BORplus Product Guide

BORplus2005_Cover_ENG_05.09.
fh9 5/9/06 18:05 Page 2

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EPIC
G111, L61, X721
july 2005
for home
Installation system
BOR plus
Product
description
FOR USE IN HOT&COLD TAP WATER

AND HEATING SYSTEMS
Top worldwide manufacturer
Composite
of plastic pipe systems
BORplus_ENG_2006.05.09.fh9 5/9/06 13:59 Page 1

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BORplus installation system

Table of contents
Table of contents
Composite
I. Background information .......................................................................................
1. Basic data ..................................................................................................
2. System application .....................................................................................
3. System benefits ..........................................................................................
II. System characteristics .........................................................................................
1. Scope and conditions of use .......................................................................
2. Product range .............................................................................................
3. Pipes matching pipe types with system operation parameters .................
4. Fittings ........................................................................................................
5. Approvals and certificates............................................................................
III. Assembly .............................................................................................................
1. Connection technique..................................................................................
2. Installation guide .........................................................................................
3. Welding process parameters .......................................................................
4. Pipe connection...........................................................................................
IV. Guarantee .............................................................................................................
V. Product description ..............................................................................................
PHONE
+48 (46) 864 04 00
FAX
+48 (46) 864 04 02
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I. Background information
I. Background
information
BORplus is an all-inclusive, high-quality, and well-tested polypropy-
the manufacturing process, and fusion-welding connection techni-
lene installation system.
ques used during assembly.
Operational safety and useful life of over 50 years of BORplus is based on factors such as top-quality raw materials, strict control of
1. Basic data
BORplus is made of type 3 polypropylene (PP-R). This material is
resistant to simultaneous and long-term exposure to temperature
and pressure of the medium, as well as 100% resistant to corrosion
and exposure of over 300 different chemical substances at various
temperatures.
Top-quality granulated plastic materials used to manufacture BORplus
system include:
BOREALIS (RA 130E-8427), Vestolen P 9421,
and TIPPLEN CS4-8000 G.
2. System application
BORplus can be used both in assembly of new systems or for repairs
Given its good chemical resistance, the system can also be used
of existing systems:
for the following applications:
water systems (hot and cold tap water)
industry (compressed air systems, various types of process
heating systems (radiator heating)
piping)
cooling systems (chilled water)
agriculture and horticulture
in all types of residential buildings (single-family houses and apartment blocks) and public utility facilities.
3. Advantages
fittings constructed with accordance to requirements of pres-
reduced local resistance factors (even up to 60%) unique
sure class PN 25
design of fittings
lifetime over 50 years
low thermal conductivity coefficient (0.21 W/mxK) reduced
secure and quick assembly fusion-welding guarantees
thermal losses
absolute tightness of connections
sanitary (hygienic) aspects (neutral to water)
low noise level vibrations are damped, sounds are absorbed
resistant to many chemicals
low linear resistance factor (k=0.007) no pipe encrustation
BORplus INSTALLATION SYSTEM Product description july 2005

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II. System characteristics
II. System characteristics
1. Scope and conditions of use

Table 1. Product range and properties of pipes.
System
central heating
systems
cold tap
water systems
hot tap
water systems
Operating pressure P [b]
10
10
Operating temperature top [C]
20
60
80
type
Maximum emergency temperature te [C]
95
100
Maximum operating time at te
100
100
Note: Emergency temperature (te) refers to periods of system breakdowns (e.g. control systems) when temperature might rise to levels presented in the table
above during the total operating time of 100 hours during 50 years of use, with the maximum emergency operating time up to 3 hours.
2. Product range
homogenous PP pipes class PN 10, PN 16, PN 20, diameter
range: 16 110 mm
PP pipes stabilised with a perforated aluminium insert, range
diameter: 16 110 mm
PP fittings, range diameter: 16 110 mm
PP fittings with fused elements (female and male threads)
PP ball and stright valves
accessories and fastening tools
3. Pipes matching pipe types with system operation parameters

Depending on the required operating conditions for different tempe-
tems with operating temperature up to 60C and pressure up
rature and pressure values, the following pipe pressure range is
to 6 bar
available:
PN 20 pipes and stabilised pipes cold and hot water systems
PN 10 pipes cold water systems with operating temperature
with operating temperature up to 60C and pressure up to
up to 20C and pressure up to 10 bar
10bar, as well as central heating systems with operating tem-
PN 16 pipes cold water systems with operating temperature

up to 20C and pressure up to 10 bar, as well as hot water sys-
perature up to 80C and pressure up to 6 bar

PP pipes stabilised with a perforated aluminium insert strengthen
the pipe and reduce its thermal elongation.
4. Fittings
Compared to other PP systems, the distinguishing characteristics
of
BORplus
Water flow characteristics
fittings include:
smoother transition at the fitting-pipe point of contact, reducing

flow irregularities
shift of the axis of symmetry in 90 elbows outside the fitting
(diameter range: 16 40 mm), directing the main stream of the
flow to a more rounded arch
As a result, BORplus ensures a threefold reduction of hydraulic losses compared to other PP systems.
Standard elbow with
centric profile
Composite
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FAX
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elbow with
non-centric profile
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II. System characteristics/III. Assembly
Pressure loss values
1,0
Pressure loss values p [b]
0,9
0,8
0,7
standard
elbow
0,6
0,5
elbow
0,4
0,3
0,2
0,1
0,0
0
500
1 000
1 500
Flow [l/h]
2 000
2 500
3 000
5. Approvals and certificates

In line with current requirements for products and materials used in
construction,
BORplus
and sanitary certificates of the National Institute of Hygiene.
has all technical approvals of COBRTIINSTAL
III. Assembly
1. Connection technique
In general, BORplus pipes and fittings are connected using the poly-
Alternatively, it is possible to use fittings with nickel-coated fused
fusion welding technique at 260 280C. This technique guarantees
brass elements with male or female threads, or flanged sleeves.
permanent fusion of the fitting and piping material, producing a uni-
With these techniques, polypropylene systems can be connected
form weld. As a result, the connection has even greater strength
to any other material used in installation technologies.
than the pipe itself.

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III. Assembly
2. Installation guide
Cutting
1.
Pipes should be cut down to required length,

at 90 to the axis, using appropriate tools
(pipe shears or cutters).
Aluminium layer
stripping (stabilised
pipes only)
4.
Before welding any stabilised PP pipes, alayer

of aluminium with the outer plastic coating
must be removed along the entire depth of
the weld. To remove the aluminium coat, use
a special coarse file with the diameter that fits
pipe dimensions.
Cleaning
2.
Before welding, pipes and fittings must be

cleaned (to remove dust, grease, etc.) and
dried.
Marking
3.
Heating
5.
Simultaneously insert the pipe end and slide

the fitting over corresponding heating tips of
the welder (heated up to 260 280C earlier).
Keep the required heating time see heating
time values for different system dimensions.
Mark the required depth of pipe insertion into

the fitting (for a given outer pipe diameter
see the table).
Welding
6.
After heating, remove both elements from

heating tips and push the pipe into the fitting
flange up to the depth marked earlier. The
welding time depends on the outer diameter
of the pipe. Good welds should have a double,
uniform fin of material pushed out to the surface, along the circumference connected
elements.
Cooling
7.
Composite
It is recommended to keep the connection

fixed for the next 10 20 seconds, allowing
the weld to cool down partially and achieve
the initial strength. It is now possible to make
other connections of the system. Full load of
the weld is allowed only when the connection
has cooled down completely.
PHONE
+48 (46) 864 04 00
FAX
+48 (46) 864 04 02
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III. Assembly
3. Welding process parameters

Pipe diameter
Welding depth
Heating time*
Welding time
Cooling time
[mm]
[mm]
[s]
[s]
[min]
16
13
20
14
5 (3)
25
15
7 (4)
32
16
8 (4)
40
18
12 (6)
50
20
18 (9)
63
24
24 (12)
75
26
30 (15)
10
90
29
40 (20)
10
110
32,5
50 (25)
10
Note:
Values presented in the table refer to PN 16, PN 20 pipes and stabilised pipes.
* Heating time values in brackets refer to PN 10 pipes.
* With the outside temperature below +5C, the heating time should be increased by 50%.
4. Pipe connection
Distances between (sliding) supports are given in cm for vertical
pipes made of:
polypropylene pipes (homogenous)
Pipe outside diameter
[mm]
Temperature of flowing water [C]

20
30
40
50
60
70
16
75
70
70
65
65
55
20
80
75
70
70
65
60
25
85
85
85
80
75
70
32
100
95
95
90
85
75
40
110
110
105
100
95
85
50
125
120
115
110
105
90
63
140
135
130
125
120
105
75
155
150
145
135
130
115
90
170
165
160
155
150
145
110
190
185
180
175
160
155
70
polypropylene pipes (stabilised)

Pipe outside diameter
[mm]
Temperature of flowing water [C]

20
30
40
50
60
16
125
120
120
110
110
90
20
135
125
120
120
110
100
25
145
145
145
135
125
120
32
170
160
160
150
145
125
40
185
185
180
170
160
145
50
210
205
200
185
180
150
63
235
230
220
210
200
180
75
250
245
235
225
210
190
90
265
260
250
240
230
210
110
270
265
255
245
235
215

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IV. Guarantee
IV. Guarantee
Wavin-Metalplast-Buk Sp. z o.o. guarantees trouble-free operation
present the receipt of purchase of products covered by this guarantee
of the BORplus installation system for the period of 10 years after
when any defect is reported. Defects shall be reported to and the
the date of purchase of products covered by the guarantee, regardless
said receipt shall be presented at the point of sale where products
of the date when the system is put into operation.
covered by this guarantee were purchased. Failure to do so relieves
This guarantee covers all elements of the
Composite
BORplus
installation system
Wavin of any and all liability under this guarantee.
manufactured or supplied by Wavin (excluding assembly tools). Any
This guarantee covers the return of costs incurred by any third
compensation is guaranteed only on condition that all principles of
person to make good or disassemble defective products as well as
assembly, design, and operation have been complied with, as per
to assemble, supply, and re-install defect-free products.
Wavin's recommendations or generally accepted principles of
This guarantee does not cover any lost opportunity compensation,
construction technology.
in particular related to downtimes, business interruptions, reduced
If any other products (pipes or fittings) are used in the assembly
value, or any other consequential damage. Any further claims shall
instead of BORplus installation products supplied by Wavin, this
be excluded.
guarantee shall be null and void.
Wavin's liability for damage shall be limited to: 2,000,000 PLN per
Any other types of damage (such as mechanical system damage,
any damage and 4,000,000 PLN per cumulative damage in one ca-
frost damage, etc.) or assembly-related errors and faults are not
lendar year.
covered by this guarantee.
Wavin hereby reserves the right to contract any third-party specialist
If any defects are identified, Wavin hereby reserves the right to test
companies to carry out any repairs of the system, at Wavin's
the defective system on-site within 7 days after any defect is identified,
discretion.
before any corrective action is taken. In addition, the user should
Any period of repair shall not extend the total guarantee period.
PHONE
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FAX
+48 (46) 864 04 02
E-MAIL
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V. Product description
Pipes
PN 10 pipe, 4 m long
product code
3045030100
3045030130
3045030160
3045030190
3045030220
3045030250
3045030280
3045030310
3045030340
unit of
product code
former
[mm]
[mm]
measure
9503010
9503013
9503016
9503019
9503022
9503025
9503028
9503031
9503034
20
25
32
40
50
63
75
90
110
1,9
2,3
2,9
3,7
4,6
5,8
6,8
8,2
10,0
m
m
m
m
m
m
m
m
m
D
product code
3045025070
3045025100
3045025130
3045025160
3045025190
3045025220
3045025250
3045025280
3045025310
3045025340
unit of
product code
former
[mm]
[mm]
measure
9502507
9502510
9502513
9502516
9502519
9502522
9502525
9502528
9502531
9502534
16
20
25
32
40
50
63
75
90
110
2,2
2,8
3,5
4,4
5,5
6,9
8,6
10,3
12,3
15,1
m
m
m
m
m
m
m
m
m
m
product code
3045020070
3045020100
3045020130
3045020160
3045020190
3045020220
3045020250
3045020280
3045020310
3045020340
unit of
product code
former
[mm]
[mm]
measure
9502007
9502010
9502013
9502016
9502019
9502022
9502025
9502028
9502031
9502034
16
20
25
32
40
50
63
75
90
110
2,7
3,4
4,2
5,4
6,7
8,3
10,5
12,5
15,0
18,3
m
m
m
m
m
m
m
m
m
m
PN 20 pipe in coils, 100 m long

product code
former
product code
unit of
[mm]
[mm]
measure
16
20
2,7
3,4
m
m
3045035070
3045035100
9503507
9503510
PN 20 stabilised pipe, 4 m long

product code
unit of
product code
former
[mm]
[mm]
measure
9505007
9505010
9505013
9505016
9505019
9505022
9505025
9505028
9505031
9505034
16
20
25
32
40
50
63
75
90
110
2,7
3,4
4,2
5,4
6,7
8,4
10,5
12,5
15,0
18,4
m
m
m
m
m
m
m
m
m
m
3245050072
3245050102
3245050132
3245050162
3245050192
3245050222
3245050252
3245050280
3245050310
3245050340
BORplus INSTALLATION SYSTEM Zestawienie produktw july 2005

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Pipes continued
Corrugated casing pipe (red),
coil 50 m
product code
former
product code
Dz Dw
3145080070
3145080100
3145080130
3145080160
9508007
9508010
9508013
9508016
Dw
Dz
unit of
[mm]
[mm]
measure
21
23
29
36
25
28
34
43
m
m
m
m
Corrugated casing pipe (red),

coil 25 m
product code
former
product code
3145080190
9508019
Dw
Dz
unit of
[mm]
[mm]
measure
44
52
Corrugated casing pipe (blue),

coil 50 m
product code
Dz Dw
former
product code
3145085070
3145085100
3145085130
3145085160
9508507
9508510
9508513
9508516
Dw
Dz
unit of
[mm]
[mm]
measure
21
23
29
36
25
28
34
43
m
m
m
m
Corrugated casing pipe (blue),

coil 25 m
product code
former
product code
3145085190
9508519
Dw
Dz
unit of
[mm]
[mm]
measure
44
52
Elbows
Elbow 90
Z
product code
product code
former
[mm]
[mm]
9514007
9514010
9514013
9514016
9514019
9514022
9514025
9514028
9514031
9514034
16
20
25
32
40
50
63
75
90
110
16
19
21
24
29
34
40
46
50
56
unit of
[mm] measure
3045140070
3045140100
3045140130
3045140160
3045140190
3045140220
3045140250
3045140280
3045140310
3045140340
22
26
30
35
42
50
60
70
86
105
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
Nipple elbow 90
L1
product code
former
product code
3045143100
3045143130
3045143160
9514310
9514313
9514316
L1
unit of
[mm] [mm] [mm] [mm] measure
20
25
32
19
21
24
31
36
44
26
31
36
szt.
szt.
szt.
10
Composite
PHONE
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FAX
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Elbow 45
product code
former
product code
3045146070
3045146100
3045146130
3045146160
3045146190
3045146220
3045146250
3045146280
[mm]
[mm]
16
20
25
32
40
50
63
75
13
15
16
18
21
24
28
31
9514607
9514610
9514613
9514616
9514619
9514622
9514625
9514628
unit of
[mm] measure
15
16
18
20
23
26
31
35
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
Nipple elbow 45
product code
L
3045149100
3045149130
3045149160
L1
former
product code
L1
unit of
9514910
9514913
9514916
20
25
32
19
21
24
20
25
30
16
26
30
szt.
szt.
szt.
L1
unit of
Tees
Tee
L
product code
Z
D
L1
D
3045155070
3045155100
3045155130
3045155160
3045155190
3045155220
3045155250
3045155280
3045155310
3045155340
former
product code
9515507
9515510
9515513
9515516
9515519
9515522
9515525
9515528
9515531
9515534
16
20
25
32
40
50
63
75
90
110
13
15
19
25
31
39
50
59
72
98
46
23
54
27
63
32
76
38
91
45
109
55
134
67
156
78
179
89
210 105
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
Reducer tee at branching

L
product code
former
D1
D2
D1
L1
unit of
product code [mm] [mm] [mm] [mm] [mm] [mm] measure
D1
L1
D2
3045158100
3045158130
3045158160
3045159130
3045159160
3045159190
3045159220
3045160160
3045160190
3045160220
3045161190
3045161220
3045161250
3045162220
3045162250
3045162280
3045163250
3045163280
3045164280
3145163310
3145164310
3145165310
9515810
9515813
9515816
9515913
9515916
9515919
9515922
9516016
9516019
9516022
9516119
9516122
9516125
9516222
9516225
9516228
9516325
9516328
9516428
9516331
9516431
9516531
20
25
32
25
32
40
50
32
40
50
40
50
63
50
63
75
63
75
75
90
90
90
16
16
16
20
20
20
20
25
25
25
32
32
32
40
40
40
50
50
63
50
63
75
20
25
32
25
32
40
50
32
40
50
40
50
63
50
63
75
63
75
75
90
90
90
15
16
18
16
18
21
25
18
21
24
21
24
28
28
28
31
28
31
31
36
36
36
54
63
68
63
68
81
89
76
81
97
91
97
119
109
119
139
134
139
156
140
148
160
27
29
33
30
34
39
43
36
41
47
43
49
58
52
60
68
63
71
75
72
74
78
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.

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Composite
11

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Coupler
product code
L
Z
3045105070
3045105100
3045105130
3045105160
3045105190
3045105220
3045105250
3045105280
3045105310
3045105340
product code
former
[mm]
[mm]
9510507
9510510
9510513
9510516
9510519
9510522
9510525
9510528
9510531
9510534
16
20
25
32
40
50
63
75
90
110
13
15
16
18
21
24
28
31
36
42
unit of
[mm] measure
29
32
35
39
44
50
58
66
89
101
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
unit of
Pipe cap
product code
L
former
product code
3045223070
3045223100
3045223130
3045223160
3045223190
3045223220
3045223250
3045223280
3145223310
9522307
9522310
9522313
9522316
9522319
9522322
9522325
9522328
9522331
[mm]
[mm]
16
20
25
32
40
50
63
75
90
13
15
16
18
21
24
28
31
37
[mm] measure
25
28
32
36
42
50
58
65
72
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
unit of
Bypass
product code
320
former
R100
product code
D
R100
3045230070
3045230100
3045230130
3045230160
9523007
9523010
9523013
9523016
[mm]
[mm]
16
20
25
32
18
22
27
34
[mm] measure
80
86
93
101
szt.
szt.
szt.
szt.
Reducers
Reducer
product code
L1
Z
D1
12
Composite
PHONE
+48 (46) 864 04 00
former
product code
D2
3045110100
3045110130
3045111130
3045111160
3045111190
3045112160
3045112190
3045113190
3045112220
3045113220
3045114220
3045113250
3045114250
3045114280
3045115250
3045115280
3045116280
FAX
+48 (46) 864 04 02
9511010
9511013
9511113
9511116
9511119
9511216
9511219
9511319
9511222
9511322
9511422
9511325
9511425
9511428
9511525
9511528
9511628
D1
D2
L1
unit of
[mm] [mm] [mm] [mm] [mm] measure
20
25
25
32
40
32
40
40
50
50
50
63
63
75
63
75
75
16
16
20
20
20
25
25
32
25
32
40
32
40
40
50
50
63
15
16
16
18
21
18
21
21
24
24
24
28
28
31
28
31
31
38
40
42
45
48
46
50
52
55
57
59
61
63
68
66
71
75
26
29
29
33
39
33
39
39
46
46
46
52
52
58
52
58
58
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
E-MAIL
kontakt_pl@wavin.pl

C
CM
MY
CY CMY

Nipple reducer
product code
L1
D2
3045110110
3045111140
3045112170
3045113200
3045115310
3045116310
3045117310
3245180312
D1
former
D1
D2
L1
unit of
product code
9511011
9511114
9511217
9511320
9511531
9511631
9511731
9511831
20
25
32
40
90
90
90
110
16
20
25
32
50
63
75
90
13
15
16
18
24
28
31
33
34
37
40
45
65
70
74
93
L1
unit of
18
20
21
23
30
34
38
42
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
Flanged fleeve
product code
L1
3045238250
3045238280
3045238312
3045238342
former
product code
[mm] [mm] [mm] measure
9523825
9523828
9523831
9523834
63
75
90
110
95 63
110 71
136 80
164 103
szt.
szt.
szt.
szt.
Expansion loop
product code
former
product code
H
D
L
3045248070
3045248100
3045248130
3045248160
3045248190
9524807
9524810
9524813
9524816
9524819
[mm]
[mm]
[mm]
[mm] measure
unit of
16
20
25
32
40
2,7
3,4
4,2
5,4
6,7
260
320
330
400
400
155
170
210
240
260
szt.
szt.
szt.
szt.
szt.
L1
unit of
Threaded elements
90 elbow with female thread
(wall-mounted)
A-A
Z
product code
former
product code
L
A
A
L1
3045310070
3045310100
3045310130
3045311100
3045311130
9531007
9531010
9531013
9531110
9531113
Z1
16x"
20x"
25x"
20x"
25x"
25
25
25
28
28
26
26
30
26
30
49
49
49
55
55
38
38
41
40
42
szt.
szt.
szt.
szt.
szt.
Z1
L1
unit of
Z1
A-A
Z
90 elbow with male thread

(wall-mounted)
product code
former
product code
L
A
A
L1
Z1
3045330070
3045330100
3045330130
3045331100
3045331130
9533007
9533010
9533013
9533110
9533113
16x"
20x"
25x"
20x"
25x"
25
25
25
28
28
26
26
30
26
30
49
49
49
55
55
52
52
55
55
57
szt.
szt.
szt.
szt.
szt.

product code
former
product code
3045390070
3045390100
3045390130
3045391100
3045391130
3045391160
9539007
9539010
9539013
9539110
9539113
9539116
unit of
16x"
20x"
25x"
20x"
25x"
32x"
22
26
30
26
30
32
38
38
41
40
42
46
szt.
szt.
szt.
szt.
szt.
szt.

www.wavin.pl
Composite
13

C
CM
MY
CY CMY

Threaded elements continued

and wrench unit
product code
former
product code
unit of
3045395160 9539516
32x1"
34
59
szt.
unit of

product code
L
3045400070
3045400100
3045400130
3045401100
3045401130
3045401160
former
product code
9540007
9540010
9540013
9540110
9540113
9540116
16x"
20x"
25x"
20x"
25x"
32x"
product code
former
product code
unit of
32x1"
34
78
szt.
Tee with female thread

at branching
L
Z
product code
former
product code
L1
3045410070
3045410100
3045411100
3045410130
3045411130
3045411160
9541007
9541010
9541110
9541013
9541113
9541116
L1
unit of
16x"x16
20x"x20
20x"x20
25x"x25
25x"x25
32x"x32
13
15
15
16
16
18
44
51
51
59
59
63
50
52
55
55
57
59
szt.
szt.
szt.
szt.
szt.
szt.
Tee with female thread at branching,

with wrench unit
L
Z
product code
former
product code
L1
3045415160 9541516
L1
unit of
32x1"x32
18
68
78
szt.
L1
unit of
Tee with male thread

at branching
product code
former
product code
L1
3045420070
3045420100
3045421100
3045420130
3045421130
3045421160
9542007
9542010
9542110
9542013
9542113
9542116
16x"x16
20x"x20
20x"x20
25x"x25
25x"x25
32x"x32
13
15
15
16
16
18
44
51
51
59
59
63
50
52
55
55
57
59
szt.
szt.
szt.
szt.
szt.
szt.
L1
unit of
Tee with male thread at branching,

with wrench unit
product code
former
product code
L1
3045425160 9542516
Composite
szt.
szt.
szt.
szt.
szt.
szt.
3045405160 9540516
PHONE
+48 (46) 864 04 00
52
52
55
55
57
61

and wrench unit
14
22
26
30
26
30
32
FAX
+48 (46) 864 04 02
32x1"x32
18
68
78
szt.
E-MAIL
kontakt_pl@wavin.pl

C
CM
MY
CY CMY

Coupler with female thread
L
Z
L1
product code
former
product code
3045350070
3045350100
3045350130
3045351100
3045351130
L1
unit of
16x"
20x"
25x"
20x"
25x"
13
15
16
15
16
41
43
46
46
47
28
28
28
31
31
szt.
szt.
szt.
szt.
szt.
L1
unit of
Coupler with female thread

and wrench unit
L
Z
9535007
9535010
9535013
9535110
9535113
L1
product code
former
product code
3045362160
3045363190
3045364220
3045365250
3045366280
9536216
9536319
9536422
9536525
9536628
32x1"
40x1"
50x1"
63x2"
75x2"
18
21
24
28
31
64
72
80
90
98
51
57
62
68
73
szt.
szt.
szt.
szt.
szt.
L1
unit of
Coupler with male thread
L
L1
product code
former
product code
3045370070
3045370100
3045370130
3045371100
3045371130
9537007
9537010
9537013
9537110
9537113
16x"
20x"
25x"
20x"
25x"
13
15
16
15
16
55
57
58
61
62
41
43
46
46
47
szt.
szt.
szt.
szt.
szt.
L1
unit of
Coupler with male thread

and wrench unit
L
L1
product code
former
product code
3045382160
3045383190
3045384220
3045385250
3045386280
3045386310
9538216
9538319
9538422
9538525
9538628
9538631
32x1"
40x1"
50x1"
63x2"
75x2"
90x3"
18
21
24
28
31
36
83
91
102
114
123
127
51
57
62
68
73
84
szt.
szt.
szt.
szt.
szt.
szt.
Half-union with female thread

product code
former
product code
60
3045430070
3045431070
3045430100
3045431100
3045431130
3045432130
9543007
9543107
9543010
9543110
9543113
9543213
unit of
[mm] [mm] measure
16x"
16x"
20x"
20x"
25x"
25x1"
24
24
24
24
30
30
szt.
szt.
szt.
szt.
szt.
szt.
Half-union with male thread
product code
former
product code
unit of
3045440070
3045441070
3045440100
3045441100
3045441130
3045442130
9544007
9544107
9544010
9544110
9544113
9544213
16x"
16x"
20x"
20x"
25x"
25x1"
32
32
32
32
39
39
89
89
90
90
91
95
szt.
szt.
szt.
szt.
szt.
szt.

www.wavin.pl
Composite
15

C
CM
MY
CY CMY

Union
product code
former
product code
3045450080 9545008
3045450110 9545011
3045450140 9545014
unit of
16x"x16
20x"x20
25x1"x25
30 120
30 121
37 121
szt.
szt.
szt.
Polypropylene manifold (4 branches)

product code
246
40
Z
former
product code
D1
57
D2
3045455100 9545510
3045456100 9545610
D1
D2
unit of
4/20
4/20
32
40
44
56
szt.
szt.
unit of
Valves
Stright valve
product code
former
product code
3245500100
3245500130
3245500160
3245500190
3245500220
3245500250
D
L
9550010W
9550013W
9550016W
9550019W
9550022W
9550025W
20
25
32
40
50
63
28 69
30 80
39 89
41 112
48 136
60 162
szt.
szt.
szt.
szt.
szt.
szt.
Ball valve
product code
former
product code
3245515100
3245515130
3245515160
3245515190
3245515220
3245515250
3145515280
D
L
9551510W
9551513W
9551516W
9551519W
9551522W
9551525W
9551528
unit of
[mm] [mm] measure
20 60
25 65
32 71
40 85
50 100
63 115
75 134
szt.
szt.
szt.
szt.
szt.
szt.
szt.
Steel clamp with rubber insert

product code
3145803070
3145803100
3145803130
3145803160
3145803190
3145803220
3145803250
3145803280
3145803310
3145803340
former
unit of
product code
[mm] measure
9580307
9580310
9580313
9580316
9580319
9580322
9580325
9580328
9580331
9580334
16
20
25
32
40
50
63
75
90
110
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
Threaded screw
product code
D
L
16
Composite
PHONE
+48 (46) 864 04 00
former
product code
3145807010
3145807020
3145807030
3145807040
3145807050
3145807060
FAX
+48 (46) 864 04 02
9580701
9580702
9580703
9580704
9580705
9580706
DxL
unit of
[mm] measure
M8x50
M8x80
M8x100
M8x120
M8x150
M8x200
szt.
szt.
szt.
szt.
szt.
szt.
E-MAIL
kontakt_pl@wavin.pl

C
CM
MY
CY CMY

Support clamps
Plastic clamps
product code
former
product code
3145800070
3145800100
3145800130
3145800160
3145800190
3145800220
3145800250
3145800280
3145800310
L1
Z1
9580007
9580010
9580013
9580016
9580019
9580022
9580025
9580028
9580031
L1
unit of
16
20
25
32
40
50
63
75
90
14 40 32
14 46 38
14 51 45
14 57 50
14 70 63
14 80 72
14 96 87
15 105 100
15 128 121
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
Plastic clamps with a wall plug
product code
former
product code
L1
3145805070
3145805100
3145806130
3145805160
3145805190
3145805220
3145805250
9580507
9580510
9580513
9580516
9580519
9580522
9580525
Z1
L1
unit of
16
20
25
32
40
50
63
14
14
18
17
17
19
23
8 59
8 64
10 75
10 92
10 101
12 110
12 87
33
38
44
53
60
70
88
szt.
szt.
szt.
szt.
szt.
szt.
szt.
Mounting plate
product code
former
product code
unit of
[mm] [mm] measure
3145950010 9595001
64 220
szt.
Plugs
Pressure test plug (blue)
product code
former
product code
3145955010 9595501
3145955020 9595502
unit of
"
"
32
39
62
91
szt.
szt.
unit of
Pressure test plug (red)

product code
former
product code
3145955030 9595503
3145955040 9595504
"
"
32
39
62
91
szt.
szt.
Pipe cutter
product code
former
product code
3145815040 9581540
3145815750 9581575
unit of
[mm]
measure
16 40
40 63
szt.
szt.

www.wavin.pl
Composite
17

C
CM
MY
CY CMY

Welders
Welder (800 W)
product code
former
product code
3145825740 9582575
unit of
[mm]
measure
16 63
szt.
Welder (1200 W)
product code
former
product code
3145825760 9582576
unit of
[mm]
measure
16 90
szt.
Welder (1600 W)
product code
former
product code
3145825790 9582579
unit of
[mm]
measure
16 110
szt.
Welder mounting screw

product code
former
product code
3145501010 9550101
unit of
[mm]
measure
22
szt.
Heating tip
product code
Z
L1
L
L1
B
3145935070
3145935100
3145935130
3145935160
3145935190
3145935220
3145935250
3145935280
3145935310
3145935340
former
L1
unit of
product code
9593507
9593510
9593513
9593516
9593519
9593522
9593525
9593528
9593531
9593534
16 30
20 34
25 40
32 50
40 60
50 70
63 80
75 100
90 120
100 140
25 25
26 30
28 34
30 40
32 50
35 60
40 70
43 90
52 120
55 120
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
Coarse file for stabilised pipes

product code
former
product code
18
Composite
PHONE
+48 (46) 864 04 00
3145945160
3145945200
3145945250
3145945320
3145945500
3145945630
3145945750
3145945900
3145946100
FAX
+48 (46) 864 04 02
9594516
9594520
9594525
9594532
9594550
9594563
9594575
9594590
9594610
unit of
[mm] [mm]
measure
16/20
20/25
25/32
32/40
50
63
75
90
110
66
67
70
76
59
64
66
69
73
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
szt.
E-MAIL
kontakt_pl@wavin.pl

C
CM
MY
CY CMY

Notes

www.wavin.pl
Composite
19
BORplus2005_Cover_ENG_05.09.fh9 5/9/06 13:38 Page 1

C
CM
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CY CMY
for home
Installation system
BOR plus
Product
description
WAVIN for home sanitary and heating

installation system
Our goal is to provide our individual and institutional investors with top-quality
building installation and heating systems. Based on many years of experience,
access to cutting-edge technologies, innovative solutions, and focus on
customer needs, we are able to offer the following range of reliable products:
PVC soil & waste system and Wavin AS low-noise sanitary system,
sanitary and heating installation systems: Tigris Alupex, Tigris Pex,
BORplus, Hepworth,
Wavin QuickStream syphonic roof drainage system,
Kanion gutter systems,
around the house drainage,
linear drainage system,
individual sewer treatment system.
All Wavin products come with complete

catalogue documentation and support of
our technical experts.
Wavin Metalplast-Buk is continuously developing and improving its products; therefore, we reserve the right to modify
or change our product specifications without prior notice. All information contained herein was prepared in good faith
and was considered up-to-date and without any reservations as at the date when this specification was printed. This
catalogue does not constitute an offer within the meaning of the Civil Code, only information on the product portfolio
offered by Wavin Metalplast-Buk.
Order service
Wavin Metalplast-Buk Sp. z o.o.
Dobieyska 43
64-320 Buk
Wavin Metalplast-Buk Sp. z o.o.

Sochaczew Plant
Koscinskiego 23
phone: +48 (61) 891 10 00

fax:
+48 (61) 891 10 11
phone: +48 (46) 864 04 00

fax:
+48 (46) 864 04 02
e-mail: kontakt_pl@wavin.pl
www. wavin.pl
Composite

BORplus Product Guide

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BORplus2005_Cover_ENG_05.09.

fh9 5/9/06 18:05 Page 2

FOR USE IN HOT&COLD TAP WATER

Top worldwide manufacturer

of plastic pipe systems

BORplus_ENG_2006.05.09.fh9 5/9/06 13:59 Page 1

BORplus installation system

I. Background information .......................................................................................

1. Basic data ..................................................................................................

2. System application .....................................................................................

3. System benefits ..........................................................................................

II. System characteristics .........................................................................................

1. Scope and conditions of use .......................................................................

2. Product range .............................................................................................

3. Pipes matching pipe types with system operation parameters .................

5. Approvals and certificates............................................................................

III. Assembly .............................................................................................................

2. Installation guide .........................................................................................

3. Welding process parameters .......................................................................

IV. Guarantee .............................................................................................................

V. Product description ..............................................................................................

BORplus_ENG_2006.05.09.fh9 5/9/06 13:59 Page 2

BORplus installation system

the manufacturing process, and fusion-welding connection techni-

lene installation system.

ques used during assembly.

for the following applications:

water systems (hot and cold tap water)

industry (compressed air systems, various types of process

heating systems (radiator heating)

cooling systems (chilled water)

agriculture and horticulture

reduced local resistance factors (even up to 60%) unique

lifetime over 50 years

low thermal conductivity coefficient (0.21 W/mxK) reduced

secure and quick assembly fusion-welding guarantees

absolute tightness of connections

sanitary (hygienic) aspects (neutral to water)

low noise level vibrations are damped, sounds are absorbed

resistant to many chemicals

low linear resistance factor (k=0.007) no pipe encrustation

BORplus INSTALLATION SYSTEM Product description july 2005

BORplus installation system

BORplus_ENG_2006.05.09.fh9 5/9/06 13:59 Page 3

BORplus installation system

II. System characteristics

1. Scope and conditions of use

Operating pressure P [b]

Operating temperature top [C]

Maximum emergency temperature te [C]

Maximum operating time at te

3. Pipes matching pipe types with system operation parameters

tems with operating temperature up to 60C and pressure up

rature and pressure values, the following pipe pressure range is

PN 20 pipes and stabilised pipes cold and hot water systems

PN 10 pipes cold water systems with operating temperature

with operating temperature up to 60C and pressure up to

up to 20C and pressure up to 10 bar

10bar, as well as central heating systems with operating tem-

PN 16 pipes cold water systems with operating temperature

perature up to 80C and pressure up to 6 bar

Water flow characteristics

smoother transition at the fitting-pipe point of contact, reducing

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