BC Design Mix Speco 2 Lime

A)
MATERIAL SOURCE :
25 mm :
Pachami/Salbhadra
12 mm :
Pachami/Salbhadra
6 mm :
Pachami/Salbhadra
Lime Powder : Local Market
B) PHYSICAL CHARACTERISTICS OF AGGREGATE :

Sl.
No.
Description
Lab results
Requirement as per MOST

specification (%)
Aggregate Impact value
Max. 24
Flakiness & Elongation value (Combined)
Max. 30
Soundness Loss with Sodium Sulphate
Max. 12
Coating & Stripping of aggregate (Min. Retained)
Max. 95
Fractured Faces
Max. 90
Plasticity Index of mix
Max. 4
Sand Equivalent Value
Min. 50
Stone Polished Value : Dry
Min. 55
: Wet
Min. 55
C) PROPERTIES OF BITUMEN :
Sl.
No.
1
Description
Lab results

specification (%)
67.00
60 - 70
Grade @ 250 C
0
Specific Gravity at 27 C
1.01
Min. 0.99
Ductility @ 250 C (cm)
78.00
Min. 75
195.00
Min. 175
Flash Point ( C)
Loss on Heating (%)
0.93
Max. 1.0
Softening Point (Degrees)
42.00
40 - 55
Viscosity (centistokes)
82
Min. 70
Soluble Matter in CS2 (%)
99.5
Min. 99.0
Water Content (%)
0.11
Max. 0.2
D) SPECIFIC GRAVITY AND WATER ABSORPTION PROPERTIES :
E)
Sl.
No.
Aggregate Size
From Hot Bin
Specific
Gravity
Water
Absorption
40 - 20 mm
3.002
0.18
20 - 11 mm
2.996
0.28
11 - 5 mm
3.011
0.19
5 mm down
2.985
0.32
Lime Powder
2.558
0.00

specification (%)
Max. 2.0 %
PREPARATION AND ANALYSIS OF MARSHALL SPECIMEN :

Marshall specimen were prepared in the above aggregate proportion and varying Bitumen Contents from 3.5%
to 5.5% by weight of the mix and by compacting with 75 blow on either side.
Temperature of aggregate : 155 - 170 C
Temperature of Bitumen : 150 - 165 C
Temperature of Mix : 150 - 165 C
Rolling Temperature : 90 C min
F) DETERMINATION OF DENSITY, VOIDS ANALYSIS, MARSHALL STABILITY AND FLOW TEST WITH :
DIFFERENT % OF BITUMEN USED :
Sl.
No.
Description
3.50
Bitumen Content used (%)

4.00
4.50
5.00
5.50
Compacted Density of mix (gm/cc)
2.595
2.647
2.672
2.660
2.626
Specific Gravity of mix (Max)
2.806
2.781
2.756
2.731
2.708
Air Voids in total mix (%)
7.53
4.81
3.04
2.62
3.01
Voids in Mineral aggregate (%)
16.12
14.87
14.51
15.34
16.87
Voids filled with Bitumen (%)
53.26
67.66
79.02
82.94
82.15
Marshall Stability (kgs)
1235.00
1241.00
1239.00
1224.00
1206.00
Flow (mm)
2.23
2.50
3.13
3.63
4.50
G) DETERMINATION OF OPTIMUM BITUMEN CONTENT :
1
2
3
4
5
6
BITUMEN CONTENT AT,

Max. C.D.M. (gm/cc) :
Air voids in mix (%) :
Voids in mineral aggregate (%) :
Voids filled with Bitumen (%) :
Marshall Stability (kgs) :
Flow (mm) :
OPTIMUM BITUMEN CONTENT (%) :
H) DETAILS OF JOB MIX FORMULA FOR DBM AT OBC AND WITH VARIATION OF +/- 0.3 %
Sl.
No.
Description
Bitumen Content (%)
MOST Specification
Limits
---
Air Voids in mix (%)
Voids in mineral aggregates (%)
Voids filled with Bitumen (%)
65 - 75
Marshall Stability (kg at 600C)
900 (min)
Flow (mm)
3-6
13 - 14 (min)
2-4
COMBINED GRADATION OF AGGREGATES FROM HOT BIN :
INDIVIDUAL GRADATION FROM HOT BIN
40mm20mm
Sieve Size
in (mm)
20mm11mm
11mm5mm
5mmbelow
COMBINED GRADATION FOR HOT BIN
40mm20mm
20mm11mm
11mm5mm
5mmbelow
Lime
40%
35%
12%
11%
2%
% of
passing
Spec.
Limit
Lime
G-4
G-3
G-2
G-1
JMF
JMF
Mid
Tolera Upper
Curve nce
Limit
100
26.50
100
100
100
100
100
40.00
35.00
12.00
11.00
2.00
100
90-100
95
+/-8
19.00
69.37
98.77
100
100
100
27.75
34.57
12.00
11.00
2.00
87.32
71-95
83
+/-8
100
13.20
59.52
72.00
100
100
100
23.81
25.20
12.00
11.00
2.00
74.01
56-80
68
+/-7
81.01
10.00
32.45
57.57
99.73
100
100
12.98
20.15
11.97
11.00
2.00
58.10
NM
62
+/-7
65.10
4.75
4.52
52.44
87.59
99.60
100
1.81
18.35
10.51
10.96
2.00
43.63
38-54
46
+/-6
49.63
2.36
1.20
0.48
100
37.15
75.41
85.70
100
13.00
9.05
9.43
2.00
33.96
28-42
35
+/-5
38.96
1.18
21.85
54.19
64.35
100
7.65
6.50
7.08
2.00
23.23
NM
27
+/-5
28.23
0.600
14.81
41.44
48.25
100
5.18
4.97
5.31
2.00
17.46
NM
21
+/-5
22.46
0.300
5.21
25.77
32.43
99.96
1.82
3.09
3.57
2.00
10.48
7-21
14
+/-4
14.48
12.1
24.40
96.65
1.45
2.68
1.93
6.07
NM
+/-4
10.07
9.56
94.91
1.05
1.90
2.95
2-8
+/-2
4.95
0.150
0.075
COMBINED GRADATION DBM
100
90
80
70
% OF PASSING
60
50
40
30
20
10
0.0
0.1
1.0
10.0
100.0
SIEVE SIZE
(MOST) UPPER LIMIT
(MOST) LOWER LIMIT
(JMF) UPPER LIMIT
(JMF) LOWER LIMIT
MID CURVE
% OF PASSING
JMF
Lower
Limit
92
79.32
67.01
51.10
37.63
28.96
18.23
12.46
6.48
2.07
0.95
3.58
100.0
% OF PASSING
COMBINED GRADATION OF AGGREGATES FROM SPECO COLD FEEDER :

INDIVIDUAL GRADATION
COMBINED GRADATION
G-1
G-2
G-3
G-4
Sieve
Size
in
(mm)
40m
m20m
m
20m
m11m
m
26.5
100
100
100
100
22.4
97.99
100
100
19.0
69.37
98.77
16.0
3.38
13.2
1.70
G-5
40m
m20m
m
20m
m11m
m
40%
35%
12%
11%
2%
100
100
40.00
35.00
12.00
11.00
2.00
100
100
100
39.20
35.00
12.00
11.00
2.00
99.20
100
100
100
27.75
34.57
12.00
11.00
2.00
87.32
65.83
100
100
100
1.35
23.04
12.00
11.00
2.00
49.39
36.00
100
100
100
0.68
12.60
12.00
11.00
2.00
38.28
10.0
9.38
99.73
100
100
3.28
11.97
11.00
2.00
28.25
6.3
1.85
66.17
100
100
0.65
7.94
11.00
2.00
21.59
4.75
27.59
99.60
100
3.31
10.96
2.00
16.27
38-54
2.36
3.90
85.70
100
0.47
9.43
2.00
11.90
1.18
64.35
100
7.08
2.00
0.60
48.25
100
5.31
0.30
32.43
99.96
0.15
16.40
0.075
9.16
Passing
11m
5mm
mLime
below
5mm
11m
5mm% of
mLime
below
passing
Spec. Mid
5mm
Limit Curve
Agg & Filler

Retain
(%)
90-100
100
71-95
89.5
(%)
Wt of Agg &
Filler
(gms)
(gms)
Total
Wt
(gms)
Test 1
Test 2
Test 3
Test 4
Test 5
Wt of Wt of Total Wt of Wt of Total Wt of Wt of Total Wt of Wt of Total Wt of Wt of Total

Agg Filler
Wt
Agg Filler
Wt
Agg Filler
Wt
Agg Filler
Wt
Agg Filler
Wt
(gms) (gms) (gms) (gms) (gms) (gms) (gms) (gms) (gms) (gms) (gms) (gms) (gms) (gms) (gms)
11.88
142.54
137.55
136.84
136.13
135.41
134.70
37.93
455.10
439.17
436.90
434.62
432.35
430.07
69
11.11
133.35
128.68
128.02
127.35
126.68
126.02
62
10.03
120.35
116.14
115.54
114.94
114.34
113.73
6.66
79.95
77.15
76.75
76.35
75.95
75.56
45
5.32
63.85
61.62
61.30
60.98
60.66
60.34
28-42
36
4.37
52.46
50.63
50.36
50.10
49.84
49.58
9.08
7-21
27
2.82
33.80
32.62
32.45
32.28
32.11
31.94
2.00
7.31
NM
21
1.77
21.25
20.51
20.40
20.30
20.19
20.08
3.57
2.00
5.57
10-20
15
1.74
20.89
20.16
20.06
19.95
19.85
19.74
96.65
1.80
1.93
3.74
5-13
1.76
0.07
21.16
0.79
20.42
0.77
20.31
0.76
20.21
0.76
20.10
0.75
20.00
0.75
94.91
1.01
1.90
2.91
2-8
0.80
0.03
9.56
0.42
9.22
0.40
9.17
0.40
9.13
0.40
9.08
0.40
9.03
0.39
3.48
1.90
41.76
22.80
40.30
22.00
40.09
21.89
39.88
21.77
39.67
21.66
39.46
21.55
56-80
Total Wt in gms
######
Aggregate & Filler (%)
96.50
Bitumen used (%)
3.50
1158.00 96.00
42.00
4.00
1152.00 95.50
48.00
4.50
1146.00 95.00
54.00
5.00
1140.00 94.50
60.00
5.50
1134.00
66.00
SUMMARY OF TEST RESULTS OF D.B.M. MIX AT DIFFERENT BITUMEN CONTENT AT SPECO PLANT
COMPACTION :
SPECIFIC GRAVITY OF BITUMEN : 1.018
GRADE OF BITUMEN :
LIME POWDER USED : 2 %
Sl.
No.
%of
Bitumen
by wt. of
mix
1
2
3.50
GRADE OF MIX : B.C.

ABSORBED BITUMEN OF AGGREGATE : NIL
EFFECTIVE Sp. GRAVITY OF AGGREGATE :
2.997
BULK Sp. GRAVITY OF AGGREGATE :
2.985
Mass (Gms)
in Air
in Water
SSD in Air
Bulk
Volume
(cc)
1199.60
741.33
1203.60
462.27
1202.30
741.09
1205.30
1197.50
741.75
1202.50
4.00
4.50
5.00
5.50
3
Average
Voids filled
with Bitumen
(%)
Stability (kgs)
1252
1.80
464.21
2.590
1244
2.40
460.75
2.599
1209
2.50
1235
2.23
2.595
2.806
7.53
16.12
53.26
Measured
1230.00
768.74
1235.00
466.26
2.638
1253
2.70
1240.00
778.50
1245.00
466.50
2.658
1245
2.50
1237.00
774.33
1242.00
467.67
2.645
1225
2.30
1241
2.50
2.647
2.781
4.81
14.87
67.66
1194.00
751.81
1199.00
447.19
2.670
1267
3.40
1197.80
755.86
1202.80
446.94
2.680
1234
3.00
1195.60
752.14
1200.60
448.46
2.666
1216
3.00
1239
3.13
2.672
2.756
3.04
14.51
79.02
1191.70
750.04
1196.70
446.66
2.668
1196
3.50
1191.90
746.96
1196.90
449.94
2.649
1243
3.70
1185.80
745.51
1190.80
445.29
2.663
1233
3.70
1224
3.63
Average
1
Voids in
mineral
aggregates
(%)
2.595
Average
1
Air voids
in mix
(%)
Adjusted
Average
1
Max.
Theoretical
Specific Gravity
Flow
(mm)
Average
1
Bulk Density
of specimen
(gm/cc)
2.660
2.731
2.62
15.34
82.94
1186.90
740.78
1191.90
451.12
2.631
1230
4.60
1187.80
740.48
1192.80
452.32
2.626
1173
4.60
1186.10
738.56
1191.10
452.54
2.621
1215
4.30
1206
4.50
2.626
2.708
3.01
16.87
82.15
Sl.
No.
Description
Bitumen Content used

3.50
4.00
4.50
5.00
5.50
2.595
2.647
2.672
2.660
2.626
Specific Gravity of mix (Max)
2.806
2.781
2.756
2.731
2.708
Air Voids in total mix (%) (VA)
7.53
4.81
3.04
2.62
3.01
Voids in Mineral aggregate (%) (VMA)
16.12
14.87
14.51
15.34
16.87
Voids filled with Bitumen (%) (VFB)
53.26
67.66
79.02
82.94
82.15
Marshall Stability (kgs)
1235.00
1241.00
1239.00
1224.00
1206.00
Flow (mm)
2.23
2.50
3.13
3.63
4.50
2.680
2.670
Density (gm/cc)
2.660
2.650
2.640
2.630
2.620
2.610
2.600
2.590
3.00
3.50
4.00
4.50
5.00
5.50
6.00
5.50
6.00
5.50
6.00
Bitumen Content (%)
7.50
Air Voids (%)
6.50
5.50
4.50
3.50
2.50
3.00
3.50
4.00
4.50
5.00
Bitumen Content (%)
17.50
17.00
VMA (%)
16.50
16.00
15.50
15.00
14.50
14.00
3.00
3.50
4.00
4.50
5.00
Bitumen Content (%)
87.00
82.00
VFB (%)
77.00
72.00
67.00
62.00
57.00
52.00
3.00
3.50
4.00
4.50
5.00
5.50
6.00
5.50
6.00
5.50
6.00
Bitumen Content (%)
1245
Marshall Stability (kg)
1240
1235
1230
1225
1220
1215
1210
1205
1200
3.00
3.50
4.00
4.50
5.00
Bitumen Content (%)
5.00
4.50
Flow (mm)
4.00
3.50
3.00
2.50
2.00
3.00
3.50
4.00
4.50
5.00
Bitumen Content (%)
CALCULATION OF BULK SPECIFIC GRAVITY OF TOTAL AGGREGATE (Gsb) :
2.985
100
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------% of 40mm
% of 20mm
% of 10mm
% of 6mm
% of Lime
5
35
20
38
2
--------------------------------S.G. of 40mm 3.002
+ --------------------------------- +
S.G. of 20mm
2.996
--------------------------------S.G. of 10mm 3.011
--------------------------------S.G. of 6mm
2.985
--------------------------------S.G. of Lime
2.558
CALCULATION OF APPARENT SPECIFIC GRAVITY OF TOTAL AGGREGATE (Gsa) :
3.009
100
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------% of 40mm
% of 20mm
% of 10mm
% of 6mm
% of Lime
5
35
20
38
2
--------------------------------S.G. of 40mm 3.018
+ --------------------------------- +
S.G. of 20mm
3.021
--------------------------------S.G. of 10mm 3.028
--------------------------------S.G. of 6mm
3.014
--------------------------------S.G. of Lime
2.558
CALCULATION OF EFFECTIVE SPECIFIC GRAVITY OF TOTAL AGGREGATE (Gse) :

2.985
2.997
3.009
----------------------------------------------------------------------2
CALCULATION OF MAX. THEORITICAL DENSITY AT VARIOUS BITUMEN CONTENT (Gmm) :

100
Gmm = ------------------------------------------------------------------------------------------*Ps
% of Bitumen in Mix
----------------------------------- +
----------------------------------------Gse
Sp. Gr. Of Bitumen
AT 3.5% (BITUMEN CONTENT BY WEIGHT OF MIX ) Gmm :
2.806
2.781
2.756
2.731
2.708
[ *Ps = % of Aggregate by Total Mix of Mixture ]
CALCULATION OF AIR VOIDS : Va
Va = 100 X
* Where Gmb is Bulk Density of Mix
Gmm - *Gmb
Gmm
Bitumen Content (%)
3.50
4.00
4.50
5.00
5.50
Air Voids (Va) (%)
7.53
4.81
3.04
2.62
3.01
CALCULATION OF VOIDS IN MINERAL AGGREGATE : Vma
Vma = 100 -
* Where Ps is % of Aggregate in Mix
Gmb X *Ps
Gsb
Bitumen Content (%)
3.50
4.00
4.50
5.00
5.50
Voids in mineral aggregate (Vma)
16.12
14.87
14.51
15.34
16.87
CALCULATION OF VOIDS FILLED WITH BITUMEN VFB
VFB = 100 X
Vma - Va
Vma
Bitumen Content (%)
3.50
4.00
4.50
5.00
5.50
Voids filled with bitumen (VFB)
53.26
67.66
79.02
82.94
82.15

BC Design Mix Speco 2 Lime

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BC Design Mix Speco 2 Lime

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A)

B) PHYSICAL CHARACTERISTICS OF AGGREGATE :

Requirement as per MOST

Aggregate Impact value

Flakiness & Elongation value (Combined)

Soundness Loss with Sodium Sulphate

Coating & Stripping of aggregate (Min. Retained)

Plasticity Index of mix

Sand Equivalent Value

Stone Polished Value : Dry

Requirement as per MOST

Ductility @ 250 C (cm)

Loss on Heating (%)

Softening Point (Degrees)

Soluble Matter in CS2 (%)

Water Content (%)

D) SPECIFIC GRAVITY AND WATER ABSORPTION PROPERTIES :

Requirement as per MOST

PREPARATION AND ANALYSIS OF MARSHALL SPECIMEN :

Bitumen Content used (%)

Compacted Density of mix (gm/cc)

Specific Gravity of mix (Max)

Air Voids in total mix (%)

Voids in Mineral aggregate (%)

Voids filled with Bitumen (%)

Marshall Stability (kgs)

G) DETERMINATION OF OPTIMUM BITUMEN CONTENT :

BITUMEN CONTENT AT,

Bitumen Content (%)

Compacted Density of mix (gm/cc)

Air Voids in mix (%)

Voids in mineral aggregates (%)

Voids filled with Bitumen (%)

Marshall Stability (kg at 600C)

COMBINED GRADATION OF AGGREGATES FROM HOT BIN :

INDIVIDUAL GRADATION FROM HOT BIN

COMBINED GRADATION FOR HOT BIN

COMBINED GRADATION DBM

(MOST) UPPER LIMIT

(MOST) LOWER LIMIT

(JMF) UPPER LIMIT

(JMF) LOWER LIMIT

COMBINED GRADATION OF AGGREGATES FROM SPECO COLD FEEDER :

Agg & Filler

Wt of Wt of Total Wt of Wt of Total Wt of Wt of Total Wt of Wt of Total Wt of Wt of Total

Aggregate & Filler (%)

Bitumen used (%)

GRADE OF MIX : B.C.

Bitumen Content used

Compacted Density of mix (gm/cc)

Specific Gravity of mix (Max)

Air Voids in total mix (%) (VA)

Voids in Mineral aggregate (%) (VMA)

Voids filled with Bitumen (%) (VFB)

Marshall Stability (kgs)

Bitumen Content (%)

Air Voids (%)

Bitumen Content (%)

Bitumen Content (%)

Bitumen Content (%)

Marshall Stability (kg)

Bitumen Content (%)

Bitumen Content (%)