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Experiment no: 01 Experiment name: Study on garments washing and dyeing machine.

Objectives: To observe about the garments washing and dyeing machine. To study about the garments washing and dyeing machine. To study about the mechanism of garments washing and dyeing machine. Equipments: Garments washing machine. Garments dyeing machine. Hydro extractor machine. Tumble dryer machine. Electrical machine. Air compressor. Specification of the machine: (i) Garments washing machine

Fig: Garments washing machine. Specification: Brand Name: NGAI SHING. Model no: NS 2205 Maximum Voltage: 380V Maximum Water contains: 350L Maximum Garments contains: 70-75pcs

Sadik (34th)

2008-1-101

(ii)Garments dyeing machine:

Fig: Garments dyeing machine Specification: Brand Name: ROACHES Maximum Voltage: 230V Watt: 150W Frequency: (50-60) Hz Amp: 2 amp Maximum Water contains: 50L Maximum Garments contains: 10-15pcs (iii)Hydro extractor machine:

Fig: Hydro extractor machine Specification: Brand name: ZANUSSI. Sadik (34th) 2008-1-101

Origin: England (iv)Tumble dryer machine:

Fig: Tumble dryer machine Specification: Brand Name: OPTIDRY Maximum Voltage: 230V Maximum watt: 2400W Amp: 11amp (v)Electrical balance:

Fig: Electrical balance Specification: Brand name: ZANUSSI. Origin: England Maximum capacity: 30kg

Sadik (34th)

2008-1-101

(vi)Air compressor:

Fig: Air compressor Specification: Model no: MK92 Pressure: (8-10)kgf/cm2 Capacity: (80-100) L Stroke: (50-55) mm. Conclusion: To know about different types machine is necessary for us that will be helpful in our factory life.

Sadik (34th)

2008-1-101

Experiment no: 02 Experiment name: Study on normal wash on cotton garments. Objectives: To know about the effect of normal wash. To know about chemical used in normal wash. To know about process flow of normal wash. To remove size materials, starch from fabric. Recipe: Garments leg: X gm Detergent (beckagol) :( 1-2) % ) Temp: ( Time :( 10-15) min. M: L :( 1:10) Calculation: Sample weight: 424gm. Liquor weight: 4240 ml. Detergent weight: Process flow chart: Water + Garments Detergent Raise the temp up to Running time 15min Bath drop Water load into m/c Run time 5min at Bath Drop Water loaded again Sadik (34th) 2008-1-101 gm

(0.1-0.5)% softener for (5-10)min Bath drop Unload the garments Hydro extracting Drying the dryers Unload the samples Quality check Storage Precautions: Temperature must be controlled properly. M: L ratio should be maintained properly. Time should be maintained properly. Should be careful about the process flow. Conclusion: By this practical we are able to know about much information about normal washing of cotton denim that will be helpful in our future life.

Sadik (34th)

2008-1-101

Experiment no: 03 Experiment name: Study on bleach wash on cotton garments. Objectives: To know about effect of bleach wash To know about chemical used in bleach wash. To know about process flow of bleach wash. To remove size materials, starch from fabric. Recipe: Desizing Recipe: Garments leg: X gm Detergent (beckagol):3gm/L ) Temp: ( Time: 20 min. M: L :( 1:5) Bleach wash recipe: Caustic soda: 2% Hydrogen peroxide: 5ml/L Stabilizer: 2.5ml/L Soda ash: 2% ) Temp: ( Time: 70min PH :( 9-11) Calculation: Sample weight: 1739gm. Liquor weight: 8695 ml. Detergent weight: Caustic soda: Hydrogen peroxide: Stabilizer: Soda ash:

Sadik (34th)

2008-1-101

Process flow chart: Water + Garments Start the m/c running Add desizing agent Raise the temp up to Running time (20-30) min Bath drop Again water load into m/c Run time 5min at Bath Drop Again water loaded Add caustic soda,H2O2, soda ash Raise the temp up to 80 0C Run time 70 min Drop the liquor Again machine loaded with water Continue washing at 60 0C for 5min Drop the liquor Sadik (34th) 2008-1-101

Again machine loaded with water Add acetic acid

Continue washing for 5min Drop the liquor Again machine loaded with water Add (0.1-0.5) % softener for (5-10) min Bath drop Unload the garments Hydro extracting Drying the dryers Unload the garments Delivery Precautions: Temperature must be controlled properly. M: L ratio should be maintained properly. Time should be maintained properly. Should be careful about the process flow. Conclusion: By this practical we are able to know about much information about bleach washing of cotton denim that will be helpful in our future life.

Sadik (34th)

2008-1-101

Experiment no: 04 Experiment name: Study on enzyme wash on cotton garments. Objectives: To know about effect of enzyme wash To know about chemical used in enzyme wash. To know about process flow of enzyme wash. To remove size materials, starch from fabric. Recipe: Desizing Recipe: Garments leg: X gm Wetting agent :( 0.2-0.5)gm/L Alpha amylase base desizing agent :( 0.5-2.0)gm/L PH (By sirrix 2UD liquid) :( 6-8) ) Temp: ( Time: (10-15) min. M: L :( 1:4-1:10) Bio abrasion recipe: Enzyme (Bactosol JN granules) :( 0.6-2.0) % Pumic stone :( 20-150) % M: L :( 1:3-1:10) ) Temp: ( Time: (40-70) min PH :( 6.5-7.0) Calculation: Sample weight: 2142gm. Liquor weight: 10710 ml. Desizing agent: Wetting agent: Enzyme: Pumic stone :(

Sadik (34th)

2008-1-101

Process flow chart: Water + Garments Start the m/c running Add desizing agent Raise the temp up to Running time (20-30) min Bath drop Again water load into m/c Run time 5min at Bath Drop Again water loaded Add pumic stone,enzyme Raise the temp up to 40 0C Run time 70 min Drop the liquor Again machine loaded with water Continue washing at 50 0C for 5min Drop the liquor Sadik (34th) 2008-1-101

Again machine loaded with water Bath drop Unload the garments Hydro extracting Drying the dryers Unload the garments Delivery

Precautions: Temperature must be controlled properly. M: L ratio should be maintained properly. Time should be maintained properly. Should be careful about the process flow. Conclusion: By this practical we are able to know about much information about enzyme washing of cotton denim that will be helpful in our future life.

Sadik (34th)

2008-1-101

Experiment no: 05 Experiment name: Study on caustic wash on cotton garments. Objectives: To know about the effect of caustic wash To know about chemical used in caustic wash. To know about process flow of caustic wash. To remove size materials, starch from fabric. Recipe: Garments leg: X gm Caustic soda: 4 % Hydrogen peroxide: 4% Detergent (beckagol):1% Stabilizer: 2% Soda ash: 2% M: L :( 1:5) Temp: Time: 90min Calculation: Sample weight: 1870gm. Liquor weight: 9350 L. Detergent weight: Caustic soda: Hydrogen peroxide: Stabilizer: Soda ash: Process flow chart: Water + Garments Start m/c running and caustic,detergent,stabilizer are gradually add. Raise the temp up to Sadik (34th) 2008-1-101

Running time (20-30) min Bath drop Again water load into m/c Run time 10min at Bath Drop Again water loaded Add acetic acid and continue treatment for 5 min and drop it. Again m/c loaded with water. Add (0.1-0.5) % softener for (5-10) min Bath drop Unload the garments Hydro extracting Drying into the dryers Unload the garments Delivery Precautions: Temperature must be controlled properly. M: L ratio should be maintained properly. Time should be maintained properly. Should be careful about the process flow. Sadik (34th) 2008-1-101

Conclusion: By this practical we are able to know about much information about caustic washing of cotton denim that will be helpful in our future life. Experiment no: 06 Experiment name: Study on enzyme wash on Denim fabric with softener. Objectives: To know about effect of enzyme wash To know about chemical used in enzyme wash. To know about process flow of enzyme wash. To remove size materials, starch from fabric. Recipe: Desizing Recipe: Garments leg: X gm Wetting agent :( 0.2-0.5)gm/L Alpha amylase base desizing agent :( 0.5-2.0)gm/L PH (By sirrix 2UD liquid):(6-8) ) Temp: ( Time: (10-15) min. M: L :( 1:4-1:10) Bio abrasion recipe: Enzyme (Bactosol JN granules):(0.6-2.0)% Pumic stone :( 20-150) % Softener :( 0.1-0.5)gm/L M: L :( 1:3-1:10) ) Temp: ( Time: (40-70) min PH :( 6.5-7.0) Calculation: Sample weight: 2142gm. Liquor weight: 10710 ml. Desizing agent: Wetting agent: Enzyme: Pumic stone: Sadik (34th) 2008-1-101

Softener:

Process flow chart: Water + Garments Start the m/c running Add desizing agent Raise the temp up to Running time (20-30) min Bath drop Again water load into m/c Run time 5min at Bath Drop Again water loaded Add pumic stone,enzyme Control the temp up to 40 0C Run time 70 min Drop the liquor Again machine loaded with water Add (0.1-0.5) % softener for (5-10) min Sadik (34th) 2008-1-101

Bath drop Unload the garments Hydro extracting Drying the dryers Unload the garments Delivery Precautions: Temperature must be controlled properly. M: L ratio should be maintained properly. Time should be maintained properly. Should be careful about the process flow. Conclusion: By this practical we are able to know about much information about enzyme washing of cotton denim that will be helpful in our future life.

Sadik (34th)

2008-1-101