131G 141 L- SID-1326

ffamgencm Pro.armn for Diosmstics Point Solectian fiutcuatic lest Anolysis m for I.tesrotecf Oiogmstics DeSip for marine System, Ewipcnt, and and Interface Equiprcru 7tcquircacn1s for Equipncms Mmitorcd by Elect rmic Systems and EWipncn15

lest Point, lest shi~rd m-line Logistics S~rt

HIL-STD-l
AFGS-87256 ASTM -F-l

SM-1

Af Guide Specificmim
IU

S!mdard facilities

Practices

Hum.

Engineering

3.

Definitions.

Jtmratcd diamost i m proms?. Integrated diosmostics is dclincd as a strtiztured prc.tess ut!ich 3.1 rraxirnims the effect ivmsss of diawiostics by int.sgrc.tins pertinent elmcms, such os testability. automatic cad mr.aml testifm. troinins. nnintmc.rce aidir!g. ONJ technical in formatim as a mans for p$nviding a cost-effective Capability to detect d mrmbiwly isolote all fc.ults krmn or expected to recur i. .ea~ system ad c@pr@nt and to satisfy .eapn system uissim retfdircrnmts. This c@asis on the desire ad ac~isitim of the dic.gnostic cc$ability is r~ired become this capability tend5 10 bccmm fractionated. MI L-sID- 2165 is the overall documm for testc.bi I ity. However, because il is a mltidiscipl incd process, reference to other pmt ims of uilitary doctmmts that my be invc.kcd or may be cited directly os a basis for cmtrocl requirmcnts are HIL-STD -470. MI L- STD-L71, MI L- SID-LW. MI L-slo -181&, I(IL-SID-1WJ3 -1. uIL-H-46855, AfGs- 87256, amf ASTM-r-llM. L. 5. 5.1 Rmuirnncnts. !nformtim lest for Not awlicablc. quidance rely.

provisions. b%m specified MI L-sID -2165. by the ac~iring activity, a testability progrm should kc

5.1.1 Tcstabilltv s.ro.ar -. imlemmed in .cco~e .ith

llEOlll REltEM1 77 30 Jtutc W ?7- 1

:..

!41L-s1O-G5&N Built-in test devices should mintain 5.1.2 Built-in-test devices. credit ions required by the equipment mder test. These deices should access for their operat ioal checkouts or ..s( ibrati.a. their accuracy umler .1( operating be provided wi th mmecrims or

5.1.3 Test oro. is ions. Test provisions should provide mam for nw. it.arig performance, Cal i brat ion, ard faukt isolation in accordance with MI L- STD-415. Equipmnt which is required to be tested by on-line .Wtcmatic test equipncnt (ATE) should provide test points i accordance with MI L-sTD -1326. 5.1.6 rmovab(e Test cab(es. Test cabtes m.d .mterwler cards shou(d be provided subsssentd ies to k elect cica( (y reconnected for minteace. Protection shou(d be pro.id~ in the test test mints. caused by the externa[ gromding of test points. ad fitted ui th connectors to .( (OW

5.1.5 External equipnent damne

5.1.6

point

circui

trv

to prevent

devices

Faik.re effect. wi 11 not degrade

Provisions for testing sh.auid be desiumai that my equipn?nt operation or cause equipnent shut dmm.

failure

of Ix Ii Lt-in rest

5.2 S.fetr .riteri. s. Safety criteria should be awl isd during equim.mr harduare design, selection, comtmcti. a to el irniate or control hazards that ccu(d cmse injury to persotme~ during transportation, stomge, instal l~ti.m, opere. t ion, maintenance or dispasa~, or damge to equipmmt or pr.wrty.

end

REQUIREHEMT ?7 30 .fIme 93
n-2