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INSPECTION AND TEST PLAN FOR NUMERICAL RELAYS

STANDARD SPECIFICATION NO.

6-81- 1055 Rev.1


Page 1 of 7

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INSPECTION AND TEST PLAN FOR NUMERICAL RELAYS

1 0

29.06.2012 08.12.2008

Revised and Reissued Issued for implementation RB

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Rev. No.

Date

Purpose

Prepared by

Checked by

Standards Committee Convenor

Standards Bureau Chairman

Approved by

Format No. 8-00-0001-F7 Rev. 0

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lximeg,wie INDIA UNITED


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StiIftekallb ENGINEERS

INSPECTION AND TEST PLAN FOR NUMERICAL RELAYS

STANDARD SPECIFICATION NO.

6-81-1055 Rev. 1
Page 2 of 7

Abbreviations AS BASEEFA BIS CCE or CCOE CELL CIMFR CE DFT DT DPT ERTL FCRI FM FLP HT HIC ITP IP IC IGC IEC JEC LPT

: : : :

Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standard Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof Heat Treatment Hydrogen Induced Cracking Inspection and Test Plan Ingress Protection Inspection Certification Inter Granular Corrosion International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing

MPT/MT MRT MTC MOC NPSH NDT NEMA PD PO PESO PQR PR PMI PVC QC TC TPI or TPIA UT UL VDR WPS WPQ XLPE

Magnetic Particle Testing Mechanical Run Test Material Test Certificate Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Partial Discharge Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Poly Vinyl Chloride Quality Control Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene

: : : : :

: : :

Inspection Standards Committee Convenor : Members: Mr. S.C. Gupta Mr. G. Suresh
Format No. 8-00-0001-F7 Rev. 0

Mr. A.K. Chaudhary Mr. RK Singh Mr. Rajeev Kumar Mr. MP Jain (Projects) Mr. G. Poornachandra Rao

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1510zeithENGINEER.S INDIA UMITED milt

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INSPECTION AND TEST PLAN FOR NUMERICAL RELAYS

STANDARD SPECIFICATION NO.

6-81-1055 Rev. 1 Page 3 of 7

1.0 SCOPE This Inspection and Test Plan covers the minimum testing requirements of Numerical Relays, Data Concentrator and MMI Systems. 2.0 REFERENCE DOCUMENTS PO/PR/ Standards referred there in/Job specifications/Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS SL NO. 1.0 2.0 QU ANTUM OF CHECK -SCOPE OF INSPECTION RECORD -SUB SUPPLIER -SUPPLIER -EIL/TPIA

STAGE/ ACTIVITY Procedures Material Inspection

CHARACTERISTICS --

2.1

Incoming Raw Material/Components like PCB Cards, OFC, LIU, Relays, Ethernet Cards, Communication cables, Power Supplies, Transducers, CT/PT, GPS System, Enclosure, Printer, Laptops, UPS, Desktop etc

Material Identification Operational checks

100% by supplier

Material Test Certificates

H/R

Format No. 8-00-0001-F7 Rev. 0

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Safradigth ENGINEERS $ 113e1 EltReg VW INDIA LIMITED i awn emenw =sawn)


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INSPECTION AND TEST PLAN FOR NUMERICAL RELAYS

STANDARD SPECIFICATION NO.

6-81-1055 Rev. 1
Page 4 of 7

SL NO. 3.0 4.0

STAGE/ ACTIVITY

CHARACTERISTICS

QUANT UM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

In process Inspection Final Inspection Visual checks and model verificationCheck calibration status of all testing equipments. Self Diagnostics and communication integrity including time synchronization check, as per applicable standard All functional characteristics checks as per job requirement.

4.1

Final Inspection-Numerical Relays

100% by supplier and on random basis by EIL/TPIA

Supplier's Test Records and Inspection Witness Record

II

Format No. 8-00-0001-F7 Rev. 0

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SL NO.

INDIA UMITED .

INSPECTION AND TEST PLAN FOR NUMERICAL RELAYS

STANDARD SPECIFICATION NO.

6-81-1055 Rev. 1
Page 5 of 7

STAGE/ ACTIVITY

CHARACTERISTICS and BoM Physical, Dimensional Verification. Schematic and Functional Checks. Continuity Check of Control Wiring (Random). High Voltage test and 1R before and After HV. Time Synchronization check with Job GPS system. of Processor, Redundancy checks Communication and Power Supply Data Logging, Alarm Generation, event Recording and Trends verification (with Time Stamping). Verification of SLD Representation, Multi window Representation and Dynamic Graphics of MMI Power Distribution Checks. Input/ Output Tests and Verification of Scan time (if Applicable) with Verification of Communication SCADA/ECS/DCS ( As applicable). Verification of Control Access Levels (0p,..tor/ Enginr/ Adminiatrator) Software License Check.

QUANT UM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

4.2

Final Inspection- Data Concentrators/MMI

100%

FAT Format*

Format No. 8-00-0001-F7 Rev. 0

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INSPECTION AND TEST PLAN FOR NUMERICAL RELAYS

STANDARD SPECIFICATION NO.

6-81-1055 Rev. 1
Page 6 of 7

SL NO.

STAGE/ ACTIVITY

CHARACTERISTICS Type test certificates as per relevant Indian /International standards. Type tests shall include as minimum but not be limited to the following Temperature withstand Disturbance immunity Electromagnetic compatibility (EMC) HV withstand test for Insulation Impulse Voltage Test. Functional tests and Communication integrity Relay characteristics verification Degree of protection as per latest IS/IEC. Mechanical stress/ vibration test Visual Suitable protection to prevent entry of foreign material. during Protection against damage transportation.

Q U A TUM OFCNHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER ElL/TPIA

4.3

Type Tests-Numerical Relays

Prototype for each model

Statutory Approval Certificates / Type Test Certificates

5.0

Painting Packing list / Supplier's Records

5.1

Painting and Packing

100%

6.0 6.1

Documentation and IC Documentation and IC Review of Internal Test Certificates Issuance of IC 100% Supplier's Test Records / Inspection Certificate (IC) H H

Format No. 8-00-0001-F7 Rev. 0

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IN

IA Govt Of 11X14 underiaingi

UNITED

INSPECTION AND TEST PLAN FOR NUMERICAL RELAYS

STANDARD SPECIFICATION NO.

6-81-1055 Rev. 1
Page 7 of 7

- Supplier to submit internal test reports, type test reports before offering items for Inspection to EIL/TPIA * Vendor shall get the FAT procedure approved by EIL/TPIA before Inspection. Legends: H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date). NOTES (As applicable): Wherever W/R or II/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format No. 8-00-0001-F7 Rev. 0

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