DISEO DE LA RED DE Design Method for Heat Exchanger INTERCAMBIO Networks

2006

2000 AspenTech. All Rights Reserved.

OC ES

SI

LATION ENV U I M

RO

PR

Data Extraction

NM EN T

Cmo consigo potential for energy los objetivos de mnimo recovery in my process. consumo energa? But, howde should I design
a process that achieves the energy target ?

I know what is the

ANALYSIS

Ener

gy

Generate Evaluate Select Options

Pro s s M ce

od
SYNTHESIS

Network Design
ROAD MAP Process Improvement Road Map

PROJECTS Project Selection for Implementation

c Re
THREE DAY COURSE

DE T

NT

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AI

LD

N ENVIR ESIG O N M E

Our Example Problem Para nuestro ejemplo:

RECYCLE STEAM 1620 178 160

Tmin = 20
QHmin = 1000, QCmin = 800
220 880 180 160 2640 DIST VAP 130 CW

60

210

REACTOR
210

REAC. OUT 270 160 Distillation Column

149 STEAM FEED 50

= EXCHANGER DUTY, kW TEMPERATURE,
2000 AspenTech. All Rights Reserved.

1220

1980 220 PRODUCT

C
3

Diseemos la red Lets design the network

Product

220

180

180

60

Reac. Out

270

180

180

160

210

160

160

50 Feed

210

160

Recycle

Por dnde comenzar? Where should we start?

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Identifique el Divide the problem punto de corte at the Pinch

T

Comience en el Pinch punto de corte Start at the y luego muvase hacia afuera and move away
T

Above

PINCH

Below

Pinch

Pinch

This will ensure no Cross Pinch heat transfer

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Cmo definir los intercambios entre How should we match streams at the Pinch? corrientes en el punto de corte?
T T

Pinch
tream Ho t S

Pinch

eam r t ot S

tream Cold S
ld re St am

Co

Abajo Below
CPcold CPhot

Arriba Above
CPhot CPcold

CPIN CPOUT (The CP Rule)

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Qu corrientes deben intercambiar primero? Which Streamsse should we match first?

Examinemos las corrientes deOUT salida Lets examine streams

Abajo Below
1. Match con with una corriente 1. Match a stream de IN entrada Posible si Possible if CPIN CPOUT

Arriba Above

} Tmin

2.2. Match con una Match with a corriente stream lejos del punto de corte away from the Pinch Posible Possible

Tmin { Hot Utility

3. servicios 3. Match Matchcon with utility auxiliares Posible Possible

Cold Utility

Encontrar los intercambios para las corrientes Finding partners for streams OUT of que salen del punto de corte es sencillo
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the Pinch is easy

Veamos las corrientes de Lets examine streams IN entrada

Below
1. Match con una corriente de OUT salida 1. Match with a stream Possible Posible siif

Above
CPIN CPOUT

} Tmin

2. con una 2.Match Match with acorriente Stream lejos del punto de corte away from the Pinch No Posible Not Possible (T violation)

Tmin {

Hot Utility

3. Match con servicios 3. Match with utility auxiliares No Posible Not Possible

(Cross-Pinch)

Cold Utility

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Encontrar los intercambios para las corrientes Finding partners for streams going que entran de corte es ms IN al the punto Pinch is more difficult complicado

Qu cantidad dewe calor seeach debe intercambiar How big should make match? en cada match?
H
H = 100

100

H = 20

120

Try to maximize load to minimize number of matches (The Tick Off heuristic)
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Lo mximo posible!!!!!

Apliquemos el procedimiento de diseo en nuestro ejemplo

Above PC the Pinch Arriba
880
Product
220 180

H 880 1620

CP 22 18

270

180

Reac. Out

210

160

Feed
210

1000 2500

20 50

177.6

160

Recycle

PRODUCTOis es la mayor corriente PRODUCT the biggest stream IN entrante Apply the CP Rule and Tick Off heuristic
2000 AspenTech. All Rights Reserved.

10

880
Product
220 180

H 880 1620

CP 22 18

270

Reac. Out

235.6

1000

180

210

160

Feed
210

1000 2500

20 50

177.6

160

Recycle

REACTOR OUT lanext siguiente REAC. OUT is es the biggest stream IN corriente entrante Again apply the CP Rule and Tick Off heuristic
2000 AspenTech. All Rights Reserved.

11

880
Product
220 180

H 880 1620

CP 22 18

270

620

Reac. Out

235.6

1000

180

210

160

Feed
210

1000 2500

20 50

190

177.6

160

Recycle

Now place the matches away from the Pinch Ahora ubique los matches lejos Follow Tick heuristic del punto deOff corte
2000 AspenTech. All Rights Reserved.

12

880
220

H
180

CP 22 18

Product

880 1620

620
270

Reac. Out

235.6

1000

180

210

160

Feed
210

1000 2500

20 50

190

177.6

160

Recycle

1000

Al ltimo ubique los servicios auxiliares Last place the heaters

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13

Next, below the Pinch Ahora, debajo del punto de corte

Product

180

2200

H
80
60

CP 22 18

2640 360

180

160

Reac. Out

160

50

Feed

2200

20

FEED es nica corriente FEED is la the only stream IN entrante Apply the CP rule and Tick Off heuristic
2000 AspenTech. All Rights Reserved.

14

2200
Product
180

440
80

H
60

CP 22 18

C
360

2640 360

180

Reac. Out

160

160

50

Feed

2200

20

No hay msare corrientes entrada, There no morede streams IN ahora podemos los the refrigeradores Now weubicar can place coolers
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15

Linking Above and Below together Uniendo las dos partes...

Product
Reac. Out

220 270 235.6

180 180

80

C C

60 160

440

360
210 210 190 177.6 1000 160 160 50 Feed

2200
Recycle

1000

620

880

QHmin = 1000

QCmin = 800

Se consiguen Design is la onmetas Target de diseo!!!!

2000 AspenTech. All Rights Reserved.

16

A veces, there se presentan problemas... Sometimes, are problems ..

?
CP
HOT1

8 4

HOT2

COLD1 COLD2 COLD3

5 1 3

Falta una corriente de Missing a stream OUT salida!!!!

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17

Miremos un problema ms generally general Lets look at the problem more

Above No Cold Utility
HOT1 HOT2 HOT3 100 100 100 100 100 T >100

Below No Hot Utility

?
90 90 90 COLD3 COLD1 COLD2

?
T>90

90 90

Currently NIN> NOUT

Currently NIN> NOUT

For feasibility NIN NOUT

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18

SI If NIN > NOUT

CP = 2 CP
HOT1

CP = 6

8 4

HOT2

1 3 2

COLD1 COLD2 COLD3

5 1 3

Divida una corriente de salida Splitdel a stream OUT of the Pinch punto de corte
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19

Otro ejemplo... Another Example

CP 4 9
HOT1

HOT2

3 8 5 ?

COLD1 COLD2 COLD3

There are enough streams OUT but Hay suficientes corrientes de salida pero... CPIN CPOUT not for every Pinch Match nopossible es posible para cada match
2000 AspenTech. All Rights Reserved.

20

do we do ? Qu What debemos hacer?

CP 4 9
HOT1

HOT2

CP = 2 2
3
COLD1 COLD2 COLD3

CP = 7 3 8 5

Dividimos una corriente entrante We split a stream IN

2000 AspenTech. All Rights Reserved.

21

Sin embargo, no debemos seguir las.. reglas However do not follow the rules blindly ciegamente...
Another Example
CP 4 10
CP 4 10 3 17
HOT1 HOT2

3
HOT1 HOT2

CP = 2
2

CP = 2
1

Splitting a stream IN causes the need to split a stream OUT

COLD1

3 17
COLD1 COLD2

CP = 13 CP = 4

COLD2

CP 4 10 3 17

HOT1 HOT2

2 1

Splitting a stream OUT results in a simpler solution

COLD1

CP = 12 CP = 5

COLD2

Always try to minimize stream splits to reduce complexity Siempre intentemos minimizar las bifurcaciones para reducir la complejidad
2000 AspenTech. All Rights Reserved.

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Resumen
Ubique el punto de corte y divida el problema en dos partes No NinNout
Divida una corriente de salida

Realice los intercambios en el punto de corte

No CPinCPout

Divida una corriente de entrada

Ubique la mayor corriente de entrada Realice los intercambios remanentes CPinCPout Ubique los servicios auxiliares
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Para cada match

Maximice el intercambio
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