ELECTRICAL SYSTEM

Electrical System

Electrical System
The following is an explanation of terms and symbols which are standard on Crown wiring diagrams.

Wiring Color Codes

Wires are limited to the colors shown in the chart below. The color of the wire is based on the function of the

circuit in which it is used. Each wire is assigned a three or four digit number. The first one or two numbers identify the color of the lead. The last two numerals number the lead from one thru ninety-nine. Exceptions to this can be component leads supplied by vendors. Each wire is identified by a number on a wiring pictorial (refer to section DIA).

Wiring Color Codes Chart Number 0** 1** 2** 3** 4** 5** 6** 7** 8** 9** 29** 59** Color Black Brown Red Orange Yellow Green Blue Violet Gray White Red Stripe/White Green Stripe/White Function Traction Inputs/Outputs Analog Inputs Battery Positive Non-Battery Positive Status Inputs/Outputs Battery Negative Isolated Negative Load Position Inputs/Outputs Indicators and Warning Devices Miscellaneous Positive that has gone thru a switch Negative that has gone thru a switch or resistor

Power Cables
Except WP trucks, power cables are designated using one of the following abbreviations, followed by a dash number. Power Cables Abbreviations Chart Abbreviation PC#1 PC#2 PC#4 PC#6 PC#10 PC#1/0 PC#2/0 PC#3/0 Part Numbers 084571 084570 084569 084568 090963 084572 084573 086749

An example of such a cable is PC # 1/0 - 10. The part number for this cable is 084572-010.

Crown 2000 PF11845-1 Rev. 10/06

M4.1-2720-001 03 Rev. 10/06

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Electrical System
Component Abbreviations and Designators Component Abbreviations and Designators REC Components 1AD ALM ATD BATT BDI BRK CA CAP DB DFR DMC DR ECN FAN FIL FLS FU HF HN HR HSC JC LGT M MCR PC PCVA PCVH PMTD POT PS PS 1A Bypass Driver Alarm Anti Tie Down Module Battery Battery Disch. Interrupt Brake Connector Assembly Capacitor Diode Block Defrost Dual Motor Card Driver Module Encoder Fan Filter Flasher Fuse Hash Filter Horn Heater High Speed Card Fixed Part of Ca Light Motor Motor Control Movable Part of Ca "Pressure Compensated Valve, Acc." "Pressure Compensated Valve, Hoist" Pulse Monitor Trip Driver Potentiometer Power Supply Pressure Switch RES SB SSC SV SVA SVL SVP SVR SVS SVT TB TD TDR TMM TP TT V XC A B C D ED F FA FB FW K P R RA RB Rectifier Resistor Suppressor Block Safety Switch Card Hydraulic Solenoid Solenoid Valve - Accessory Solenoid Valve - Lower Solenoid Valve - Pilot Solenoid Valve - Reach Solenoid Valve - Sideshift Solenoid Valve - Tilt Terminal Board Time Delay Time Delay Relay Truck Management Module Test Point Hour Meter (Truck Time) Discharge or Volt Meter Socket for PC Board Speed Contactor Speed Contactor Speed Contactor Dual Contactor Emerg. Disc. Contactor Forward Contactor Forward Contactor A Forward Contactor B Field Weakening Relay Pump Contactor Reverse Contactor Reverse Contactor A Reverse Contactor B

Contactor and Relays

M4.1-2720-002 03 Rev. 10/06

Crown 2000 PF11845-2 Rev. 10/06

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Electrical System
Component Abbreviations and Designators RGB S 1A Switches 1AS ACC ACS AHS AS AxA AxB AxC AxF AxR AXS BFS BLS BMS BPS BRES BRS BS CHS CHSL CHSR CLS CS CTS DIS DMS DMSL DMSR DPS DRS Traction Bypass Switch Accessory Switch Accelerator Switch Aux. Height Switch Switch For A Contactor Aux. Sw. on A Contactor Aux. Sw. on B Contactor Aux. Sw. on C Contactor Aux. Sw. on Fwd. Contactor Aux. Sw. on Rev. Contactor Aux. Function Switch Brake Fluid Switch Battery Latched Switch Brake Monitor Switch Brake Pressure Switch Battery Restraint Switch Brake Switch Switch For B Contactor Chain Switch Chain Switch Left Chain Switch Right Clamp Switch Switch For C Contactor Cable Tension Switch Direction Switch Dead Man Switch Dead Man Switch Left Dead Man Switch Right Display Switch Door Switch Regen. Braking Contactor Power Steering Contactor Bypass Contactor Component Abbreviations and Designators DTS ECS EDS EIS EMS ENS EOS ERLS ERS EXS FHS FKS FLMCS FLS FNS FRMCS FRS FS FTS GCSL GCSR GOSL GOSR GTS GUS HCS HGTS HNS HSS HTS HTSXX KORS KYS LCS Drive Tow Switch Elevation Control Switch Emergency Disconnect Switch Extend In Switch Emergency Switch Entry Switch Extend Out Switch Emergency Raise/Lower Switch Erase Switch Extend Switch Fork Home Switch Fork Switch Forward Left Motor Cover Sw Fork Left Switch/Free Lift Switch Fan Switch Forward Right Motor Cover Sw Fork Right Switch Forward Switch Foot Guard Switch Gate Closed Switch Left Gate Closed Switch Right Gate Open Switch Left Gate Open Switch Right Gate Switch Guidance Switch Height Cable Switch Height Switch Horn Switch High Speed Switch Heater Switch Height Switch (XX Inches) Key Override Switch Key Switch Lower Cutout Switch

Crown 2000 PF11845-3 Rev. 10/06

M4.1-2720-003 03 Rev. 10/06

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Electrical System
Component Abbreviations and Designators LGS LMS LOS LTS MFS MVS NUS ORS PLS PORS PRS PS PTS PUS QPS RAS RES RGS RGSL RGSR RIS RLMCS ROS RRMCS RS RSS SAS SCS SES SLS SQS SRS SSS STS Light Switch Limit Switch Lower Switch Loadtray Switch Multi-funciton Switch Multi-voltage Switch Null Switch Override Switch Pivot Left Switch Presence Overide Switch Pivot Right Switch Pressure Switch Pivot Switch Pump Switch Quick Pick Switch Raise Switch Reach Extended Switch Rail Guide Switch Rail Guidance Switch Left Rail Guidance Switch Right Reach In Switch Rear Left Motor Cover Switch Reach Out Switch Rear Right Motor Cover Switch Reverse Switch Sheet Retainer Switch Safety Switch Sideshift Center Switch Seat Switch Sideshift Left Switch Sequence Switch Sideshift Right Switch Sideshift Switch Power Steer Switch Component Abbreviations and Designators SWH TBS TDS TES THS TLS TLT TRS TUS TVS ZSS Terms ASM CTRL CTRLR DIST PNL DSPL F/C HCM HDL HYD OHG PCB PICT PKT PL PWR PWR SPLY SCHEM TCM TMM TRAC Assembly Control Controller Distribution Panel Display Freezer Conditioning Hydraulic Control Module Handle Hydraulic Overhead Guard Printed Circuit Board Pictorial Packet Platform Power Power Supply Schematic Traction Control Module Truck Management Module Traction Operator Activated Switch Tilt Back Switch Tilt Down Switch Test Switch Thermal Switch Traverse Left Switch Tilt Switch Traverse Right Switch Tilt Up Switch Traverse Switch Zone Select Switch

DESIG LIST Designation List

M4.1-2720-004 03 Rev. 10/06

Crown 2000 PF11845-4 Rev. 10/06

ELECTRICAL SYSTEM
Electrical System SWITCHES
Switch symbols convey: 1. Type of switch. 2. Number of terminals. 3. Momentary or maintained contact. 4. How the switch is held and wired. 5. How the switch is activated. 6. Application. Type of Switch
Figure 8120-01 Figure 8119-01

Momentary or Maintained Contact

Momentary contact is a shaded triangle.

or

With common

Maintained is an open circle (an open circle also denotes the common terminal).

Figure 8115-01

Figure 8115-01

or

or

Figure 8117-01 Figure 8116-01

How the Switch is Held and Wired To determine how the switch is held and wired, look closely at the contact symbols. An open circle denotes a maintained contact so therefore it is the normally closed terminal. A shaded triangle denotes a momentary contact, therefore it is the normally open terminal. Switches having more than one maintained contact do not have a normally open or normally closed terminal, although they may have a common. Symbols for these switches include the markings present on the actual switch.

Without common

Figure 8117-01

or

Figure 8118-01

Example:

Number of Terminals

All terminals are shown even if not wired.

Figure 8121-01

Crown 2000 PF11845-5 Rev. 10/06

M4.1-2720-005 03 Rev. 10/06

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Electrical System

Examples (All Momentary) With Common (Transfer) Wired normally open, held open Wired normally open, held closed Wired normally closed, held open Wired normally closed, held closed How the Switch is Activated If it is necesary to include how the switch is mechanically actuated, a note will be added to the drawing (example: operator, lever or truck actuated, etc.) Application Switch application is conveyed through the abbreviation (example: HTS = Height Switch 120 in., DTS = Drive/Tow Switch). Notes: Without Common (Double Break)

Figure 8119-01

Figure 8120-01

Figure 8122

Figure 8123

Figure 8115-01

Figure 8117-01

Figure 8124

Figure 8125

In a schematic, the condition of a circuit is defined using a note (example: vehicle shown fully lowered with no operator on vehicle). Positive action switches are marked with the following symbol:

8126-02

M4.1-2720-006 03 Rev. 10/06

Crown 2000 PF11845-6 Rev. 10/06

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Electrical System
Switch Symbols (Mechanically activated switches) Actuation Description No. of Terminals Momentary w/common w/o common Fully Maintained w/common w/o common

Figure 8100-01

Crown 2000 PF11845-7 Rev. 10/06

M4.1-2720-007 03 Rev. 10/06

ELECTRICAL SYSTEM
Electrical System
Switch Symbols (Mechanically activated switches) Continued No. of Terminals Momentary w/common w/o common Fully Maintained w/common w/o common

Actuation Description

Figure 8101-02

M4.1-2720-008 03 Rev. 10/06

Crown 2000 PF11845-8 Rev. 10/06

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Electrical System
Specialty Switches Pressure Switch

Figure 8127

Reed Switch

Figure 8128

Temperature Switch

Figure 8129

Brake Fluid Switch

Figure 8130

Three Position Key Switch

Start

Off

Figure 8131-01

Crown 2000 PF11845-9 Rev. 10/06

M4.1-2720-009 03 Rev. 10/06

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Electrical System
Other Electrical Symbols Signal Flow One Way Signal Flow Simultaneous Signal Flow Alternate Chassis Ground Common Return Test Point Terminal Strip T-Connection Double Junction Mast Cable Power Termination Female/ Socket Male Pin Socket & Pin LVDT Connector Fixed/Jack Cable MultiTwisted Pairs Connector Moveable/ Plug Connector Assembly Ferrite Bead

Heater

Thermistor Mov/ Transzorb Capacitor Nonpolarized Capacitor Polarized Current Shunt Inductor

Cable Shielded Cable Twisted Pair

Cable MultiConductor

Diode

LED

Cable MultiConductor

Resistor

Zener Diode

Cable Unconnected Cable Unconnected Insulated Junction Point

SIP Resistor

SCR

Pot

Transistor NPN

Rheostat
Figure 8132-02

M4.1-2720-010 03 Rev. 10/06

Crown 2000 PF11845-10 Rev. 10/06

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Electrical System
Other Electrical Symbols Transistor PNP Darlington NPN Darlington PNP N-FET With Diode Clamp P-FET With Diode Clamp Motor Field, Series Motor Field, Shunt Series Motor, DC DC/DC Converter Power Supply Battery Contactor Normally Open Contactor Normally Closed Coil

Dual Suppressor

Dual Suppressor

Filter Block

OR Gate NOR Gate Schmitt NAND

Coil Suppression Fuse - Band Shows Positive Feed Tach Sensor Hour Meter

Schmitt Buffer Schmitt Inverter

Lamp Shunt Motor, DC Horn Permanent Magnet Motor AND Gate Encoder NAND Gate Separately Excited Motor, DC Motor, AC Suppressor Suppressor X-OR Gate Suppressor X-NOR Gate Integrated Circuit
Figure 8133-02

Amp/Comp

Transformer

Crown 2000 PF11845-11 Rev. 10/06

M4.1-2720-011 03 Rev. 10/06