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INDIA LIMITED m o -9 teegs

latiitaq s. ENGINEERS

INSPECTION AND TEST PLAN FOR NEUTRAL GROUNDING RESISTOR

STANDARD SPECIFICATION NO.

6-81-1043 Rev. 2
Page 1 of 5

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INSPECTION AND TEST PLAN FOR NEUTRAL GROUNDING RESISTOR

2 1 0

29.06.12 28.09.07 25.07.02

Revised and Re-issued Revised and Re-issued Issued for implementation AKG 1W

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Rev. No.

Date

Purpose

Prepared by

Checked by

Standards Committee Convenor

Standards Bureau Chairman

Approved by

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved

LIMITED og7 NattegoINDIA (


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INSPECTION AND TEST PLAN FOR NEUTRAL GROUNDING RESISTOR

STANDARD SPECIFICATION NO.

6-81-1043 Rev. 2
Page 2 of 5

Abbreviations AS BASEEFA BIS CCE or CCOE CELL CIMFR CE DFT DT DPT ERTL FCRI FM FLP HIC ITP IP IC IGC IEC JEC LPT Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standards Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof Hydrogen Induced Cracking Inspection and Test Plan Ingress Protection Inspection Certification Inter Granular Corrosion International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing MPT/MT MRT MTC MOC NPSH NDT NEMA PO PESO PQR PR PMI PVC QC RT TC TPI or TPIA UT UL VDR WPS WPQ XLPE Magnetic Particle Testing Mechanical Run Test Material Test Certificate Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Poly Vinyl Chloride Quality Control Radiography Testing Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene

Inspection Standards Committee nvenur. Members: Mr. S.C. Gupta Mr. G. Suresh Mr. RK Singh Mr. Rajeev Kumar Mr. MP Jain (Projects) Mr. G. Poomachandra Rao r. . LDauanaiy

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL AII rights reserved

lit9 'Mere INDIA LIMITED

fte-ziegia ENGINEERS

INSPECTION AND TEST PLAN FOR NEUTRAL GROUNDING RESISTOR

STANDARD SPECIFICATION NO.

6-81-1043 Rev. 2
Page 3 of 5

1.0 SCOPE This Inspection and Test Plan covers the minimum testing & inspection requirements of Neutral Grounding Resistors. 2.0 REFERENCE DOCUMENTS PO/PR & Standards referred there in /Job specifications / Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS SL NO. 1.0
2.0

STAGE/ ACTIVITY Procedures Material Inspection

CHARACTERISTICS --

QUANTUM OF CHECK
--

RECORD
--

SCOPE OF INSPECTION SUB SUPPLIER ElL/TPIA SUPPLIER


---

2.1

Incoming Material like Stainless steel grids, Resistors, Insulators, Bus Bars, Bushings, Current Transformers, Isolators, Sheet metal, cable gland, etc.

Visual, Dimensional, Chemical, Physical, Dielectric properties, Review of Manufacturer's test certificates, etc. etc as a applicable

As per supplier's sampling plan

Sub-Supplier's TC / Supplier Test Records/ Third party lab

3.0

Inprocess Inspection

Format No. 8-00-0001-F7 Rev. 0

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ENIGINEERS lig; alnleVar INDIA LIMITED

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INSPECTION AND TEST PLAN FOR NEUTRAL GROUNDING RESISTOR


QUANTUM OF CHECK

STANDARD SPECIFICATION NO.

6-81-1043 Rev. 2
Page 4 of 5

SL NO. 4.0

STAGE/ ACTIVITY Final Inspection

CHARACTERISTICS

RECORD

SCOPE OF INSPECTION SUB SUPPLIER EIL/TPIA SUPPLIER

4.1

NGR(Acceptance Tests)

Physical and BoM Verification. Check calibration status of all testing equipment. Dimension check including Bus size, Clearances, Creepage distances, etc. Verification for external cable termination, Non magnetic gland plate and size of terminals/cable gland. Provision of lifting hooks and grouting of NGR Panel. Series/parallel arrangements check of elements. Measurement of Resistance Temperature Rise test in a proportionately sized enclosure by passing rated current on a limited resistor section as per specification Temperature Rise Test on complete enclosure for continuous duty as per specification if specified in data sheet Power frequency voltage (HV) withstand test Insulation resistance before and after HV tests Verify provision of earthing. Space heater functioning. Degree of protection certificate as applicable.

100% by supplier and on random basis by

Inspection test records

4.2

Submission of certificates /documents

Sample/Proto type

Statutory Approval Certificates / Type Test Certificates

Format No. 8-00-0001-F7 Rev. 0

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al &ape INDIA LIMITED litt


IA Gov/ Of WAS LIIIIMIWor101

INSPECTION AND TEST PLAN FOR NEUTRAL GROUNDING RESISTOR


QUANTUM OF CHECK

STANDARD SPECIFICATION NO.

6-81-1043 Rev. 2
Page 5 of 5

SL NO. 5.0

STAGE/ ACTIVITY Painting

CHARACTERISTICS

RECORD

SCOPE OF INSPECTION SUB SUPPLIER EIL/TPIA SUPPLIER

5.1 6.0 6.1

Painting of Resistors Documentation and IC Documentation and IC

Pre treatment, primer and final paint, shade, thickness

100%

Test records

--

Review of Internal Test Reports and MTCs. IC issuance

Supplier's Test Records / Inspection Certificate (IC)

Legends: H- Hold (Do not proceed without approval), Random -10% , R-Rev ew, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date). NOTES (As applicable): Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format No. 8-00-0001-F7 Rev. 0

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